material handling system.pdf

8/22/2019 Material Handling System.pdf

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Material Handling System - We reserve the right to change designs and specifications for the product development without prior notice. Copyright HYUNDAI ELEVATOR CO., LTD. All rights reserved. Printed in Korea.

CATALOG CODE : C-MHS-E0465 / 2009. 11 / Revision 4

HEAD OFFICE & FACTORYSan 136-1, Ami- ri, Bubal-eup, Icheon-si, Gyeonggi-do 467-734, Korea

Tel : 82-2-3670-0669/0988 Fax : 82-2-3672-8763~4

Homepage : http://www.hyundaielevator.co.kr

E-mail : [email protected]

SEOUL OFFICE(INTL SALES DIV.)1-83 Dongsoong-dong, Jongno-gu, Seoul 110-510, Korea

Tel : 82-2-3670-0669/0988 Fax : 82-2-3672-8763~4

Moving solutions with safety, reliability and efficiency

ALGERIFlashEngineering&Trade03RueSaidiAhmed-BordjElKiffanPalaceCenter,Alger,AlgeriTel: 213-21-203785 Fax:213-21-216444

BAHRAINNassInternationalTradingCo.W.L.L.P.O. Box669,Ma'ameerSitra,KingdomOfBahrainTel: 973-3960-9974 Fax:973-17-702-643

BANGLADESH

RegionalTradersLtd.KarimChamber(3rdFloor)99,MotijheelCommercialAreaDhaka-1000,BangladeshTel: 880-2-956-3122 Fax:880-2-956-7377

CHINAShanghaiHyundaiElevatorManufacturingCo.,Ltd.HeadO ffice(Factory)

No.182,ZhenxiNanluLiantangZhen,Qingpu-Qu,Shanghai201716ChinaTel: 86-21-5981-3981/3990/3961/3971Fax:86-21-5981-3982

ShanghaiOfficeRoom506,YuanZhongScientificResearchBldg.,No.1905Hongmei-Lu,Xuhui-Qu,Shanghai,200233,ChinaTel: 86-21-6485-8600 Fax:86-21-6485-3511/3512

EGYPTInternationalEng.&Trade10ElHakamSt., HelmeytElZaytonCairo,EgyptTel: 20-2-2241-8542 Fax:20-2-2639-2672

INDIAKineticEscalator&ElevatorLtd.G-92,D-Block,Midc,Chinchwad,Pune-411.019 IndiaTel:91-20-3950-2190/2191 Fax:91-20-2747-0568

INDONESIAPT.SuperhelindoJayaJL.KH.Moch.MansyurNo.19B,Jakarta10140,Indonesi aTel:62-21-631-8444 Fax:62-21-632-6288

IRANMehfakhr.FlatNo.84 8thFlr.No.23Cornerof13th St.

AsadabadiAve.TehranIranTel:98-21-872-6082 Fax:98-21-855-3741

JORDANBseisoEngineeringMaterialsCorp.P.O.Box 830681Amman11183,JordanTel:962-656-99012 Fax:962-656-99014

KUWAITDealGeneralTrading&ContractingCo.P.O.Box 27956Safat,13140KuwaitTel:965-245-7925 Fax:965-242-3510

MONGOLIATdelsCo.,Ltd.SukhbaatarDistrict2KhorooUbmartCenter,Room#518UlanBator,MongoliaTel:976-1132-4414Fax: 976-1132-4414

OMANNorthOceanEnterprisesL.L.C.P.O.Box3725,P.C.112,Ruwi,SultanateOfOmanTel:00968-92864334 Fax:00968-24498622

PAKISTANIslamabadIndustrial&TradingCorp.205AmberEstateShahra-e-faisal,Karachi-75350,PakistanTel:92-21-432-0601~5 Fax:92-21-432-0617

PANAMAElevadoresDePanamaS.A.ViaRicardoJ.Alfaro,DiagonalHospitalS.M.ArcangelRepublicof PanamaTel:507-230-3166 Fax:507-230-3187

PHILIPPINES

HycoIndustrialSalesCorp.#81KapiliganCor.BayaniSt.,Brgy.Donalmelda,QuezonCity,PhilippinesTel:63-2-716-0905/0923 Fax:63-2-714-8896

QATARInternationalEng.&TradeGroup Co.P.O. BoxNO.22549Doha,QatarTel:97-4-436-6689 Fax:97-4-556-8842

SAUDI ARABIAETA-Electromechanical &Technical Associates,

AlMurjanTower,11thFloor,Suite#1104,HailStreetandWalyAl AhdStreetIntersection,P.O.Box 6591,Jeddah-21452,SaudiArabiaTel:966-2-652-9000 Fax:966-2-652-9090

