mara rosa project, goiás state, brazil (latitude …av. afonso pena, 4001 12º andar - bairro serra...
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Av. Afonso Pena, 4001 12º andar - Bairro Serra Belo Horizonte - MG - Brasil - CEP 30.130-009
Mara Rosa Project, Goiás State, Brazil (Latitude 13°58.395′ S, Longitude 49°10.690′ W)
Pre-Feasibility Study
Prepared by Coffey Consultoria e Serviços Ltda on behalf of:
Amarillo Gold Corporation
Effective Date: 28 October 2011
Qualified Person: G. Keith Whitehouse - BSc (Geology and Geography), MAusIMM (CP)
Qualified Person: Chris Witt - BSc, DipMet, MAusIMM (CP)
Qualified Person: João Augusto Hilário - BSc (Min Eng), MAIG
Qualified Person: Clive Saunders – BSc, CGeol FGS,TMIE Aust, M.Zwe.I.E
Qualified Person: Frank Baker – BMet, MMet, MIMMM, MAusIMM
Qualified Person: Norman Lock - BSc, PhD, CGeol FGS, PrSciNat.
220810
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Author(s): G. Keith Whitehouse Geologist BSc (Geology and Geography), MAusIMM (CP)
Chris Witt Associate Consultant - Metallurgy BSc, DipMet, MAusIMM (CP)
João Augusto Hilário Manager Technical Services BSc (Min Eng), MAIG
Clive Saunders Principal Tailings Engineer BSc, CGeol FGS,TMIE Aust, M.Zwe.I.E
Frank Baker Project Manager, Amariloo BMet, MMet, MIMMM, MAusIMM
Norman Lock Manager Geology BSc, PhD, CGeol FGS, PrSciNat.
Date: 28 October 2011
Project Number: 220810
Version / Status: Rev02.v01 / Final
Path & File Name: \\missfs01\data$\MINE\Operations\Projects & Proposals\Projects\Amarillo\03022_Mara_Rosa_PFS\Report Preparation\Supporting Reports\NI43-101\br_220810_PFS_Mara_Rosa_Amarillo.REV01.draft.docx
Print Date: Tuesday, 10 January 2012
Copies: Amarillo Gold Corporation (2)
Coffey Mining – Belo Horizonte (1)
Document Change Control
Version Description (section(s) amended) Author(s) Date
Rev01.v2 Peer review CWC 25/10/2011
Rev01.v3 Peer review CWC 29/12/2011
Rev02 Amarillo comments FB 6/1/2012
Document Review and Sign Off
(signed) “Norman P Lock”
(signed) “Curtis W Clarke”
Primary Author Norman Lock
Supervising Principal Curtis Clarke
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Date and Signature Page
This report titled “Mara Rosa Project, Goiás State, Brazil, Pre-Feasibility Study” with an effective date of
28 October 2011 was prepared on behalf of Amarillo Gold Corporation by Hugo Hoogvliet, Keith
Whitehouse, Chris Witt, João Augusto Hilário, Clive Saunders, Frank Baker and Norman Lock and
signed:
Dated at Subiaco, Australia, this 11 day of January, 2012
(signed) “Gregory Keith Whitehouse”
Gregory Keith Whitehouse, BSc (Geology and Geography), MAusIMM (CP).
Geologist, Australian Exploration Field Services
Dated at Perth, Australia, this 11 day of January, 2012
(signed) ”Chris Witt“
Chris Witt, BSc (Chemistry), DipMet, MAusIMM (CP).
Associate Consultant – Metallurgy, Coffey Mining
Dated at Belo Horizonte, Brazil, this 11 day of January, 2012
(signed) “João Augusto Hilário”
João Augusto Hilário, BSc (MinEng), MAIG.
Manager Technical Services, Coffey Consultoria e Serviços Ltda
Dated at Perth, Australia, this 11 day of January, 2012
(signed) “Clive Thomas Saunders”
Clive Thomas Saunders, Dip. C.Eng. (Struct), CGeol FGS, TMIE Aust, M.Zwe.I.E.
Principal Tailings Engineer, Coffey Mining
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Dated at Belo Horizonte, Brazil, this 11 day of January, 2012
(signed) “Frank Richard Baker”
Frank Richard Baker, BMet, MMet, MIOM3, MAusIMM.
Project Manager, Amarillo Gold Corporation.
Dated at Toronto, Canada, this 11 day of January, 2012
(signed) “Norman Philip Lock”
Norman Philip Lock, BSc, PhD, CGeol FGS, PrSciNat.
Manager Geology, Coffey Mining
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Table of Contents
1 Summary ....................................................................................................................................... 1
1.1 Property Description and Ownership ................................................................................ 2
1.2 Geology and Mineralization ............................................................................................... 2
1.3 Status of Exploration ......................................................................................................... 3
1.4 Metallurgical Testwork ....................................................................................................... 3
1.5 Mineral Resource Estimates ............................................................................................. 5
1.6 Mineral Reserve Estimates ............................................................................................... 6
1.7 Mining Methods ................................................................................................................. 7
1.7.1 Geotechnical ........................................................................................................... 7
1.7.2 Mining Study............................................................................................................ 7
1.7.3 TSF.......................................................................................................................... 8
1.8 Recovery Methods .......................................................................................................... 10
1.9 Project Infrastructure ....................................................................................................... 12
1.10 Market Studies and Contracts ......................................................................................... 12
1.11 Environmental Studies, Permitting, and Social and Community Impact ......................... 12
1.11.1 Physical and Natural Environment ........................................................................ 12
1.11.2 Hydrology and Hydrogeology ................................................................................ 13
1.11.3 Social Environment ............................................................................................... 14
1.11.4 Waste and Tailings Disposal, Monitoring and Water Management....................... 14
1.11.5 Permitting .............................................................................................................. 15
1.11.6 Mine Closure ......................................................................................................... 15
1.12 Capital and Operating Costs ........................................................................................... 15
1.13 Economic Analysis .......................................................................................................... 18
1.14 Conclusions and Recommendations ............................................................................... 19
2 Introduction ................................................................................................................................ 21
2.1 Terms of Reference ......................................................................................................... 21
2.2 Qualified Persons ............................................................................................................ 21
2.3 Site Visits and Scope of Personal Inspection .................................................................. 23
2.4 Effective Dates ................................................................................................................ 23
2.5 Information Sources and References .............................................................................. 24
2.6 Units of Measure ............................................................................................................. 24
2.7 Previous Technical Reports ............................................................................................ 25
3 Reliance on Other Experts ........................................................................................................ 26
4 Property Description and Location .......................................................................................... 27
4.1 General Description ......................................................................................................... 27
4.2 Establishing Mineral Rights in Brazil ............................................................................... 29
4.3 Royalties and other agreements on the property ............................................................ 32
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Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
4.4 Environmental Liabilities .................................................................................................. 32
4.5 Permits required for Development .................................................................................. 32
4.6 Other Factors or Risks affecting Access, Title or ability to Work .................................... 32
5 Accessibility, Climate, Local Resources, Infrastructure and Physiography ....................... 33
5.1 Accessibility ..................................................................................................................... 33
5.2 Climate ............................................................................................................................ 33
5.3 Local Resources .............................................................................................................. 33
5.4 Infrastructure ................................................................................................................... 33
5.5 Physiography ................................................................................................................... 35
6 History ......................................................................................................................................... 36
6.1 Exploration History .......................................................................................................... 37
6.2 Metallica Exploration ....................................................................................................... 38
6.3 Amarillo Exploration ........................................................................................................ 39
6.3.1 Validation of Drill Hole Locations ........................................................................... 40
6.3.2 Waste Dump Volume ............................................................................................ 40
6.3.3 Surface Trenching ................................................................................................. 40
6.4 Historical Drilling .............................................................................................................. 40
6.5 Historical Resource Estimates ........................................................................................ 43
6.5.1 WMC Grade Tonnage Estimate ............................................................................ 43
6.5.2 Barrack Grade Tonnage Estimate ......................................................................... 43
6.5.3 Metallica Grade Tonnage Estimate ....................................................................... 44
6.5.4 Amarillo; CCIC Resource Estimate ....................................................................... 44
6.5.5 Amarillo; HCS & AEFS Resource Estimate 2010.................................................. 45
6.6 Historical Production ....................................................................................................... 46
7 Geological Setting and Mineralisation ..................................................................................... 47
7.1 Regional Geology ............................................................................................................ 47
7.2 Local Geology ................................................................................................................. 50
7.3 Property Geology ............................................................................................................ 52
7.4 Mineralisation .................................................................................................................. 55
8 Deposit Types ............................................................................................................................. 57
9 Exploration.................................................................................................................................. 58
10 Drilling ......................................................................................................................................... 59
10.1 Drill Hole Planning ........................................................................................................... 59
10.2 Technical and Support Staff ............................................................................................ 60
10.3 Drill Hole Setup ............................................................................................................... 60
10.4 Drilling Execution ............................................................................................................. 61
10.4.1 Down Hole Surveys ............................................................................................... 61
10.4.2 Driller’s Field Records ........................................................................................... 61
10.4.3 Core mark up (Field) ............................................................................................. 61
10.4.4 Collar Preservation ................................................................................................ 62
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
10.4.5 Core Shed Procedures .......................................................................................... 62
10.5 Densities .......................................................................................................................... 62
10.6 Sampling Method and Approach ..................................................................................... 63
10.7 Geological Data Collection .............................................................................................. 63
10.8 Opinion ............................................................................................................................ 64
11 Sample Preparation, Analyses and Security ........................................................................... 65
12 Data Verification ......................................................................................................................... 68
12.1 Data entry ........................................................................................................................ 68
12.2 Amarillo QAQC ................................................................................................................ 68
12.2.1 QAQC Results ....................................................................................................... 68
12.2.2 Due Diligence QAQC ............................................................................................ 69
12.3 Drillhole coordinates ........................................................................................................ 70
12.4 Topographic survey data ................................................................................................. 70
12.5 Downhole Survey ............................................................................................................ 71
12.6 Improvement of Drilling Programs ................................................................................... 72
12.6.1 Drill Rig Setup ....................................................................................................... 72
12.6.2 Down Hole Surveys ............................................................................................... 72
12.6.3 Data base .............................................................................................................. 72
12.7 Drill Program Assessment ............................................................................................... 73
13 Mineral Processing and Metallurgical Testing ........................................................................ 74
13.1 Introduction ...................................................................................................................... 74
13.2 Background ..................................................................................................................... 74
13.3 Metallurgical Domaining .................................................................................................. 78
13.4 Sample Selection and Head Grade Analysis .................................................................. 79
13.5 Testwork Programme ...................................................................................................... 79
13.6 Comminution Testwork Results and Interpretation ......................................................... 80
13.7 Metallurgical Testwork Results and Interpretation .......................................................... 82
13.7.1 Grind Size.............................................................................................................. 84
13.7.2 Lime Demand and Effect of pH ............................................................................. 85
13.7.3 Pre-Oxidation and Cyanidation Time Leach.......................................................... 87
13.7.4 Cyanidation Leach Residues................................................................................. 87
13.8 Geochemistry .................................................................................................................. 87
13.8.1 Introduction............................................................................................................ 87
13.8.2 Samples ................................................................................................................ 88
13.8.3 Testwork Programme ............................................................................................ 88
13.8.4 Acid-Base Chemistry ............................................................................................. 88
13.8.5 Multi Element Analysis .......................................................................................... 91
13.8.6 Conclusions ........................................................................................................... 92
13.9 Ancillary Testwork ........................................................................................................... 93
13.9.1 Site Water.............................................................................................................. 93
13.9.2 Settling / Thickening .............................................................................................. 93
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Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
13.9.3 Pulp Viscosity ........................................................................................................ 93
13.10 Key Design Criteria ......................................................................................................... 94
13.11 Process Flowsheet .......................................................................................................... 94
13.12 Further Testwork Recommendations .............................................................................. 95
14 Mineral Resource Estimates ..................................................................................................... 96
14.1 Data Utilised .................................................................................................................... 96
14.2 The Modelling Process .................................................................................................... 96
14.3 Model Classification ...................................................................................................... 102
14.4 Resource ....................................................................................................................... 103
15 Mineral Reserve Estimates ...................................................................................................... 106
16 Mining Methods ........................................................................................................................ 109
16.1 Geotechnical ................................................................................................................. 109
16.1.1 Previous studies .................................................................................................. 109
16.1.2 Deposit Geology .................................................................................................. 111
16.1.3 Geotechnical Data ............................................................................................... 112
16.1.4 Geotechnical Model............................................................................................. 114
16.1.5 Slope Stability Assessment ................................................................................. 117
16.1.6 Pre-feasibility conclusions ................................................................................... 120
16.2 Mining Study .................................................................................................................. 121
16.2.1 Pit Optimisation ................................................................................................... 121
16.2.2 Pit Design ............................................................................................................ 127
16.2.3 Mine Scheduling .................................................................................................. 130
16.2.4 Waste Rock, Ore and Low Grade Stockpiles ...................................................... 135
16.2.5 Tailings Storage Facility ...................................................................................... 141
16.2.6 Mine Production and Operating Parameters ....................................................... 160
16.2.7 Operations Timetable .......................................................................................... 161
16.2.8 Drilling Equipment and Productivity .................................................................... 162
16.2.9 Loading Equipment and Productivity ................................................................... 164
16.2.10 Ancillary and Support Equipment ........................................................................ 169
16.2.11 Total Fleet Required for the Mine ........................................................................ 170
16.2.12 Establishment of Equipment Lifetime .................................................................. 171
16.3 Description of Pit Operation and Infrastructure ............................................................. 171
16.3.1 Pit Drainage......................................................................................................... 171
16.3.2 Providing Electricity to Pit Operations ................................................................. 172
16.3.3 Storage and Preparation of Explosives ............................................................... 172
17 Recovery Methods ................................................................................................................... 173
17.1 Basic and General Criteria ............................................................................................ 173
17.1.1 Bases and Units Used ......................................................................................... 173
17.1.2 Definition of Capacity .......................................................................................... 173
17.1.3 Project Base ........................................................................................................ 173
17.1.4 Geography........................................................................................................... 173
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
17.1.5 Metallurgical Testwork......................................................................................... 174
17.2 Process Description ...................................................................................................... 175
17.2.1 Overview of Process ........................................................................................... 175
17.2.2 Crusher Circuit .................................................................................................... 176
17.2.3 Mill Feed Circuit................................................................................................... 178
17.2.4 Mill Circuit ............................................................................................................ 179
17.2.5 Gravity Circuit ...................................................................................................... 181
17.2.6 Pre-Oxidation, Leach and Adsorption Circuit ...................................................... 183
17.2.7 Carbon Elution Circuit ......................................................................................... 186
17.2.8 Tailings Disposal ................................................................................................. 187
17.2.9 Reagents ............................................................................................................. 188
17.2.10 Water Distribution ................................................................................................ 191
17.2.11 Electrical Power Supply....................................................................................... 192
17.2.12 Laboratory ........................................................................................................... 193
17.2.13 Plant Security ...................................................................................................... 193
17.2.14 Flowsheets and Layout ....................................................................................... 193
17.2.15 Main Process Equipments................................................................................... 197
17.2.16 Automation and Control....................................................................................... 197
18 Project Infrastructure ............................................................................................................... 203
18.1 General Criteria Adopted ............................................................................................... 203
18.2 Procurement and Distribution of Water ......................................................................... 205
18.2.1 Types of water ..................................................................................................... 205
18.2.2 Raw water ........................................................................................................... 205
18.2.3 Drinking Water..................................................................................................... 205
18.2.4 Process Water ..................................................................................................... 206
18.3 System and Distribution of Electricity ............................................................................ 206
18.3.1 Supply of Industrial Units to Mara Rosa .............................................................. 206
18.3.2 Distribution of Energy within Project Area ........................................................... 206
18.3.3 Fuel Supply System ............................................................................................ 207
18.4 Communication Systems (Internal and External) .......................................................... 207
18.5 Buildings - Maintenance Workshop, Office Buildings and Restaurant .......................... 207
18.5.1 Gatehouse ........................................................................................................... 207
18.5.2 Main Office Buildings........................................................................................... 207
18.5.3 Central Restaurant .............................................................................................. 208
18.5.4 Nurses Clinic ....................................................................................................... 208
18.5.5 Stores .................................................................................................................. 208
18.5.6 Central Maintenance Workshop .......................................................................... 208
18.5.7 Sanitary Waste and General Waste Disposal ..................................................... 208
18.6 Explosives Magazine ..................................................................................................... 209
18.7 Provisional Facilities (Implementation Period) .............................................................. 209
19 Market Studies and Contracts ................................................................................................ 210
19.1 Industry Trends and Pricing .......................................................................................... 210
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
19.2 Sale Strategy ................................................................................................................. 210
20 Environmental Studies, Permitting and Social or Community Impact ............................... 211
20.1 Physical Environment .................................................................................................... 211
20.2 Natural Environment ...................................................................................................... 211
20.2.1 Terrestrial Environment ....................................................................................... 211
20.2.2 Aquatic Environment ........................................................................................... 214
20.3 Social Environment ....................................................................................................... 217
20.4 Waste and Tailings Disposal, Site Monitoring and Water Management ....................... 219
20.4.1 Mining Area ......................................................................................................... 219
20.4.2 Tailings Basins .................................................................................................... 219
20.4.3 Water Usage ....................................................................................................... 219
20.4.4 Site Monitoring & Water Management ................................................................ 219
20.5 Permitting Requirements ............................................................................................... 220
20.6 Mine Closure ................................................................................................................. 222
21 Capital and Operating Costs ................................................................................................... 224
21.1 Mining Capital Cost ....................................................................................................... 224
21.1.1 Equipment Cost ................................................................................................... 224
21.1.2 Capital Cost for Mine Equipment......................................................................... 224
21.1.3 Pre-Production Services Cost ............................................................................. 227
21.1.4 Mine Services and Installations ........................................................................... 227
21.2 Plant Capital Cost .......................................................................................................... 229
21.2.1 Civil...................................................................................................................... 229
21.2.2 Mechanical Equipment ........................................................................................ 229
21.2.3 Platework............................................................................................................. 229
21.2.4 Metallic structures ............................................................................................... 229
21.2.5 Piping .................................................................................................................. 229
21.2.6 Electrical/Instrumentation Equipment .................................................................. 229
21.2.7 Cost of Installation (electrical and mechanical) ................................................... 230
21.2.8 Cost of the Water Supply .................................................................................... 230
21.2.9 Energy Supply ..................................................................................................... 230
21.2.10 Construction Management .................................................................................. 230
21.2.11 Miscellaneous Items ............................................................................................ 230
21.2.12 Main Equipment Costs ........................................................................................ 230
21.3 Infrastructure Capital Cost ............................................................................................. 235
21.4 Indirect Costs ................................................................................................................ 235
21.4.1 Studies and Construction Management .............................................................. 235
21.4.2 Miscellaneous...................................................................................................... 236
21.4.3 Sundry Items ....................................................................................................... 236
21.5 Sustaining Capital Costs ............................................................................................... 236
21.5.1 Mining Equipment................................................................................................ 236
21.5.2 Tailings Storage Facility ...................................................................................... 236
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Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
21.5.3 Closure cost ........................................................................................................ 236
21.6 Schedule of Capital Costs ............................................................................................. 237
21.7 Mining Operating Cost ................................................................................................... 239
21.7.1 Overall Aspects ................................................................................................... 239
21.7.2 Basic Consumption and Cost .............................................................................. 239
21.7.3 Equipment – Hourly Costs................................................................................... 242
21.7.4 Operating Cost by Activity ................................................................................... 252
21.7.5 Consumption of Diesel Fuel ................................................................................ 253
21.7.6 Labour Cost and Requirement ............................................................................ 254
21.7.7 Operating Cost Summary .................................................................................... 258
21.8 Plant Operating Costs ................................................................................................... 260
21.8.1 Basis.................................................................................................................... 260
21.8.2 Overall Plant Operating Costs ............................................................................. 265
21.9 Summary of Operating Costs ........................................................................................ 266
22 Economic Analysis .................................................................................................................. 268
22.1 Cash Flow Assumptions ................................................................................................ 268
22.1.1 Mine Production Sequence ................................................................................. 268
