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Course eBook
Master Rigger
Industrial Training International | iti.com | 1.800.727.6355 2 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
About ITI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 • PurposeandScope • ProgramObjectives
CourseOutline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AbouttheCourse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 • WhoShouldAttend • WhichIndustriesRequirePersonnelwithMasterRiggerSkills • WhenandWhereistheCourseOffered • CourseDuration
Testimonials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table of Contents
Our CustomersTheworld’sleadingorganizationstrustITIwiththeeducationoftheirpersonnel.
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 3 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 4 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
LEEAIn2012,ITIunderwentaseriesofauditsandevaluationstobecomeanAccreditedUser(enduser)TrainingCompanyaccordingtotheLiftingEquipmentEngineersAssociation. Atthistime,ITIisthefirstandonlyprofessionaltrainingcompanyinNorthAmericatobeaccreditedbyLEEA.
Theprocessentailed:
1. AcorporateauditofITIasanorganization.
2. AcompleteauditofallITIcoursecurriculumandITIexaminationprocesses.
3. IndividualpresentationskillauditsofallITIInstructors.
4. FacilityaudittodeterminecomplianceofITITrainingCenters.
TheLiftingEquipmentEngineersAssociation(LEEA)isestablishedastheleadingrepresentativebodyforallthoseinvolvedintheliftingindustryworldwide. TheAssociationhasplayedakeyroleinthisspecializedfieldforoverhalfacentury,fromtrainingandstandardssettingtohealthandsafety,theprovisionoftechnicalandlegaladvice,andthedevelopmentofexaminationandlicensingsystems.
LEEAwasfoundedin1944astheChainTesters’AssociationofGreatBritain. Thenamewaschangedtoits presentonein1988tomoreaccuratelyreflecttheactivitiesoftheirworldwideMembership. OnJanuary1,2000 LEEAbecameacompanylimitedbyguaranteeandisownedandfinancedbyMembers.
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 5 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
Who We AreAWorldLeaderinCraneandRiggingTraining
Training Field Services
Educated minds and experienced hands have always been the foundation of the ITI Field Services and Training Staffs. These traits are the reasons why many customers request the following services:
ITI conducts the majority of its crane and rigging training courses at client locations in North America and around the world. In addition, many clients choose to send key personnel to open-enrollment courses offered at ITI Training Centers in the USA and Canada. Online learning courses are also available for various subjects. Find the courses that you are interested in and learn about the different course delivery methods.
• AccidentInvestigation• ExpertWitnessTestimony• Crane&RiggingAudits
• Critical Lift Planning• LiftDirectorServices• ManualDevelopment
iti.com/training iti.com/fieldservices
Bookstore Workshops
ITI has been conducting crane, rigging, and lifting open-enrollment educational events since 1986. Notice, these arenot“conferences”.ITIWorkshopsaresingle-track,interactive learning events that bring ITI course content to a specific region, tailored to a specific industry, with a few special guest speakers. Find the lineup for upcoming LiftingWorkshops.
The ITI Bookstore is the most comprehensive and complete marketplace for books, reference and training materials, and field tools for those conducting crane, rigging,andliftingactivities.ITIBookstoreisaDivisionofIndustrial Training International, a world leader in crane, rigging, and lifting training and consulting.
iti.com/bookstore iti.com/workshops
E-Learning Webinars
Deliveringknowledgeandunderstandingtothosewhouse cranes and rigging in easy-to-understand modules for beginners and veterans alike, accompanied by open-enrollment, hands-on learning opportunities. E-Learning courses can be administered as instructor-led courses or takenindividually.Whenyoucallintoregister,askfortheTrainingCenterStudentDiscount.
EachmonthITIPresidentandCEOMikeParnellhostsafree webinar presentation for you to learn and discuss crane, rigging, and lifting matters important to your organization. Also, check out the lineup of upcoming TrainingModulesdeliveredlivebyITIInstructors.Learnright from your computer and earn ITI CEUs.
iti.com/elearning iti.com/webinars
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 6 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
Who We AreWeserveavarietyofindustries:
Our MissionWecommitallofourresourcesandtotalenergytoprovideworld-classcrane and rigging training andconsulting solutions to industriesand organizations that conductliftingactivitiesworldwide.