AhmedGharamallahAlGhamdi& SonsCo.,Ltd.16ThCrossHaneenCenter,KingAbdulAzizRoad,P.O.Box1039,AlKhobar31952,SaudiArabiaTel:966-3-898-7556, Fax:966-3-895-3411

THAILANDLoxleyPublicCo.,Ltd.ConstructionMaterialsDepartment102NaRanongRd,Klongtoey,Bangkok10110,ThailandTel: 66-2-348-8015 Fax:66-2-240-3127/3128

TUNISIAAscenseursLevage&Manutention(ALM)RueAbderrahmenIbnAouf CiteUv4Bloc49-1004Menzeh6tunis- TunisieTel: 216-71-236-373 Fax:216-71-754-361

TURKEYHMFMakineveServisSan.ve Tic.A.S.

EsentepheMah.E5 YanyolNo.15Kartal-IstanbulTel: 90-216-488-8000 Fax:90-216-488-9191

U.A.E.Emirates&KoreaElevatorsL.L.C.

Suite51BZomorrodahBldg.,HurrairRoad,KaramaP.O.Box126967,Dubai,U.A.E.Tel:04-334-4579 Fax:04-337-4220

MideinHoldingL.L.C.P.O.Box42681AbuDhabi,U.A.E.Tel:971-2-671-1779 Fax:971-2-671-6333

U.S.A.ParkBros,INC167S FullerAVEL.AC.A 90036U.S.A.Tel: 213-248 -2239 E-mail:[email protected]

VENEZUELACozyLifeElemecanico,C.AAV.FranciscoDeMiranda,Edif.Vesubio,PisoPb,Local01,URB.La CaliforniaNorte,Caracas,VenezuelaTel: 58-212-232-1166 Fax:58-212-232-7178

HYUNDAI ELEVATOR INTERNATIONAL SALES & SERVICE NETWORK


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Business Area

Equipments

Stacker Crane RTV EMS Steel Belt Sorter

Slide Shoe Sorter Cross Belt Sorter Map Cart Conveyor

LGV Robot Pneumatic Tube System Lifter

Total SolutionAutomated Warehouse

Distribution Center

Building & HospitalAutomation

Air Cargo Handling

In Process Line

(Factory Automation)

Automatic Handling Systems

for Clean Room

Logistics iscompetitiveness

History

Corporate competitiveness is started from Logistics

(strategic distribution) Based on abundant experience in

various industries. Hyundai Elevator can create corporate

competitiveness by providing best solution of material

handling system.

www.hyundaielevator.co.kr 03

1984. 5 Hyundai Elevator Co., Ltd. established

1989.10 Established Material Handling System Division

1995. 9 Grand prize of Customer Satisfaction & Management Innovation by

K.M.A.C awarded

1996.12 Certificated After Service Certification from the Ministry of

Trade and Commerce

1998. 3 Certificated ISO 9001 and ISO 14001 Certification

from DNV for material handling system

2003.12 Certificated Best After Service Certification from

the Ministry of Trade and Commerce

2005.12 Certificated CE Mark for material handling system from TUV

2006.10 Certificated Korea Productivity Award from

Productivity Center

2008.12 Certificated Excellent Service Quality Certification

from the Ministry of Knowledge Economy

1984. 5 Hyundai Elevator Co., Ltd. established

1989.10 Established Material Handling System Division

1995. 9 Grand prize of Customer Satisfaction & Management Innovation by

K.M.A.C awarded

1996.12 Certificated After Service Certification from the Ministry of

Trade and Commerce

1998. 3 Certificated ISO 9001 and ISO 14001 Certification

from DNV for material handling system

2003.12 Certificated Best After Service Certification from

the Ministry of Trade and Commerce

2005.12 Certificated CE Mark for material handling system from TUV

2006.10 Certificated Korea Productivity Award from

Productivity Center

2008.12 Certificated Excellent Service Quality Certification

from the Ministry of Knowledge Economy

Material Handling System


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www.hyundaielevator.co.kr 0504 www.hyundaielevator.co.kr

Consulting

Providing integrated system solution with rational improvement line bysearching and analyzing for present problems through corporatemanagement plan and future market estimation.

Our leading consultants will response to your request for relatedstandards, maintenance guide line and optimized solutions.

System Engineering

Performing basic engineering to meet customer needs with practicable

system layout in reasonable cost and limited delivery terms.Extracting best solution from multi research with layout, equipmentspecification, IT system, simulation and other requirements.

Fabrication & Installation

Integrating suitable equipments according to detailed design on the

basic engineering. Performing fabrication, installation, commissioningand training under the thorough project management with actualizedschedule.