22.1.2 Metallurgical Recovery ........................................................................................ 268
22.1.3 Metal Prices and Net Revenues .......................................................................... 268
22.1.4 Operating Costs .................................................................................................. 270
22.1.5 Capital Expenditures, Depreciation and Amortization ......................................... 270
22.1.6 Salvage Value ..................................................................................................... 271
22.1.7 Taxes................................................................................................................... 271
22.1.8 Working Capital ................................................................................................... 271
22.1.9 Closure Costs ...................................................................................................... 271
22.2 Financial Performance .................................................................................................. 272
22.2.1 Sensitivity Analysis .............................................................................................. 275
23 Adjacent Properties ................................................................................................................. 276
24 Other Relevant Data and Information .................................................................................... 277
25 Interpretation and Conclusions .............................................................................................. 278
25.1 Geology ......................................................................................................................... 278
25.2 Mining ............................................................................................................................ 278
25.3 Metallurgy and Mineral Processing ............................................................................... 279
25.4 Infrastructure ................................................................................................................. 279
25.5 Capital and Operating Cost Estimates .......................................................................... 280
25.6 Economic Analysis ........................................................................................................ 280
25.7 Risk ................................................................................................................................ 280
25.7.1 Introduction.......................................................................................................... 280
25.7.2 Risk Assessment ................................................................................................. 283
26 Recommendations ................................................................................................................... 285
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Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
26.1 Feasibility Study Work Program .................................................................................... 285
26.1.1 Geology ............................................................................................................... 285
26.1.2 Pit Geotechnics ................................................................................................... 285
26.1.3 Mining Study........................................................................................................ 285
26.1.4 Tailings Storage Facility ...................................................................................... 286
26.1.5 Metallurgical Testwork......................................................................................... 287
26.1.6 Plant Design and Engineering ............................................................................. 287
26.1.7 Environmental and Community ........................................................................... 287
26.2 Feasibility Study Program and Budget .......................................................................... 287
27 References ................................................................................................................................ 289
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
List of Tables
Table 1.4_1 – Key Design Criteria for Mara Rosa Samples 5
Table 1.5_1 – Resource Summary 2011 Resource Estimate - 0.5 g/t cut off 6
Table 1.6_1 – Mineral Reserve Estimate (28 October 2011) 6
Table 1.6_2 – Input Parameters used for the Mineral Reserve Estimate (28 October 2011) 7
Table 1.7.2_1 – Production Scheduling 8
Table 1.7.3_1 – Staged Storage Capacity, Quantities and Implementation 9
Table 1.12_1 – Capital Cost Summary 17
Table 1.13_1 – Life-of-mine Economics (US$) 18
Table 4.2_1 – Mara Rosa Mining Concessions 31
Table 6.4_1 – Summary of Historic Drilling 42
Table 6.4_2 – Summary of Drillholes in the Posse database end 2009 42
Table 6.5_1 – Historic Grade Tonnage Estimates 43
Table 6.5.3_1 – Metallica Resource estimate (1.0 g/t Au cutoff) 44
Table 6.5.4_1 – Posse Deposit mineral resource estimate 45
Table 6.5.5_1 – HCS & AEFS Resource Estimate 2010 45
Table 6.6_1 – Summary of WMC Production at Mara Rosa, Posse Deposit Sulphides 46
Table 7.2_1 – Principal stratigraphic units of the Eastern Belt 50
Table 8_1 – Significant deposits in the Mara Rosa region 57
Table 10.5_1 – Historic SG measures 63
Table 12.2.1_1 – Certified values of standards 69
Table 12.3_1 – Coordinate conversion SAD69 to WGS84 70
Table 13.6_1 – Key Design Criteria for Comminution Testwork 80
Table 13.7_1 – Pre-Oxidation & Leach Design Criteria for Mara Rosa Samples 84
Table 13.8.4._1 – Acid Base Results Summary 89
Table 13.8.5.1_1 – Tails Multi Elemental Analysis – Main Composite 91
Table 13.8.5.1_2 – Tails Multi Elemental Analysis – Hanging Wall Composite 92
Table 13.10_1 – Design Criteria for Mara Rosa Samples 94
Table 14.2_1 – Summary statistics for raw assays in the mineralised zone 98
Table 14.2_2 – Summary statistics for 1m composite assays in the mineralised zone 99
Table 14.2_3 – Key modelling parameters 101
Table 14.2_4 – Modelling parameters common to all modelling runs 101
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Table 14.2_5 – Modelling parameters common to all modelling runs 101
Table 14.2_6 – Key model statistics compared to the input data 102
Table 14.4_1 – Resource Summary 104
Table 15_1 – Mineral Reserve Estimate (28 October 2011) 106
Table 15_2 – Input Parameters used for the Mineral Reserve Estimate (28 October 2011) 106
Table 15_3 – Mineral Reserve Estimate Sources of Supporting Information (28 October 2011) 107
Table 15_4 – Break Even Grade Estimate 108
Table 16.1.5_1 – Hangingwall batter-berm configurations for different discontinuity dip angles 118
Table 16.1.5_2 – Footwall batter-berm configurations 119
Table 16.2.1_1 – Block Model Definition 121
Table 16.2.1_2 – Block Model Attributes 121
Table 16.2.1_3 – Grade and Tonnes Above Specified Cutoff 122
Table 16.2.1_4 – Mine Costs Distribution 122
Table 16.2.1_5 – Geotechnical Parameters Summary 122
Table 16.2.1_6 – Geometric and Economic Parameters for Pit Optimization 123
Table 16.2.1_7 – Mara Rosa Reserves - Results of Optimization in Whittle 124
Table 16.2.1_8 – Whittle Pit Tonnage and Grade Summary 126
Table 16.2.1_9 – Waste Summary - Pit US$1,100 / oz - Au < 0.50 g/t 127
Table 16.2.2_1 – Geotechnical Parameters of Pit Design 128
Table 16.2.2_2 – Tonnage and Grade Summary - Pit US$1,100 / oz - Au> 0.50 g/t 130
Table 16.2.2_3 – Waste and Resources Summary - Pit US$1,100 / oz - Au < 0.50 g/t 130
Table 16.2.3__1 – Operational Parameters for Mine Scheduling 131
Table 16.2.3_2 – Mine Scheduling 132
Table 16.2.4_1 – Volume of Stockpiled Materials 135
Table 16.2.4_2 – Waste Dump Dimensions 139
Table 16.2.4_3 – Program Implementation – Waste Rock Stockpiling 140
Table 16.2.4_4 – Program Implementation - Low Grade Ore Stockpiling 141
Table 16.2.4_5 – Program Implementation – Altered Rock Stockpiling 141
Table 16.2.5_1 – TSF Design Criteria 144
Table 16.2.5_2 – Storage Capacity and Raise Implementation 144
Table 16.2.5_3 – Embankment Statistics by Stage 147
Table 16.2.5_4 – Construction Quantities 150
Table 16.2.7_1 – Operations Timetable Criteria 161
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Pre-Feasibility Study – 28 October 2011
Table 16.2.8_1 – Operations Timetable Criteria 162
Table 16.2.8_2 – Drilling Performance in Ore 163
Table 16.2.8_3 – Drilling Performance in Waste 163
Table 16.2.8_4 – Required Number of Drill Rigs 164
Table 16.2.9_1 – Productivity Data for Waste Rock 165
Table 16.2.9_2 – Productivity Data for Ore and Altered Rock 166
Table 16.2.9_3 – Transport Distances 167
Table 16.2.9_4 – Truck Velocities 167
Table 16.2.9_5 – Parameters Used in Calculating Truck Productivity 168
Table 16.2.9_6 – Transport Time and Quantity of Equipment Required for Ore Truck 169
Table 16.2.9_7 – Transport Time and Quantity of Equipment Required for Waste Truck 169
Table 16.2.10_1 – Number of Ancillary and Support Equipment Required 170
Table 16.2.11_1 – Main and Auxiliary Equipment Required 170
Table 16.2.11_2 – Necessary Support Equipment 171
Table 17.1.3_1 – Data Sources for Plant Design 173
Table 17.1.4_1 – Physiographic Data 173
Table 17.1.4_2 – Climate Data 174
Table 17.2.1_1 – Material Characteristics 176
Table 17.1.3_1 – Plant Crushing Criteria 177
Table 17.2.4_1 – Grinding and Classification Parameters 180
Table 17.2.5_1 – Gravity Circuit Parameters 182
Table 17.2.6_1 – Data Sources for Pre-oxidation, Leaching and Detoxification 184
Table 17.2.7_1 – Data Sources for Elution 187
Table 17.1.3_1 – Data Sources for Plant Design 189
Table 17.1.3_1 – Data Sources for Plant Design 192
Table 17.1.3_1 – Data Sources for Plant Design 197
Table 21.1.2_1 – Mine Equipment 225
Table 21.1.2_2 – Investment Schedule 226
Table 21.1.3_1 – Disbursement Schedule – Initial Capital Cost and Reinvestment 228
Table 21.2.12_1 – Plant Major Crushing Equipment List and Unit Costs 231
Table 21.2.12_2 – Plant Major Milling Equipment List and Unit Costs 232
Table 21.2.12_3 – Plant Major Gravity, CIP and Elution Sections Equipment List and Unit Costs 233
Table 21.2.12_4 – Plant Capital Costs 234
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Table 21.3_1 – Infrastructure Capital Costs 235
Table 21.4.1_1 – Studies and Construction Management Costs 235
Table 21.4.2_1 – Miscellaneous Costs 236
Table 21.6_1 – Capital Cost Schedule 238
Table 21.7.2_1 – Main Equipment Hourly Fuel and Lubricant Consumption 240
Table 21.7.2_2 – Drilling Equipment – Costs and Life Cycle 240
Table 21.7.2_3 – Excavator Wear Parts - Life Cycle and Costs 241
Table 21.7.2_4 – Front Loader Wear Parts - Life Cycle and Costs 241
Table 21.7.2_5 – Wheel Tractor-Scraper and Tractor Wear Parts – Life Cycle and Costs 241
Table 21.7.3_1 – Hourly Cost Details for Rock Drill Rig (Ore) 243
Table 21.7.3_2 – Hourly Cost Details for Rock Drill Rig (Waste) 244
Table 21.7.3_3 – Hourly Cost Details for the Hydraulic Excavator (Ore) 246
Table 21.7.3_4 – Hourly Cost Details for the Hydraulic Excavator (Waste) 247
Table 21.7.3_5 – Hourly Cost Details for the Wheel Loader 248
Table 21.7.3_6 – Hourly Cost Details for the Haul Truck (Ore) 250
Table 21.7.3_7 – Hourly Cost Details for the Haul Truck (Waste) 251
Table 21.7.4_1 – Estimated Blasting and Fragmentation Unit Cost – 10m Bench 252
Table 21.7.4_2 – Estimated Blasting and Fragmentation Unit Cost – 5m Bench 253
Table 21.7.4_3 – Estimated Blasting and Fragmentation Unit Cost – 10m Bench 253
Table 21.7.5_1 – Total Diesel Fuel Consumption per Year 254
Table 21.7.6_1 – List of Operating Equipment and Labour 254
Table 21.7.6_2 – Mine Staff 255
Table 21.7.6_3 – Mine Maintenance and Warehouse Personnel 256
Table 21.7.6_4 – Total Mine Labour Cost 257
Table 21.7.7_1 – Summary of the Total Operating Cost for the Mine 259
Table 21.7.7_2 – Average Operating Cost 260
Table 21.8.1_1 – Plant Unit Costs 261
Table 21.8.1_2 – Plant Personnel Requirements and Cost Estimate 262
Table 21.8.1_3 – Staff Salaries (Admin and Plant) 264
Table 21.8.2_1 – Plant Operating Cost Estimate 265
Table 21.8.2_2 – G & A Cost Estimate 266
Table 22.1.3_1 – Average Historical Gold Prices 269
Table 22.1.3_2 – Adjustments to Gross Revenues 269
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Table 22.1.4_1 – Average Unit Production Costs Full Production Years 270
Table 22.1.5_1 – Capital Cost Summary 270
Table 22.2_1 – Life-of-mine Economics (US$) 272
Table 22.2_2 – Life-of-mine Cash Flow 273
Table 22.2_1 – Cash Flow Sensitivity After Tax NPV at 5% Discount Rate, US$M 275
Table 25.7.1_1 – Qualitative Measures of Consequence 281
Table 25.7.1_2 – Qualitative Measures of Likelihood 282
Table 25.7.1_3 – Qualitative Risk Analysis Matrix 283
Table 25.7.2_1 – Summary of Risk Analysis 284
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List of Figures
Figure 4.1_1 – Location of Amarillo’s Mara Rosa Properties 1
Figure 4.1_1 – Location of Amarillo’s Mara Rosa Properties 28
Figure 4.2_1 – Mining and Exploration Concessions over and around the Posse Deposit 30
Figure 5.4_1 – Mara Rosa, surrounding towns 34
Figure 7.1_1 – Summary geology of Brazil 48
Figure 7.1_2 – Mara Rosa Local Geology 49
Figure 7.2_1 – Mara Rosa District stratigraphic column 51
Figure 7.3_1 – Geology of the Posse Deposit 54
Figure 7.4_1 – Inclined longitudinal section of the Posse Deposit 56
Figure 10.1_1 – 2011 drill hole plan with the US$1,000 shell (brown) at 420RL 60
Figure 11_1 – ACME sample preparation flow chart 67
Figure 12.5_1 – MRP series holes 71
Figure 13.7.1_1 – Grind Size Recovery Relationship at pH12 after 24 hours 85
Figure 13.7.2_1 – Main Composite – pH Demand 86
Figure 13.7.2_2 – Hanging Wall Composite Lime Demand 86
Figure 14.2_1 – Posse Wireframes and drillholes 97
Figure 14.2_2 – Downhole and Directional semi-variogram, Au median indicator 100
Figure 14.2_3 – Comparison between 1m Composites and grades in the merged MIK model 102
Figure 14.3_1 – Comparison between 1m Composites and grades in the merged MIK model 103
Figure 14.4_1 – Grade Tonnage Curve 105
Figure 16.1.3_1 – Distribution of Field Strength Index Values for Mara Rosa Project 113
Figure 16.1.3_2 – Distribution of RQD Values for Mara Rosa Project 114
Figure 16.2.1_1 – Mara Rosa Resources - Results of Optimisation in Whittle 125
Figure 16.2.2_1 – Ramp Safety and Drainage 128
Figure 16.2.2_2 – Designed Pit with Single ramp system to both pits 129
Figure 16.2.3_1 – Mine Scheduling 133
Figure 16.2.3_2 – Pre-Stripping 134
Figure 16.2.3_3 – Period Year 7 - Final Pit Geometry 134
Figure 16.2.4_1 – Waste Rock Stockpile and Low-Grade Ore Stockpile Design Parameters 136
Figure 16.2.4_2 – Altered Waste Rock Stockpile Design Parameters 137
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Figure 16.2.4_3 – Waste Rock Dump Layout 138
Figure 16.2.5_1 – TSF Options Study – Site Layout 143
Figure 16.2.5_2 – TSF Option 1 General Arrangement 146
Figure 16.2.5_3 – TSF Water Balance 155
Figure 16.2.5_4 – WSF Water Balance 155
Figure 17.2.14_1_1 – Plant Flowsheet Block Diagram 194
Figure 17.2.14_2 – Plant Process Flowsheet 195
Figure 17.2.14_3 – Plant Layout 196
Figure 16.2.4_3 – Master Plan – Site Layout 204
Figure 22.2_1 – Sensitivity Spider Diagram 275
Figure 25.7.1_1 – Framework for Risk Analysis 280
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1 SUMMARY
The Mara Rosa Project (the Project) is located in Goiás state, central Brazil. Amarillo Gold
Corporation (Amarillo), through its wholly owned subsidiary Metallica Brasil Ltda, currently
owns the Project and retained Coffey Consultoria e Serviços Ltda (Coffey Mining) to manage
and conduct a Pre-feasibility Study on the viability of mining the deposit from open pit mineral
resources and processing ore at an annual nominal production rate of 2.5 Mtpa to produce
gold doré. The work has been undertaken in collaboration with Amarillo and various other
independent consultants, including HCS & AEFS, BVP, Onix, Neotropica and Hidrovia.
Figure 4.1_1 Location of Amarillo’s Mara Rosa Properties
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1.1 Property Description and Ownership
The Posse deposit is located in Goiás state, central Brazil, approximately 6 km north of the
town of Mara Rosa. It has a strike length of approximately 1,275 m, strike direction of 50° and
a dip of 40° to 45° to the northwest, terminates at surface and has a true thickness ranging
from 15 m and 30 m.
The property is centred at Latitude 13°58.395′ S, Longitude 49°10.690′ W (approximate
WGS84 coordinates 696880 mE, 8454530 mN, Zone 22 South). Presently, Amarillo holds a
property position totalling 80,833.9 ha of exploration leases and 2,552.62 ha of mining leases
as part of the Mara Rosa Project
The region is characterized by tropical savannah of low to moderate topographic relief ranging
from approximately 400 m to 500 m above sea level. Much of the area has been cleared for
farming and as a result is open savannah grassland.
1.2 Geology and Mineralization
The Mara Rosa District is situated within the Goiás Magmatic Arc (“GMA”) which forms part of
the Tocantins physiographic province, an intercratonic mobile belt that separates the
Amazonas and São Francisco cratons, located to the northwest and southeast respectively.
The GMA is a 100 km wide, northeast-trending granite-greenstone terrane that extends
approximately 700 km. The geology in the Mara Rosa District is principally delineated by three
northeast-striking, moderately to steeply northwest-dipping belts of metamorphosed volcano-
sedimentary and associated intrusive rocks. These belts, referred to as the Western, Central,
and Eastern Belts, are separated by broad zones of tonalitic orthogneiss.
The Eastern Belt is bounded to the southeast by the Rio dos Bois fault, which also defines the
south eastern limit of the GMA.
Amarillo’s land position within the Mara Rosa District primarily covers the Eastern Belt
greenstone assemblage. The Eastern Belt, which in general strikes to the northeast and dips
moderately to steeply to the northwest, has a maximum thickness of 6 km. Surface
topography over the belt is characterized by moderate relief and locally dissected drainages
that follow lithologic or structural weaknesses. Depth to fresh bedrock is generally shallow,
ranging from 0 m to 15 m. The upper portion of the weathered profile consists of clay-rich
latosol and saprolite derived from the underlying bedrock.
Several significant mineral deposits occur within 50 km of Mara Rosa including the Posse
gold deposit, the Zacarias gold-silver deposit and the Chapada copper-gold deposit, in
addition to numerous historic prospects and garimpos.
Alteration and mineralization at Posse are characterized by silicification, sericitization, K-
feldspar flooding and pyritization. Carbonatization, usually as ankerite, is present, though
relatively minor. Pyrite is the dominant sulphide occurring as 1% to 5% finely disseminated
grains. Accessory metallic minerals (which typically compose less than 1% of the rock)
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include calaverite (a refractory gold telluride), frohbergite (iron telluride), chalcopyrite,
molybdenite and sphalerite. Gold occurs as 10 to 100 µm-sized native grains along the
margins of silicates and in association with pyrite and frohbergite. In general, gold grade tends
to show an overall positive correlation with intensity of silicification and total sulphide content.
1.3 Status of Exploration
Historically Western Mining Corp. (“WMC”) operated a small open pit mine at the project site
during the 1990s. Two pits, Posse South and Posse North, were developed over a 5 year
period and the ore was processed on-site. As of November, 2006, the mine and mill site had
been reclaimed and no site infrastructure remained. No significant environmental liabilities are
known to exist at the former mine site and it is understood that the required remediation for
mine closure had been met and accepted by the appropriate government agencies
A number of drilling campaigns have been completed on the Property by BHP Billiton from
1982 until 1987, by WMC from 1988 until 1995, and by Metallica in 2002. In addition Amarillo
has completed three drilling programs, one in 2005/2006 and another in 2008 and the third
from October 2010 to March 2011. In all, the drillhole data base contains 277 drill holes for a
total of 33,600.0 m.
1.4 Metallurgical Testwork
Metallurgical testwork was undertaken on representative samples from the Mara Rosa Project
as part of the pre-feasibility study (PFS).
The Mara Rosa metallurgical samples comprised of a free milling component of gold (~75%)
and a refractory component, which may be associated with sulphides as well as tellurides
(~25%).
Gold recoveries in excess of 93% were readily achieved using conventional carbon in leach
(CIL) technology with the addition of a simple pre-oxidation stage (3 agitated tanks) prior to
the CIL circuit to account for the refractory gold telluride component in the mineralisation.
Cyanide consumption was low at 0.26 kg/t, whilst lime requirements were slightly higher than
average at 1.93 kg/t. The slightly higher lime requirement is needed to raise the pH to 12 to
accelerate the gold telluride oxidation process.
A review of the previous metallurgical testwork found many of the results to be inconsistent
and less successful due to a lack of understanding of gold telluride chemistry, which although
not overly complex, is rarely seen in practice with less than a handful of plants treating such
materials worldwide.
Mineralisation containing gold tellurides simply needs to have an allowance for the oxidation
of the gold telluride, using agitated tanks similar in size to the CIL tanks. The Mara Rosa
mineralisation needs to be ground to a P80 size of 45 µm prior to a pre-oxidation stage of 12
hours and a CIL stage of 24 hours. The overall plant residence time of 36 hours is strongly
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influenced by the relatively slow process of gold telluride oxidation. Given recent
improvements in the understanding of aqueous sulphide and telluride oxidation, it is
considered that there remains considerable scope for a reduction in the residence time of the
plant with the completion of testwork to feasibility level.
There were three mineralogical domains identified; main, hanging wall and foot wall, although
there were no significant differences between the domains from a metallurgical perspective.
The samples tested were in the soft to medium range of competency in terms of milling and
displayed no viscosity issues even at finer grind sizes. The abrasion index of the samples
was in the medium to high range.
It is proposed that the process flowsheet would include primary crushing followed by
secondary and tertiary crushing in closed circuit. Tertiary crushed material would then feed a
primary mill and secondary mill utilising cyclone classification to achieve a P80 grind of
approximately 45 µm.
This material would be pre-oxidised at a pH of 12 for a period of 12 hours in agitated tanks
and then leached under conventional CIL conditions for 24 hours during which an average of
93% of the gold would be dissolved and adsorbed onto activated carbon. The adsorbed gold
would then be eluted using a conventional desorption plant.
Tailings would be thickened to recover a significant proportion of the cyanide in the process
solution, with the remaining thickened pulp detoxified to remove residual free cyanide prior to
deposition in a tailings storage facility.
Table 1.4_1 shows a summary of the key design criteria based on the metallurgical testwork
results for the Mara Rosa samples.
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Table 1.4_1
Mara Rosa Project
Key Design Criteria for Mara Rosa Samples
Criteria Unit
Annual throughput tpa 2,500,000
Availability % 90.0%
Instantaneous throughput tph 317
Bond rod mill work index kWh/t 13.4
Bond ball mill work index kWh/t 13.0
Abrasion index 0.3426
P80 grind size µm 45
pH set point 12.0
Pre-oxidation time h 12
Cyanidation leach time h 24
Cyanide consumption kg/t 0.26
Lime consumption kg/t 1.93
Thickener settling rate t/m2/h 0.50
Gold head grade g/t Au 1.47
Gold in residue (design) g/t Au 0.10
Gold recovery (design) % 93.2
Gold in residue (optimum) g/t Au 0.06
Gold recovery (optimum) % 95.9
1.5 Mineral Resource Estimates
Since Amarillo has controlled the project several Mineral Resource Estimates have been
made. The updated Independent Mineral Resource Estimate presented herein was published
on 30th July 2011 and is based upon:
previously compiled historic data
New drill data
Updated topography
The use of three mineralised domains: HW (Hanging Wall), MAIN (MAIN) and FW
(Footwall) through the use of three sets of wire frames.
a revised estimation methodology; and,
Re-classification of the Estimate.
The Mineral Resource Estimate, summarized below in Table 1.5_1, was estimated utilizing
the Median Indicator Kriging method, without top cutting of gold grades. Blocks were
classified as Measured, Indicated or Inferred based on data density defined via a long section
in the plane of the vein (i.e. pierce point density).
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Table 1.5_1
Mara Rosa Project
Resource Summary 2011 Resource Estimate - 0.5 g/t cut off
Author Category Tonnes Au grade g/t Ounces
AEFS/HCS 2011 Measured 5,462,000 2.04 358,500
AEFS/HCS 2011 Indicated 15,393,000 1.65 815,200
AEFS/HCS 2011 Inferred 3,629,000 1.34 156,400
1.6 Mineral Reserve Estimates
Table 1.6_1 shows the Mineral Reserve estimate, based on a Mineral Resource cutoff grade
of 0.5 g/t Au. The Mineral Reserve is included within the declared Measured and Indicated
Mineral Resource and is declared inclusive of approximately 0.5 Mt of dilution at an average
grade of <0.2 g/t.
Table 1.6_1
Mara Rosa Project
Mineral Reserve Estimate (28 October 2011)
Classification Tonnes (Mt) Au grade (g/t) Contained Gold (Moz)
Proven Mineral Reserve 5,366,400 1.97 339,600
Probable Mineral Reserve 11,750,400 1.60 606,600
Total Mineral Reserve 17,116,800 1.72 945,200 The tonnes and grade reported here is Run of Mine. Application of the plant recovery factor reduces the recoverable
gold to 869,600 oz.
Rounding has been applied.
The Mineral Reserve estimate has been determined and reported in accordance with the CIM
Definition Standards (2010).
The reported Mineral Reserve has been compiled under the supervision of João Augusto
Hilário, MAIG, an employee of Coffey Consultoria e Serviços Ltda.
A summary of the main input factors used in estimating the Mineral Reserve are shown in
Table 1.6_2.
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Table 1.6_2
Mara Rosa Project
Input Parameters used for the Mineral Reserve Estimate (28 October 2011)
Description Units Value
Gold price US$/oz 1,100
Mineral resource Au cut off grade g/t 0.5
Mining method Open pit
Annual production rate Mtpa 2.5
Mining operating cost US$/t ore 12.59*
Processing operating cost US$/t ore 9.73 **
G&A operating cost US$/t ore 1.83
Mining dilution % 3
Mining recovery/loss % 97
Plant recovery % 92
Project capital cost US$M 181
Sustaining capital cost US$M 19
Royalty % 2
Pit slope degrees 55° HW 40° FW
Strip ratio 8:1 * Mining operating costs are quoted in this table inclusive of the Year 0 pre-stripping.
** Processing operating costs are estimated for a plant design throughput of 2.5 Mtpa.
1.7 Mining Methods
1.7.1 Geotechnical
The geotechnical work to date, and data provided, have been reviewed and summarised.
Coffey Mining’s review of these works suggests that they are sufficient for PFS level.
Preliminary pit slope design parameters have been derived using the Haines-Terbrugge
empirical approach for the hangingwall; the footwall slope angle and design parameters are
considered to be likely to be controlled by the dip of the orebody. In this study a conservative
angle less than the dip of the orebody has been applied, with anticipated improvement once
further drilling and testwork has been completed. The hangingwall has also been assessed
for potential toppling failure; with the currently available data the modelled factors of safety for
this wall are greater than 1.3.
Groundwater and seismic effects, and operational considerations such as blasting, may affect
the PFS geotechnical slope design.
Recommendations for drilling, test work and geotechnical studies to advance the geotechnical
aspect of the project to Feasibility Study level are given in Beer (2011), together with a cost
estimate for the geotechnical test work and geotechnical studies recommended.
1.7.2 Mining Study
The Mara Rosa deposit will be mined in a conventional open pit using 45 t and 90 t haul
trucks for ore and waste respectively. Proven and Probable Mineral reserves have been
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estimated by first modelling an optimised pit using the parameters listed in Table 1.6_2. Mine
design and scheduling has applied the further constraints imposed by minimum working
areas, ramp widths, curvature and gradient.
The production schedule based on the mineral reserves will produce up to 2.5 Mtpa over a
seven year life of mine with pre-stripping and production ramp up in years 0 and 1. Table
1.7.2_1 shows the proposed production schedule.
Table 1.7.2_1
Mara Rosa Project
Production Scheduling
Unit 2013 2014 2015 2016 2017 2018 2019 2020 Total
Mine production
kt 200 2,298 2,404 2,451 2,440 2,517 2,444 2,361 17,117
Contained gold
oz 6,500 119,400 145,500 145,700 133,000 124,500 129,100 141,600 945,200
Grade g/t 1.01 1.62 1.88 1.85 1.69 1.54 1.64 1.87 1.72
1.7.3 TSF
The design for the Tailings Storage Facility (TSF) and related Water Storage Facility (WSF)
for the Mara Rosa Gold Project has been aimed at optimising tailings storage capacity by
maximising tailings density; and reducing environmental and societal impact.
Based on the site selection study that was carried out in June 2011, Site 1 has been used as
the preferred area in which to develop the prefeasibility study design. To the east of the TSF
basin, there is a potential water storage dam site to provide storage capacity for the decant
water and stormwater collected from the TSF.
The information that has been provided to Coffey Mining, apart from the topographical
mapping, included the conceptual master plan (August 2011), the hydrogeological report,
process mass balance (September 2011) and a preliminary water balance (20 September
2011). The TSF design is to be based on a slurry with 59% solids (W/W) that is expected to be
deposited at 1.25 t/m³ with a beach slope of 1%. Mine production is expected to be 20 Mt
over a period of eight years. The design was carried out in accordance with ANCOLD
guidelines.
Construction of the TSF will be in four stages over the life of the mine, and will take advantage
of the progressive development of the open pit with the quantities of deposited tailings and
construction material as listed in Table 1.7.3_1:
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Table 1.7.3_1
Staged Storage Capacity, Quantities and Implementation
Stage No. Dry Mass Stored
(t) Crest
RL (m) Embankment Fill*
Volume (m³) Implementation
(Years after start)
1 4,073,000 465.0 787,000 Start up
2 3,877,000 470.5 560,000 2.04
3 3,969,000 474.5 463,000 4.00
4 4,274,000 478.0 570,000 6.00 *Includes volumes for decant causeway.
Extensive volumes of waste rock are intended to be used in the construction of the
downstream portion of the perimeter embankment with an upstream core of clay material
separated by a geofabric and coarse stone filters. The tailings slurry will be discharged from
the crest of the perimeter embankment through a series of spigots off a delivery pipeline.
Lengths of rockfill causeway will lead from the perimeter embankment to the three decant
towers and the power supply cables and pipelines for the decant pumps will run on the
embankment crests, which will also provide vehicle access. Water management for the TSF
will be carried out using the decant pumps in the towers to recover both supernatant and
seepage water from the tailings and conveying this to the WSF to the east of the TSF, from
where this water can be returned to the plant for reuse.
The high flood level of the WSF is constrained at relative level (RL) of 460m by the Stage 4
TSF embankment, with the full supply level (FSL) at RL 459 m. A saddle on the right bank
(north eastern side) of the valley is where the spillway will be situated. The WSF provides
storage capacity of up to 514,000m³ with a maximum surface area of 12.3ha. The zoned
embankment 12m high will have a central clay core and gravelly clay upstream and
downstream faces, and will also incorporate a downstream rock fill toe to provide drainage
and stability. The eastern saddle embankment will have a crest width adequate for the site
access road and incorporate box culverts to form the spillway to this storage. Built under the
main embankment will be an outlet pipe, controlled at the downstream end by valves that will
regulate the flow to the plant.
A thickened slurry of tailings with 59% solids will be discharged sub-aerially onto a beach from
a number of spigots located along the main embankment crest. Management of the TSF
requires the implementation of recommended action dependent on the monitoring results.
Whilst most of the monitoring will be visual, less frequent exercises involve:
measurement of standing water levels in bores;
levelling of embankment settlement monuments; and
laboratory testing of ground water samples from bores.
Although the design of the TSF and WSF mitigate many environmental risks, there are
residual hazards that occur at specific times during the life of the TSF and these are:
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During construction:
dust from haul and inspection vehicles;
plant exhaust fumes and spill of engine oil;
noise generated by the trucks and construction plant; and
unnecessary removal of vegetation.
During operation:
elevated water table;
dust from the inspection vehicles;
windblown silt and sand from the dry TSF beach;
uncontrolled release of tailings, and
spill from the return water pipeline.
Post mining:
windblown dust generation before rehabilitation;
decreasing pH of ground water; and
seepage of poor quality water from the TSF.
These have been identified with a view to implementing measures to mitigate the impacts
during project implementation, if required.
Additional investigations are recommended and include:
Geotechnical investigation for the TSF and WSF.
Drilling and equipping of the monitoring bores.
Drilling and permeability testing of investigation bores.
Laboratory testing of tailings and waste rock geochemistry and geotechnical properties.
Confirmation of geotechnical parameters for the embankment construction materials.
The next stage of design work is the feasibility design report for the TSF and WSF which will
provide a comprehensive document that will assist in progressing the project.
1.8 Recovery Methods
During plant operations from 1992 to 1995, Western Mining Corporation were aware that
recoveries were declining as the pit was deepening and less oxide ore and more sulphide ore
(with tellurides) was being processed. The recovery in the final month of production before
closure due to the low gold price was only 83%.
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A large number of testwork campaigns have been carried out over the years, mostly
misguided as the proponents did not have the necessary experience to design programmes to
allow for the presence of the tellurides. High extractions were only achieved (Western Mining
Laboratories and Testwork Technologies) when oxidation was applied in the form of high
additions of calcium hypochlorite, implying a very expensive process route.
Under the guidance of metallurgical consultants with personal experience of deposits
containing tellurides (in particular, the Finiston mine in Kalgoorlie operated by Kalgoorlie
Consolidated Gold Mines), a programme involving oxidation on a more practical level in terms
of costs was formulated.
As a result the laboratory testwork indicated that recoveries of 93% could be obtained from
the two main ore types (Main and Hanging Wall). It is considered that this applies to more
than 97% of the gold content of the deposit. The ore type FW, of lower grade, with less than
3% of proven or probable reserves gave recoveries in the order of 86% under the same
conditions.
The final process route is again applying strong oxidation but by milling to a P80 of 45 μm and
exposing the ground mineral to oxidation of the pulp with the injection of low grade oxygen
gas (delivered by an inexpensive PSA plant) for 12 hours at a pH of 12, an economic process
route with a high recovery in the subsequent cyanidation stage has been achieved.