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 7 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
Resources
Showcase Webinar SeriesAfree,monthlytrainingwebinartohelpimproveyourorganization’sliftingactivities• 10AuditPointsforYourCrane&RiggingOperations: AnHSEPerspective
• TacklingtheChallengesofTrainingSiteSupervisors, LiftDirectors,andOtherLeaders
• 4MajorLiftingConsiderationsinPowerGenEnvironments
Webinar Training CoursesInstructor-ledwebinartrainingcoursesairingactualITIcoursecurriculum.• LiftDirector&SiteSupervisor• CriticalLiftPlanning• RiggingGearInspectionforSupervisors• AdvancedRigging:LoadDistribution&Center-of-Gravity• AdvancedRigging:Multi-CraneLifts&LoadTurning
HeavyRigging
PowerGeneration
WorkshopsRegional,industry-specifictrainingeventsforthepurposeofimprovingliftingoperationsbyeducatingorganizationalleaders.
ITI BlogsKeepupwithindustrynewsandtrendsbyreadingourblogs. 3Differentblogshighlight3differentfacetsoftheindustry.The ProRiggerhighlightstechnicalissues,Crane & Rigging Success from the ITI Teamgivespersonalviewpoints,andIndustry Insightsfocusesonindustrynews.Ifyoumissedanyofthesepastarticles,youcanstillfindthematiti.com/blogs:
ProRigger:CraneAssembly&DisassemblyDirector-Whatisthat?ProRigger: 10TipsforBetterMobileCraneOperationsC&R Success from the ITI Team: QualitiesThatMakeaSuccessfulRiggingGearInspectorIndustry Insights: LEEAIssuesNewGuidanceonUsingHandChainBlocks
iti.com/showcase
iti.com/webinars
iti.com/workshops
iti.com/crane-rigging-blogs
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 8 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
IntroductionTheMasterRiggerProgramisapremierITIcoursethathasbeendemandedbydozensofindustriesfornearlytwenty-fiveyears.Ithasservedthosewhohavesoughtthenextlevelofrigginginformation,technicalknowledgeandskill.Itexposesparticipantstoavarietyofequipmentandapplicationswhichincludemultiple-cranelifts,loadturning,loaddriftingwithchainhoists,jackingandrollingusingmechanical,pneumaticandhydraulic systems,inclineplanesandmanagingthecenter-of-gravityinallthreeaxes.
ThiscoursealsomeetsthenewUSAFederalOSHAregulationrequiringtrainingforriggers.Awrittenandpracticalexamcanbeadministeredtofurtherqualifytheriggers.
Purpose and Scope Thepurposeofthistrainingistoenhancetheparticipant’sknowledgebaseandincreaseskilllevelsusingavarietyofsophisticatedriggingequipmenttosolvechallengingloadhandlingtasks.Thescopeoftheprogramisrefinedtoclassroominteractiveproblem-solvingassignmentsandhands-onteamprojectsthatbestdeliverthequickestunderstandingofadvancedriggingprinciplesintheshortestamountoftime.
Program Objectives 1 . Rigging Selection - Thetraineewillbecomefamiliarwithbasicriggingterms,rigginggearidentification
andbeabletodeterminethebesthitchandrigginggearnecessaryforliftingvarioustypesofloads.
2 . Rigging Use & Inspection - Thetraineewillbeabletodetermineproperhookloadingandtheremovalcriteriafortheriggingequipmentusedwithintheirfacility.
3 . Load Weight Estimation -Thetraineewillbeabletoestimatetheweightofaload.
4 . Center of Gravity - Thetraineewillbeabletoestimatetheload’scenterofgravity.
5 . Load Distribution - ThetraineewillbeabletodetermineloaddistributiononvariousliftingsystemsusingtheMasterRigger’sReferenceCard.
6 . Sling Tension (same elevation) - Thetraineewillbeabletocalculatethetensionintheslingsandrigginghardwarewhenriggingaloadusingsingleormultiplelegassemblies.
7 . Load Control - Thetraineewillbeabletodeterminethebesthitchtypeandrigginggearnecessaryforliftingvarioustypesofloads.
8 . Signals & Tag Lines - Thetraineewillbeabletorecognizepropercraneandriggingproceduresastheyrelatetotaglines,signaling,andavoidanceofpinchpointsresultinginimmediaterisktopersonnel.
9 . Chain Fall & Load Drifting - Thetraineewillbeabletodeterminetensionsintroducedtochainfallsandcome-a-longsduringdriftingactivities.
10 . Load Turning - Thetraineewillbeabletodeterminethetransferofweightduringdifferentmethodsofloadturning.
11 . Levers, Jacking, & Rolling - Thetraineewillbeabletodetermineloadtowinches,jacks,rollers,andfloorsduringspecialloadhandlingactivitieswhichrequiremovingtheloadhorizontally.
