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Master gears, ring gauges, setting masters, and rolling gears

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Page 1: Master gears, ring gauges, setting masters, and rolling gearss3.serverdata.com/ gears.pdfQuality: 3-4, DIN 3962 Geometry: DIN 3970 or according to drawing Corrections Flank corrections

Master gears, ring gauges,setting masters, and rolling gears

Page 2: Master gears, ring gauges, setting masters, and rolling gearss3.serverdata.com/ gears.pdfQuality: 3-4, DIN 3962 Geometry: DIN 3970 or according to drawing Corrections Flank corrections

Types

Master gears for single and double

measurement of gearings Setting masters to adjust and calibrate quality control instruments

Rolling gears to measure noise Rolling gears to reduce burrs and nicks Plug gauges

Dimensions

Module DiameterTooth width Helix angle

0 .8 - 6.0 mm 0 - 300 mm

4 - 80mm 0 - 45 degrees

Quality: 3-4, DIN 3962Geometry: DIN 3970 or according to drawing

Corrections

Flank corrections Topological corrections

Material

High speed steel PM steel

Coatings

TiN GoldTiAlN Futura

Plug gauges

Module 0.5 – 6.0 mm

Pitch diameter 20 – 150 mm

Precision tools for measuring, setting, calibration and correction

Tungsten Disulphide (WS2)

Page 3: Master gears, ring gauges, setting masters, and rolling gearss3.serverdata.com/ gears.pdfQuality: 3-4, DIN 3962 Geometry: DIN 3970 or according to drawing Corrections Flank corrections

Consultacy, analysis, optimisation

Our experienced engineering team is readily available to address any profile analysis or design queries. Existing profiles can be optimized using our internally developed master gear design software.

Marking

All Samputensili checking and setting master gears are engraved according to DIN 3970 or with any requested customer-specific data, and bear an individual tracking number enabling them to be carefully monitored throughout the whole production process.

Certified quality

Master gear design and production processes are all carried out using special Samputensili software and modern manufacturing methods. All Samputensili checking and setting master gears are fully tested on CNC inspection equipment and are delivered with a certificate of conformity. We produce master gears on specially designed and optimized machinery in classes from 3 to 4 to DIN 3962, AGMA and BS standards.

We therefore guarantee both the accuracy of our master gears and the quality of the whole manufacturing process.

Page 4: Master gears, ring gauges, setting masters, and rolling gearss3.serverdata.com/ gears.pdfQuality: 3-4, DIN 3962 Geometry: DIN 3970 or according to drawing Corrections Flank corrections

Star SU LLC5200 Prairie Stone Parkway, Suite 100Hoffman Estates, IL 60192USATel: +1 (847) 649 1450Fax: +1 (847) 649 [email protected]

Star SU LLC23461 Industrial Park DriveFarmington Hills, MI 48335USATel: +1 (248) 474 8200Fax: +1 (248) 474 [email protected]

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