The all mill work index is 13 kWh/t (considered reasonable) and therefore the fine grinding
does not involve excessive costs. The PSA oxygen plant will also consume some additional
energy (325 kW) and a calculation of the overall extra energy cost per tonne of ore results in a
value of 7 kWh/t processed. This includes the extra total agitation time of 36 hours against the
more usual 24 hours. Cyanide costs will be modest at a consumption rate of around 0.26 kg/t.
Lime consumption at 1.93 kg/t can be considered high but this is a relatively cheap chemical
and readily obtained in the area.
Thus the final plant will include a grinding stage composed of a 4 MW primary mill in open
circuit followed by secondary mill, also 4 MW, in closed circuit with cyclones to produce a final
milled product with a P80 of 45 μm. Lime will be added in solid form with the feed to the
primary mill to maintain a pH of 12 as measured in the leach circuit. This pulp will be
contacted in 3 equal sized agitated vessels (2070 cubic metre capacity) where a pump will
circulate pulp through a contactor where oxygen from a PSA unit will be added to obtain
dissolved oxygen contents in the order of 20 ppm. The total average residence time of the
pulp in this oxidation stage will be 12 hours. The pulp overflowing from the third tank will enter
the leach/CIL circuit where cyanide and activated carbon is present to dissolve and adsorb
the gold in a traditional six stage system each with a 4 hour residence time making a total
cyanidation residence time of 24 hours. The carbon will be removed at intervals and the gold
extracted using a typical Zadra type elution circuit. The reject pulp will be thickened for
solution recirculation before being subjected to a detoxification stage before being pumped to
the tailings pond.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 12 Pre-Feasibility Study – 28 October 2011
1.9 Project Infrastructure
Power will be supplied by a 65 km 132 KV power supply line and substation in the nearby city
of Porangatu.
Water requirements will be largely supplied by return water from the tailings dam and from
dewatering the pit with make-up quantities coming from wells (for good quality water used to
supply the potable water plant as well as for the make-up of reagents and pump seal water)
as well as water from the local river during the wet season.
A preferred tailings storage facility site has been located south west of and within 1 km of the
plant site. A wet slurry tailings storage facility has been designed for 20 Mt of tailings to be
constructed in four stages over the life of mine followed by vegetation coverage for final TSF
closure.
Lime will be supplied locally, cyanide in solid form from the Candeias plant in the state of
Bahia whilst mill balls will be imported from Chile.
Other infrastructure including an operations camp, surface workshops and warehouse,
canteen and administration buildings have been developed to support cost estimation and
development of general arrangements for the project.
1.10 Market Studies and Contracts
The Mara Rosa Project will produce gold bars containing about 95% gold for sale after
refining to financial institutions in Brazil or internationally.
The gold price in 2011, achieved a record spot trading value of more than US$1,800/oz.
The gold price that was utilized for the base case cash flow analysis was US$1,200/oz for the
life of the project, which approximates the prevailing three year trailing average for gold at the
time of the study.
1.11 Environmental Studies, Permitting, and Social and Community Impact
1.11.1 Physical and Natural Environment
The climate of the Mara Rosa region is characterised by a hot, wet summer and a cool, very
dry winter. Average temperatures in May/June are a pleasant 24 °C whereas average
temperatures in August/September reach 28 °C. Average rainfall as measured at Estrela de
Norte (30 km to the north) is 1,679 mm (period 1971 to 2010). Maximum humidity over 80%
is reached in April and December, while minimum humidity of about 40% is experienced in
July and August.
Studies of the natural environment were undertaken to establish baseline conditions for flora,
fauna and the aquatic environment at the Mara Rosa site for use in identifying possible
impacts from planned gold mining operations.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 13 Pre-Feasibility Study – 28 October 2011
The project is situated within the Cerrado Biome, an immense tropical savannah that
constitutes Brazil’s second largest plant formation found in the Central Plateau regions
covering some 23% of the country. This biome is one of a select few on earth displaying both
high biodiversity and threatened ecological status. The high human population of the area
has resulted from socioeconomic intervention intended to transform the region into the
country’s breadbasket.
Satellite imagery has indicated four distinct vegetative communities within the project area
and biological studies have been undertaken for each community.
The vegetation survey has evaluated any plant formations of special interest, and their
preservation. The ecological functions and the environmental services of the vegetation were
studied to ascertain any species protected by law. The aim of the study has been to develop
a baseline database of information for the mining company to plan a sustainable method of
mining, and help develop mitigation measures and/or create conservation areas where
preservation or recovery will be implemented. This process must be undertaken in
accordance with Ordinances 14/2001 and 15/2001.
The studied fauna of the area comprise some 16 mammal species, 22 reptile and amphibian
species, and 79 bird species. Of the mammal species, two are considered vulnerable to
extinction and will require further study. Although none of the reptile or amphibian species are
vulnerable, the inventory data may be too few and inadequate for population estimation and
conservation status. The bird species are highly dependent on the forest environments and
will require careful monitoring of population levels so that rapid environmental changes
caused by human activity do not adversely affect avifauna communities.
The aquatic environment includes three sub-basins, namely the Upstream Basin for the Ouro
River; the sub-basin for Lambari Creek and the sub-basin for the Antas River.
Surface water quality in the old mine pits is satisfactory and can be safely discharged. Study
of the phytoplankton and zooplankton communities showed a relatively high taxonomic
complexity and a typical tropical freshwater state for retained water.
The benthic macro-invertebrate community was found to be extremely poor and as such
draining the pits will not cause problems of general diversity.
Heavy metal concentrations were identified in sediments from the pits and it is recommended
that sediment at the bottom of these pits should be transferred and impounded in the rejects
dam, thus reducing the possibility of contaminating local surface water courses.
1.11.2 Hydrology and Hydrogeology
Mining was last carried at Mara Rosa in 1995; significant environmental changes from the
natural state include partially re-vegetated waste and tailings heaps and deforestation but
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natural regrowth has hidden the worst of the degradation. The two old mining pits are now
water-filled.
Using the updated Master Plan (site layout) a plan for the monitoring and sampling of surface
and groundwater has been developed that will allow interpretation of water flows and quality
for compliance with legal requirements and permitting.
Mara Rosa town, 5 km from the mine site, is supplied with water from a strong aquifer but the
bedrock geology in the planned mine site is not favourable for adequate groundwater
supplies.
The paucity of seasonal hydrological data for the study area has precluded detailed estimates
of available surface water in the Rio do Ouro basin. However, preliminary estimates suggest
that even after required minimum flow and allowances for agricultural purposes, some
626 m3/h may be available; this is far in excess of the projected project needs of 114 m3/h.
Previous surface and groundwater chemical analyses have not detected any contaminant
values in excess of CONAMA Class II purity limits.
Recommendations are made to protect existing monitoring wells from airborne contamination.
The old tailings from a different ore body (Zacarias) in the Baribras area may present an acid
rock drainage risk which should be investigated and a mitigation plan implemented.
Continuing monitoring will be required within the mine area for diagnosis, assessment and
mitigation plans for environmental damage especially adjacent to the APP areas bordering
streams and rivers. The information will be integrated within the Environmental Impact Study.
1.11.3 Social Environment
A preliminary socio-economic study of the demographics, land use, production and
economics and quality of life has been undertaken using standard indicators and both direct
and indirect survey methods. The economic base of Mara Rosa is small scale agriculture and
livestock. The area is well serviced for a broad range of normal social and community
facilities and is considered to have a high human development index when compared to other
areas of Brazil.
Future mining operations are viewed favourably due to the generation of employment and
income. However these operations will require necessary improvements to the physical and
social infrastructure. Licensing will be required. The environmental licensing will require a
more detailed archaeological survey and report.
1.11.4 Waste and Tailings Disposal, Monitoring and Water Management
The waste water from the initial and continuing pit dewatering will be pumped for storage in
the WSF prior to use in the processing plant.
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The tailings basins will be constructed with impermeable floors in order to contain and retain
any chemical compounds used in the process plant, thus facilitating neutralisation.
Daily water consumption of 5,000 m3 will be largely supplied from pit dewatering and tailings
dam return water. Supplementary water is expected to be largely surface water from streams
for which a more detailed hydrological study will be required.
Air and water quality will be indicators to monitor during the project life. The objective to
restrict human intervention outside the service area must also be monitored through indicative
studies.
1.11.5 Permitting
There are numerous laws and regulations governing mining and environmental issues at the
federal, state and municipal levels of authority in Brazil. Amarillo has engaged a local
Brazilian Environmental company to undertake all environmental permitting requirements for
the project. It is Coffey’s understanding that currently there are no outstanding permits for the
project
1.11.6 Mine Closure
A fundamental part of the permitting process is a Mine Closure Plan. A general view of what
will be required, and is in the process of being formulated for permitting purposes, includes:
Dismantle and sell or remove equipment for scrap, bury foundations, cover with soil and
revegetate;
TSF closure through capping, soil cover and revegetating;
Monitoring of water reservoir with detoxification if required until chemical composition is
acceptable for agricultural use (possibly two years);
Contouring, covering and revegetating waste rock dumps; and
Passive flooding of the mine pits with perimeter fencing and water quality monitoring.
1.12 Capital and Operating Costs
Coffey Mining has compiled a capital cost estimate with a precision of ±25% for the Pre-
Feasibility Study. The capital cost estimate is based on:
Major equipment costs from supplier quotes;
Contractor quotes for pre-stripping costs;
Unit costs from contractor quotes for TSF phased construction;
Power utility quote for powerline and sub-station construction with rebate against future
power operating bills;
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Unit costs for mine infrastructure elements including workshops, warehouse and office.
Capital costs include direct and indirect costs for the mine, process plant and infrastructure.
Project capital costs total US$189.5 M. The total indirect cost is US$31.6 M and includes
studies and management, rebate from power utility, insurance, contingency and initial working
capital. A 10% contingency is placed on initial direct and indirect capital costs for the mine,
plant and surface infrastructure. The total contingency allowance for the project is US$16.2 M.
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Page: 17 Pre-Feasibility Study – 28 October 2011
Table 1.12_1
Mara Rosa Project
Capital Cost Summary
Capital Cost Item Initial US$ M Sustaining
US$ M Total US$ M
Direct
Mine Development (pre-strip) 14.2 14.2
Mining Equipment 24.6 9.7 34.3
Processing (inc. TSF) 91.4 9.6 101.3
Infrastructure 13.9 12.6
Direct Subtotal 144.1 19.3 163.4
Indirect
Studies and Management 14.0 14.5
Miscellaneous 3.4 3.4
Rebate from CLEG (7.9) (7.9)
Insurance 0.4 0.4
Process Contingency 16.2 16.2
Initial Working Capital 5.5 5.5
Indirect subtotal 39.5 (7.9) 31.6
Total Capital (excluding working capital) 178.1 11.4 189.5
Total Capital 183.6 11.4 195.0 Rounding has been applied.
Coffey Mining, Amarillo and Onix have compiled operating costs from:
Production schedule tonnes;
Equipment operating hours and unit costs;
Personnel requirements; and Brazil unit costs for materials, consumables, services and
labour.
All costs have been estimated assuming Amarillo will be the operator and using an exchange
rate of R$1.9 = US$1.0. Blasting operations are assumed to be conducted by a contractor.
The Project operating costs include fixed and variable costs for mine production, plant
production, tailings management and general and administrative services for the operation.
Mine operating costs are estimated at US$12.59/t of ore, with a strip ratio of 8:1. However the
cost of waste rock pre-stripping in Year 0 has been capitalised for the purposes of economic
analysis. Consequently, mine operating costs average US$11.85 /t of ore during the
production Years 1 to 7 (excluding pre-stripping in Year 0 that are capitalised), with an
operational strip ratio of 7.4:1.
Plant operating costs, at a design processing rate of 2.5 Mtpa, total US$9.73 /t ore processed
including tailings disposal, and G&A costs average US$1.83 /t ore. These costs, pro-rated for
varying annual mine production rates and applied in the financial analysis, are US$9.78 /t
G&A costs and US$1.90 /t of ore processed respectively.
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Total cash operating costs are US$21.63 /t ore or US$464 /oz of gold produced, averaged
over life of mine Years 1 to 7.
1.13 Economic Analysis
The overall economics of the Mara Rosa Project have been evaluated using conventional
discounted cash flow techniques based on the production schedules, capital expenditures and
operating costs. The following key parameters were integral to the cash flow model and the
economic results:
The base case metal price was $1,200/oz gold;
The analysis is based on 100% equity financing with no debt component;
All costs and revenues are reported in “real” or constant US dollars without escalation;
An income tax rate of 25% was applied, based on the general understanding of Brazilian
income tax laws;
Provision was also made for the Brazilian Social Contribution Tax of 9%.
A cash flow model incorporating Project and life of mine production, capital costs and
operating costs indicates that the Project has an after tax NPV of US$178.5 M at a discount
rate of 5%. A summary of the life of mine economics is presented in Table 1.13_1.
Table 1.13_1
Mara Rosa Project
Life-of-mine Economics (US$)
Tonnes of Ore Processed (000s) 17,117
Average ROM Grade, g/t Au 1.72
Gold Ounces Sold (000s) 869,592
Total Revenues (M) 1,044
Revenue per tonne 61.29
Mining Cost per tonne (Year 1 to 7) * 11.85
Processing Cost per tonne (at design 2.5 Mtpa) 9.73
G&A Cost per tonne (at design 2.5 Mtpa) 1.83
Processing Cost per tonne (at scheduled plant throughput) 9.78
G&A Cost per tonne (at scheduled plant throughput) 1.90
Operating Cost per ounce 464
OperatingCost per ounce (including refining and Royalties) 524
Capital Costs (millions) 189.5
Initial Working Capital (millions) 5.5
Net Present Value at 5% (pre tax, M) 283.1
Net Present Value at 7% (pre tax, M) 244.7
Net Present Value at 5% (after tax, M) 178.5
Net Present Value at 7% (after tax, M) 149.2
Internal Rate of Return (after tax) 26.6%
Payback Period (after tax, production years) 3.0 * Note that mining cost, including pre-stripping in Year 0, is US$12.59 per tonne
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A sensitivity analysis considering positive and negative variations of up to 30% were applied
independently to: gold price, operating cost and capital cost. The results of the sensitivity
analysis demonstrate that the project is most sensitive to variation in gold price. Initial capital
cost had the least impact on the sensitivity of the NPV.
While the base case gold price for the financial analysis was US$1,200/oz, the 30% positive
variance on gold price represents US$1,560/oz and at this metal price the NPV is
US$332.2 M.
1.14 Conclusions and Recommendations
The results of the Pre-Feasibility Study indicate that the Mara Rosa Project, under the
assumptions in this study, is a viable open pit mining and mineral processing operation.
A risk assessment based on consequences and likelihood has concluded there are no
extreme risks. High risk events include:
Mining costs under-estimated.
Pit slope incorrect.
Reserve grade over-estimated.
Mitigation measures involve further study and more detailed cost estimation during the
feasibility study and careful grade control measures during mining.
Similar mitigation is proposed for other lower risk events.
There is opportunity to increase mineable resources through exploration drilling into the
Inferred Mineral resources that separate the North and South Pits in the mine design.
Conversion of these resources into higher confidence categories would improve mine life as
well as reduce the strip ratio and thus operating costs.
Further opportunity may be realised if the gold price continues at a level above the base case
price adopted for this study.
A Feasibility Study is recommended for the Mara Rosa Project.
The recommended work plan for the Feasibility Study has already begun with a geotechnical
drilling program and further metallurgical testwork.
The following activities are recommended:
Drilling (US$2.4M) to collect data and samples for:
resource model update
geotechnical characterization and condemnation of tailings and plant site locations
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samples for metallurgy and tailings test work
Metallurgical testwork program (US$0.4M).
Geotechnical testwork program(US$0.4M)
Hydrogeological study (US$0.4M)
Tailings site testwork program (US$0.4M)
An updated Mineral Resource Model incorporating exploration data to improve
confidence in Mineral Resources (US$0.05M).
An updated mine design and mine schedule incorporating new hydrogeological, and
geotechnical data testwork. (US$0.5M).
Feasibility study including process and infrastructure design, engineering, capital and
operating cost estimation and financial analysis incorporating results of the geotechnical,
hydrogeological, mine design and mine schedule and metallurgical test work (US$1.5M)
Field expenses to continue with the environmental base line study, property
maintenance, field staff and overheads (US$1.0M)
The recommended feasibility work plan will require a budget of approximately US$6.3M.
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Page: 21 Pre-Feasibility Study – 28 October 2011
2 INTRODUCTION
The Mara Rosa Project (the Project) is located in Goiás state, central Brazil. Amarillo Gold
Corporation (Amarillo), through its wholly owned subsidiary Metallica Brasil Ltda, currently
owns the Project, which is at the Development stage, and retained Coffey Consultoria e
Serviços Ltda (Coffey Mining) to manage and conduct a Pre-feasibility Study on the viability of
mining the gold deposit from open pit mineral resources and processing ore at an annual
nominal production rate of 2.5 Mtpa to produce gold doré. The work has been undertaken in
collaboration with Amarillo and various other independent consultants, including Hoogvliet
Consulting Services (HCS) & Australian Exploration Field Services (AEFS), BVP Engenharia,
Onix Engenharia, Neotropica Tecnologia Ambienttal and Hidrovia Hidrogeologia e Meio
Ambiente.
2.1 Terms of Reference
This Independent Technical Report was prepared to provide technical information to support
the public disclosure of the Pre-Feasibility Study on the Mara Rosa Project of Amarillo. This
report was prepared in compliance with Canadian National Instrument 43-101 and provides a
summary of the full Pre-Feasibility Study report and Appendices that were prepared and
submitted to Amarillo in parallel with this report.
2.2 Qualified Persons
Qualified Persons responsible for the content of this technical report are:
Hugo Hoogvliet, MSc (Geology), MAusIMM, MAIG, Hoogvliet Contract Services; Geology QP;
responsible for Items 5 – 12. Since completing his contribution to this report Mr Hoogvliet has
passed away; as a consequence Mr Whitehouse, who is well familiar with the work
undertaken by Hoogvliet, has accepted sign off responsibility for these sections of the report.
Gregory Keith Whitehouse, BSc (Geology and Geography), MAusIMM (CP), Australian
Exploration Field Services Pty Ltd; Resources QP; responsible for Items 5 – 12 and 14.
Chris Witt, BSc Industrial Chemistry (Metallurgy), Diploma in Metallurgy, MAusIMM (CP),
Coffey Mining Pty Ltd; Mineral Processing and Metallurgical Testwork QP; responsible for
Item 13.
João Augusto Hilário, BSc (MinEng), MAIG, Coffey Consultoria e Serviços, Manager of
Technical Services and Mineral Reserve Estimates, Mining Methods, Project Infrastructure
QP; responsible for Items 15, 16 (excluding Item 16.1 and 16.2.5) & 18.
Clive Thomas Saunders, BSc, CGeol FGS,TMIE Aust, M.Zwe.I.E. Coffey Mining Principal
Tailings Engineer; prepared Item 16.2.5.
Frank Richard Baker, BMet, MMet, MIMMM, MAusIMM, Amarillo Gold Corporation; Amarillo
Project Manager and Recovery Methods QP; responsible for Items 17 and 19.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 22 Pre-Feasibility Study – 28 October 2011
Norman Philip Lock, CGeol FGS, PrSciNat, Coffey Mining, Geology Manager; Study Manager
and QP responsible for Items 1 – 4, 16.1, 20 – 27.
Important study team members, not identified by QP status and whose work has been signed
off by one or other of the QPs above, include:
Adam Beer, Coffey Mining, Principal Geotechnical Engineer; prepared Item 16.1.
Francisco Laureano Fonseca, Coffey Consultoria e Serviços Ltda, Senior Mining Engineer;
prepared parts of Item 16.
Tetsue Oishe Coffey Consultoria e Serviços Ltda, Senior Mining Engineer; prepared parts of
Item 16.
Rod Smith, Salisbury Enterprises, Metallurgical Consultant; prepared Item 13.
Paulo Pessoa, Hidrovia Hidrogeologia e Meio Ambiente; prepared part of Item 20.2.2.
Janet Lowe, Coffey Geotechnics, Manager Environmental Services; prepared Item 20.
Amy Jacobsen, Senior Associate Consultant; prepared items 21 and 22.
BVP Engenharia; prepared Geotechnical Assessment report.
Neotropica Tecnologia Ambienttal; prepared Environmental Assessment.
Onix Engenharia e Consultoria Ltda; prepared Estudo de Pré-Viabilidade (Plant Design)
Elisabete Cançado Ferreira, Electrical Engineer
Hilton Souza Couto, Process Engineer
Ivan Antônio Dias, Mechanical Engineer
Renato Pinheiro, Civil Engineer
Curtis Clarke, VP Coffey Mining Canada; provided principal peer review
Jorge Schönherr, Associate Consultant Engineer; provided peer review of Mining Study (in
Portuguese).
Many other people in Belo Horizonte, Perth and Toronto have contributed in the preparation
of this report and these contributions are acknowledged here even though the individual may
not be named.
Coffey Consultoria e Serviços Ltda
Mara Rosa Project, Goiás State, Brazil – 220810 Page: 23 Pre-Feasibility Study – 28 October 2011
2.3 Site Visits and Scope of Personal Inspection
Hugo Hoogvliet has visited the Mara Rosa offices of Amarillo, the Posse mine site, the former
mine offices and core storage facilities on several occasions, most recently from 24 January
2011 to 31 January 2011. At the time of the visit holes MRP0033, MRP0034 and MRP0035
were being drilled. At the time of the visits a well-run team of geologists, field technicians and
a supervisor was active.
Paulo Pessoa of Hidrovia and Mariana Gomide of CERN carried out a site visit in the
company of Frank Baker of Amarillo from 28 to 31 March 2011 to inspect site conditions and
discuss hydrogeological study work.
Rod Smith and João Augusto Hilário of Coffey Mining carried out a site visit in the company of
Frank Baker of Amarillo and Hilton Couto of Onix from 4 to 7 April 2011 to inspect site
conditions, assess options for location of principal mine and engineering structures, discuss
and define battery limits between various study tasks, discuss and agree the process flow
sheet and to necessary additional metallurgical testwork.
Adam Beer of Coffey Mining carried out a site visit in the company of Frank Baker of Amarillo
from 31 July to 7 August 2011 to inspect the geotechnical drill program and progress, and to
discuss the core orientation and logging procedures. This visit was arranged opportunistically
for the ongoing feasibility study level geotechnical drill program but was of benefit to the
current PFS level study for a range of geotechnical issues from the mine pit, to general
infrastructure and tailings disposal site selection.
2.4 Effective Dates
The effective date of this report is taken to be the date of the finalization of inputs for the
financial model for the Project on 28 October, 2011. The dates for critical information used in
this report are:
The updated Mineral Resource estimate and mineral resource block model were
completed on 31 July, 2011
The Mineral Reserve estimate for the project was completed on 28 October, 2011
The final PFS mine plan was issued 28 October, 2011
PFS Mineral process engineering and capital cost estimation were completed 21 June,
2011
The PFS financial model was finalized 5 November, 2011
There were no material changes to the scientific and technical information on the Project
between the effective date and the signature date of the Report.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 24 Pre-Feasibility Study – 28 October 2011
2.5 Information Sources and References
This Report is based on information provided in the following key documents and files:
Mineral Resource Block Model File - BM_MIK_AB_20110620_REP.XLSX (HCS & AEFS,
2011).
Report on Independent Site Visit and Resource Estimate. Posse Deposit, Mara Rosa, Goias
State, Brazil. (HCS & AEFS, 2011)
Geotechnical Report for Pre-feasibility Study. Mara Rosa Project (Beer, 2011)
Mine Schedule File – amarillo_sequenciamento.xlsx
PFS Report : Tailings Storage Facility and Water Storage Facility. Mara Rosa : Posse
Deposit. (Saunders, 2011).
Mara Rosa Metallurgical Testwork Report. Mara Rosa Pre-Feasibility Study. (Smith and Witt,
2011)
Estudo de Pré-Viabilidade. Mara Rosa Project. (Onix Engenharia, 2011)
Estudos Hidrogeológicos e Hidrológicos Básicos ‘PFS’ Mina De Posse, Mara / Go. (Hidrovia,
2011).
Environmental Assessment of the Mara Rosa Project Goiás State, Brazil. (Neotropica, 2011).
Capital Cost Estimate File - Capex_Projeto Posse_FL_Rev3.xlsx
Operating Cost Estimate File - Opex_ Mina_Posse.xlsx; Op Cost 03.10.Real 1.9 Energ. Exec.
Manning Excel Worksheet.xlsx
Financial Model File – Amarillo Gold Financial Model 07Nov11 DRAFT7.v2.xlsm
Coffey Mining has also sourced information from appropriate reference documents as cited in
the text and as summarized in Section 27 of this Report. Additional information was requested
from, and provided by, Amarillo. Coffey Mining has also relied upon other experts as outlined
in Section 3.
2.6 Units of Measure
Unless otherwise stated, the units of measure in this report are all metric in the International
System of Units (SI). All currency units are expressed in United States dollars (US$) or Brazil
Reais (R$), except where otherwise noted. Although some costs were derived from local
Brazil sources, all such numbers have been converted to US$ for presentation and financial
analysis. For Brazil costs an exchange rate of R$1.9 = US$1 was applied.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 25 Pre-Feasibility Study – 28 October 2011
2.7 Previous Technical Reports
Amarillo has previously filed the following NI43-101 technical reports for the Project as
follows:
Caracle Creek International Consulting, 2008. Independent Technical Report and Preliminary
Economic Assessment, Mara Rosa Gold Property, Goias State, Brazil. Report prepared for
Amarillo Gold Corporation dated 29 February 2008.
Hoogvliet Contract Services and Australian Exploration Field Services PL. 2010. Independent
Mineral Resource Estimate and Preliminary Economic Assessment, Posse Deposit, Mara
Rosa, Goias State, Brazil. Report prepared for Amarillo Gold Corporation dated 30 June
2010.
Hoogvliet Contract Services and Australian Exploration Field Services PL. 2011. Report on
Independent Site Visit and Resource Estimate. Posse Deposit, Mara Rosa, Goias State,
Brazil. Report prepared for Amarillo Gold Corporation dated 30 July 2011.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 26 Pre-Feasibility Study – 28 October 2011
3 RELIANCE ON OTHER EXPERTS
Neither Coffey Mining nor the authors of this report are qualified to provide comment on legal
issues associated with the Mara Rosa Project included in Section 4 of this report.
Assessment of these aspects has relied on information provided by Sabina and their legal
advisors, William Freire, Advocados Associados, and has not been independently verified by
Coffey Mining.
The source of this information is contained in:
William Freire. 2011. Synthetic analysis of the Exploration Permits referring the Mara
Rosa Project. Letter opinion on the legal status of mineral tenure by William
Freire, Advocados Associados, Belo Horizonte, MG, Brazil.
Coffey Mining has relied on the report of BVP Engenharia for geotechnical aspects of this
study. This report was reviewed by Coffey Mining and the abridged review presented in
Section 16.1 here has been supplemented by the additional discussion and reporting of Adam
Beer of Coffey mining and signed off by Coffey Mining.