Maintenance Service

Executing preventive inspection and maintenance training serviceduring the warranty period.Realizing stable system operation by prompt recovery throughdispatching specialist after counter measuring and analyzing the

occurrence in response to urgent call.

Total Solutions forMovement

We provide optimized material handling system solutions

by total engineering covers consulting, system engineering,

fabrication, installation and maintenance service.

Project Process

MaintenanceService

Consulting

System

Engineering

Fabrication &Installation



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Finished goods (general food, cold food, pharmaceuticals,hazardous materials, etc )

Semi products (raw material, chemicals, etc )

Parts (automotive parts, tools and material for construction, etc )

Pallet

Box or Bucket

Unit Rack

Rack Building

Application 1Cold Storage

General goods storage Food storage (cold storage)

Pharmaceuticals storage Chemicals storage

Automotive parts storage Hazardous material storage

Classification

Automated Storage& Retrieval System

Enlarging storage capacity by saving space with high-rise

warehouse building and by applying automated picking

facilit ies. Realizing high efficiency with automated

handling equipment and computerized control system.

Smaller foot print by high-rise storage building

Improving working environment and reducing men power

Real time accurate inventory managementFirst-in, First-out for the request order

Enlargement of counter planning with timely

checking of long term and shortage of inventory

Advantage

Type of items

Type of load Type of rack



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Application 1Cold Storage

RTV for In & Out Conveyor-for In & Out

Conveyor-for In & Out Arrival & Departure (Overhead Door)

AS/RS Automated storage and retrieval system under extremeenvironment with -25C could provide high efficiency of

storage capacity and energy savings.

Stacker crane for cold storage

RTV

Storage rack

Main Equipment

Stacker Crane for cold storage

Cage for maintenance enables safe and

simple inspection against error of stacker

crane and/or error of load in rack.

Maintenance cage

Material FlowCold Storage(-25

C) Cool Zone(-5

C)

ReceivingPreparation

forShipping

Shipping

AS/RS

Manual Rack



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Feature of 50mH Stacker Crane

AS/RS Executing efficient distribution and storage of food withthe integrated warehouse management system, high-rise

AS/RS with 50mH, manual rack and RTV system for In &

Out put.

Stacker crane (50mH)

RTV

Manual rackVertical lifter

Conveyor

Main Equipment

RTV for In & Out Vertical Lifter

RTV between buildings Conveyor for departure

Application 2Food storage

Stacker Crane (50mH)

10 www.hyundaielevator.co.kr

Material Flow

50m

30m

Advanced technology with high speed, high capacity and high rise Two drive application for upper and lower position of travel Light weight by single mast with truss type

Support structure reducing stress of mast Application of laser sensor for positioning Application of shock absorber Maintenance cage for convenient maintenance

ReceivingPreparation

forShipping

Shipping

AS/RS

Manual Rack



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Validation Process

AS/RS GMP corresponding AS/RS, manual rack, washing machinefor pallet, sample room equipment and integratedwarehouse management system provide total solution ofstorage, distribution and returns for pharmaceuticalindustries.

Stacker crane

RTV

Map cartWashing machine for pallet

Manual rack

Light weight rack

Lifter

Storage area : Light Black Transfer area : Gray Zone Production area : White Zone

Arrival & departure area : Not Classified

Main Equipment Basis of GMP

Stacker Crane RTV for In & Out

Size Checker Map Cart

Material Flow

Application 3

PharmaceuticalStorage

User RequirementsSpecifications

PerformanceQualification

FunctionalSpecifications

OperationalQualification

DesignSpecifications

System Build

InstallationQualification

Related to

Related to

Related to

AS/RS

material input

Sampling

Preparationfor Shipping

Shipping

Receiving

Productionline

Preparationfor input



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AS/RS AS/RS with high efficiency twin type stacker crane,bagging machine, palletizer and RTV system for in & output. Integrated warehouse management system realizewell organized warehouse management from production todistribution.

Stacker crane

RTV

Bagging machinePalletizer

Wrapping machine

Pallet loading machine

Main Equipment

Bagging System Automated Palletizer

RTV (Twin Type) AGV

Pallet Loading Machine Wrapping Machine

Material Flow

Application 4

PetrochemicalStorage

Rack Installation

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Productionline

Packing line(Bagging &Palletizing)

AS/RS Wrapping Shipping



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Distribution Center

Realizing accurate and prompt delivery service by well organized distribution center.

Providing optimized solution based on the various solution providing experiences for

necessities, pharmaceuticals, publications, door to door deliveries, garments and etc.

Systemized sorting system can accommodate various typed and weight ed loads effectivel y.

