master control panels - frank's hospital workshop · 2020-06-16 · master control panels 3...

Installation Manual

E F F I C I E N C Y I N D E N T I S T R Y ®

Master Control Panel

1Master Control Panels

Table of Contents

Installation Manual

Section I Installation Instructions

Main Control Box............................................................................................ 2

Single/Dual Vacuum Pump Relay Box Connection .................................. 3

Vacuum Pump Relay Box Wiring Diagram ................................................ 4

Master Water Control Valve Connection .................................................. 5

Air Compressor Remote Connections ...................................................... 6

RAMVAC® Rocker Switch Installation ........................................................ 7

Section II Schematics

Master Control Panel Wiring Diagrams Index ........................................ 8

Product Support Services .................................................................... 19

Installation Manual

Master Control Panels

2

Section I Installation

1. Position the main control mounting box, so that the master control panel switchescan be eye level, in a convenient location (near the office's entrance/exit).

2. Once the main control mounting box is in position, secure it using the bracketsprovided.

IMPORTANT NOTE: To ensure proper installation of the finished master controlpanel, the mud flange must be recessed by dry wall thickness.

3. Install the main control box wires as follows:

a. Using a hammer and pliers, remove the appropriate knock-out from the maincontrol mounting box.

b. Fit a nylon grommet in the knock-out. (This protects the wires from chaffing andshorting out.)

c. Run the appropriate wires to their respective equipment location. Thenconnect the wires according to the instructions on the following pages.

4. After all wiring connections are completed correctly, position the master controlpanel over the main control box and secure using the screws provided.

WIRING CHART

Main Control Box

— WARNING —Before proceeding with any electrical installation, comply with and

maintain all applicable local electrical code(s) and regulations.

— NOTICE —All wiring between the main control box and equipment should be Class B, low-

voltage. In most cases, a conduit is not required when using this type of wiring.

CV-101 3 18 AWG 16 AWGCV-102 3 18 AWG 16 AWGDV-301 3 18 AWG 16 AWGDV-302 3 18 AWG 16 AWGMC-201 6 18 AWG 16 AWGMC-202 6 18 AWG 16 AWG

Air Compressor 3 18 AWG 16 AWGMWCV Solenoid Valve 2 18 AWG 16 AWGMWCV Transformer 2 18 AWG 16 AWG

Model No. No. of Wires Wire Under 150 ft. Wire Over 150 ft.



Single/Dual Vacuum Pump Relay Box Connection

— CAUTION —Before making any wiring connections to the main control box, the vacuum unit

should be completely installed.

— WARNING —Before proceeding with the single/dual vacuum pump relay box connection, make

sure the electrical power supply to the vacuum pump is turned OFF.

(All Panels, Except Turbine)

— NOTICE —All pumps (single or dual) must have three, low-voltage wires installed from the

top of each relay box going to the main control box in order to operate the mastercontrol panel lighted ON/OFF switches.

IMPORTANT NOTE: For dual vacuum pump relay box connection to the maincontrol box, Steps 1 through 8 listed below must be performed for each vacuum pump.Refer to the vacuum pump relay box wiring diagram on the next page.

NOTE: For vacuum pump relay boxes with factor y-installed yellow, black and brownwires, it is not necessary to perform Steps 1 through 8.

1. Loosen the top and bottom retainer screws from the vacuum pump relay box andremove the cover.

2. Remove the black strain relief grommet from the top of the vacuum pump relaybox.

3. Place the tap connector slot over the yellow transformer wire, and insert thebrown wire into the end of the tap connector.

4. Squeeze the metal connector tight, and snap the attached cover in place.

5. Route the brown wire out through the strain relief grommet hole along with theyellow and black wires.

6. Reinstall the strain relief grommet around the yellow, black and brown wires.

7. Reinstall the relay box cover and tighten the top and bottom retainer screws.

8. Run and connect the low-voltage wires to the main control panel mounting boxaccording to the applicable wiring diagram in Section II Schematics. (Refer to theindex on Page 8 for the location of the appropriate diagram.)