The source of this information is contained in:
BVP Engenharia, 2011. Visita Tecnica e Avaliacao dos Dados Geotecnicos do
Deposito Posse – Projeto Mara Rosa. Report prepared for Amarillo Gold
Corporation dated February 2011.
The authors of this report are not qualified to provide extensive comment on environmental
issues associated with the property referred to in Section 20 of this report. Assessment of this
aspect has relied heavily on a report by Brazil environmental company Neotropica Tecnologia
Ambienttal Ltda provided by Amarillo. This work has been reviewed by Coffey Mining for
compliance with Canadian reporting requirements.
The source of this information is contained in:
Neotropica Tecnologia Ambienttal Ltda., 2010. Environmental Assessment of the Mara
Rosa Project Goiás State, Brazil, for Amarillo Mineraçao Do Brasil Ltda.
Neotropica Tecnologia Ambienttal Ltda., 2011. Environmental Assessment of the Mara
Rosa Project Goiás State, Brazil, for Amarillo Mineraçao Do Brasil Ltda.
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4 PROPERTY DESCRIPTION AND LOCATION
4.1 General Description
The Mara Rosa Property (also generally known and referred to as the Posse Deposit) is
located in Goiás state, central Brazil, approximately 6 km north of the town of Mara Rosa. The
mining leases have an area of 2,552.62 ha and are centred at Latitude 13° 58.395′ S,
Longitude 49° 10.690′ W (approximate WGS84 coordinates 696880 mE, 8454530 mN, Zone
22 South) (Figure 4.1_1).
Western Mining Corp. (“WMC”) operated a small open pit mine at the project site during the
1990s. Two pits, Posse South and Posse North, were developed over a five year period. The
ore, along with feed from the nearby Zacarias mine, was processed on-site. The processing,
beginning with heap leach and later CIL, was conducted on approximately 10 ha of freehold
property adjacent to the mining leases. Local infrastructure included adequate power and
water to run a 600 tonne per day CIL plant and heap leach operation.
As of November, 2006, the mine and mill site had been reclaimed and no site infrastructure
remained. According to Amarillo, the required remediation for mine closure had been met and
accepted by the relevant government agencies. No significant environmental liabilities are
known to exist at the former mine site.
WMC maintained a core logging and storage facility, sample preparation laboratory, assay
laboratory, and office complex immediately north of the town of Mara Rosa. The facilities,
which occupy 8 ha of freehold land, have been utilized by Amarillo during their exploration
programs. As of January and April 2011 when various of the authors of this report visited the
project, the structures remain in excellent condition. The offices were utilized by Mr Hoogvliet
during his site visit and Amarillo staff during the drilling program which finished in March 2011,
Amarillo also owns two houses on contiguous pieces of land on São Paulo Street within the
town of Mara Rosa.
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Figure 4.1_1 Location of Amarillo’s Mara Rosa Properties
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 29 Pre-Feasibility Study – 28 October 2011
4.2 Establishing Mineral Rights in Brazil
The process of acquiring title to mineral property in Brazil is a phased procedure involving
progressive categories of title as exploration and development work on a property advances.
Tenure is secure provided the title holder meets clearly defined obligations over time, but the
process of acquiring title can be lengthy.
Initially, an application for an exploration permit must be filed which meets specific regulatory
requirements and must include a description of the proposed exploration plan. A 60-day
period after filing is provided for the applicant to supply any additional information that may be
required. Then, if the applicant has met all requirements and if the area of interest is not
already covered by a pre-existing application or an existing exploration license, Exploration
licenses are issued by the Departamento Nacional de Produção Mineral (DNPM; the National
Department of Mineral Production), the Brazilian government mining agency.
Exploration licenses are granted for a period of three years, and are renewable upon request
for a further period of three years and are subject to a nominal charge per hectare
($R2.05/hectare). Exploration must begin within 60 days following issuing of the license, and
must be carried out according to the exploration plan. At the discretion of the DNPM,
exploration licenses may be terminated if exploration activities are suspended for more than
three years. An applicant may reapply for a terminated license at the end of the three-year
license period. The reapplication must include a new exploration plan and the re-issued
license is subject to an increased annual fee.
Mining licenses are only granted to corporations. Normally, applicants have a period of one
year, following DNPM approval of the final exploration report, on an exploration licence, to
present a mining plan and a feasibility study, and to apply for a mining license. No fees are
levied on the holder of a mining license and a mining license does not convey title to a mineral
deposit which remains vested in the government. Rather, a mining license gives to the holder
the right to extract, process, and sell minerals from the deposit, in accordance with a plan
approved by the DNPM, until the deposit is exhausted.
Presently, Amarillo holds a property position totalling 80,833.9 ha of exploration leases and
2,552.62 ha of mining leases centred over the Posse gold mine (Figure 4.2_1). The mining
leases have been surveyed as required by Brazilian mining law; however, the exploration
leases have not as they are recorded on a graticular system. The list of mining claims over
and around the Posse Deposit, as registered with DNPM on 26/1/2011, is presented in Table
4.2_1.
While the granting of an exploration concession gives Amarillo the required permits for
conducting exploration activities on the property, very limited work is currently being carried
out on the exploration concessions, as all of the company’s resources are dedicated towards
a production decision on Posse. The company is negotiating with the DNPM in good faith to
retain the exploration leases that are up for renewal on the basis that its resources are
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committed to the task of establishing a mine at Posse. Once the decision on Posse has been
made, the focus will return to the regional work.
Figure 4.2_1
Mining and Exploration Concessions over and around the Posse Deposit
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Table 4.2_1
Mara Rosa Project
Mara Rosa Mining Concessions
Tenement ID Area (ha) Concession Type
860952/1980 1000.00 Mining Concession
861241/1980 566.62 Mining Concession
862000/1984 986.00 Mining Concession
As the Posse mine is no longer in production, the mining concessions have been registered
as under “Mining Suspension”, a status allowing them to be held without production occurring.
Amarillo recently lodged a Reserve Evaluation Report with the last works developed by the
Company and requesting three more years of extension of the “Mining Suspension”. In a
meeting with the DNPM´s superintendent and inspectors they confirmed, verbally, that the
three years will be granted, but some exigencies should to be accomplished up to end
December. The activities requested by DNPM in the exigencies already are being carry out
by Amarillo. To support the claim for extension Amarillo have provided DNPM with details of
the Mara Rosa mineral resources, its relationship to the Mining Concession boundaries and
other relevant information.
A positive legal opinion on Amarillo’s mineral tenure has been provided by William Freire,
Advocados Associados (2011), with some comments on a timeframe for conditional
compliance.
“Based on the information in the mining registry, we conclude that proceedings 860.952/1980,
861.241/1980 are 862.000/1984 are, at this time, regular.
This regular status should be understood to mean the following:
a) There is no administrative or judicial proceeding that seeks to obtain a declaration of
caducity or nullity or to transfer ownership of the Mining Titles.
b) The Mining Titles do not guarantee compliance with other obligations.
c) The administrative proceedings follow the procedure set forth in the mining code and
related legislation with regards to the timeliness of the reports and other exclusively
technical documents necessary to maintain the Mining Titles.
However, there is:
a) A compliance restriction in relation to the Annual Mining Reports for base years
2000, 2002, 2003, 2004, 2009 and 2010.
b) A need to comply with two immediate obligations.”
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Freire concludes the immediate obligations are:
Presentation of Annual Mining Report for base year 2011 by 15 March 2012; and
Compliance with the requirements published on 27 October 2011.
These should be concluded within the “established timeframe”.
4.3 Royalties and other agreements on the property
Royal Gold has acquired, through the purchase of Metallica, a 1% NSR Royalty.
Franco Nevada has acquired a 1% NSR Royalty from Euro-Nevada Gold Corporation.
4.4 Environmental Liabilities
There are no current environmental liabilities known for the property.
4.5 Permits required for Development
(g) to the extent known, the permits that must be acquired to conduct the work proposed
for the property, and if the permits have been obtained; and
4.6 Other Factors or Risks affecting Access, Title or ability to Work
(h) to the extent known, any other significant factors and risks that may affect access, title,
or the right or ability to perform work on the property.
In the opinion of Coffey Mining, HCS and AEFS, Amarillo have the tenements under suitable
tenure to enable the future development of the Mara Rosa project.
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5 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND PHYSIOGRAPHY
Details of the of surface rights, availability of power, water, labour and both waste disposal
and process plant locations are discussed in more detail in separate relevant sections of this
report. Suffice it to note that the project is not seriously constrained by space or other factors
necessary for mining activities.
5.1 Accessibility
The Municipality of Mara Rosa is located 356 km north of Goiânia in the Porangatu
Microregion, 11 kilometres west of the Belém-Brasília highway, between the basins of the
Araguaia River and the Tocantins River. According to a 2005 estimate, Mara Rosa has a
population of approximately 25,000 people of whom 11,500 live in the town.
5.2 Climate
Average annual rainfall is 1,679 mm (as measured at Estrela de Norte 30 km to the north),
resulting in a relatively wet climate. The year is defined by two principal seasons, a dry
season from April to September and a wet season from October to March. The mean
temperature is 24 °C during the dry season and 28 °C during the wet season. Annual
temperatures typically range from approximately 4 °C to 45 °C. The climate does not impact
operations which continue throughout the year.
5.3 Local Resources
Local facilities include several public and private elementary and high schools, two hospitals,
a public health centre, one bank, two small motels and numerous shops. Agriculture (corn,
rice, manioc, sugarcane, soybeans, and bananas) and cattle ranching are the primary
commercial activities in the region; Mara Rosa is a regional support community for these
activities.
5.4 Infrastructure
The municipality has an excellent network of local farm roads, the majority of which are
unpaved but in generally good condition. The municipality is also serviced by an 800 metre-
long, unpaved airstrip. Access to Mara Rosa is via Federal Highway BR-153, the main north-
south highway in central Brazil leading to the city of Belém at the mouth of the Tocantins river.
Mara Rosa is 356 km, or 4 hours driving time, north from the state capital of Goiânia, and 320
km, or 4 hours driving time from the national capital, Brasilia. Highway communications
(Figure 5.4_1) with Goiânia are made by GO-080 / Nerópolis / São Francisco de Goiás / BR-
153 / Jaraguá / GO-080 / Goianésia / Barro Alto / GO-342 / BR-153 / Uruaçu / Campinorte /
GO-239.
Electric power is supplied by CELG, the State of Goiás Energy Authority. The local electricity
grid is rated at 69 kW. The water supply is metered and is provided by SANEAGO, the state
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water company. Water for the Posse mine site as well as ranches in the surrounding region is
derived from a combination of local streams and artesian wells. Telephone service, both local
and international, is provided by TELEGOIAS. Cellular telephone service is available in the
area.
Figure 5.4_1
Mara Rosa, surrounding towns
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5.5 Physiography
The region is characterized by tropical savannah of low to moderate topographic relief ranging
from approximately 400 m to 500 m above sea level (ASL). The town itself has a mean
elevation of 520 m ASL. Much of the area has been cleared for farming and as a result is
open savannah grassland. Trees occur along the abundant water courses.
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6 HISTORY
This section summarises the work carried out prior to the 2010 - 2011 drilling campaign. The
work carried out from 2010 is discussed in Section 10.
Evidence of small scale surficial-alluvial mining along the Rio do Ouro in the historic Amaro
Leite area indicates mining activity in the Mara Rosa District dates to the mid-1700s. More
recent activity dating from the early 1970s to early 1980s began with the successful
discoveries by INCO (now Vale S.A. or “Vale”) of the Chapada gold-copper and Crixás gold
deposits. These deposits are located approximately 30 km and 100 km to the south-west of
the town of Mara Rosa, respectively.
During the early 1980s, BHP-Utah Mines (now BHP Billiton Limited), through its subsidiary
Mineração Colorado Ltda., initiated a grass roots reconnaissance program that covered the
Chapada district and the Mara Rosa area, and eventually led to the discovery of the Posse
gold and Zacarias gold-silver-barite deposits. From 1981 to 1987, BHP completed 12,300 m
of diamond and reverse circulation (RC) drilling at Posse and Zacarias. At Posse, a 107 m
exploration shaft was sunk and 400 m of lateral drifting was completed to test mineralization.
As a result of Brazilian restrictions on foreign ownership at the time, in 1988BHP chose to
joint venture the Mara Rosa properties with Western Mining Corp. In 1990, WMC set up a
subsidiary, Mineração Jenipapo S.A. (“MJSA”), to acquire a 100% interest in Posse, and to
explore, develop, and operate the asset. The Posse mine was opened in 1992 and operated
until July, 1995 during which time two pits, Posse North and Posse South, were developed.
The on-site mill processed approximately 750,000 tonnes of ore grading a combined 3.5 g/t
Au. Zacarias, which was significantly higher grade, operated at roughly the same time as
Posse and was processed through the same mill.
In order to provide cash flow for its activities in Brazil, WMC focussed much of its attention on
development of the Posse and Zacarias mines between 1990 and 1995. This work is
understood to have been completed as a result of a corporate decision to make each
business unit self-funding and to encourage efforts to develop known deposits. In addition,
efforts to replace mined reserves were directed toward both the Eastern and Central Belt
exploration targets generated previously by BHP as well as new targets identified to the east
and north of Mara Rosa.
By June 1995, a combination of factors, including low gold prices, the exhaustion of reserves
at the higher grade Zacarias deposit, and the failure to discover any additional, near-surface
reserves, caused WMC to discontinue mining and exploration activities at Mara Rosa. As the
primary exploration objective had been the discovery of near-surface mineralization that could
be fast-tracked into production, most of the exploration targets identified by BHP and WMC
had only been evaluated to depths within, approximately, 50 m from the surface.
Upon suspension of its mining and exploration activities, WMC was approached by several
companies interested in exploring the property under lease-option agreements. The Zacarias
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deposit and the rights to its tailings were eventually sold to Minere Mineração Ltda. (“Minere”),
a small Brazilian company interested in exploiting the deposit’s very high barite content. The
project has since been on-sold to a company called Baribras Mineração Ltda.
In 1996, Barrick do Brasil (“Barrick”) completed a full due diligence study of the remaining
Posse project concessions (the Eastern Belt claims). The due diligence involved a team of at
least 14 people and a significant program of test sampling, re-logging of core, soil sampling,
reinterpretation of geophysics, and an estimate of the mineral resource for the Posse Deposit.
Although this program subsequently led to a preliminary offer by Barrick to purchase the
property in full, negotiations stalled prior to execution of the agreement. Barrick provided
WMC with a copy of its due diligence report and related correspondence after the failure to
execute a deal.
Following Barrick’s withdrawal, Metallica entered into negotiations with WMC for purchase of
the Eastern Belt properties, and in November, 1997, successfully completed an agreement
which called for a total purchase price of US$1.5 million. As part of the previous buy-out
agreement between BHP and WMC, BHP held a 1% NSR royalty interest on the property.
This now sits with Royal Gold and, as a part of the Metallica purchase, Euro-Nevada Gold
Corporation (later absorbed into Newmont) held an additional 1% NSR royalty. This now sits
with Franco Nevada Corporation.
Following a compilation of data and a review of the project, Metallica completed a systematic
soil geochemistry and geological mapping program north-east of the Posse Deposit. Induced
Polarization (IP) and ground magnetic geophysical surveys were completed over some of the
more promising areas. Metallica suspended exploration operations in September, 1998, and
placed the project on care and maintenance. In 2001, Metallica revisited the project and
completed a review of the regional potential. At this time, 5 holes, totalling 940 m, were drilled
into three separate targets on the northern extensions to the Posse mine trend. Following this
work, a corporate decision was made to focus on properties in Mexico and Chile and Metallica
decided to sell the project.
Amarillo Gold Corporation (Amarillo) visited the project in August, 2003 and in October, 2003
signed a letter of intent with Metallica to purchase MBL and 100% of the Mara Rosa project.
The project remains subject to the 1.0% NSR royalty to Franco Nevada Corporation and a
further 1.0% royalty to Royal Gold.
6.1 Exploration History
BHP held the Property from 1982 until 1987; WMC from 1988 until 1997; and Metallica from
1997 to 2003. The site has been controlled by Amarillo since then. The following is a
summary of work known to have been completed on the Property prior to the release of the
NI43-101 Technical Report, dated July 2011 for the property:
244 exploration drill holes totalling approximately 25,070.7 metres (HCS & AEFS 2010),
these are further discussed in 6.4 below;
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4,011 blast holes with corresponding assay data for 6,598 samples (Hoogvliet, 2008);
these holes were drilled as part of the WMC mining operation on the Posse North and
South Pits.
307.5 metres of underground sampling recorded as 10 horizontal drillholes;
278 metres of surface channel sampling;
Geochemical sample data, Metallica verification sampling program, 2,947 samples;
Multi-element lithogeochemical data (575 Posse core samples and 31 regional samples);
3D geological model and drill section plots used for the 1997 Posse resource estimate;
3D geological model and drill section plots used for the 2008 Posse resource estimate by
CCIC;
3D geological model and drill section plots used for the 2010 Posse resource estimate by
HCS & AEFS;
Posse pit geology map at 1:50 scale (Metallica mapping, AutoCAD file);
North Posse trend district geologic map at 1:5,000 scale (Metallica mapping, AutoCAD
file);
Eastern Belt regional geologic map compiled at 1:10,000 scale (Metallica and BHP
mapping, AutoCAD file);
Grid E ground magnetics data, unedited BHP data (Excel spreadsheet).
In addition, a total of thirty detailed geologic and alteration sections were constructed by
Metallica for the Posse Deposit, these remain to be digitized into the project database but will
be superseded by work currently being undertaken by Amarillo to update formal geological
cross sections
6.2 Metallica Exploration
Metallica held the Mara Rosa project from 1997 until 2003. Between July 1997 and January
1999, Metallica focussed on the development of a detailed geologic model for the Posse
Deposit, and on the verification and improvement of exploration targets along its general
strike extensions. No drilling was completed by Metallica during this time. Exploration work
completed by Metallica included the following:
Digital compilation of geological, geochemical, and geophysical information from the
project data files;
Geological mapping and structural analysis of Posse pit and re-logging of approximately
8,100 m of Posse drill core;
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Systematic lithogeochemical sampling through the Posse Deposit and Eastern Belt
stratigraphic sequence;
Geological mapping (1:5,000 scale) and soil sampling along approximately 23 km of
Eastern Belt/Posse strike extensions;
Completion of detailed IP-resistivity and ground magnetics surveys over Posse and its
strike extensions;
Regional reconnaissance of the Far Eastern, Central, and Western Belt areas.
In January, 1999, due to the bear market in gold and Metallica’s corporate decision to focus
on other projects in Chile and Mexico, the Posse Deposit was placed on care and
maintenance. A soil sampling campaign was completed in 2001. In late 2002, with the
improving gold price, a 5 hole drill program was completed on three separate targets along
the northern strike extent of the Posse Deposit. Following this work, and the completion of a
resource estimate of the Posse Deposit, Metallica decided to sell the Mara Rosa project.
6.3 Amarillo Exploration
Amarillo Gold Corporation first visited the Mara Rosa project in August, 2003 and
subsequently signed a letter of intent with Metallica to purchase MBL and 100% of the Mara
Rosa project in October, 2003. Micon International Ltd. was retained by Amarillo to review the
Property in late 2003. and B. Terrence Hennessey visited the Property November 14 to 17,
2003 and is the sole author of the December 2003 report: A Review of the Mara Rosa Gold
Project, Goias State, Brazil (summary published on www.sedar.com January 13th, 2004 as
part of the Amarillo 2003 annual report).
In 2005 further work was undertaken to verify the location of previous drilling and generate a
volume of waste dumps. This was followed, in 2006, by a trenching program of 28 trenches
totalling 2,942 metres to verify previous soil sampling. Results from the trenching program
were used to sight some of a series of 28 diamond holes (SPETI-01 to SPETI-28). The
SPETI drill program ran from 1 December 2005 until 26 September 2006. Results from the
SPETI program together with data extracted from the historical drilling database were used by
CCIC to generate a Resource Estimate. An updated Resource Estimate for the property
together with a Preliminary Economic Assessment was contained in an NI43-101 Technical
Report dated 29 February 2008 (published on www.sedar.com 26 March 2008). Further work
was undertaken in 2008. This consisted of 14 diamond drillholes totalling 164.7 m. This
program was interrupted by the GFC. At the same time a recompilation of the geological
database was undertaken by HCS. This (recompiled) database was used as the data source
for the updated resource estimate and Preliminary Economic Assessment contained in a
NI43-101 Technical Report dated 30 June 2010 (published on July 12, 2010 at
www.sedar.com.
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6.3.1 Validation of Drill Hole Locations
In 2005, Kevin R. Kivi, P. Geo, acting as consultant to Amarillo recommended that an
accurate GPS survey of historical survey locations be undertaken to allow all data to be
recorded in UTM coordinates based on the WGS84 Datum as previous drilling had been tied
to survey monuments located in terms of local grids. Subsequently GLOBAL Informática e
Consultoria was contracted by Amarillo to complete a differential GPS survey of available
landmarks on the Property and UTM coordinates based on the WGS84 datum were
established for most historical drill collars.
6.3.2 Waste Dump Volume
As a part of the work carried out by GLOBAL Informática e Consultoria, 3,275 survey points
were taken on the waste pile in order to provide data for a volumetric calculation. This data
was utilised by CCIC to create a digital elevation model (DEM) of the waste pile and the
volume of this DEM was calculated to be 321,800 m3.
6.3.3 Surface Trenching
During 2006, Amarillo excavated 28 trenches generally between 2 and 3 m in depth totalling
2,942 m. The purpose of the trenching was to evaluate the better geochemical anomalies
identified by Metallica’s extensive soil sampling program. Following systematic 1:100 scale
mapping and logging of each trench samples were collected along the length of the trenches
at 2.5 m intervals.
The degree of metamorphism and weathering was reported to present a significant challenge
to identifying lithology however some features such as quartz veining, pegmatities and
dolerite dykes were readily identifiable in the trenches.
The gold values reported by Metallica in the soils were generally confirmed, but the values
returned from analysis of the trenched, weathered rock were often no higher than the values
in soils.
6.4 Historical Drilling
A number of drilling campaigns have been completed on the Mara Rosa tenements. These
have been carried out by:
BHP from 1982 until 1987,
WMC from 1988 until 1995,
Metallica in 2002
Amarillo in late 2005 and 2006
Amarillo in 2008
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In all, 233 drill holes were completed by BHP and WMC for a total of 19,876.7 m between
1982 and 1995 (Hennessey, 2003). The drilling concentrated on the Posse Deposit.
Subsequently Metallica drilled five drill holes and Amarillo a further 42 drill holes.
BHP conducted two main campaigns of drilling. An initial round of percussion drilling (hole
numbers beginning with W prefix), followed by a second round of diamond drill core holes.
The percussion drill holes largely targeted potential for a shallow oxide resource and were
drilled on a 50 m by 50 m grid. The diamond drill holes targeted potential for a deeper
sulphide resource and were also drilled on a 50 m by 50 m grid mainly over the Posse
Deposit to a depth of 350 m. At the periphery of mineralization, drill hole spacing was widened
in multiples of 50 m.
Following this work, WMC completed 107 reverse circulation (RC) and diamond drill holes
which mostly targeted the Posse Deposit. The RC drill holes were shallow and drilled on a 25
m by 25 m grid pattern. The diamond drill holes were deeper and followed on from the BHP
drilling of the sulphide resource.
The completed drilling was utilized to estimate the ore reserves mined from the Posse North
and South pits as well as the remaining historical mineral reserves and / or resources
previously reported by WMC, Barrick, and Metallica. Although both WMC and BHP completed
some shallow percussion style drilling on a few exploration targets, minimal drilling was
completed distal of the main Posse Deposit area.
In November 2002 Metallica completed five diamond drill holes totalling 940 m on three
separate targets along the Posse trend. The targets tested were an inferred structural plunge
projection of the Posse North lode and two geochemical-geophysical anomalies located along
strike from the Pose deposit.
Between December 1st, 2005 and September 27th, 2006, Amarillo completed a diamond
drilling campaign that totalled 3,461.2 metres in 28 holes (SPETI-01 to SPETI-28). This
drilling was completed utilizing a MACH FS 320 (serial number 922) drill rig constructed by
Maquesonda of Rio de Janeiro, Brazil in April, 2005. The objective of Amarillo’s drill campaign
was to confirm and expand known limits of gold mineralization within the Posse Deposit, as
well as to test previously unevaluated exploration targets identified by predecessors. Drill
targeting was based on previous data and results from 26 trenches completed by Amarillo in
2005.
The drill holes were sunk through the saproltic overburden into fresh bedrock using HWL
casing; followed by NQ diameter core (47.6 mm) to total depth. Fresh bedrock was generally
intersected at a true depth of 5 to 15 metres. Each run of the MACH FS 320 is approximately
3 metres and the average core recovery in each hole was reported to range from 70% to
80%.
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The drilling outlined above was used for the Resource Estimate and Preliminary Economic
Assessment contained in the NI43-101 Technical Report dated 29 February 2008 prepared by
CCIC.
In 2008 Amarillo conducted a further diamond drilling campaign commencing May 21 2008
and finishing October 16, 2008. 15 holes totalling 3,428.7m were drilled. Hole_ID's were
W002A and MRP0001 to MRP0014 and the drilling was completed by Brazilian company
Servitec Sondagem Geologica using a Maquesonda 1200 drill rig using standard triple tube
wireline drilling.
The total drilling completed by BHP, WMC, Metallica and Amarillo is summarized in Table
6.4_1 (Drill hole information prior to 2003 is from Hennessey, 2003).
Table 6.4_1
Mara Rosa Project
Summary of Historic Drilling
Company Drilling Meters
BHP 54 percussion holes 3,635.3
72 diamond drill holes 10,902.3
WMC 57 RC holes 2,060.3
50 diamond drill holes 3,278.8
Metallica 5 diamond holes 940.0
Amarillo 43 diamond holes 6,802.4
Total 266 holes 27,619.1
The drillhole data included in the Posse database at the end of 2009, which was used for the
2010 resource estimation, comprised the holes listed in table 6.4_2.
Table 6.4_2
Mara Rosa Project
Summary of Drillholes in the Posse database end 2009
Company Drilling Meters
BHP 34 percussion holes 2590.4
45 diamond drill holes 2930,2
WMC 53 RC holes 2,040.0
59 diamond drill holes 10,269.1
10 underground drillholes 307.5
Amarillo 43 diamond holes 6,802.4
Total 244 holes 25,075.7
There is a discrepancy between the number of exploration holes reported as drilled and the
number of holes in the geological database for Posse. The discrepancies are in holes related
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to pre Amarillo drilling as the exploration holes summarized above include holes drilled
outside the area covered by the Posse dataset. In addition it would appear that the Metallica
holes have been renumbered and now appear in the Posse database as being WMC holes. It
is recommended that further work be done to reconcile these differences, however it is the
opinion of HCS and AEFS that the issue does not pose a material threat to the integrity of the
Posse database or the Resource reported in this technical report.
6.5 Historical Resource Estimates
Five mineral resource estimates have been prepared for the Posse Deposit subsequent to
mine closure. These are set out in Table 6.5_1 below.