Supporting executive of sorting system will be provided with excellent engineering capability

and with advanced technology.

Publications

AS/RS, pallet rack, bucket rack, publications storage

providing total solution for storage, delivery, returnsand distribution information through well organizedsystems with piece sorter, parcel sorter, picking andgrouping equipment

Door To Door Service

Targeting prompt and safe delivery of goods. Simplestructurized and maintenance-less steel belt sorter

could be the best solution for the distribution centerof door to door service industrials.Various types of sorters such as slide shoe, crossbelt type could be provided along with.

Garments

Providing featured trolley conveyor system forgarment, digital picking system for accurate pickingand well harmonized distribution system.



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Piece Sorter Pallet AS/RS

Parcel Sorter Picking AS/RS (Side Picking)

RTV In & Out DPS System Lifter Packing Line

Material Flow

Distribution Center AS/RS, pallet rack bucket rack, piece sorter, parcel sorter,DPS, RF system and integrated warehouse management

system handle the total distributions covers storage,

groups, returns and distribution information.

Stacker crane

RTV

Piece sorter (Open tray type)Parcel sorter (Slide shoe type)

Pallet rack

Light weight rack

DPS system

Lifter

Telescopic conveyor

Main Equipment

Application 1Publications

Map Cart

Telescopic Conveyor

Pallet AS/RS

Picking AS/RS

Manual Rack

Piece Sorter

Parcel Sorter

ShippingPicking

Receiving



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Material Flow

Distribution Center Steel belt sorter is corresponding to the target, deliverycustomer goods on time safely, simple structure andmaintenance-less. Steel belt sorter is suitable equipmentfor the door to door service logistic center quick returns ontime delivery service.

Steel belt sorter

Telescopic conveyor

Camera type BCR

Discharge chute

Merge conveyor

Manual conveyor

Volume checker

Main Equipment

Application 2Door To Door Service

Steel Belt Sorter

Telescopic Conveyor Merging Equipment

Data Reading Discharge Chute

Induction Conveyor Input Conveyor Spiral Conveyor

ShippingReceiving Verification

Data Reading Automated Sorting

Manual Sorting



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Trolley Hanger

Trolley Conveyor Box Conveyor

Material Flow

Distribution Center Featuring the garment, providing DPS for accurate pickingtogether with trolley conveyor system that transfer

between floors and grouping the garments.

Overhead conveyor

Trolley conveyor

DPS system

Main Equipment

Application 3Garments

DPS System

Shipping

Hanger Storage

Box Storage

Receiving Picking Sorting



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ETV Rack & Workstation

Baggage Handling System

Cold & Valuables Storage

TV & Workstation

Parcels Handling System

Air Cargo System For endless operation, highly credible and reliable terminalmanagement system is essential. To realize it, Total Air Cargo SystemSolution will be provided with development of optimistic To-Bemodel, multi-Interface system, stable and reliable IT system and highcapacity handling equipment.

Single Rail Type ETV Dual Rail Type ETV



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Unit Rack AS/RS

RTV (Robotic Transfer Vehicle) EMS (Electrical Monorail System)

AGV (Automated Guided Vehicle) LGV (Laser Guided Vehicle)

Robot Lifter

Classification

IN-ProcessAutomation

Optimized solution for in-process automation will be provided

based on plentiful experiences for various industrials.

Speedy handling of throughput can make smooth connection between processes.

High reliable equipment application will secure safe system operation.

Operation solution and quantity of required equipment are verified by 3D simulation.



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Scheme of system

Building &Hospital Automation

Transfer system for Building & Hospital Automation to be

equipped fast, correct and noiseless transfer system

organized with trace and management system.

Air Tube System Station Conveyor

Pneumatic tube system improves work efficiency

at hospital, frequent transportation of documents,samples, small materials, medicines and etc.

Air Brower



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Clean Room System Actualizing In-Line-zation of production line connected toclean depot. Transfer system minimizes lead time of

transfer from process to process and also accomplishes

mass transfer.

Clean Depot (Stocker)

Clean Depot is an optimal storage for exclusive cassette in cleanroom. Achieving unmanedization and dust-proof for the production

line in exhaustively managed clean room.

RGV (Rail Guided Vehicle)

Securing highest reliability by performing high speed travel andfeeding with simplified structure.

OHT (Over Head Hoist Transfer)

As an automated overhead transfer system transferring betweeninter-intrabay and effectively in clean room utilizing space effectivelyin clean room.

OHS (Over Head Shuttle)

Reducing lead time of transfer with high speed installed at the upsideof clean room. This reliable system has simple structure.

AGV UTB & STB Unit Crane for LCD


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