Installation Manual


4

Section III Installation

Vacuum Pump Relay Box Wiring Diagram

65

43

21

Yellow

Transformer

Fuse Holder

Alt. VoltageFuse Holder

Brown/White

Purple

Black

TerminalBlock

Black

Black

Blue

Yellow

Black/White

Brown

Red

White

Green

Relay

Blue

Black

Yellow

Brown

Yellow


Section IV Operation & Care

Master Water Control Valve Connection

(With 24-Volt Lighted Control Switch)

1. Remove the MWCV from the shipping container or locate a previously installedMWCV in the office.

— WARNING —Before proceeding to Step 2, make sure all power is properly disconnected.

2. Dismantle the coil assembly.

3. Replace the 115-volt coil with the 24-volt coil included in the kit.

4. Provide power to the coil assembly using the “Plug-In” 115V/24V transformersupplied with the kit.

5. Connect the two low-voltage wires from the transformer according to theapplicable master control panel wiring diagram in Section II.

— WARNING —Do not plug in the transformer until all electrical connections are complete.

6. Test the MWCV and transformer as follows:

a. Turn the light switch to the OFF position. (The light should be off.)

b. Turn the light switch to the ON position. (The light should be on.)

c. When the switch is activated, the MWCV should make a clicking sound, whichindicates the valve is working properly.

d. If the light fails to come on, or if the MWCV fails to function, check allconnections referring to the applicable master control panel wiring diagram inSection II.

NOTE: If a light stays ON while the switch is in the Off position, simply reverse thewires numbered 2 and 3 on the switch. The light should then operate correctly.

— NOTICE —When using low voltage to operate the master water control valve (MWCV), a 115-volt electrical receptacle for the MWCV “plug-in” transformer must be supplied.

Installation Manual


6


Air Compressor Remote Connection

1. Turn OFF all power to the air compressor at the source.

2. Mount the compressor relay box near the junction box on the air compressor.

3. Connect the power source supply lines to L1 and L2 on the compressor relay boxfor new installation.

NOTE: For existing installation, first remove the power source supply lines fromthe junction box.

4. Connect conduit from the compressor relay box to the junction box.

5. Connect the two lines from T1 and T2 to the two compressor power lines in thejunction box.

6. Run and connect low-voltage wires to the main control box according to theapplicable master control panel wiring diagram in Section II.


When connecting a RAMVAC pump, replace the VAC switch in the Master Control Panelwith the loose switch supplied.

Please use this schematic for RAMVAC rocker switch installation in the following panels:

PANEL PART #MP300 64652017MP1000 64568077MP2000 64568110MP1000A 64568171MP2000A 64568174

Connect to an S1 Electrols as follows:

Terminal #4 - connect to S1 terminal “G”Terminal #3 - connect to S1 terminal “H”Terminal #2 - connect to S1 terminal “F”

VAC Switch

RAMVAC Rocker Switch Installation

3

24

G H F

S1 Electrols Terminals

Installation Manual


8


Master Control Panel Wiring Diagrams Index

MP - 100 / 300 ................................................................................ 9

MP - 400 ....................................................................................... 10

MP - 700 ........................................................................................11

MP - 900 ....................................................................................... 12

MP - 1000 ..................................................................................... 13

MP - 1100 ..................................................................................... 14

MP - 1200 / 1300 .......................................................................... 15

MP - 1800 ..................................................................................... 16

MP - 2000 ..................................................................................... 17

MP - 2200 ..................................................................................... 18


MP - 100 / 300

One Switch, Single Vacuum


Wall-Mounted Switches Shown from

Back of Switch Plate Vacuum

Junction Box

Line Voltage(To Source)

Load(To Vacuum Pump)

Vacuum PumpRelay Box

Brown

Yellow

Black

L1

L2 T2

T1

Installation Manual


10

MP - 400

Two Switch, Dual Vacuum


NOTE: Using the circuit depicted in thediagram above, either switch will turnthe vacuum pumps on. To wire pumpsso that either switch will turn thevacuum pumps off, use the circuit shownin the diagram to the right.