Table 6.5_1
Mara Rosa Project
Historic Grade Tonnage Estimates
Report Comment
WMC,1995 In house estimate, immediately after mine closure *
Barrick, 1996 Estimate completed as part of its 1996 due diligence study *
Metallica, 1997 Estimate, completed prior to sale of project *
Amarillo, 2008 Undertaken by CCIC, NI43 - 101 compliant.
Amarillo, 2010 Undertaken by HCS & AEFS, NI43 - 101 compliant.
* These resource estimates are not considered compliant to the terms set out in NI43-101 and
are referenced for historic purposes, they should not be relied upon. A qualified person has
not done sufficient work to classify the historical estimates as current mineral resources; and
Amarillo is not treating these historical estimates as current mineral resources or mineral
reserves.
6.5.1 WMC Grade Tonnage Estimate
According to the Barrick due diligence documentation, WMC reported, at the time of mine
closure, a remaining open-pitable reserve of 1,163,433 tonnes grading 2.08 g/t Au. This
“reserve” was reported at a cutoff grade of 0.6 g/t Au and a stripping ratio of 2.3:1; no
reference to categorization was given. This reserve was limited to 100 m below the surface.
WMC documentation pertaining to this estimate has not been viewed by the authors. Coffey
Mining notes that this estimate cannot be relied upon for the reasons stated in Table 6.5_1.
6.5.2 Barrack Grade Tonnage Estimate
As part of its due diligence, when Barrack was considering purchase of the property, Barrick
arranged for the completion of a mineral resource estimate for Posse South after confirmation
of the geological model by the due diligence team. The estimate was completed by Pedro
Guzman of PGV Consultores in Chile. Barrick’s resource was reported at a cutoff grade of
1.0g/t Au and to a depth of 300 m below surface. The result of the mineral resource estimate,
estimated by Ordinary Kriging, was 15,468,300 tonnes grading 1.47 g/t Au. No confidence
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categories were assigned to the estimate. Coffey Mining notes that this estimate cannot be
relied upon for the reasons stated in Table 6.5_1.
6.5.3 Metallica Grade Tonnage Estimate
In late 1997, Metallica estimated a mineral resource for Posse South after re-logging
approximately 8,100m of core and remapping exposures in the pit. Shallow reverse circulation
and blast holes from the pit were also used. The estimate was completed using Ordinary
Kriging, a 10.0 g/t Au top cut, and a cutoff grade of 1.0 g/t Au. Metallica’s resource estimate
was also prepared by Pedro Guzman from a new geological model interpreted by Metallica
staff. The Metallica resource estimate is separated into the measured, indicated, and inferred
confidence categories (Table 6.5.3_1). However, Mr Guzman’s report does not state which
resource reporting code was used. Coffey Mining notes that this estimate cannot be relied
upon for the reasons stated in Table 6.5_1.
Table 6.5.3_1
Mara Rosa Project
Metallica Resource estimate (1.0 g/t Au cutoff)
Category Tonnes Grade (g/t Au) Contained Ounces
Measured 6,385,000 1.81 372,300
Indicated 4,948,000 1.67 265,700
Inferred 1,417,000 1.94 88,500
Total 12,750,000 1.77 726,500
6.5.4 Amarillo; CCIC Resource Estimate
CCIC was retained by Amarillo to complete an Independent Mineral Resource Estimate and
Preliminary Economic Assessment of the gold resources located on the Mara Rosa Property,
and to produce a supporting Technical Report in accordance with the guidelines set out in NI-
43-101, companion policy NI43-101CP and Form 43-101F1. CCIC completed an initial
assessment of an Inferred Mineral Resource Estimate in March 2007 and an updated mineral
resource estimate together with a preliminary economic assessment was published in
February 2008.
This mineral resource estimate (Table 6.5.4_1) was assessed using Ordinary Kriging, with a
70 m x 50 m search ellipse and top cutting of gold grades at 30 g/t Au.
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Table 6.5.4_1
Mara Rosa Project
Posse Deposit mineral resource estimate
Category Tonnes Grade (g Au/t) Contained Ounces
Indicated 13,515,000 1.48 643,000
Inferred 13,326,000 1.26 538,000
In addition to the resource estimate, CCIC completed a Preliminary Economic Assessment of
the Posse Deposit based on the results of a Lerch-Grossman pit optimization carried out
using Gemcom’s Whittle software based on a base gold price of US$800/oz Au (US$25.72/g
Au).
With the parameters utilized in the CCIC PEA, the break-even gold price for the project was
approximately US$575/oz. At higher gold prices, the project value increased significantly. At
US$600/oz, the project returned approximately US$12 Million. At US$900/oz (the then market
conditions), the project returns approximately US$153 Million. At US$1,500/oz, the project
returns approximately US$485 Million.
6.5.5 Amarillo; HCS & AEFS Resource Estimate 2010
In 2010 HCS and AEFS were retained by Amarillo to produce a Resource Estimate and
Preliminary Economic Assessment of the Posse Deposit. The work was the subject of an
NI43 - 101 technical report published on SEDAR July 12 2010. The resource model was
constructed using Median Indicator Kriging with a 70 m x 35 m x 7 m primary search ellipsoid
to populate a 25 m x 25 m x 10 m block model. Blocks were allowed to be sub-blocked to 5 m
X 5 m X 5 m to fit the constraining mineralisation wireframes. At a 0.5 g/t cutoff the resource
was as shown in table 6.5.5_1.
Table 6.5.5_1
Mara Rosa Project
HCS & AEFS Resource Estimate 2010
Cutoff Category Tonnes Grade Contained Oz
0.5 g/t Indicated 11,928,000 1.62 623,000
Inferred 10,164,000 1.38 451,000
In addition to the Resource Estimate, a Preliminary Economic Assessment was made based
on the results of a Lerch-Grossman pit optimization carried out using Micromine software
based on a gold price of US$1,000/oz Au (US$32.15/g Au).
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The breakeven gold price was approximately US$475/oz Au with an optimal pit taken to be
the "US$850" pit shell reached after 12 years of mining. This pit shell has an NPV of
USD197m and would see a recovery of 800,000 oz of gold at a price of US$1,000/oz.
6.6 Historical Production
The Posse mill and leach pads processed ore from two deposits, Zacarias and Posse,
between 1992 and 1995. Until the end of June, 1995 production from the Posse North and
South pits totalled approximately 388,000 tonnes (Table 6.6_1). Mining continued for six days
into July, 1995, however, records for this final part month of production have not been located.
Records from the oxide heap leach have not been located.
Table 6.6_1
Mara Rosa Project
Summary of WMC Production at Mara Rosa, Posse Deposit Sulphides
Extraction Method Tonnes Grade (g/t Au) Contained Ounces
CIL 236,356 3.01 22,873
Heap Leach 152,103 1.62 7,922
Total 388,459 2.47 30,795
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7 GEOLOGICAL SETTING AND MINERALISATION
7.1 Regional Geology
The Mara Rosa District is situated within the Goiás Magmatic Arc (GMA) which forms part of
the Tocantins physiographic province, an intercratonic mobile belt that separates the
Amazonas and São Francisco cratons, located to the north-west and south-east respectively
(Figure 7.1_1). The GMA is a 100 km wide, northeast-trending granite-greenstone terrane that
extends approximately 700 km. It is composed of accreted Middle to Neoproterozoic volcano-
sedimentary island arc sequences that have been intruded by granitoid and mafic plutons
(Kuyumjian, 1998). Subsequent metamorphism of these units has resulted in their
recrystallization to upper greenschist to epidote-amphibolite facies.
The geology in the Mara Rosa District is principally delineated by three northeast-striking,
moderately to steeply northwest-dipping belts of metamorphosed volcano-sedimentary and
associated intrusive rocks. These belts, referred to as the Western, Central, and Eastern Belts
(Figure 7.1_2), are separated by broad zones of tonalitic orthogneiss. The Eastern Belt is
bounded to the southeast by the Rio dos Bois fault, which also defines the south-eastern limit
of the GMA. The Rio dos Bois fault is a major regional fault that has thrust Neoproterozoic
rocks of the GMA over older, Early to Middle-Proterozoic rocks of the Central Goiás Massif
positioned to the south and east. Structures within the upper plate of the Rio dos Bois fault
(i.e. the Central-Eastern shear zone) are understood to be the principal control for
mineralization in the Mara Rosa region.
Several significant mineral deposits occur in the Mara Rosa District. These include the Posse
gold deposit, the Zacarias gold-silver-barite deposit, and the Chapada copper-gold deposit. A
relatively widespread distribution of potential gold, copper, and silver mineralization is
suggested by the numerous historic prospects (garimpos) that are dispersed in the regions
between these deposits. The Crixás gold district, located approximately 100 km to the south-
west of Mara Rosa, lies immediately outside the mapped limits of the GMA.
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Figure 7.1_1
Summary geology of Brazil
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Figure 7.1_2
Mara Rosa Local Geology
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7.2 Local Geology
Amarillo’s land position within the Mara Rosa District primarily covers the Eastern Belt
greenstone assemblage (Figure 7.1_2). As a result of WMC’s sale of the Zacarias deposit to
Minere, Amarillo’s land position includes limited ground covering the Central and Western
Belts.
The Eastern Belt, which in general strikes to the north-east and dips moderately to steeply to
the north-west, has a maximum thickness of 6 km. Surface topography over the belt is
characterized by moderate relief and locally dissected drainages that follow lithologic or
structural weaknesses. Depth to fresh bedrock is generally shallow, ranging from 0 to 15 m.
The upper portion of the weathered profile consists of clay-rich latosol and saprolite derived
from the underlying bedrock. Low-lying areas along drainages channels are covered by a
relatively thin (<15 to 25 m) veneer of alluvial sediment. Although fresh outcrop is sparse,
individual stratigraphic units can be distinguished by surface floats and local soil/saprolite
composition. The principal stratigraphic units of the Eastern Belt are presented in Table 7.2_1
and Figure 7.2_1.
Table 7.2_1
Mara RosaProject
Principal stratigraphic units of the Eastern Belt
Rock Unit Lithology Description
Western Amphibolite Moderately foliated hornblende-plagioclase-quartz amphibolite
Grey Gneiss Moderately foliated feldspar-biotite-quartz gneiss
Posse Schist Well foliated quartz-biotite-sericite schist with feldspar (sheared product of Grey Gneiss)
Medial Metagabbro Strongly foliated hornblende-plagioclase amphibolite with biotite
Muscovite Schist Strongly foliated muscovite-quartz & ankerite-pyrite schist
Eastern Amphibolite Well foliated/laminated hornblende-plagioclase & biotite-quartz-ankerite amphibolite
Amaro Leite Sediments Well foliated fine-grained feldspathic quartz arenites plus minor interlayered amphibolites and ferruginous cherts
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Figure 7.2_1
Mara Rosa District stratigraphic column
These rocks of the Eastern Belt are locally intruded by quartz-feldspar-muscovite & biotite
granitoid bodies and associated aplite and pegmatite dykes, small stocks and dykes of
hornblende & biotite & magnetite diorites, and, in its north-central portion, a large body of
hornblende-plagioclase gabbro. All units exhibit varying degrees of foliation that typically
range from weak to moderate, and generally intensify along sheared contacts. The tonalitic
orthogneiss which separates the Eastern and Central Belts is composed of coarse-grained
plagioclase, hornblende, and biotite with localized patches of biotite schist near its contact
with the Eastern Belt.
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The Eastern Belt is structurally dominated by well-developed, penetrative foliation that strikes
30° to 50° and dips 40° to 70° north-west – an orientation subparallel to stratigraphy. Major
structural systems include 50° to 65° striking shears and thrusts and associated drag folds.
Shears are most commonly developed along zones of elastic disparity such as lithologic
contacts. Shear sense is typically reverse dextral oblique although a sinistral sense is locally
observed. A second set of structures consists of late cross cutting north-west to east-
northeast striking brittle faults and fractures that locally offset stratigraphy in apparent dextral
strike-slip sense. Although the style of deformation for the region is strongly suggestive of
isoclinal folding and possible stratigraphic inversion, direct field evidence indicating the
presence of such phenomena remains inconclusive (Metallica personal communication to P.
Mullens).
Uranium-lead isotopic age determination of zircons from some of the principal lithologic units
within the district indicates timing of initial rock formation for both the belt rocks and the
tonalite gneiss to be between approximately 870 Ma to 850 Ma (Viana, 1995). Subsequent
amphibolite facies metamorphism is estimated to have occurred between 700 Ma to 600 Ma
based on uranium-lead and rubidium-strontium dating of recrystallised titanate. The latter date
corresponds to peak metamorphism related to the Brasiliano orogenic event.
7.3 Property Geology
The mineralisation envelope at Mara Rosa is about 30 m thick and over 1 km long (Figure
7.3_1). It is structurally controlled dipping to the NW at about 45°, striking NE-SW. The
mylonitic appearance is most noticeable in the footwall where shearing is the most intense.
The intense shearing is associated with generally increased sulphide mineralisation (up to
about 4%), and a slight increase in metamorphic grade from greenschist to high greenschist
facies in the hanging wall to high greenschist/low amphibolite facies in the footwall (large
biotite flakes, some garnets). The best gold values are associated with intense shearing and
higher levels of sulphide mineralisation.
Aside from the slight increase in metamorphic grade, there appears to be a chemical
difference between the hanging wall and footwall, based on ICP analyses obtained from the
2005/2006 drilling program, this however cannot be visually observed
The shear zone may be more complicated than a simple main shear near the footwall with
gradually decreasing intensity towards the hanging wall. Based on geochemical evidence
there is some reason to believe that the shear zone has either been active to varying degrees
at different levels in the sequence, or that different planes were active at different times.
In addition in a number of holes a basaltic dyke has been intersected which may offset the ore
body however a good 3D understanding of this dyke does not yet exist.
The main ore zone is characterised by the following features
potassic alteration
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silicification
small irregular sulphides, mainly pyrite
retrograde amphibolite facies
greenschist facies
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Figure 7.3_1 Geology of the Posse Deposit
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7.4 Mineralisation
In general, mineralization at Posse is developed along a 50° to 65° striking fault set.
Mineralization tends to be strongest within mylonitic zones that follow more northerly striking
(approximately 30° to 50°) shear strands and dilatant jogs within the larger 50° to 65° striking
major shears that obliquely transect the contact between the Gray Gneiss in the hanging wall
and the Muscovite Schist and Medial and/or Eastern Amphibolites in the foot-wall (Figure
7.3_1). Shearing of the Gray Gneiss has resulted in the formation of a distinct lithologic unit,
the quartz-feldspar-mica schist (Posse Schist) that is characteristic of the Posse ore zone.
This unit has been identified in several other areas including the Posse foot-wall and on strike
extensions of the Posse Ore Zone to the northeast.
Mineralization at Posse has been traced along strike for approximately 1.5 km with an true
thickness ranging between 15 m and 30 m and has been drilled to a vertical depth of 400 m.
The Posse Deposit was reported by predecessors to be confined to two separate northwest-
dipping tabular lens-like lodes, referred to as the North lode and South lode. Both lodes have
been partially mined by open pit (the North lode pit has been backfilled). Mapping of the South
lode has indicated the presence of a 34° to 40° westerly plunge which has been speculated to
be the result of reverse-dextral oblique slip along the main Posse shear zone (Caddey, 1997
and Rosendo, 1998). This plunge may control the overall trend of gold mineralization in the
deposit, and is considered key to understanding and exploring for shear-hosted gold
mineralization elsewhere in the district. An inclined longitudinal section of the Posse Deposit
facing southeast is presented in Figure 8.4_1. The drill intercepts have been plotted showing
grade times thickness of each intersection (gram-metres). The plunge of the deposit is
highlighted by the contours.
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Figure 7.4_1
Inclined longitudinal section of the Posse Deposit
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8 DEPOSIT TYPES
Several significant mineral deposits occur in the Mara Rosa region including the Posse gold
deposit, the Zacarias gold-silver-barite deposit and the Chapada copper-gold deposit, in
addition to numerous historic prospects and garimpos (Table 8_1).
Table 8_1
Mara RosaProject
Significant deposits in the Mara Rosa region
Deposit Deposit Class References
Posse Au (Eastern Belt) Shear-hosted mesothermal lode-gold Metallica data (Mara Rosa files)
Amarillo website
Zacarias Au-Ag-Ba (Central Belt)
Stratiform syngenetic exhalative or shear related epigenetic high sulphidation?
WMC data (MR files); Poll, 1994. R. Shaw/M. Petersen
Chapada Cu-Au (Eastern Belt)
Volcanogenic exhalative? Wall rock porphyry copper system ?
Kuyumjian, 1991. Richardson, et. al., 1986; 1988.
The Posse Deposit is hosted in a regional thrust that probably acted as one of the primary
dewatering conduits during the Neo-Proterozoic Brasiliano orogeny. The geophysical,
geological and geochemical data available demonstrate that the Posse Deposit occurs within
a 50 km long structural zone with potassium alteration and lower order gold- copper-
molybdenum mineralization. The Posse Deposit has a hanging wall of grey gneiss and the
foot wall of amphibolites, “greenstone”, and it is speculated that the rheological contrast
between the two rock types captured the regional thrust (movement West to East) for a 2 km
segment. It is also possible that the chemical contrast between these acid hanging wall and
basic foot wall may have aided in focusing the mineralizing fluids. Observations in the core
suggest that an earlier potassic event with chalcopyrite, molybdenum, quartz veining, biotite
and K-feldspar was followed by a later auriferous phyllic event with pyrite, Fe-telluride, and
sericite. The gold occurs free as well as associated with the telluride and pyrite.
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9 EXPLORATION
No new exploration work on the Posse mineral occurrence was carried out between the
completion of the 2008 drilling and the completion of the 2010 PEA report. The only
exploration work carried out since then is the 2010/2011 drilling program (the 2011 drilling),
which commenced in October 2010 and was completed in March 2011.
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10 DRILLING
10.1 Drill Hole Planning
Drill Hole Planning was carried out in two parts:
1. By Amarillo Staff with the focus on the collection of metallurgical and geotechnical data
2. By Mr. Hoogvliet of HCS with the focus on conversion of Inferred blocks from the 2010
PEA Resource Estimate to Indicated or higher.
Initial hole locations were chosen to collect information on metallurgical and geotechnical
data, these locations were then referred to HCS so that additional holes could be planned
which would maximise the conversion of blocks identified as Inferred in the 2010 PEA to
Indicated while at the same time upgrading Inferred to Measured blocks.
The 2010 PEA block model was displayed showing the class of blocks (1=Measured;
2=Inferred; 3=Indicated). Starting in the southwest on section 1, the most obvious locations
were chosen for additional drilling to both convert class 3 to a higher class, and to confirm
‘bottom of the pit’ (the US$1,000 shell from the 2010 PEA report) mineralization. Additional
selection criteria were applied as discussed in the “Report on Independent Site Visit and
Resource Estimate ; Posse Deposit, Mara Rosa; Goiás State, Brazil; dated 30 July 2011
prepared by Hoogvliet and Whitehouse. The results of this planning study are presented
graphically in Figure 10.1_1.
Based on this study, an estimated 82% percent of ore blocks within the US$1000 pit shell
would be classified as Indicated or Measured, and able to be included in ore reserve
estimates and pre feasibility pit design. This compares to 56% of the blocks in the 2010 PEA
study.
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Figure 10.1_1
2011 drill hole plan with the US$1,000 shell (brown) at 420RL
10.2 Technical and Support Staff
With the onslaught of the Global Financial Crisis in 2008, the then current team was
dismantled. The only remaining technical staff member from 2008 was Augusto, an
experienced exploration geologist. For the 2011 drilling a new team was assembled,
consisting of Wilson, and Rodrigo. Support staff from the 2008 drilling was re-hired from the
local population, consisting of Jesus and Jose, both very experienced field technicians with a
significant amount of historical exploration knowledge.
10.3 Drill Hole Setup
Holes are marked up by handheld GPS, but picked up by DGPS. The magnetic azimuth is
marked up with three pegs in-line, setup with a Brunton compass. The difference between
magnetic and true north, according to Augusto, is 20o (in the 2008 campaign it was 19o). This
was confirmed on www.magnetic-declination.com which shows the declination for Goiania to
be -20o 10’. So for a hole drilled with a true azimuth of 140o the markup should be 160o
magnetic. A check on the setup of hole (MRP0035 (plan ID 22, one of the holes about to be
collared during the site visit) showed 157o magnetic (137o true) with a Suunto compass. The
drillers manoeuvre the drill rig according to the setup string to the best of their ability. Before
drilling commences, a geologist from Amarillo does a field check of the drill hole setup. A field
inspection was undertaken during the site visit and a comprehensive check reported in the
“Report on Independent Site Visit and Resource Estimate ; Posse Deposit, Mara Rosa; Goiás
State, Brazil; dated 30 July 2011 prepared by Hoogvliet and Whitehouse.
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10.4 Drilling Execution
The Drilling contractor was Mata Nativa Comercio e Servicos Ltda, from Nova Lima (MG),
which utilizes I-800 triple tube wireline drill rigs, equivalent to a Longyear LY44. The three rigs
used on the 2011 drill program were several years old, but generally in good condition. Each
rig was operated by a driller with four assistants. The rigs were all of the same model, and in
similar condition. Three rigs were in operation during the site visit. The drillers as well as the
crew appeared experienced enough to do their job in a competent way.
10.4.1 Down Hole Surveys
Down hole surveys are collected with the Maxibor system, an instrument often used in highly
magnetic rocks. It is a down hole optical survey system which measures changes in vertical
dip and lateral variations. It is controlled from a palm top on the surface, which runs the Reflex
software. It requires input of E, N, RL and Azimuth of the top of the hole (the collar). This
information is downloaded to the survey tool prior to lowering the instrument. It can read in
intervals of 1.5 m or 3 m, and read from top to bottom, bottom to top, or both. It does not
measure azimuth as it does not have a compass.
Upon completion of the survey, the data is downloaded onto the palmtop and sent to a
Maxibor office for conversion of the data to E, N, RL for each 1.5 m or 3 m reading. This file
then gets send to the client. The survey takes about 15 minutes for every 100 m. If preliminary
data are used for E, N, RL and/or azimuth, the downhole data needs to be re-calculated when
final location information becomes available.
The Maxibor tool used at Posse was owned by Mata Nativa, the drilling company doing the
current drilling.
10.4.2 Driller’s Field Records
The field recording by the driller includes: From (m), To (m), Drilled (m), Core Length (m),
Length of Rod (m). Initially this information is recorded in a field book, which at the end of the
shift gets transcribed into the official log, which forms the basis for approval and payment.
The drill data records from the driller are not separately captured in a file.
10.4.3 Core mark up (Field)
As the drill core is extracted from the core tube, it is laid out in a 3 m long V-shaped tray, from
which the data above are collected. The core is cleaned with a cloth and water, the relevant
drill data is recorded, the core is transferred to core boxes with 4 or 5 bays (depending on
core size), from the top left to the bottom right. The individual runs are clearly marked by
wooden core markers, with the depth at the end of the run punched into aluminium tags,
which in turn are nailed to wooden blocks. For each run a spear is lowered to mark the base
of the core. Upon retrieval of the core, the imprint of the spear is highlighted and the pieces of
core are re-assembled into their original relative position, and a reference line is marked on
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the piece of core with the spear imprint. Each core box is clearly marked with the hole number
and other relevant details.
The core was transported to the core shed near Mara Rosa on a daily basis by the drill
contractor.
10.4.4 Collar Preservation
After the hole is completed and the rig moved to another location, a piece of PVC pipe is
cemented in at the location of the hole, with the hole number, start and end date and the
depth clearly marked. All rubbish is removed; the site is levelled, and rehabilitated, or left to
rehabilitate itself. Most collars have a cap on the PVC pipe.
10.4.5 Core Shed Procedures
The individual runs of core are re-assembled in a V-shaped tray, with the individual pieces
matched to each other, and the bottom of the core (based on the position of the spear mark)
is marked along the core for its entire length. This procedure ensures that the core is cut
without bias towards veins and structures. It also allows for collection of oriented core data.
Magnetic susceptibility data is collected with a frequency of one spot reading per metre. It
should be noted however that a search for historic magnetic susceptibility measurements has
only revealed data for holes F001 to F009.
The geotechnical data was collected and before cutting, the dry core is photographed.
The depth of the core is marked in 1 m or 2.5 m intervals on the side of the bay, and the
sample number is punched into an aluminium tag, which is nailed underneath the relevant
depth marking.
10.5 Densities
Density measurements were collected as part of the 2011 drilling program however at the
date of this report the most recent measurements had not been validated so the results have
not been included in this Technical Report. It is however noted that initial results suggest a
slightly higher SG than was used in the resource estimation reported in Section 14 of this
report. Amarillo are also preparing a set 200 of samples which will be used for density
determination by a recognised independent laboratory. It would be expected that the results of
this work will be used for density estimates in the future.
Historically there have been a number of density measurements used based on the sets of
data listed below :
Set 1: The 2008 Amarillo data over three MRP holes (10-12)
Set 2: The 2007 CCIC samples
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Set 3: the WMC data from the mid 1980’s
Set 4: The 2006 Zonge data
The data in each set of measurements is summarized in Table 10.5_1.
Table 10.5_1
Mara Rosa Project
Historic SG measures
Zonge CCIC Amarillo WMC
Mean (all) 2.77 2.78 2.56 2.85
Median (all) 2.72 2.77 2.55 2.82
Mean (>0.4 g/t) 2.71 NA 2.57 2.85
The 2010 report discussed the validity of each set of data and the authors concluded taking
into account the uncertainties on the actual determinations, the quality of the Zonge data as
well as the theoretical determinations, that a density of 2.73 across the board was the most
appropriate at this time. This report has adopted the same value for density.
10.6 Sampling Method and Approach
Prior to cutting the core a short log is created to assist sampling. The core is then cut on site
using the line marked on the core as a guide. The actual cut is on one side of the line,
resulting in one half being exactly half, whilst the other half (which is used for sampling) is less
than half, the difference being the width of the blade. This cut is achieved by having a slightly
off-centre sledge, or tray, in which the core rests during cutting. This procedure is on the
advice of AVB (geotechnical consultants).
The core is sampled at 2.5 m intervals in waste areas (away from the main zone) and 1 m
intervals in the main zone.
10.7 Geological Data Collection
Detailed logging is conducted on site. However the logging at the time of the site visit was
lagging well behind drilling. The logged data is entered into an Excel spreadsheet and prior to
final acceptance the logging is checked and the holes are manually plotted on sections.
Logging includes:
Lithology: 16 codes
Alteration minerals
Sulphides: pyrite, pyrrhotite, chalcopyrite
Minerals: magnetite, garnet, chlorite
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Long hand description
10.8 Opinion
Coffey Mining is of the opinion that the drilling program, and all procedures, have been
conducted in accordance with industry best practise, and that the results are both relevant
and suitable for purpose of mineral resource estimation. The combination of lithological log
and survey data ensures that only true widths are used in the estimations.
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11 SAMPLE PREPARATION, ANALYSES AND SECURITY
Upon completion of the cutting, samples are collected in plastic bags. Each sample contains
two tickets from a pre-printed sample number book. In the book, the details for each sample
are recorded, including hole # and from-to. Regular samples are ‘half’ core, whilst the half
core is recut to produce 2 quarter sections of core for duplicate samples. Prior to the 2010 –
2011 drilling program no duplicate samples were collected however on the recommendation
of HCS and AEFS in the 2010 Report a decision was made to generate duplicates as part of
the QA/QC sample stream. The results of this work and the other QA/QC sampling are
discussed in section 12.2.1 below.
