mass transfer in laminar & turbulent flow · pdf file“convective” heat &...
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Mass Transfer in Laminar & Turbulent Flow
Mass Transfer Coefficients
25 MassTransfer.key - January 31, 2014
“Convective” Heat & Mass TransferFourier’s law requires us to resolve ∇T. This, in turn, requires detailed knowledge of u since it will cause non-trival T profiles.ℓ
T∞
Tw
T∞ in “bulk” and Tw near “wall,” with a complicated T profile in between!
Concept: if we only care about an overall q, and not about T(z), then we can approximate:
Heat transfer coefficient, h, is empirical, and contains a lot of physics (must be “correlated” for different situations).
q = ��rT
Note: h=λ∕ℓ only if T is linear.
Fick’s law requires us to resolve ∇xA. This, in turn, requires detailed knowledge of u since it will cause non-trival x profiles.
Concept: if we only care about an overall JA, and not about xA(z), then we can approximate:
JA = �cADABrxA
qz = ��dT
dz⇡ ��
T1 � Tw
`= h (Tw � T1)
q ⇡ h (Tw � T1)
JAz ⇡ �cDABx1 � xw
`
= kc(cAw � cA1)
Mass transfer coefficient, kc, is empirical, and contains a lot of physics (must be “correlated” for different situations).
JA ⇡ kc(cAw � cA1)Note: kc=DAB∕ℓ only if cA is linear.
ℓ
x∞
xw
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Mass vs. Heat TransferFick’s “Law” for a binary mixture of A and B:
Fourier’s “Law”:
• Only really valid for binary mixtures (2 species).
• There are several diffusive fluxes, depending on the frame of reference that you choose (molar, mass)!
• Need an appropriate choice for DAB. Dependent on temperature, pressure and (sometimes) composition.
• ∇xA is not the only possible driving force for JA. Could include other species (for more than 2 components) or even ∇T and ∇p! See SHR §3.8 for more information. Lots of cool physics here...
• need a model for k. Dependent on temperature, pressure & composition.
• Heat can be transferred by radiation! No analogous mechanism for mass (until you invent teleportation).
• Heat can diffuse by other mechanisms as well. ∇x can also cause heat diffusion!
JA = �cDABrxAmolar diffusive flux relative to a molar-averaged velocity q = �krT
JA = kc�cA“Convective” mass transfer: “Convective” heat transfer:
q = h�T
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Analogies in Diffusive Fluxes
x
zux
• Only gradients are in z-direction • No velocity (bulk flow) in z-direction • Diffusion in z-direction • Constant properties (c, ρ, μ, k, DAB, etc.)
qz = �kdT
dz
����z=0
⇡ h(Ti � T )
⌧zx
= �µdu
x
dz
����z=0
⇡ f⇢u2
2
Reynolds’ analogy:
Chilton-Colburn analogy:
f
2= NStH = NStM
NStH =NNu
NReNPr=
h
⇢Cp
ux
=h
Cp
G
NStM =NSh
NReNSc=
kc
ux
=kc
⇢
G
(valid only when NPr = NSc = 1)
SHR §3.5
x-momentum diffusive flux
diffusive heat flux
diffusive mass flux
See equations (3-166)-(3-171) in SHR
Other analogies also exist. See SHR §3.5.3-3.5.4
JAz = �DABdcAdz
����z=0
⇡ kc(cA � cA)
G = ux
⇢“mass velocity”
f = Fanning friction factor
See SHR Table 3.13 for summary of some
dimensionless groups
jM ⌘ f
2| {z }momentum
= jH ⌘ NStHN2/3Pr| {z }
heat
= jD ⌘ NStMN2/3Sc| {z }
mass
28 MassTransfer.key - January 31, 2014
Mass Transfer Coefficients
cA1 cA2
z
JA = �cDABdxA
dzFick’s law:
If kc is chosen “just right” then:
The “mass-transfer coefficient,” kc
• Units of length/time
• Analogous to the heat transfer coefficient: q = hΔT • Useful when we don’t know (or want to know) xA(z). • Need to choose kc “just right” to get the correct flux.
• kc=DAB/Δz is usually not even close (because xA is not linear in general and Δz is typically not known).
• Usually evaluated at one location (e.g. phase interface) since JA might vary over z.
Approaches to get kc: • If we can get an analytic solution
for xA(z) then we can get an exact form for kc using Fick’s law. (frequently not possible)
• Often, kc is correlated with non-dimensional groups like Reynolds number, Schmidt number and Peclet number.
• Analogies with heat transfer.
NSh =`kcDAB
ℓ is an appropriate length scale
dxA
dz⇡ xA2 � xA1
`
JA ⇡ �cDABxA2 � xA1
`
⇡ ckc(xA1 � xA2)
JA = kc�cA = �DABdcAdz
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Accounting for Bulk FlowExamples:
• Evaporation • Condensation • Absorption • Stripping
NA =JA
1� xA
NB ≪ NA
Typically, correlations give you k, not k′.
NA = xAN + JA
= xA(NA +NB) + JA
For C > 2 components, this gets much more complicated.
Note: k′ is just a convenience definition.
JA = kc�cA = �cDAB@c
@z
k
0c =
kc
1� xA=
kc
xB
NA = k0c�cA
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Two-Phase Mass Transfer
• Phase equilibrium at gas-liquid interface to relate pA to cA (discontinuity in mole fractions)
• diffusion through a liquid “film” of thickness δ • well-mixed “bulk” region (fluid motion)
• we want NA.