Vacuum Unit Panel Mounted Switches(Same Connection as Back View)

ONOFF


Black

Yellow

Brown ONOFF

Black

Yellow

Brown

Wall-Mounted Switches

Shown from Back of

Switch Plate

Vacuum 1

Junction Box


Brown

YellowBlack

ON/OFF Switches Mounted on Dual Cabinet

Vacuum 2

Brown

YellowBlack


Load(To Vacuum

Pump)

L1

L2 T2

T1



Load(To Vacuum

Pump)

L1

L2 T2

T1

ONOFF

ONOFF



MP - 700

One Switch, Air Compressor


Back of Switch Plate Air Compressor

Junction Box


Load(To Air Compressor)

CompressorRelay Box

Brown

Yellow

Black

L1

L2 T2

T1 Black

Red

Installation Manual


12


MP - 900

Three Switch, (Dynamic Dry) Single Vacuum, Air Compressor,Water

Wal

l-Mou

nted

Sw

itche

sSh

own

from

Back

of S

witc

h Pl

ate

Vacu

umA

ir C

omp.

Wat

er

Line

Vol

tage

(To

Sou

rce)

Load

(To

Com

pres

sor)

Com

pres

sor

Rel

ay B

oxPlug

In T

rans

form

er

Mai

n W

ater

Con

trol

Sole

noid

Val

ve(W

all M

ount

Nea

r D

ynam

ic D

ry)

Dyn

amic

Dry

Rel

ay B

ox

Load

(To D

ynam

ic D

ry)

Line

Vol

tage

(To

Sour

ce)

Brow

nYe

llow

Blac

k

Brow

nYe

llow

Blac

k

Red

Blac

kL1 L2

T1

T2

L1 L2

T1

T2

4 3 1 4 3 1

2 3 1 2 3 1

Air In Vac

In

Air

Out

Vac

Out

2 1 3

24V

AC

24V

Coi

l

Coi

lIn



MP - 1000

Three Switch, Single Vacuum, Air Compressor, Water

Wal

l-Mou

nted

Sw

itche

sSh

own

from

Back

of S

witc

h Pl

ate

Vacu

umA

ir C

omp.

Wat

er

Line

Vol

tage

(To

Sou

rce)

Load

(To

Com

pres

sor)

Com

pres

sor

Rel

ay B

oxPlug

In T

rans

form

er

Mai

n W

ater

Con

trol

Sole

noid

Val

ve

Vacu

um P

ump

Rel

ay B

ox

Brow

nYe

llow

Blac

k

Brow

nYe

llow

Blac

k

Red

Blac

kL1 L2

T1

T2

4 3 1 4 3 1

2 3 1 2 3 1

Air In Vac

In

Air

Out

Vac

Out

2 1 3

24V

AC

24V

Coi

l

Coi

lIn

Installation Manual


14


MP - 1100

Four Switch, Dual Vacuum, Water, Air Compressor

NO

TE

: Usin

g th

e ci

rcui

t dep

icte

d in

the

diag

ram

abo

ve, e

ither

sw

itch

will

turn

the

vacu

um p

umps

on.

To

wire

pum

ps s

o th

atei

ther

sw

itch

will

turn

the

vacu

um p

umps

off,

use

the

circ

uit

show

n in

the

dia

gram

bel

ow.

Vacu

um U

nit P

anel

Mou

nted

Sw

itche

s(S

ame

Conn

ectio

n as

Bac

k Vi

ew)

ON

OFF

Vacu

um P

ump

Rel

ay B

ox

Bla

ck

Yello

w

Bro

wn

ON

OFF

Bla

ck

Yello

w

Bro

wn

1 3

4

1

3 4

1 2

3

4

The

se N

umbe

rs C

orre

spon

d to

the

Num

bers

on

the

Side

of t

he S

wit

ches

The

se N

umbe

rs C

orre

spon

d to

the

Num

bers

on

the

Term

inal

in t

he R

elay

Box

Wal

l-Mou

nted

Sw

itch

es

Show

n fr

om

Bac

k of

Sw

itch

Pla

te

4 3

2

4

3 2

2

44

1

3 2

3Ju

mpe

r

Wate

r C

ontr

ol -

In

Wate

r C

ontr

ol -

Out

Air C

om

p -

In

Air C

omp - O

ut

Vac. #

1 - In

Vac. #

2 - In

Vac.