Samples are despatched to the laboratory in lots of 150.
The plastic bags containing each sample are packed into canvas bags with 4-5 samples in
each bag for transport to the laboratory. The canvas bags are sealed and marked with the
requisition number, address, sender’s details, and marked 1/28, 2/28 etc. One copy of the
requisition is retained and stored in the company archives and another goes to the driver
taking the samples to the laboratory. A copy of the requisition is also sent to ACME, the
laboratory carrying out the assay work, and Amarillo staff by email.
Initial sample preparation is carried out in Goiania by ACME labs. The procedure at ACME
includes the following steps:
Sorting and checking against the requisition sheet
Drying at 60o C
A granite wash is used to scour the equipment before the client’s first sample is crushed
Crushing of the samples to 80% passing 10# (2 mm)
Samples are homogenised, and riffle split to 250 g subsample
A granite wash is used to scour the equipment before the client’s first sample is
pulverised
Client’s samples are pulverised to 85% passing 200# (75 µm)
Equipment is cleaning by brush and pressurised air
A granite wash is used to scour the equipment after high grade samples, between
changes in rock colour, and at the end of each file.
The ACME sample preparation facility in Goiania was visited by Kevin Kivi, an experienced
exploration geologist from Canada. The procedures were reported to be of a high standard
and the results of QAQC sampling support this even though the ACME sample preparation
facility in Goiania is not accredited to ISO 9001.
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Approximately 100 g of the final pulverised samples, standards and blanks are sent to the
assay laboratory, with a pulverised duplicate retained at ACME. Assaying is carried out in
Canada by ACME’s central assay laboratory in Vancouver which was accredited under ISO
9001 in November 1996. The registration has been maintained in good standing since then.
The pulp duplicates, are stored by ACME in Goiania for 3 months before they are returned to
Mara Rosa. A flow chart of the sample preparation is presented in Figure 11_1.
Gold assay was by a 30 g fire assay with ICP finish. The laboratory has a 10 g/t Au upper
detection limit with over range samples being re-assayed with a gravimetric finish if the initial
assay result was greater than 10 g/t Au.
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Figure 11_1
ACME sample preparation flow chart
It is the opinion of Hugo Hoogvliet of Hoogvliet Contract Services that the 2010 – 2011 drilling
program and all its associated procedures is of a sufficiently high quality that the data
obtained from the program can be considered to be reliable and included in this 43-101
technical report.
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12 DATA VERIFICATION
12.1 Data entry
The logging spreadsheets were used to generate a set of csv files prior to import into
Micromine. The imported data showed a number of errors, largely related to missing or
overlapping From and To’s, and inconsistencies between bottom of the hole in the collar data
and the From and To’s. These errors were corrected prior to modelling work being
undertaken.
12.2 Amarillo QAQC
QAQC samples are an important part of the data verification process and should be routinely
used and analyses as part of any drilling program. At Posse QAQC samples generally
account for more than 10% of all samples. Initially QC followed 2008 the procedure, which
included one standard (STD), one blank but no duplicates every 20 samples. This procedure
was modified from MRP0018 to provide for the inclusion of duplicate samples as
recommended in the 2010 report. QAQC samples, consisting of a standard, a blank or a
sample duplicate, are now inserted every 25 samples on average. This allows a degree of
flexibility in placing the QAQC samples so that they are used to the best advantage.
Standards and blanks have been supplied by Rocklabs from Auckland, New Zealand.
Standards are shipped in jars of 2.5 kg. A small sample is scooped out, and weighed to get
100 g and put in a plastic bag, apparently the same type as those used in the sample
preparation lab in Goiania.
Blanks come in 50 g packets; two are combined into one to make up one 100 g blank sample.
Certificates for all three standards have been sighted:
SK43 has an average grade of 4.086 g/t Au with 0.036 g/t variation for 95% accuracy
SJ39 has an average grade of 2.641 g/t Au with 0.033 g/t variation for 95% accuracy
SH35 has an average grade of 1.323 g/t Au with 0.017 g/t variation for 95% accuracy
12.2.1 QAQC Results
As part of the data collection process regular standards and blanks were inserted into the
sample stream. Plotting the expected versus the actual value of a standard or blank over time
will indicate any major deviations from the expected value. When this happens the cause can
be investigated and if necessary the batches of assays associated with the out of control
standards can be submitted for re-assay. Throughout the 2010 - 2011 drilling program three
Standards were used. The standards used were all supplied by Rocklabs of Auckland, New
Zealand and were coded SH35, SJ39 and SK43. The certified value of the Standards is set
out in Table 12.2.1_1.
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Table 12.2.1_1
Mara Rosa Project
Certified values of standards
Standard Certified Value
SH35 1.323 g/t
SJ39 2.641 g/t
SK43 4.086 g/t
Run charts covering the period of the drill program show samples outside the expected +/-
10% boundary. In the case of Standard SH35 it would appear as though two blank samples
have been miscoded as SH35. The chart of SJ39 shows one outlier, this has a value of
around 4 g/t and is probably actually a sample of standard SK43 that has been miscoded. The
chart of SK43 has all but one sample within the control bands, the one point which is out is
only just out of bounds and does not suggest any serious issues with the QAQC data.
In addition to the above standards, blanks and sample duplicates were also used for QAQC
sampling. The blanks span the period of the 2008 drilling and the 2010 - 2011 drilling and
show a major change with the start of the 2010 – 2011 drilling program. The 2010 – 2011
drilling program shows a much lower incidence of blanks returning higher than expected
assay results (i.e. Assay results which are more than the assay detection limit) and indicates
a major improvement in the quality of the sampling and recording of data associated with the
latest drilling program.
The duplicate samples which were taken for holes MRP0018 onwards would be expected to
show an extremely high correlation with the original sample values. A scatter plot of the
original samples versus the duplicates is the standard way of analysing such data and in this
case indicates a correlation of better than 98% with no obvious outliers. This is a very good
result and indicates that the data was well recorded and that the assay results are repeatable.
The repeatability of the assay results not only indicated that the laboratory is doing its job
correctly but that there are no large issues with nugget gold where coarse grains of gold lead
to a lack of repeatability in the assay results.
The results of the sample QAQC program associated with the samples from the 2010 – 2011
drilling indicate a generally high quality of work and do not show any cause for concern.
12.2.2 Due Diligence QAQC
As part of the site visit the Mr Hoogvliet collected 32 samples consisting of ¼ core duplicates,
pulp duplicates obtained from ACME in Goiania, as well as 2 blanks, and two samples each of
the three standards. The results show excellent correlation between the original assay results
and the repeat assay results.
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12.3 Drillhole coordinates
One of the recommendations in the 2010 report was that all new drillhole be accurately
surveyed and that where possible historic collars should also be located in order to compare
the historical coordinates with modern accurate coordinate determinations. In order to
facilitate this Amarillo have acquired a high quality differential global positioning system
(DGPS) receiver. This instrument can measure horizontal coordinates to a precision of +/- 0.1
m or better. Vertical coordinates are less well defined but are within + / - .5 m. All drillhole
collars from the 2010 - 2011 drilling campaign were located with the DGPS together with other
drillhole collars which could be physically located in the field. Final measurements were made
using the WGS 84 datum and coordinates were recorded in terms of a UTM projection, Zone
22S (WGS84 coordinates), these coordinates are effectively the same as coordinates in the
Zone 22S projection of the SIRGAS2000 datum. From 2014 the SIRGAS2000 datum will be
the only legal datum used in Brazil and the SAD69 datum is being phased out.
Coordinates of all holes in the 2010 - 2011 drill program were also recorded in SAD69
coordinates. Since all the drill data is located in a small (geographic) area a plan grid
transformation based on the average difference in East and North of all holes located in both
the WGS84 and SAD69 datum's provided a simple transformation that could be applied to
convert the locations of holes and other data where the coordinates were only known in the
SAD69 to the WGS84 datum as shown in Table 12.3_1.
Table 12.3_1
Mara RosaProject
Coordinate conversion SAD69 to WGS84
SAD 69 to WGS84
East -43.57 m
North -43.04 m
12.4 Topographic survey data
The 2010 report used a topographic surface derived from digitized topographic maps
referenced to the old Corrego Alegre datum. The maps were based on 1985 aerial
photography with some ground-truthing. Comparison of the digitised data with drillhole collars
etc. indicated a good fit to the pre-mined surface. With the arrival of a high quality DGPS on
site at Posse in early 2011 the opportunity is being taken to update the topographic surface
model. This work has involved surveying all open areas surrounding Posse with a DGPS and
substituting valid X, Y and Z data points obtained from the DGPS for the points in the same
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areas on the digitized topographic surface. Data used for elevation observations is limited to
DGPS observations with a PDOP <31.
The revised surface topography provides a good fit to historic collar elevation values, it is
expected that further work will be carried out to verify the surface topography as the project
progresses into Prefeasibility and it is hoped, Feasibility.
12.5 Downhole Survey
As part of the data review conducted as part of the validation process it was noted that the
holes in the 2010 - 2011 drilling program from MRP0020 - MRP 0045 all showed a noticeable
deviation, in all but one of the holes this was to the south (a clockwise turn when looking down
the hole). Drill hole MRP0030 was the only one which turned anticlockwise (Figure 12.5_1).
Figure 12.5_1
MRP series holes
The reason for this deviation in the holes is not clear and Amarillo would be advised to check
the actual trajectory of the holes with a multi-shot survey if the holes can be accessed. It
1 PDOP refers to Position Dilution of Precision as is a standard measure of the quality of GPS data. A lower PDOP indicates a better satellite geometry and hence reliability of data and accuracy of coordinate observations.
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should be noted however that when the mineralisation wireframes were generated particular
attention was paid to these holes to check if they caused any disruption or irregularity in the
wireframes. No such effects were observed and this would suggest that the deviations
observed are real. The deviation of the holes has meant that a number of the planned holes
did not end up in the location planned. This was examined and taken into account when
blocks in the mineralisation model were coded for resource classification.
12.6 Improvement of Drilling Programs
The 2010 – 2011 drilling campaign meet the objective of providing additional information in
relation to the mineralization at Posse. There are however a number of issues related to the
setup and management of the drill program which if addressed will improve the quality of data
gathered. Where relevant the suggestions outlined should be adopted for all future drilling at
Posse.
12.6.1 Drill Rig Setup
Mr Hoogvliet noticed that during the field check of the rig setup before drilling commenced,
the mast was in a vertical position, and the skids of the rig were perpendicular to the drill
direction. This removes the two most reliable reference points to properly setup the rig.
Lowering the mast to a horizontal position while sighting would allow the geologist to better
gauge how well the rig is aligned with the sighting string. Similarly, reading the dip on the
Brunton compass with its relatively small dials, is not ideal. Use of 50 cm clinometers would
make the setup more accurate, and easier.
12.6.2 Down Hole Surveys
The point made under drill rig setup carries through to down hole surveys. Because the down
hole surveys were done with an optical instrument (Maxibor) which requires azimuth as input,
the accurate setup of the rig is therefore more important than if a magnetic down hole tool
were to be used. Any inaccuracy introduced during the setup of the rig carries through to the
down hole surveys.
In the 2010 – 2011 drilling program the setup at the collar is dependent on a handheld
compass for both azimuth and dip. The inaccuracies inherent in this setup will therefore limit
the accuracy of the surveys obtained from the Maxibor survey which is designed to be used in
a situation where the rock being drilled is highly magnetic. This is not the case at Posse and it
is therefore recommended that subsequent to drilling, standard downhole survey data is
collected with an Eastman, Tropari or equivalent instrument where possible.
12.6.3 Data base
Because the Maxibor is provided with true collar and down dip information for its survey, there
is no survey of the magnetic dip direction. However, magnetic ‘data’ is recorded in the data
base as a calculated number. In data from the 2010-2011 drilling program, the 20o difference
between magnetic and true is subtracted for some holes in the data base, and added to other
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holes in the data base. Even though the determination of the magnetic azimuth is in this case
mostly academic, part of the magnetic azimuth ‘data’ is incorrect. If as recommended above
future downhole survey work use magnetic north based measures of azimuth and dip then it
is essential that this is calculated correctly.
The website Magnetic declination.com reports the declination as -20o27” at Mara Rosa, so to
go from a true azimuth to a magnetic azimuth requires the declination to be subtracted,
similarly to go from magnetic to true azimuth the declination must be added. In the data
provided Holes MRP0015 – MRP0020 had magnetic azimuth correctly calculated; the others
were incorrect.
12.7 Drill Program Assessment
It is the opinion of Mr Hoogvliet that the 2010-2011 drilling program was executed to adequate
or higher standards, including the associated sampling, surveying, assaying and quality
control procedures, and is of sufficient quality to be included in a 43-101 compliant report.
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13 MINERAL PROCESSING AND METALLURGICAL TESTING
13.1 Introduction
Coffey Mining were initially requested to undertake a review of the preliminary metallurgical
testwork results and data from the Mara Rosa project, prior to being appointed to develop and
manage a suitable metallurgical testwork programme for the project to a pre-feasibility level.
The full results of this review and testwork program are included as Appendix A of Smith and
Witt (2011).
Prior to the Coffey Mining review, Amarillo had commissioned a preliminary metallurgical
testwork study with the aim of establishing likely gold recovery and flowsheet options for
processing mid to low grade Posse mineralisation. Previous higher grade (~3.5 g/t Au) Posse
mineralisation processed by WMC yielded recoveries of approximately 84% using standard,
aerated CIL techniques.
The preliminary metallurgical testwork aimed to establish indicative gold recoveries that might
be obtained using similar processing techniques to those previously used, but at a significantly
lower resource grade of approximately 1.5 g/t Au.
The Coffey Mining review noted that the gold mineralisation was associated with tellurides
and sulphides, and that previous testwork programmes had failed to recognise the
fundamental requirements for recovering gold from such minerals, hence the testwork
recoveries tended to be inconsistent and less than optimal.
The recovery of gold from refractory sulphides is dependent on the association of the gold to
the sulphide. If the gold is simply occluded (or locked within) the sulphide, then the recovery
of such gold can be as simple as ensuring that the sulphides are ground fine enough to
liberate the gold so that it can be dissolved in cyanide. If the gold is part of the atomic
structure of the sulphide species, then it can only be recovered if the sulphide structure is
broken down (generally oxidised) releasing the gold so that it can then be dissolved in
cyanide.
However, for gold tellurides, it is imperative that the telluride be oxidised first, else the gold will
remain insoluble in cyanide solutions. In a normal agitated leach tank, this may take up to 48
hours or more at an elevated pH of around 12. Only after the telluride has been oxidised can
the gold be dissolved in cyanide.
13.2 Background
A number of metallurgical testwork investigations have been conducted on the Mara Rosa
mineralisation, primarily by WMC and Barrick.
Prior to the commissioning of the more recent testwork programmes, a number of preliminary
cyanide leaching tests were completed on Posse core pulp samples at the metallurgical
laboratory and pilot plant run by the Goias State mining entity Funmineral in the city of Goiania.
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A number of mid to low grade samples were prepared from samples taken from 11 drillholes
drilled within the Posse Deposit with grades of 0.60, 0.76, 1.09 and 1.39 g/t Au. The drill core
had been previously pulped by Acme Labs in Goiania so that the samples had a P90 of
approximately 75 µm. The results of the Funmineral tests indicated that an average gold
recovery of 83% could be obtained from standard cyanidation bottle roll tests. It was
suspected that the higher than expected gold recoveries might have been due to the natural
oxidation of the sulphide materials during storage.
Amarillo commissioned Desenvolvimento de Processo Ltda to complete a new testwork
programme in December 2009 to determine the likely metallurgical performance and gold
recovery of the Posse sulphide mineralisation at a lower cutoff grade of 0.5 g/t Au and a
predicted run of mine gold grade of 1.48 g/t Au. The testwork incorporated gravity and
flotation concentration followed by cyanide leaching, including pre-oxidation treatment.
A total of 212 kg of drill core intercept samples from the Posse mineralisation zone were
selected and from these, six composite samples representing the main lithological domains
and likely plant feeds were prepared.
Preliminary results from the cyanidation testwork yielded similar results to previous testwork in
terms of lime demand, cyanide consumption and recovery. Under standard CIL conditions a
consistent solid residue of between 0.40 g/t – 0.60 g/t Au was observed, which equates to a
recovery of 60%-75% at a head grade of approximately 1.48 g/t Au.
During the subsequent kinetic and pre-oxidation tests however, several anomalous results
from one particular composite (Sample F) resulted in the suspension of the testwork. It is
unclear whether the erroneous grades reported were the result of representivity issues
relating to the splitting of the composite sample, or possible analytical error at the laboratory.
In order to further investigate the issue, the metallurgical laboratory subsequently re-
homogenized the anomalous composite sample and re-assayed the material. The results
returned were as expected, however, due to questions regarding the sample’s representivity,
the testwork programme was halted.
Flotation testwork was carried out and achieved gold recoveries from 50% to 79% to a
sulphide concentrate whilst preliminary Knelson centrifugal gravity concentration tests
recovered less than 30% of the gold at a centrifugal force of 60 g.
At this point, Amarillo provided Coffey Mining with summary reports of the historical testwork
results for review. The majority of the testwork results related to mineralogical analysis,
cyanide leaching and flotation recovery performance.
Mineralogical analysis indicated that the Posse mineralisation consisted predominately of pyrite
with minor chalcopyrite, pyrrhotite and galena. Gold was present as both free grains and also
associated with tellurides (predominately iron tellurides FeTe2). Tellurides occurred as isolated
grains disseminated in the gangue or included in pyrite crystals. The main telluride minerals
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were calaverite (AuTe2), forming complex intergrowths with stibnite and native gold, and
frohbergite. Sylvanite (AuAgTe4) was locally observed, associated with calaverite. The gold
grain size was generally fine, ranging from 1 µm to 10 µm and occurred in various locations,
including within silicates; composite with iron telluride; and/or at silicate grain boundaries.
Cyanide leach testing indicated that the Posse mineralisation contained a refractory component
that was not readily cyanidable under normal conditions. Solid residues in the range of
0.4 g/t Au – 0.6 g/t Au were obtained in the majority of the Posse sulphide (deep) samples. This
equated to a recovery of 60% - 75% at a 1.5 g/t Au head grade. Some samples of Posse oxide,
or shallow mineralisation, yielded significantly better recoveries in excess of 95% under
standard leach conditions.
Kinetic leach tests indicated that the sulphide mineralisation contained a fast leaching, readily
cyanidable portion, followed by an extremely slow leaching, semi-refractory portion. This was
consistent with the mineralogical observation of both fine, free gold and gold/telluride/pyrite
phases.
Diagnostic testwork conducted on the leach residues indicated that the majority of the non-
leached gold was associated with the pyrite phase and to a lesser extent pyrrhotite and
silicates, however, in the presence of tellurides, such diagnostic leach testing can often be
flawed. It has been estimated that on average the mineralisation contained approximately
65% readily cyanidable gold and 35% refractory gold.
The diagnostic tests performed were unable to differentiate between the refractory sulphide
and/or telluride components of the mineralisation. It was unclear if the refractory portion of
gold was fine gold locked within pyrite, gold telluride species, gold/telluride locked in pyrite or
a combination of all three.
A number of standard methods were investigated in order to increase gold recovery, including
increasing cyanide concentration, increasing residence time, reducing the grind size, the
addition of lead nitrate and pre-oxidation. Of these only the intensive pre-oxidation had any
significant effect in increasing the gold recovery, yielding >80% @1.5 g/t Au head grade,
although results were inconsistent.
Preliminary flotation testwork by WMC indicated that >80% of the gold and >90% of the
sulphur could be readily concentrated by flotation under typical conditions. The testwork
performed involved simple single stage rougher tests. No locked-cycle, cleaning or reagent
optimisations were performed.
WMC also operated a high grade CIL and heap leach operation processing the Posse
mineralisation in the early 1990’s, with approximately 80,000 oz Au being mined from the
deposit at an average grade of 3.5 g/t Au. Summary historical production records provided by
Amarillo indicate that the standard CIL circuit returned an overall gold recovery of 84% at this
higher head grade. This would appear to be consistent with the testwork above and indicates
that the solid residues were in the order of 0.50 g/t Au to 0.60 g/t Au.
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Coffey recommended that Amarillo undertake further testwork in a staged manner, with
decisions for each subsequent stage based on the previous stage outcomes. This would
enable design criteria and flow sheet options suitable for a pre-feasibility level of study to be
established.
Although not an imperative to success, Coffey Mining recommended that the testwork be
carried out at a commercial laboratory in Perth, Australia, where previous telluride testwork
has been carried out with successful outcomes.
The presence of gold telluride is less common in operating gold projects possibly due to its
refractory nature and the poor understanding of how to successfully process material that
contain such mineralisation. In simple terms, gold tellurides are insoluble in cyanide unless
they have first been oxidised prior to cyanidation. Some oxidation reactions for gold telluride
are shown below.
AuTe2 + 2O2 + 2H2O ↔ Au + 2H2TeO3 (aqueous)
AuTe2 + 2O2 ↔ Au + 2TeO2 (gaseous – roasting)
In a normal agitated leach tank, the aqueous process may take 48 hours or more, even at
elevated pH (>12), which increases the oxidation rate. Gold telluride that is not oxidised does
not leach in cyanide and can therefore be the reason for reduced gold recovery in certain
samples.
Based on the information provided by Coffey Mining, Amarillo instructed Desenvolvimento de
Processo Ltda to complete some further metallurgical testwork with a focus on finer grinding
of the samples and pre-oxidation of the gold telluride prior to the cyanidation step. A P80 grind
of 38 µm was targeted for each of the samples and then calcium hypochlorite at 5%w/v was
used to pre-oxidise the samples over a 4 hour period prior to leaching. This methodology of
finer grind, pre-oxidation and leaching generally achieved gold recoveries in excess of 90%
and up to 98%.
Although the outcomes of the additional testwork were greatly improved in terms of gold
recovery, the use of calcium hypochlorite (particularly at such concentrations) as a per-
oxidant is impractical in a full scale plant. However, the important component of these
testwork results was that they verified Coffey Mining’s opinion that the gold tellurides needed
to be oxidised if they were to be soluble in cyanide.
As an aside, calcium hypochlorite is a very strong oxidant, but is also similar in price to
sodium cyanide, which is used at around 0.030% to 0.050% w/v in most gold plants. Hence
the use of calcium hypochlorite at levels of 5% w/v in the gold recovery process is not realistic
in terms of process flow sheet development.
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There are relatively few gold operations processing gold telluride, and as a consequence,
there is relatively limited knowledge of the testwork requirements in many laboratories (and
consultancies) worldwide.
An important component of the Mara Rosa testwork samples would likely be a comprehensive
understanding of the mineralogy and nature of the cyanidation leach residues. The use of
correct procedures and competent personnel would be vital in this area.
In addition to this, there have been several processes that have been developed and refined
in more recent years that are potentially capable of providing an economic means for
treatment of difficult refractory gold mineralisation, for example, the Albion process. For these
reasons, it was strongly recommended that certain components of the testwork be carried out
in specific laboratories rather than generic ones.
Amarillo decided to send approximately 316 kg of samples representing the foot wall, main
zone and hanging wall to Perth Australia, where laboratories were reasonably familiar with the
requirements for processing difficult refractory gold ore samples.
13.3 Metallurgical Domaining
Discussions were held between Amarillo and Coffey Mining regarding the nature of the
deposit from a mineralogical and metallurgical perspective. Based on the known geology and
the preliminary mineralogical testwork that had been previously undertaken, it was decided
that the most suitable mineralogical domaining for the proposed testwork programme would
likely be based on the following:
Foot wall domain FW ~10% of the deposit
Main domain Main ~60% of the deposit
Hanging wall domain HW ~30% of the deposit
With subsequent changes in the resource base these proportions are now:
Foot wall domain FW ~3% of the deposit
Main domain Main ~82% of the deposit
Hanging wall domain HW ~15% of the deposit
From a geological perspective, the deposit displayed reasonably good homogeneity and so
the domaining as described above may not be required. Lithologically, the samples had been
categorised by position (FW, Main, HW) and by colour (grey, pink, black).
The Coffey Mining review had identified that the most likely problematic components to the
Posse Deposit would be sulphide and / or telluride gold species. It was decided that an
approach towards the non-sulphide mineralogy would be applied, that is, do the samples
having different colours that represent the FW, Main and HW display different mineralogies on
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a macro scale. For example, is the mineralogical make-up of the MAIN samples similar when
a black and pink sample are analysed. Six samples were selected for mineralogical analysis
by Roger Townsend and Associates.
13.4 Sample Selection and Head Grade Analysis
Amarillo dispatched approximately 316 kg of samples from 12 different diamond drillholes
located throughout the deposit. Full multi-element analysis for Main, Hanging Wall and
Footwall composites were undertaken and reported.
13.5 Testwork Programme
The metallurgical testwork programme for the Mara Rosa composite samples was completed
using a staged approach. This was primarily due to the historical testwork results, which had
on occasions produced inconsistent results, largely due to a lack of understanding of gold
telluride chemistry.
Although all three mineralogical domains were tested for their metallurgical characteristics,
there was an initial focus on the main and hanging wall samples, as they represented the
major component of the deposit and the mineralogical analysis did not identify any significant
differences that would likely affect the metallurgical behaviour of the three nominated
mineralogical domains.
The staged approach to the testwork programmes allowed for ongoing decisions to be made
with respect to the necessity of all of the proposed testwork.
In summary, the proposed testwork programme was to include the following:
Sample Preparation:
Select individual samples for mineralogical analysis;
Main and hanging wall composite samples for testwork;
Foot wall composite sample for testwork.
Mineralogy:
Minerals present;
Mineral associations;
Liberation size for relevant minerals;
Gold and telluride deportment (if feasible).
Head grade determination of all three mineralogical domains.
Grind Determination:
At a P80 of 75 µm and 45 µm.
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Lime Demand:
Lime required to achieve pHs of 9.0, 9.5, 10.0, 10.5, 11.0, 11.5 and 12.0 at a P80 of
45 µm.
Pre-oxidation and cyanidation time leach testwork:
24 h and 72 h pre-oxidation with cyanidation time leach testwork at 2, 4, 8, 18, 24
and 48 h at 40% w/w solids, pH 12, DO >20 ppm;
Assay leach residue.
Leach residue diagnostic analysis:
If Au in residue >0.10 ppm Au, then complete.
Flotation testwork:
If Au in residue >0.10 ppm Au, then complete if justified.
Optimisation testwork on pre-oxidation and cyanidation time leach (pending results).
Physical testwork:
Ai, Wi(ball), Wi(rod).
Geochemistry on tailings sample.
The details of the Ammtec testwork programmes for the Main, Hanging Wall and Footwall
composite samples are provided in Appendix A of Smith and Witt (2011).
13.6 Comminution Testwork Results and Interpretation
The comminution testwork programme identified the abrasion and grinding characteristics of
the main and hanging wall composite samples. The foot wall composite sample was not
tested due to its low percentage contribution to the deposit.
The samples displayed a medium to high level of abrasiveness and were in the soft to
medium range of competency with respect to grinding.