12 Winches & Blocks - Thetraineewillbeabletodeterminetheloadtoriggingblocksandthemechanicaladvantagenecessarytomovealoadverticallyorhorizontally.
13 Off-level Pick Points - Thetraineewillbeabletocalculateslingtensionsforoff-levelpickpointsusingtheMasterRigger’sReferenceCard.
14 Accident Case Study - Thetraineewillbeabletorecognizeandunderstandtheelementswhichcancontributetoariggingaccident.
15 Rigging for the Great Outdoors - Thetraineewillbeabletoapplyrigginglessonstoeverydayactivities.
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 9 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
Course OutlineModule1 Terms&Definitions
Module2 RiggingCardOrientation
Module3 LoadWeightEstimation
Module4 CenterofGravity
Module5 RiggingRemovalCriteria
Module6 RiggingCapacities
Module7 LoadControl
Module8 SlingAngles&Tensions
Module9 Sling&RiggingSelection
Module10 RiggingProcedures
Module11 HorizontalRigging
Module12 AccidentCaseStudies
Module13 Hands-On
Module14 ApplicableFederal,State,andProvincialRegulations&Standards
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 10 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
About the CourseWho Should Attend Candidatesforthiscoursearepersonnelwhohavehadsomeexposure(2-10years)tocraneandriggingoperations.Participantsincludeleadfieldpersonnel,safetycoordinators,andseniortradespersonnel,suchasmillwrights,boilermakers,pipefitters,mechanics,riggers,andmachinerymovers.
Which Industries Require Personnel with Master Rigger SkillsAllindustriesthatconductloadmovingandriggingactivitiesusingmobilecranes,overheadcranesorvarioushorizontalriggingequipmentwouldbenefitbyhavingpersonneltrainedinadvancedtechniquesandprinciples.Industriesincludeelectricutility,mining,shipbuilding,construction,oil&gas,aerospace,manufacturing,DOD,DOE,pulpandpaper,windenergy,nuclearpower,andmanufacturing.
Where and When is this Course Offered ITIcoursesaredeliveredatcustomerlocationsandmostcompaniesutilizethismethodwhentheclasssizeisgreaterthansixpeople. MostcoursesarealsoofferedatITITrainingCentersintheUSA,Canada,andLatinAmericainanopen-enrollmentformat–severalcompaniesmightsendoneortwopeopletothesecourses. Tofindthemostup-to-datelocationsanddatesofITITrainingCenterevents,visititi.com.
Course Duration Thiscourseistypicallya3to4-dayeventconsistingofclassroominteractive,problem-solvingworkshopsandhands-ontraining. Lengthmayvarydependingonthenumberofstudents,examsrequested,courselocation,andcustomizedcontent.
eBook: Master Rigger Program
Industrial Training International | iti.com | 1.800.727.6355 11 © Copyright Parnell Services Group, Inc. All rights reserved. R071113
Testimonials
As the media reminds us of the high rates of accidents occurring to operators and riggers, we at Cianbro Companies strive to provide our employees with the skills and knowledge of how to prevent an accident. In the past our company has received Master Rigging Training from Industrial Training International. They offer a hands-on approach by providing rigging gear inspection, proper rigging procedures and load control using almost any vertical or horizontal rigging system. The classroom teaching techniques and hands-on learning exercises that we have received from the Industrial Training International group has guided our company in creating our own successful in house rigging training program. The Industrial Training International crew and facilities are truly a world class group, solely dedicated to educating and improving the crane and rigging world.
The late George Arsenault, Rigging Training Coordinator, Cianbro Companies - December 8, 2008
After attending ITI’s Master Rigger training course back in 2006 we knew that the Boilermakers had found the absolute direction in which we should take our rigging training - hands-on, action-packed, and engaging.
ITI has since trained-up dozens of Boilermakers, is assisting in the implementation and design of the Local 146 Training Centre, and we are utilizing ITI’s rigging training program - tailoring it specifically for Boilermaker-related rigging.
We anticipate using ITI’s program for years to come for our members across Canada.
Grant Jacobs, Director of National Training, Boilermakers National Training Trust Fund, Edmonton, Alberta
Darwin Leitch, Construction Manager for the Rigging, Fitting & Mechanical Training Facility, Boilermakers Local 146, Edmonton, Alberta
The Master Rigger course is the best course I’ve taken yet in crane and rigging fundamentals. Jim Cox, ITI’s Instructor for the course, was as good as it gets for teaching this material. I’m looking forward to my next course at ITI.
David Johnson, SmithAmundsen LLC