#2 -

Out

Vac.

#1 -

Out

From

Coi

lon

Val

vePo

wer

from

24V

Tra

ns.

Vacu

um U

nit P

anel

Mou

nted

Sw

itche

s(S

ame

Conn

ectio

n as

Bac

k Vi

ew B

elow

)

ON

OFF

ON

OFF

Vacu

um P

ump

Rel

ay B

ox

Mai

n W

ater

Con

trol

Sole

noid

Val

ve

Plug

InTr

ansf

orm

er

Load

(To

C

ompr

esso

r)Li

ne V

olta

ge(T

o So

urce

)

Com

pres

sor

Rel

ay B

ox

L1 L2

T1

T2

Bla

ckR

ed

Bla

ck

Yello

w

Bro

wn

Bla

ck

Yello

w

Bro

wn

Bla

ck

Yello

w

Bro

wn

Vacu

um 1

V

acuu

m 2

Wat

er

Air

Com

p.



MP - 1200 / 1300

One Switch

L1 L2 L3 L1 L2 L3

T1 T2 T3T1 T2 T3

(For Dual Starter Kits Only)

Lift Post

White

Black Connect Per Voltage

Requirements (See Figure 1)


Back of Switch Plate

POWER3 PHASE

PRIMARY

SECONDARY

TURBINE 1 TURBINE 2

POWER3 PHASE

H1 H2 H3 H4 H5 H6

X2 F1 X1

2

2

2

1

Fuse Type FNM - 6 1/4 AMP

Fuse Type KLK - 12-2 AMP

Brow

n #

4

1

Yello

w #

1

Blac

k #

3

Yello

w #

2

Switch 1 Switch 2

24V

208V240V

277V380V

480V

X1

H6H1

X2

H2H3

H4H5

Figure 1

9 9

Installation Manual


16


MP - 1800

Two Switch, (Dynamic Dry) Single Vacuum, Air Compressor

Com

pres

sor

Rel

ay B

ox

Load

(To

C

ompr

esso

r)

Line

Vol

tage

(To

Sour

ce)

Red

Blac

kL1 L2

T1

T2

Wal

l-Mou

nted

Sw

itche

s Sh

own

from

Ba

ck o

f Sw

itch

Plat

eVa

cuum

Air

Com

p.

Dyn

amic

Dry

R

elay

Box

L1 L2

T1

T2

Load

(To

Dyn

amic

Dry

Line

Vol

tage

(T

o So

urce

)

Blac

kW

hite

Blac

kYe

llow

Brow

n

Blac

kYe

llow

Brow

n

4 3 1 4 3 1

2 3 1 2 3 1

Air In Vac

In

Air

Out

Vac

Out



MP - 2000

Two Switch, Single Vacuum, Air Compressor

Com

pres

sor

Rel

ay B

ox

Load

(To

C

ompr

esso

r)

Line

Vol

tage

(To

Sour

ce)

Red

Blac

kL1 L2

T1

T2

Wal

l-Mou

nted

Sw

itche

s Sh

own

from

Ba

ck o

f Sw

itch

Plat

eVa

cuum

Air

Com

p.

Vacu

um P

ump

Rel

ay B

ox

L1 L2

T1

T2

Load

(To

Vacu

um P

ump

Line

Vol

tage

(T

o So

urce

)

Blue

Blue

Blac

kYe

llow

Brow

n

Blac

kYe

llow

Brow

n

4 3 1 4 3 1

2 3 1 2 3 1

Air In Vac

In

Air

Out

Vac

Out

Installation Manual


18


MP - 2200

Three Switch, Dual Vacuum, Air Compressor

NO

TE

: Usin

g th

e ci

rcui

t dep

icte

d in

the

diag

ram

abo

ve,

eith

er s

witc

h w

ill tu

rn th

e va

cuum

pum

ps o

n. T

o w

irepu

mps

so

that

eith

er s

witc

h w

ill tu

rn th

e va

cuum

pum

psof

f, us

e th

e ci

rcui

t sho

wn

in th

e di

agra

m b

elow

.Va

cuum

Uni

t Pan

el M

ount

ed S

witc

hes

(Sam

e Co

nnec

tion

as B

ack

View

)