Table 13.6_1 shows the key design criteria for comminution based on the testwork results.
Table 13.6_1
Mara Rosa Project
Key Design Criteria for Comminution Testwork
Test Unit Main
Composite Hanging Wall
Composite
Ai Abrasion Index 0.3410 0.3426
Wi(rod) Bond rod mill work index kWh/t 13.4 13.1
Wi(rod) Bond rod mill work index kWh/t 12.9 13.0
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Diamond drill core samples with a minimum diameter of 50 mm were not available and hence
unconfined compressive strength (UCS) and crushing work index (CWi) testwork were not
completed.
The options of primary crushing / SAG milling versus three stage crushing / ball milling were
considered with respect to the comminution testwork for pre-feasibility level.
Given the metallurgical need for a relatively fine grind and the consequent power requirement,
as well as the lack of clayey material in the deposit, it was proposed that three stage crushing
and ball milling would provide an improved economic outcome, particularly with respect to
grinding power costs. For this reason, any additional physical testwork that would be required
to progress the study to a more detailed level could be completed at that point in time.
Ideally, the UCS would have been determined during this testwork programme, however, the
assumption for the design criteria is that it exceeds 100MPa and hence a crusher capable of
reducing competent rock in the higher ranges of UCS has been proposed.
If SAG milling is to be considered at more detailed levels of study, then JKTech style testwork
would be required.
The abrasion index for the main and hanging wall composite samples were 0.3410 and
0.3426 respectively. This places the samples in the medium to high range for abrasive
properties. For reference purposes, 0.10 would be considered to be in the lower range, 0.25
in the medium range and 0.40 (equivalent to quartz) in the higher range.
The detailed results of the abrasion test are included in Appendix A of Smith and Witt (2011).
The Bond rod mill work index for the main and hanging wall composite samples were
13.4 kWh/t and 13.1 kWh/t respectively.
The Bond ball mill work index for the main and hanging wall composite samples were
12.9 kWh/t and 13.0 kWh/t respectively.
These results place the samples in the softer to medium range of competency for grinding.
Although the option of SAG milling has not been selected in the process flowsheet, the ratio of
the rod:ball mill work indices would suggest that the samples are amenable to SAG milling.
This is based on the fact that the rod:ball mill work index ratios are less than 1.25:1. This
indicative outcome does not preclude the need for further detailed grindability testwork,
should SAG milling be considered as part of the flowsheet in the future.
The detailed results of the Bond rod and ball mill tests are also included in Appendix A of
Smith and Witt (2011).
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13.7 Metallurgical Testwork Results and Interpretation
The metallurgical testwork results for the main, hanging wall and foot wall composite samples
indicated that a leach residue of 0.10 g/t Au or less could be readily achieved via a process
flowsheet that included grinding to a P80 of 45 µm, pre-oxidation over a period of 12 h at a pH
of 12 and leaching at conventional cyanide concentrations for a period of 24 h.
Although percentage gold recoveries are displayed in all of the testwork results, these are
invariably grade dependent in most gold deposits, and hence the real focus of the testwork
was to gain an understanding of the nature of the non-recovered gold in the cyanidation leach
residue.
If cyanidation leach residues of 0.10g/t Au or less could not be achieved, then detailed
diagnostic testwork on the leach residues was planned. A leach residue of 0.10 g/t Au or less
was achieved for all three mineralogical domains.
In the case of the main and hanging wall domains, lower leach residues of 0.06 g/t Au were
achieved when the pre-oxidation and cyanidation leach times were extended to 72 h and 48 h
respectively. The foot wall composite sample did not have extended pre-oxidation and
cyanidation leach time testwork performed due to the good results achieved at lesser times
and the lower contribution of this domain to the overall deposit.
The respective head grades for the main, hanging wall and footwall composite samples were
1.39 g/t Au, 1.43 g/t Au and 0.76 g/t Au respectively, whilst the respective leach residue
grades with 12 h pre-oxidation and 24 h cyanidation leaching were 0.10 g/t Au, 0.09 g/t Au
and 0.10 g/t Au, for equivalent gold recoveries of approximately 93% at a head grade of
1.47 g/t Au.
The testwork indicated that under typical CIL conditions (24 h @ pH 10) without pre-oxidation,
leach residues of 0.26 g/t Au and 0.53 g/t Au were achieved, equating to gold recoveries of
64% and 82% for the main and hanging wall composite samples respectively.
This indicates that the effect of the gold tellurides in the different samples can differ somewhat
and if not sufficiently oxidised, then the results may well be erratic and inconsistent, as was
the case in much of the earlier testwork on the Posse Deposit.
The parameter that has the most significant effect is the oxidation of the gold tellurides. There is
minimal literature regarding the nature of gold telluride oxidation (as compared to other gold
mineralisation) and hence the understanding of this subject has remained more of a practical
one learnt in the few operations that treat such materials worldwide, including the Fimiston mine
in Kalgoorlie operated by Kalgoorlie Consolidated Gold Mines (KCGM) that Coffey Mining is
familiar with. More recent developments in refractory gold processing (Albion Process) has
indicated that gold tellurides can be rapidly oxidised (in 2 h to 4 h) at temperatures in excess of
60 °C and at a pH of 9.0 to 9.5. However, without a sufficient concentration of oxidising
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sulphides (for example from a flotation concentrate) to provide an autogenous heat source, it is
impractical to achieve these pulp temperatures.
Beyond this, efficient methodologies, apart from conventional oxygenation, for oxidising the gold
tellurides at ambient temperature are less understood. Given that the gold tellurides oxidise
more rapidly at finer grind sizes, indicating that their oxidation is less time dependent but rather
reliant on oxygen mass transfer, then it is highly likely that if efficient methods of oxygen transfer
are applied, then the gold tellurides may be oxidised over shorter time intervals.
If this is the case and devices such as oxygen injectors, pipe reactors, etc, are applied, then
leach residues of 0.06 g/t Au would be achievable over time frames not dissimilar to
conventional plants, that is, 24 h oxidation and residence time.
Such residues equate to a percentage gold recovery of approximately 96% at a head grade of
1.47 g/t Au.
The key design criteria from a metallurgical perspective for each of the mineralogical domains
are shown in Table 13.7_1.
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Table 13.7_1
Mara Rosa Project
Pre-Oxidation & Leach Design Criteria for Mara Rosa Samples
Criteria Unit
P80 grind size µm 45 pH set point 12.0 Pre-oxidation time h 12 Cyanidation leach time h 24 Cyanide consumption kg/t 0.26 Lime consumption kg/t 1.93 Gold head grade g/t Au 1.47 Gold in residue (design) g/t Au 0.10 Gold recovery (design) % 93.2 Gold in residue (optimum) g/t Au 0.06 Gold recovery (optimum) % 95.9
The details of gold recoveries for different grinds, pH, pre-oxidation times and leach times for
the individual leach tests are included in Appendix A of Smith and Witt (2011).
13.7.1 Grind Size
Pre-oxidation and cyanidation leach tests were initially conducted at a P80 grind size of 45 µm.
The relatively fine grind size was selected so as to afford the gold telluride species the best
opportunity for complete oxidation within the pre-oxidation and cyanidation leach time frames.
The tests carried out at a P80 grind size of 45 µm yielded good gold recoveries and so coarser
P80 grind sizes of 53 µm and 75 µm were also tested.
The testwork results displayed a strong correlation between grind size and gold recovery,
although this is less likely to be the result of gold liberation, as would normally be the case,
but instead a dependency on the ability of the gold telluride particles to oxidise during the pre-
oxidation and cyanidation leach stages.
The results at a P80 grind size of 53 µm and 75 µm were still reasonable although gold
recoveries decreased by between 2% and 4%.
Figure 13.7.1_1 shows the grind size – recovery relationship at pH 12 after 24 hours.
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Figure 13.7.1_1
Grind Size Recovery Relationship at pH12 after 24 hours
88.0
89.0
90.0
91.0
92.0
93.0
94.0
95.0
96.0
40 45 50 55 60 65 70 75 80
Recovery (%)
Grind Size (um)
MAIN
HW
Based on the testwork results, a P80 grind size of 45 µm has been recommended, although it
should be noted that this grind size is based on laboratory screening, whilst an actual plant
would utilise hydrocyclones, which classify according to mass. The effect of this is that the
minerals with higher specific gravities, such as sulphides and tellurides, would be ground finer
due to their specific gravity and the consequent bimodal classification effect, meaning that a
P80 grind size of 53 µm would likely produce a P80 of 45 µm for the sulphide and telluride
particles.
13.7.2 Lime Demand and Effect of pH
The oxidation rate of gold tellurides is considerably slower at a pH of less than 12 and at
lower pulp temperatures (<60oC). Although it is impractical to raise the temperature, the pH
can be elevated by the addition of lime. The amount of lime required to raise the pH from
neutral (7.0) to 9.0 and then to 12.0 at increments of 0.5 was measured.
To achieve and maintain a target pH of 12.0 for 12 h pre-oxidation and 24 h of cyanidation
leach, 2.14 kg/t, 1.78 kg/t and 1.86 kg/t of lime were required for the main, hanging wall and
foot wall composite samples respectively.
The lime demand results for the main and hanging wall samples are shown in Figure 13.7.2_1
and Figure 13.7.2_2 respectively.
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Figure 13.7.2_1
Main Composite Lime Demand
Figure 13.7.2_2
Hanging Wall Composite Lime Demand
Good gold recoveries were achieved at the initial target pH of 12 and so some additional
testwork was carried out at a pH of 11, however, the gold telluride oxidation rate decreased
significantly affecting overall gold recovery.
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13.7.3 Pre-Oxidation and Cyanidation Time Leach
The results of the pre-oxidation and cyanidation time leach are discussed together as the exact
time required to oxidise the gold tellurides is difficult to ascertain and there is little doubt that the
gold telluride oxidation process is continuing to occur through the cyanidation leach tests.
Hence the separation of the pre-oxidation and cyanidation leach phases is somewhat
academic and for the purposes of telluride oxidation, should be combined, whilst for the
purposes of cyanidation leach, the important aspect is that non-telluride gold has sufficient
time to be dissolved in the cyanide solution.
A number of time combinations were tested for the main and hanging wall composite
samples. The aim was to test typical practical time frames as well as to provide ideal
maximum time frames, where complete gold telluride oxidation and gold cyanide dissolution
should have been possible.
13.7.4 Cyanidation Leach Residues
Detailed diagnostic analysis on the cyanidation leach residues was not required due to the
low gold residue values that were achieved.
13.8 Geochemistry
13.8.1 Introduction
Coffey were requested by Amarillo Gold to carry out geochemical testwork and analysis on
the leached tailings samples derived from the Mara Rosa metallurgical testwork.
The testwork focussed on:
Acid formation potential through ANC, NAG, NAPP testing (definitions below).
Multi-element composition of the tailings solids.
The geochemistry testwork was carried on two samples of CIL residue derived from previous
metallurgical testwork conducted at Ammtec Laboratories in Perth. The gold recovery
testwork was conducted on a number of composites samples representing the dominant
mineralogical lithologies present in the Posse Deposit.
Two leach residue samples from the ‘Main’ and ‘Hanging Wall’ composites were selected for
preliminary geochemical analysis as they form the majority of the mineralisation source. The
two samples represent the tail or residue from the pre-oxidation and cyanidation process.
The results indicate that both material types were ‘potentially acid forming’ (PAF), particularly
the ‘Main’ composite sample which was classified in the moderate to high range.
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13.8.2 Samples
The residue samples used for geochemistry testwork were generated from gold leaching
testwork that was part of the preliminary metallurgical investigation conducted on the Posse
Deposit. It is assumed that the metallurgical testwork was conducted on representative feed
material and that the tails produced from the leaching testwork is indicative of the final tails
that could be expected from an operating plant.
13.8.3 Testwork Programme
The testwork procedures employed for this study are based on standard geochemical
characterisation methods. The testwork was completed by AMMTEC Ltd (AMMTEC) under
the project number A13025.
The two samples selected were the leach residues from cyanidation testwork samples:
HS24243 Main Composite
HS24244 Hanging Wall Composite
13.8.4 Acid-Base Chemistry
Maximum Potential Acidity (MPA)
The MPA reflects the maximum amount of acid that is generated if all the sulphide sulphur in
the sample is completely oxidised according to the following reaction:
FeS2 + 15/4O2 + 7/2H2O = Fe(OH)3 + 2 H2SO4
From the elemental analysis the sulphide sulphur grade of the residue samples were as
follows:
Main Composite: 1.46% 44.7 kg H2SO4 per tonne of mineralisation
Hanging Wall Composite: 0.82% 25.1 kg H2SO4 per tonne of mineralisation
Acid Neutralisation Capacity (ANC)
In this test the sample is acidified with a known amount of hydrochloric acid which is then
heated to ensure reaction completion. The calcium carbonate equivalent of the sample is
obtained by determining the amount of unconsumed acid by titration with standardised
sodium hydroxide.
The ANC results for the two tests were as follows:
Main Composite: 36.0 kg H2SO4 per tonne of mineralisation
Hanging Wall Composite: 44.6 kg H2SO4 per tonne of mineralisation
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Net Acid Producing Potential (NAPP)
The NAPP is calculated from the corresponding MPA and ANC values as follows:
NAPP = MPA - ANC
The calculated NAPP for the Mara Rosa tails samples are indicated below. A negative value
for NAPP indicates that no acid should be produced. The acid neutralising component or
buffer potential is higher than the maximum amount of acid that could be produced:
Main Composite: = 44.7 – 36.0 = 8.7 kg H2SO4 per tonne of mineralisation
Hanging Wall Composite: = 25.1 – 44.6 = -19.5 kg H2SO4 per tonne of mineralisation
Net Acid Generating (NAG)
In this test the sample is placed under oxidising conditions to accelerate the sulphide
oxidation. The resulting solution is then back titrated to measure the amount of acid that was
produced.
The following results were obtained for the Mara Rosa Project samples:
Main Composite: 11.6 kg H2SO4 per tonne of mineralisation
Hanging Wall Composite: -13.3 kg H2SO4 per tonne of mineralisation
This is a physical test designed to validate the theoretical NAPP calculations above. It uses
accelerated oxidation to simulate the environmental conditions that occur in a tails storage or
waste dump environment over a long period of time.
Results Discussion
Table 13.8.4_1 presents a summary of the acid base testwork results.
Table 13.8.4_1
Mara Rosa Project
Acid Base Results Summary
Parameter Units Main Hanging Wall
Sulphide Sulphur % Sulphide Sulphur 1.46 0.82
MPA kg H2SO4 / tonne 44.7 25.1
ANC kg H2SO4 / tonne 36.0 44.6
NAPP kg H2SO4 / tonne 8.7 -19.5
NAG kg H2SO4 / tonne 11.6 -13.3
ANC/MPA ratio 0.81 1.78
The results above indicate the main wall composite has a relatively high potential for acid
formation. This is largely due to the high sulphide sulphur content of 1.46%. The acid
neutralising capacity of the material is also relatively high at 36.0 kg H2SO4 per tonne of
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mineralisation however this is not enough to completely neutralise all the sulphuric acid that
could form, hence the positive NAPP reading.
The footwall samples had a lower sulphide sulphur content resulting in a significantly lower
MPA value of 25.1 kg H2SO4 per tonne of mineralisation. In this case however the material
had a very high buffering capacity with an ANC of 44.6 kg H2SO4 per tonne of mineralisation.
Hence the neutralisation capacity is higher than the potential acid formation which results in a
negative NAPP value.
The net acid generation or NAG test resulted in a good correlation with the theoretical data
with the Main sample producing 11.6 kg H2SO4 per tonne of mineralisation and the Hanging
Wall producing -13.3 kg H2SO4 per tonne of mineralisation.
In recent years, research (especially estimation of reaction-rates for diverse sulphide/gangue
mineral assemblages) and field-experience at mining operations world-wide have shown that
the potential for acid mine drainage (AMD) production is very low for mineralised waste and
tailings materials with ANC/MPA ratios greater than 2.0.
The acid forming potential (AFP) of a sample can be classified as either:
Non-Acid forming (NAF)
Potentially acid forming (PAF)
The classification criteria often used in mining operations worldwide are:
NAF: Sulphide Sulphur <0.3%, both a negative NAPP and an ANC/MPA ratio of ≥2.0
PAF: Sulphide Sulphur ≥0.3%, a positive NAPP or a negative NAPP value with an
ANC/MPA ratio of <2.0
Based on the results obtained the Main composite would be classified as PAF and is in the
moderate to high range for tailings materials. The high NAPP and the confirmatory NAG test
indicate that this material is likely to generate a significant amount of acid in an oxidising
environment such as tail facilities or waste dump.
The Hanging Wall sample appears to be more ‘benign’ mainly due to the lower sulphide
sulphur content. Overall the material produced a negative NAPP value which was confirmed
with the negative NAG result.
Whilst most indications point to the hanging wall material not being an acid producer,
according to established guidelines, material with ANC/MPA ratios less than 2.0 are
technically classified as ‘potentially acid forming’. In this case the ANC/MPA ratio is slightly
low at 1.78, however based on the overall results it would appear that the risk of significant
acid formation associated with this material is low.
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13.8.5 Multi Element Analysis
Tails Solids
The multi-elemental analysis of the tailing samples are presented in Table 13.8.5.1_1 and
13.8.5.1_2 for the Main and Hanging Wall samples respectively, along with a comparison with
the average crustal abundance of the earth and the Geochemical Abundance Index (GAI). The
GAI is calculated from the ratio of the sample element content and the average crustal
abundance.
A GAI greater than 3 usually signifies enrichment to a level that warrants further investigation.
Element enrichments serve as a starting point in the assessment of potential concerns for
element leaching and the production of toxic dust from dry exposed tailings in the storage
facility.
Both samples are similar in elemental composition with the exception of antimony which is
significantly higher in the hanging wall sample. Results indicate that both molybdenum and
titanium may be enriched in both tails materials. Antimony is considered slightly enriched in
the hanging wall sample.
Table 13.8.5.1_1
Mara Rosa Project
Tails Multi Elemental Analysis – Main Composite
Element Units Element Content Average Crustal
Abundance (ACA) Geochemical
Abundance Index (GAI)
Al % 7.76% 8.20% 0 Ca % 2.10% 4.10% 0 Fe % 3.70% 4.10% 0 K % 2.33% 2.10% 0 Mg % 0.84% 2.30% 0 Na % 3.26% 2.30% 0 As ppm 10 1.5 2 Ba ppm 600 500 0 Cd ppm 0 0.11 0 Co ppm 40 20 0 Cr ppm 1100 100 2 Cu ppm 240 50 1 Hg ppm 0.1 0.05 0 Mn ppm 825 950 0 Mo ppm 120 1.5 5 Ni ppm 605 80 2 P ppm 700 1000 0 Pb ppm 10 14 0 Sb ppm 0.3 0.2 0 Se ppm 0 0.05 0 Sr ppm 156 370 0 Th ppm 14 12 0 Ti ppm 3400 0.6 6 U ppm 4.4 2.4 0 V ppm 74 160 0 Zn ppm 96 75 0
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Table 13.8.5.1_2
Mara Rosa Project
Tails Multi Elemental Analysis – Hanging Wall Composite
Element Units Element ContentAverage Crustal
Abundance (ACA) Geochemical
Abundance Index (GAI)
Al % 7.84% 8.20% 0 Ca % 2.61% 4.10% 0 Fe % 3.98% 4.10% 0 K % 3.03% 2.10% 0 Mg % 1.44% 2.30% 0 Na % 3.46% 2.30% 0 As ppm 10.00 1.5 2 Ba ppm 1200 500 0 Cd ppm 0 0.11 0 Co ppm 40 20 0 Cr ppm 1100 100 2 Cu ppm 180 50 1 Hg ppm 0.2 0.05 1 Mn ppm 985 950 0 Mo ppm 90 1.5 5 Ni ppm 565 80 2 P ppm 700 1000 0 Pb ppm 15 14 0 Sb ppm 5.9 0.2 4 Se ppm 0 0.05 0 Sr ppm 246 370 0 Th ppm 12 12 0 Ti ppm 3400 0.6 6 U ppm 4 2.4 0 V ppm 88 160 0 Zn ppm 86 75 0
Enriched minerals are only considered to be problematic if they are soluble and may
potentially be leached in the tails environment. Leaching and mobilisation of the metals may
occur under acid conditions that can results from acid mine drainage environments.
Molybdenum and titanium are not considered problematic and will typically form stable oxides in
a tails environment. Antimony is relatively stable and forms various salts and is not typically
reactive in dilute acidic or alkali environments. Antimony is toxic however and could potentially
become problematic in the form of dust generated from a dry tails facility for example.
13.8.6 Conclusions
Based on the preliminary testwork results obtained in this study it would appear that the risk of
significant acid formation associated with the main composite material from the Posse Deposit
is relatively high. The hanging wall material which forms the other major component of the
mineralisation however was relatively benign.
Both material types would be classified as PAF according to the industry standard guidelines
however the hanging wall material is considered a low risk in terms of acid production
potential.
Further investigation is required in order to determine a suitable tails management strategy in
order to mitigate the potential acid formation in a tails facility. The management plan could
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range from simply blending the high and low acid sources to minimise the risk, to engineering
solutions incorporated into the process plant and tails facility designs.
It is also recommended that samples of the Mara Rosa waste rock material be sent for
geochemical testing to assess the potential for acid formation in waste dumps.
The elemental results indicated that a titanium and molybdenum metals were enriched in both
of the residue samples however these are relatively stable and not considered problematic in
a tails environment. The hanging wall material had significantly higher levels of antimony than
the main composite sample which can be toxic and hence problematic, particularly in the form
of dust that can be generated from dried tailings. The antimony content is however based on
one analysis and further testwork would be required to confirm the result.
13.9 Ancillary Testwork
No detailed ancillary testwork was undertaken at this stage, although the following comments
are relevant to the progression to more detailed levels of study.
13.9.1 Site Water
The testwork was completed using Perth tap water. The effect of this is considered negligible
as the site water is of a high quality and contains no deleterious elements or minerals that
would affect the gold recovery for the proposed process flowsheet. It should be noted that
site water analysis has been completed as a part of the environmental baseline studies.
13.9.2 Settling / Thickening
Settling / thickening testwork was not completed at this point and would not be expected to be
an issue. It is proposed that a thickener precede the cyanide detoxification step, so as to
recover cyanide and minimise the detoxification requirement. Given the fresh non viscous
nature of the deposit, a conservative settling rate of 0.50 t/m²/h has been applied for the
thickener design. Despite this, such testwork should be completed as part of the feasibility
stage of testwork.
13.9.3 Pulp Viscosity
The samples displayed no viscosity issues during the leach testwork and hence agitator
design is not considered an issue even at a P80 grind of 45 µm. Despite this, such testwork
should be completed as part of the feasibility stage of testwork.
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13.10 Key Design Criteria
The summary key design criteria is shown in Table 13.10_1.
Table 13.10_1
Mara Rosa Project
Design Criteria for Mara Rosa Samples
Criteria Unit
Annual throughput tpa 2,500,000
Availability % 90.0%
Instantaneous throughput tph 317
Bond rod mill work index kWh/t 13.4
Bond ball mill work index kWh/t 13.0
Abrasion index 0.3426
P80 grind size µm 45
pH set point 12.0
Pre-oxidation time h 12
Cyanidation leach time h 24
Cyanide consumption kg/t 0.26
Lime consumption kg/t 1.93
Thickener settling rate t/m²/h 0.50
Gold head grade g/t Au 1.47
Gold in residue (design) g/t Au 0.10
Gold recovery (design) % 93.2
Gold in residue (optimum) g/t Au 0.06
Gold recovery (optimum) % 95.9
13.11 Process Flowsheet
The Mara Rosa metallurgical samples were comprised of a free milling component of gold
and a refractory component which may be associated with sulphides as well as tellurides.
The gold can be recovered using conventional CIL techniques, albeit with a requirement for
finer grinding and pre-oxidation prior to leaching.
It is proposed that the mineralisation would undergo primary crushing followed by secondary
and tertiary crushing in closed circuit. Tertiary crushed material would then feed a primary mill
and secondary mill utilising cyclone classification to achieve a P80 grind of approximately 45 µm.
This material would be pre-oxidised at a pH of 12 for a period of 12 hours in agitated tanks
and then leached under conventional CIL conditions for 24 hours during which an average of
93% of the gold would be dissolved and adsorbed onto activated carbon. The adsorbed gold
would then be eluted using a conventional desorption plant.
Tailings would be thickened to recover a significant proportion of the process solution (pH 12
and CN 0.015%), with the remaining thickened pulp detoxified to remove residual free cyanide
prior to deposition in a tailings storage facility.
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There is considerable scope to improve the pre-oxidation stage of the process, which
currently accounts for 12 hours of agitated tank residence time. This may be achieved by
oxygen injectors, pipe reactors, or other innovative means.
13.12 Further Testwork Recommendations
Further testwork is deemed necessary assuming the project proceeds to a feasibility level of
study. The testwork required at this stage would need to include variability testwork, as well
as confirmatory composite testwork and optimisation testwork on the grind versus pre-
oxidation characteristics of the mineralisation.
In addition to this, ancillary testwork requirements as discussed in Section 13.9, would need
to be completed.
The details of the required testwork programme are included in Appendix A of Smith and Witt
(2011).
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14 MINERAL RESOURCE ESTIMATES
AEFS completed a Mineral Resource Estimate in July 2011 using drillhole details supplied by
Amarillo and wireframes supplied by HCS. The Mineral Resource Estimation presented below
is based upon historic drill holes included as part of the previous resource estimate, together
with the results from a series of 33 diamond drill holes drilled between late 2010 and mid 2011
discussed in Section 10.
This estimate represents the fourth Independent Mineral Resource Estimate completed on
behalf of Amarillo for the Posse Deposit. CCIC completed estimation of an Inferred Mineral
Resource Estimate in March, 2007. An updated resource estimate which complied with the
“Canadian Institute of Mining, Metallurgy and Petroleum Standards on Mineral Resources and
Mineral Reserves Definitions Guidelines” was provided to Amarillo by CCIC in February 2008
while HCS and AEFS completed a Mineral Resource Estimate in 2010.
14.1 Data Utilised
Data used in the modelling consisted of a Micromine format set of drill collars, downhole
surveys and assay data together with a set of wireframe boundaries which defined Hanging
Wall, Main and Foot Wall zones to the deposit and the current surface topography. The
wireframes were developed by Hugo Hoogvliet of HCS using the latest set of drillhole data.
The surface topography used reflects the work discussed in section 12.4 and reflects the
historic pits mined by WMC. A raw block model with primary blocks of 25 (E), 25 (N) and 10
(RL) meters which was sub-blocked to 5 m x 5 m x 5 m to fit the ore and topography
wireframes was also generated. The blocks in this model were coded to indicate which
portion of the ore body a block belonged to. All data had coordinates in terms of the WGS 84
coordinate system.
A default SG of 2.73 (the same value as used in the 2010 report) was used for all tonnage
calculations. Further SG measurements were made at site using the drill core from the most
recent drilling which suggest that the density of 2.73 may need to be revised upwards,
however this data had not been validated prior to the development of this resource estimate
so was not used.
The modelling ellipses (with minor adjustments to improve the orientation of the ellipses)
together with the variography used in the 2010 model were used in the 2011 model.