NA = JA = kc�cAgas
bulk liquid
pA
cAi
cAb
liquid film
z=0 z=δ(no bulk flow)
Models for kc...
SHR §3.6
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Film TheorySHR §3.6.1
gasbulk liquid
pA
cAi
cAb
liquid film
z=0 z=δ
• c is constant • NA is constant with z. • NB=0
NA = xA (NA +NB)| {z }N
+JA
= � cDAB
1� xA
dxA
dz
NA = JA = �cDABdxA
dz
Separate this ODE & integrate it to find xA(z).
NA =cDAB
�
ln
1� xAb
1� xAi
�
=cDAB
�(1� xA)LM(xAi � xAb)
NA =DAB
�
(cAi � cAb)
=cDAB
�
(xAi � xAb)
Force fit into form to find kc.NA = kc(cAi � cAb)Film theory is often not
very accurate, but is widely used nonetheless.
kc =DAB
�
Accounting for bulk flowNeglecting bulk flow
Since δ is unknown, kc is typically replaced by an empirical correlation.
k
0c =
DAB
�(1� xA)LM=
kc
(1� xA)LM
(1� x
A
)LM =x
Ai � x
Ab
ln [(1�xAb)/(1�xAi )]
= (xB
)LM
32 MassTransfer.key - January 31, 2014
Other modelsConcept:
• A pocket of fresh fluid arrives from the bulk to the film and stays there for some period of time, whereafter it is replaced by a new packet of fresh fluid.
• Essentially diffusion into an infinite slab (but only for a short time tc). We solved this problem already!
gasbulk liquid
pA
cAi
cAb
liquid film
z=0 z=δHigbie Model: fluid parcels are
replaced at uniform interval tc.
Surface Renewal Model: “old” fluid parcels are more likely to be replaced than “young” parcels
kc = 2
rDAB
⇡tc
kc =pDAB s
s - rate of surface renewal (1/sec) (fraction of surface area replaced by fresh fluid in unit time)
Choosing tc: • Bubbles: ratio of bubble diameter to its relative velocity in the fluid • Droplets: residence time (assuming no internal circulation) • Packed tower: typically around 1s. • Correlations...?
SHR §3.6.2-3.6.3
It is difficult to determine s...
NA = kc(cAi � cAb)
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Two-Film TheoryOverall Mass Transfer Coefficients
SHR §3.7
idealized picture more realistic picture
34 MassTransfer.key - January 31, 2014
Two-Film Theory Assumptions & Formulation
No reaction. Phase equilibrium at the interface & Henry’s law applies. • This has the effect of being a “contact resistance” to mass
transfer (analog to heat transfer). • Henry’s law implies a linear relationship between the gas &
liquid phases compositions. Typically only valid for small ranges of xA or yA.
Bulk flow is negligible (NA = JA). • “trace” species diffusing (NA ≈ 0, NB = 0)
• equimolar counterdiffusion (NA = -NB).
Constant total molar concentration, c.
NA = kp(pAb � pAi)
NA = kc(cAi � cAb)
cAi = HA pAi
pA = HAxA
pA = cA/HA
yA = HAxA
Several forms of Henry’s law exist:
distinguish by units of HA.
Gas phase:
Liquid phase:
Phase Equil.:
Combine to eliminate
interface compositions.
NA =pAbHA � cAb
(HA/kp) + (1/kc)
c⇤A = HA pAb
NA = KL(c⇤A � cAb)
1
KL⌘ HA
kp+
1
kc“fictitious” cA in equilibrium with pAb.
“overall” mass transfer coefficient based on liquid phase.
35 MassTransfer.key - January 31, 2014
Variations on the Themec⇤A = HA pAbNA = KL(c
⇤A � cAb)
1
KL⌘ HA
kp+
1
kc
NA = KG(pAb � p⇤A)1
KG=
1
kp+
1
HAkC
N
A
= K
x
(x⇤A
� x
Ab)
= K
y
(yAb � y
⇤A
)
1
Kx
=1
KA
ky
+1
kx
1
Ky
=1
ky
+K
A
kx
KA is the K-value from equilibrium thermo:
x
⇤A =
yAb
KA
Liquid phase concentration
Gas phase concentration
p⇤A =cAb
HA
Liquid mole fraction
Gas mole fraction y
⇤A = xAbKA
KA =yAi
xAi
SI AE
k m/s ft/h
k kmol/(s-m lbmol/(h-ft
k kmol/(s-m lbmol/(h-ft
36 MassTransfer.key - January 31, 2014
“Large” Driving ForcesFo
r “la
rge”
var
iatio
n in
xA
(or
y A)
acro
ss a
pha
se, t
he
chan
ge in
KA
is im
port
ant.
Henry’s law is not valid here!
SHR §3.7.3
1
Ky
=1
ky
+m
x
kx
1
Kx
=1
kx
+1
my
ky
N
A
= k
y
(yAb � y
Ai) = K
y
(yAb � y
⇤A
)
= k
x
(xAi � x
Ab) = K
x
(x⇤A
� x
Ab)
See derivation in SHR §3.7.3
mx evaluate on the liquid side.
my evaluate on the gas side.
m =dyAdxA
37 MassTransfer.key - January 31, 2014