ON

OFF

Vacu

um P

ump

Rel

ay B

ox

Bla

ck

Yello

w

Bro

wn

ON

OFF

Bla

ck

Yello

w

Bro

wn

Wal

l-Mou

nted

Sw

itch

es

Show

n fr

om

Bac

k of

Sw

itch

Pla

te

Vacu

um U

nit P

anel

Mou

nted

Sw

itche

s(S

ame

Conn

ectio

n as

Bac

k Vi

ew B

elow

)

ON

OFF

ON

OFF

Vacu

um P

ump

Rel

ay B

ox

Load

(To

C

ompr

esso

r)

Line

Vol

tage

(To

Sour

ce)

Com

pres

sor

Rel

ay B

ox

L1 L2

T1

T2

Bla

ckR

ed

Bla

ck

Yello

w

Bro

wn

Bla

ck

Yello

w

Bro

wn

Bla

ck

Yello

w

Bro

wn

Vacu

um 1

V

acuu

m 2

A

ir C

omp.

4 3 1 4 3 1

2 3 1 2 3 1

Air In Vac

In

Air

Out

Vac

Out

4 3 1

2 3 1Va

cIn

Vac

Out


Product Support Services

The DentalEZ Group and its employees are proud of the products we provide to the dental community. We standbehind these products with a warranty against defects in material and workmanship as provided below.

In the event that you experience difficulty with the application or operation of any of our products, please contact ourcustomer service department at our expense at 1-866-DTE-INFO (1-866-383-4636).

If we cannot resolve the issue by telephone, we will arrange for a representative to contact you or suggest that theproduct be returned to our factory for inspection.

If product return or repair is required, we will provide you with a Return Authorization number and shippinginstructions to return the product to the proper facility. If the product is under warranty, we will ask you to provideproof of purchase, such as a copy of your invoice. Please be sure to include the Return Authorization number on thepackage you are returning. Products returned without a Return Authorization number cannot be repaired.

Freight costs for product returns are the responsibility of the customer. Products under warranty will be repaired orreplaced, at our sole discretion, and returned at our expense. Products outside the warranty limits will be repaired andreturned with costs invoiced to the customer. We are not responsible for shipping damages. We will, however, help youfile a claim with the freight carrier Written repair estimates are available.

DentalEZ warrants the CustomAir Master Control Panels to be free of defects in material and workmanship, undernormal usage, for a period of 2 years from date of installation.*

Please note the following additional terms of our warranty and return policy:• Warranties cover manufacturing defects only and do not cover defects resulting from abuse, improper handling,

cleaning, care or maintenance, normal wear and tear or non-observance of operating, maintenance or installationinstructions. Failure to use authorized parts or an authorized repair facility voids this warranty.

• Liability is limited to repair or replacement of the defective product at our sole discretion. All otherliabilities, in particular liability for damages, including, without limitation, consequential or incidentaldamages are excluded.

• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-ING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULARPURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THISWARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.

WARRANTY REPAIRS: Parts repaired or replaced on a product that is in warranty will be warranted for the durationof that product's original warranty.

NON-WARRANTY REPAIRS: The warranty on parts either repaired or replaced on an out-of-warranty productwill cover the repaired part only and will be for the time frame of a new parts warranty period.

PRODUCT RETURN: Opened products or product returns more than a year old cannot be returned for credit.There will be a 15% ($25.00 Minimum) restocking charge on all items authorized for return.* Provided conditions defined in instruction manual are met.CustomAir, RAMVAC and DentalEZ are registered trademarks of DentalEZ, Inc.

© 2008 DentalEZ Alabama, Inc.

DentalEZ® Group

CustomAir® Division


2500 Highway 31 SouthBay Minette, Alabama 36507

1-866-DTE-INFOFax: (251) 937-0461www.dentalez.com

© DentalEZ Alabama, Inc.Printed in USA

PN: 64710071COctober, 2008

master control panels - frank's hospital workshop · 2020-06-16 · master control panels 3...

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