The steps taken to generate the final model are discussed in more detail below
14.2 The Modelling Process
Initial modelling work consisted of defining a set of consistent sections to be used in the
development of wireframes. The sections were all at an angle to the grid so that they are at
right angles to the strike of the mineralisation.
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Three grade zones were recognised, Hanging Wall, Main and Foot Wall. The grade in both
the Hanging Wall and Foot Wall was lower than the grade in the Main Zone and neither the
Hanging Wall or Foot Wall zones are continuous. There are also occasional spurs off the
Hanging Wall, these have not been modelled as they are not well defined by drilling, similarly
the basaltic dyke discussed in Section 7.3 above has not been incorporated in the wireframe
as there is currently insufficient information to define its spatial orientation. During
construction of the wireframes the boundary of the Hanging Wall and Foot Wall was
deliberately allowed to intrude into the Main zone. After the initial wireframes were built they
were then clipped using the Wireframe Boolean functions in Micromine to produce wireframe
that had no under or overlap. The wireframes are shown in Figure 14.2_1.
Figure 14.2_1
Posse Wireframes and drillholes
Assay data was coded according to which wireframe the assay related to and was then
composited to 1 m intervals for modelling. This had the effect of reducing high grades and no
further cutting of the grade was used. Key statistical parameters of the raw and composited
data are shown in Tables 14.2_1 and 14.2_2.
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Table 14.2_1
Mara Rosa Project
Summary statistics for raw assays in the mineralised zone
Raw Assays
All Zones HW Main FW
NORMAL STATISTICS
Minimum 0.00 0.00 0.00 0.01
Maximum 90.00 19.00 90.00 12.20
No of points 23168 3165 5552 1001
Mean 0.57 0.51 1.73 0.50
Variance 3.07 1.06 9.26 0.50
Standard deviation 1.75 1.03 3.04 0.71
Median 0.13 0.30 0.95 0.35
Coefficient of variation 3.10 2.02 1.76 1.43
All Zones HW Main FW
LOGARITHMIC STATISTICS
No of points 23168 3165 5552 1001
Mean of natural logs -2.13 -1.18 -0.00 -1.12
Geometric Mean 0.12 0.31 1.00 0.33
Geometric Std dev 6.42 2.46 2.70 2.44
Natural Log variance 3.46 0.81 0.99 0.79
Nat Log Std veviation 1.86 0.90 0.99 0.89
Sichel's V 3.46 0.81 0.99 0.80
Sichel's Gamma 5.63 1.50 1.64 1.49
Sichel's T-Estimator 0.67 0.46 1.64 0.49
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Table 14.2_2
Mara Rosa Project
Summary statistics for 1m composite assays in the mineralised zone
1m Composites
All Zones HW Main FW
NORMAL STATISTICS
Minimum 0.01 0.00 0.00 0.00
Maximum 41.17 19.00 41.17 10.65
No of points 9396 3197 5219 1035
Mean 1.17 0.51 1.69 0.49
Variance 3.97 0.98 5.85 0.40
Standard deviation 1.99 0.99 2.42 0.63
Median 0.60 0.30 1.01 0.33
Coefficient of variation 1.71 1.95 1.43 1.30
All Zones HW Main FW
LOGARITHMIC STATISTICS
No of points 9396 3168 5201 1027
Mean of natural logs -0.47 -1.14 0.06 -1.09
Geometric Mean 0.62 0.32 1.06 0.34
Geometric Std dev 2.93 2.35 2.53 2.34
Natural Log variance 1.15 0.73 0.86 0.72
Nat Log Std veviation 1.07 0.85 0.93 0.85
Sichel's V 1.15 0.73 0.86 0.72
Sichel's Gamma 1.78 1.44 1.54 1.44
Sichel's T-Estimator 1.11 0.46 1.64 0.48
The block model was based on 25 m x 25 m x 10 m blocks sub blocked to 5 m x 5 m x 2 m to
ensure that blocks fitted the wireframe boundaries. Each block was coded to identify the
wireframe each block belonged to and to identify if the block was above or below the
topography. The model included blocks above the current topography as the dataset being
modelled included a number of holes drilled from inside the former open pit. The wireframes
were constructed to include this data however blocks above the current surface were
removed from the model.
The modelling process consisted of four (4) runs through the data for each of the zones to be
modelled (HW, Main and FW) using different sized search ellipsoids. The different ellipsoids
were nominally used to differentiate which resource classification code would be assigned to
a block (i.e. Measured, Indicated, Inferred and Not Classified) this process was then modified
based on the drillhole data density as shown on a long section in the plane of the vein, (Figure
14.3_1).
The data was modelled using Median Indicator Kriging and had a grade that was in keeping
with the expected grade and showed a good fit to the raw data. The modelling result, while
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inevitably over estimating lower grades and underestimating higher grade, a result of the
volume variance effect, should still reflect the distribution of the raw data.
The search ellipsoid used in the modelling process was based on that used in the 2010
modelling exercise. The orientation of the search ellipsoid was however updated to provide a
better fit with the model anisotropy defined by the variography. Note that as the median value,
the indicator modelled remained the same as in the 2010 model and there was no need to
update the 2010 variography shown in Figures 14.2_2.
Figure 14.2_2
Downhole and Directional semi-variogram, Au median indicator
Donwhole
Along strike
Down dip Across dip
The search parameters outlined in Tables 14.2_3 and 14.2_4 were used in the model for each
of the domains, HW, Main and FW :
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Table 14.2_3
Mara Rosa Project
Key modelling parameters
Run Long Axis Intermediate Axis Short Axis Points References
Length Azimuth Plunge Length Dip Length Minimum Minimum
1 35 247 21 14 38.21 3.5 4 4
2 70 247 21 28 38.21 7 2 2
3 140 247 21 56 38.21 14 2 2
4 280 247 21 112 38.21 28 1 2
Table 14.2_4
Mara Rosa Project
Modelling parameters common to all modelling runs
Sectors References
Number Max points Minimum Count Maximum Count
8 10 1 10
The median indicator kriging used bins based on percentiles of the data as shown in Table
14.2_5.
Table 14.2_5
Mara Rosa Project
Modelling parameters common to all modelling runs
Bin Cutoff Percentile
1 0.03 1.0
2 0.10 5.0
3 0.15 10.0
4 0.25 20.0
5 0.30 25.0
6 0.33 30.0
7 0.45 40.0
8 0.60 50.0
9 0.77 60.0
10 1.04 70.0
11 1.20 75.0
12 1.49 80.0
13 1.85 85.0
14 2.50 90.0
15 4.17 95.0
16 6.2 97,.5
17 10.2 99.0
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The final MIK model provided a reasonable estimate of the grade and has also minimised
overestimation of low grades zones and underestimation of high grade as shown in Figure
14.2_3. Key statistics comparing the input data and the modelled data are setout in Table
14.2_6.
Figure 14.2_3
Comparison between 1m Composites and grades in the merged MIK model
Table 14.2_6
Mara Rosa Project
Key model statistics compared to the input data
Statistic 1m composite; All zones Model; All zones
Mean 1.16 1.11
SD 1.99 1.12
Median 0.6 0.71
CC (normal) 0.95
CC (ln) 0.99
14.3 Model Classification
After generating the block model the blocks within the model were classified. This was done
by visually assessing the density of drillholes that pierced the ore zone using an inclined long
section. The classifications applied to different zones within the mineralised horizon are
shown in Figures 14.3_1 below.
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Figure 14.3_1
Comparison between 1m Composites and grades in the merged MIK model
The areas of the model enclosed by the red boundary were classified as Measured, Those
enclosed by the Blue boundary as Indicated and those enclosed by the green boundary as
Inferred. Any blocks falling outside the green boundary have been classified as NC, Not
Classified, and have not been reported.
14.4 Resource
The resource above a cutoff of 0.5 g/t declared for the Posse Deposit is summarised in the
Table 14.4_1 while a grade tonnage curve for the deposit is shown in Figure 14.4_1.
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Table 14.4_1
Mara Rosa Project
Resource Summary
Grade and Tonnes Above Specified Cutoff
From Volume Tonnes Au (g/t) Metal (oz) % Total Domain Material
0.5 357,000 973,000 0.68 21,300 14 HW Inferred
0.5 1,602,000 4,373,000 1.1 154,700 19 HW Indicated
0.5 319,000 871,000 0.71 19,900 6 HW Measured
0.5 2,277,000 6,217,000 0.98 195,900 15 HW Total
0.5 777,000 2,121,000 1.81 123,400 79 MAIN Inferred
0.5 3,685,000 10,060,000 1.96 633,900 78 MAIN Indicated
0.5 1,537,000 4,195,000 2.44 329,100 92 MAIN Measured
0.5 5,999,000 16,377,000 2.07 1,089,900 82 MAIN Total
0.5 196,000 535,000 0.67 11,500 7 FW Inferred
0.5 352,000 960,000 0.81 25,000 3 FW Indicated
0.5 145,000 396,000 0.78 9,900 3 FW Measured
0.5 693,000 1,892,000 0.76 46,200 3 FW Total
0.5 1,330,000 3,630,000 1.34 156,400 Total Inferred
0.5 5,638,000 15,393,000 1.65 816,600 Total Indicated
0.5 2,001,000 5,463,000 2.04 358,300 Total Measured
0.5 8,969,000 24,485,000 1.69 1,330,400 Total Total
Note: Mineral Resources are estimated by Keith Whitehouse, MAusIMM (CP), QP, of
Australia and have an effective date of 31 May, 2011. Mineral Resources that are not Mineral
Reserves do not have demonstrated economic viability. Mineral Resources are inclusive of
Mineral Reserves. Tonnages are metric tonnes and ounces of contained gold are troy ounces.
Mineral Resources above a 0.5 g/t Au cutoff grade have reasonable prospects for economic
extraction, based on mineralization continuity, shape and distribution and as demonstrated in
this study.
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Figure 14.4_1 Grade Tonnage Curve
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15 MINERAL RESERVE ESTIMATES
Table 15_1 shows the Mineral Reserve estimate, based on a Mineral Resource cutoff grade
of 0.5 g/t Au. The Mineral Reserve is included within the declared Measured and Indicated
Mineral Resource and is declared inclusive of approximately 0.5 Mt of dilution at an average
grade of <0.2 g/t.
Table 15_1
Mara Rosa Project
Mineral Reserve Estimate (28 October 2011)
Classification Tonnes (t) Au grade (g/t) Contained Gold (oz)
Proven Mineral Reserve 5,366,400 1.97 339,600
Probable Mineral Reserve 11,750,400 1.60 606,600
Total Mineral Reserve 17,116,800 1.72 945,200 The tonnes and grade reported here is Run of Mine. Application of the plant recovery factor reduces the recoverable
gold to 869,600 oz.
Rounding has been applied.
The Mineral Reserve estimate has been determined and reported in accordance with the CIM
Definition Standards (2010).
The reported Mineral Reserve has been compiled under the supervision of João Augusto
Hilário, BSc, MAIG, an employee of Coffey Consultoria e Serviços Ltda.
A summary of the main input factors used in estimating the Mineral Reserve are shown in Table 15_2.
Table 15_2
Mara Rosa Project
Input Parameters used for the Mineral Reserve Estimate (28 October 2011)
Description Units Value
Gold price US$/oz 1,100 Mineral resource Au cut off grade g/t 0.5 Mining method Open pit Annual production rate Mtpa 2.5 Mining operating cost US$/t ore 12.59 * Processing operating cost US$/t ore 9.73 ** G&A operating cost US$/t ore 1.83 Mining dilution % 3 Mining recovery/loss % 97 Plant recovery % 92 Project capital cost US$M 184 Sustaining capital cost US$M 11 Royalty % 2 Pit slope degrees 55° HW 40° FW Strip ratio 8:1 * Mining operating costs are quoted in this table inclusive of the Year 0 pre-stripping.
** Processing operating costs are estimated for a plant design throughput of 2.5 Mtpa.
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The data that supports the Mineral Reserve is discussed in other sections of this technical
report and was obtained from sources listed in Table 15_3.
The Mineral Reserve estimates were constrained by mining, metallurgical and infrastructure
factors as summarised here, and detailed elsewhere in this report. The reserves are not
expected to be affected by permitting or any other factors.
Table 15_3
Mara Rosa Project
Mineral Reserve Estimate Sources of Supporting Information (28 October 2011)
Modifying Factor Source
Mineral Resources AEFS/HCS
Geotechnical Engineering Coffey Mining
Mine Design Coffey Mining
Mine Cost Estimation Coffey Mining
Hydrology and Hydrogeology Hidrovia
Metallurgical Testwork Coffey Mining
Process Design Coffey Mining/Amarillo/Onix
Process Plant Design & Cost Estimate Amarillo/Onix
Infrastructure Design & Cost Estimate Coffey Mining/Onix
Tailings Storage Facility Coffey Mining
Environmental Neotropica
Social Neotropica
Marketing Coffey Mining
Financial Modelling Coffey Mining
Property and Land Tenure
A Mineral Resource cutoff grade of 0.5 g/t Au was used for this Pre-Feasibility Study and this
was based on the work completed for the Independent Mineral Resource Estimate and
Preliminary Economic Assessment (2010), the Report on Independent Site Visit and
Resource Estimate (2011), and a Whittle pit base Project gold price of US$1,100/oz. Table
15_4 shows the Project in situ breakeven Au grade based on operating costs and recoveries
estimated during the completion of this Pre-Feasibility Study for a range of gold prices up to
the 2011 peak price of US$1,900/oz.
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Table 15_4
Mara Rosa Project
Break Even Grade Estimate
Parameter Gold Price (US$/oz)
Gold Price (US$/oz) 1,000 1,100* 1,200 1,400 1,600 1,800 1,900
Plant Recovery (%) 92 92 92 92 92 92 92
Mining Recovery (%) 97 97 97 97 97 97 97
Mining Cost (US$/t ore) 12.59 12.59 12.59 12.59 12.59 12.59 12.59
Plant Cost (US$/t ore) 9.73 9.73 9.73 9.73 9.73 9.73 9.73 G&A Cost (US$/t ore) 1.83 1.83 1.83 1.83 1.83 1.83 1.83
CFEM (US$/t ore) 0.56 0.56 0.56 0.56 0.56 0.56 0.56
Royalties (US$/t ore) 1.12 1.12 1.12 1.12 1.12 1.12 1.12
Transport & selling cost (US$/t ore) 1.17 1.17 1.17 1.17 1.17 1.17 1.17
Total Cost (US$/t) 27.00 27.00 27.00 27.00 27.00 27.00 27.00
In Situ break even grade Au g/t 0.84 0.76 0.70 0.60 0.52 0.47 0.44
*Base case gold price
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16 MINING METHODS
The following activities were undertaken by Coffey Mining:
Study of geotechnical design parameters provided by the BVP Engineering and reviewed
by Coffey Mining;
Open pit optimisation based on the resource block model provided by AEFS, and using
techno-economic parameters agreed between Amarillo and Coffey Mining;
Open pit design utilising medium size equipment appropriate to the scale of operation,
mine life and safe operation;
Development of the mining sequence and scheduling;
Planning of waste rock dumps, ore and low grade stockpiles;
Selection of tailings storage facility location, design and closure concept;
Development of the mine production and operating parameters;
Selection of mining equipment and estimation of productivity;
Description of pit operations and infrastructure.
16.1 Geotechnical
16.1.1 Previous studies
Caracle Creek International Consulting
A report on the Mara Rosa property was compiled by Caracle Creek International Consulting
Inc. in February 2008, from which the general description and geological summary above are
taken. The report describes the general site conditions, tenement conditions and ownership
history, regional and deposit geology, mining history, investigative works undertaken to date
and economic and environmental considerations.
Hoogvliet Contract Services & Australian Exploration Field Services Pty Ltd
A further mineral resource estimate and preliminary economic assessment was carried out by
Hoogvliet Contract Services and Australian Exploration Field Services Pty Ltd in June 2010.
The report summarises general site conditions, work done to date, tenement history, regional
and deposit geology, metallurgical test work and other relevant considerations, in addition to
providing an updated mineral resource estimate.
BVP Assessment
The assessment carried out by BVP in February 2011 was based on a site visit, during which
two BVP engineers examined the rock mass exposed in Cava Norte and Cava Sul pits,
available drill core and samples, and a range of documents including the two reports
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described above. The main technical aspects of BVP’s assessment are summarised in the
following sub-sections.
Geotechnical Logs of Drill Core
The geotechnical logs of the bore holes from the two phases of ground investigation are
broadly similar, although there are differences, particularly in the way RQD is assessed. In
one of the phases, it was assessed from 12.5 cm lengths of intact core, rather than the normal
10cm lengths stipulated by Deere and Deere (1988)1, who proposed the RQD concept. The
rock strengths recorded from the drill core were assessed to be somewhat conservative by
BVP; following their review of the logs and assessment of the core which was examined on
site. BVP recommended that the rock strengths logged might be more appropriately
assessed as being in the strong to very strong range (R4-R5), rather than the moderately
strong to strong (R3-R4) range interpreted by Amarillo loggers. In all other respects, the
logging was assessed by BVP to be of an appropriate standard. BVP assessed the rock mass
in general to be of good to very good quality, although this assessment is empirical rather
than being based on an assessment of Rock Mass Rating (RMR).
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Structural Interpretation
As the core was not oriented, no data on orientations of specific discontinuities within the core
is available. Field observations and examination of geological maps led BVP to conclude that
schistose/gneissose fabric is the dominant pervasive structural feature, dipping at between
40° and 55° to the north-west. The presence of a major structure located on the current
hangingwall of Cava Sul Pit with a long persistence, dipping steeply (estimated to be greater
than 65°) toward the south-east, was also noted by BVP during the site visit.
Preliminary Pit Slope Design
BVP suggest that, for preliminary slope design purposes, the footwall slope angle should
follow the dip of the orebody, which is generally parallel to the foliation, resulting in an angle of
40° to 45°. In the weathered part of the footwall, it is stated that a lower angle should be
adopted. An overall angle in the order of 55° is suggested for the hangingwall, based on
experience of other mine slopes in similar rocks. It is emphasised that these angles are
preliminary, and are subject to suitable blasting techniques being adopted which do not
compromise the integrity of the rock mass.
Review of BVP report
At the request of Amarillo, Coffey Mining undertook a review of BVP’s report in March 2011.
Discussions were held with BVP’s engineers on one or two outstanding queries; as a result of
which it was Coffey Mining’s assessment that BVP had appropriately summarised the
information made available to it during their site visit. Coffey Mining is in agreement with BVP
that sufficient information was provided for slope angles to be assessed for preliminary design
purposes.
As part of this report, Coffey Mining has independently assessed the overall footwall slope
angle for preliminary design purposes, using the Haines and Terbrugge empirical method,
which is described in Section 16.1.5. Coffey Mining concurs with BVP’s assessment that the
footwall should generally follow the dip of the pervasive foliated rock fabric, which
approximately parallels the mineralisation boundaries. However, assessment of the foliation
plane shear strength will need to be undertaken to determine whether the overall slope can be
cut parallel to the foliation angle, or whether the batter slopes would have to be cut parallel to
this (to avoid undercutting foliation at the batter-scale).
16.1.2 Deposit Geology
Solid Geology
Two main lithological units can be distinguished in the area of the Posse North and
Posse South Deposits. These are: fine grained gneiss, which forms the hangingwall of the
deposit, and; quartz-mica schist with intercalations of amphibolite, which forms the
mineralisation host and footwall. These units are within a ductile shear zone which strikes
northeast-southwest and dips between 45° and 55° to the north-west. Sections through the
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Posse South Deposit (provided by Amarillo), together with a plot of drillhole and section line
locations are shown in the Beer (2011).
Weathering
The depth of weathering varies between the hangingwall and footwall. On the hangingwall,
weathering was noted by BVP to extend down to between 5 m and 15 m. In the footwall, the
weathering was noted to extend to a minimum of around 30 m depth.
Structures
The major structure within the deposit is the ductile shear zone which strikes northeast-
southwest and dips between 40° and 55° to the north-west.
A sub-vertical structure with a north-easterly strike was also noted on the south-east wall of
Cava Sul.
Finally, a large scale structure which dips at 65° or greater (the dip angle was estimated by
Coffey Mining from a photograph in the BVP report), was noted in the hangingwall outcrop by
BVP during their site visit. Although this does not appear to have a deleterious effect on the
stability of the hangingwall of the existing flooded pit, it is not known whether additional
structures of a similar orientation with lower shear strengths may also exist within the
hangingwall.
Minor structures (jointing) within the rock mass have not been assessed, as no oriented core
logging has been undertaken to date; however the hangingwall rock mass was characterised
by BVP as being ‘very little fractured’.
16.1.3 Geotechnical Data
Drillhole data
Two phases of geotechnical drilling have been carried out, as previously mentioned. These
can be distinguished by their prefix letters. The drillholes from the earlier phase are identified
by the ‘SPETI’ prefix and the later (and current) phase is identified by the ‘MRP’ prefix. The
location of the bore holes, Field Index Strength (FSI) and RQD values are shown in Figures
A8 to A10. No FSI values are shown for the SPETI holes as they are ranked ‘S’ or ‘M’; the
correlation with standard FSI is unknown. It should also be noted that the RQD values for the
MRP holes are based on the percentage length of core present in a minimum of 12.5cm long
intact core pieces; the standard length used to calculate RQD is 10 cm. The MRP RQD
values have been plotted as supplied as, at worst, they will represent conservative values for
RQD; the ‘standard’ values would be higher.
The histogram for the Field Index Strength values is shown below (total metres logged for
each strength class is shown) in Figure 16.1.3_1. The length weighted ‘average’ value for
Field Index Strength is R5.
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Figure 16.1.3_1 Distribution of Field Strength Index values for Mara Rosa Project
The histogram for the RQD values is shown below in Figure 16.1.3_2. The length-weighted
average value for RQD is 79.7%; however if all values in the weathered zone are ignored, a
length weighted average of 82% is obtained.
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Figure 16.1.3_2 Distribution of RQD Values for Mara Rosa Project
.
Field observations
Field observations made by BVP during their site visit suggested that the depth of weathering
on the hangingwall of the Cava Sul pit was very shallow (less than 5 m). The weathered
profile on the footwall (amphibolite) was deeper, extending to below the current water level in
the pit.
The field observations made of the hangingwall of the Cava Sul Pit confirmed the drillhole
data which suggests that the hangingwall is relatively massive, with little fracturing. It also
noted the presence of a persistent structure, striking parallel to the pit wall and dipping at an
angle estimated (by Coffey Mining from the BVP report photos) to be approximately 65° to the
south-east.
16.1.4 Geotechnical Model
Lithology and Weathering Distribution
Two major lithological units have been identified in the Posse Deposit:
Muscovite-biotite schist, with intercalations of amphibolite, which forms the footwall to the
deposit.
Fine-grained feldspar-biotite gneiss which forms the hangingwall to the deposit.
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No detailed description has been provided to Coffey Mining of these lithologies, but the field
strength index, alteration and weathering have been described in the logs provided in the
geotechnical database.
These units are interpreted to dip at between 40° and 50° towards approximately 320° (UTM
Grid). Interpreted geological sections supplied by Amarillo are shown in Beer (2011). Other
minor lithologies have been recorded (e.g., a silicified zone, and a mafic tuff). These are
interpreted to be conformable with the major lithological boundaries.
From the drillhole data and field observations it has been assessed that the weathering depth
on the hangingwall gneisses is around 5 m, while the depth of weathering in the footwall
amphibolites may extend to around 30 m below surface.
Rock Material Characterisation
Field Strength Index
The Field Strength Index ratings for the drillhole database range from R0 to R6. Careful
examination of the database shows that the R0 ratings come solely from the soil horizon, and
can be discounted when forming strength models for the hangingwall and footwall. The most
common recorded ratings are R4-R6, and a length weighted ‘averaging’ approach suggests
that an R5 FSI may be appropriately adopted to characterise the hangingwall and mineralised
zone. (This implies a UCS strength of greater than 100 MPa for the intact fresh rock).
The footwall amphibolites are not extensively penetrated by the exploration drillholes, but
examination of the drill core that does comprise amphibolite suggests that it may be
appropriate to adopt an R4 or R5 rating for the footwall amphibolites. However, the
amphibolite is highly foliated, and it is anticipated that the shear strength along foliation will be
a more critical controlling factor on footwall stability than the compressive strength of the
intact rock.
Alteration and weathering
Little alteration or weathering were noted for the hangingwall either in the drill core or from
review of the field exposures by BVP. It is assessed that it would be appropriate to consider
the hangingwall to be within fresh rock from 5m below surface for the purposes of the PFS.
The footwall amphibolites are more extensively weathered than the hangingwall gneiss, with
the depth of weathering perhaps extending as far as 30 m below surface. As the first effects
of weathering are generally noted along discontinuities, it is assessed that, depending on the
degree of weathering, the discontinuity shear strength may be significantly reduced in the
footwall weathered zone.
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Rock Mass Characterisation
RQD
A length-weighted average RQD value of 82% was obtained for the drill core from below the
weathered zone of the hangingwall. Examination of core on-site and comparison with the field
exposure suggests that it may be appropriate to adopt this as a conservative value for
assessment of Mining Rock Mass Rating for use in empirical slope design calculations. The
field exposure suggests that the fresh rock mass has very little fracturing, and that an RQD of
90% or higher may be appropriate; it is likely that many of the discontinuities taken into
account during core logging may in fact have been drill-induced fractures. It was noted during
core examination that the drillers’ marking of drilling-induced fractures was absent, which
would exacerbate this.
RQD has not been assessed for the footwall due to the very limited length of available drill
core from the footwall.
Structures
From the work done to date, the dominant structure within the rock mass is assessed to be
the foliation within the gneiss, schist and amphibolites units forming the hangingwall,
mineralised zone, and footwall respectively. This foliation is parallel to the lithological
boundaries and generally dips at 40° to 45° to the north-west. The geological sections
produced by Amarillo suggest that in places, the lithological boundaries undulate with dips
ranging between 20° and 70°, and it is reasonable to assume that the foliation will do the
same. In the absence of any oriented discontinuity measurements from core logging it is not
possible to confirm this assumption at this stage of the project.
At the boundary between the mineralised zone and the footwall, crenulated foliation and
increased fracturing are observed, in a zone which is typically 1 m thick or less. The nature of
the crenulation suggests that it is shear-induced and marks a sheared contact between the
footwall and mineralised material.
The other significant structure noted to date is the large, planar structure noted by BVP on the
hangingwall of Cava Sul. This structure dips at 65° to 70° to the south-east and has a
persistence of at least 30 m along the hangingwall of Cava Sul (terminations are not seen). If
this structure is one of a family of parallel structures, their presence will need to be taken into
account when deriving design parameters for the hangingwall of the proposed pit.
Groundwater
No information has been provided about likely groundwater conditions or predicted drawdown
during mining. As water currently fills both Cava Norte and Cava Sul to approximately 10m
below current ground level, it is likely that the current water table is at the same level. The
poorly fractured nature of the ground, particularly the hangingwall, means that dewatering
drain holes may need to be drilled to aid lowering of the water table. For the preliminary slope
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stability assessment carried out in this study, it will be assumed that adequate dewatering will
be feasible during mining. Given the massive/sparse fracturing of the hangingwall gneiss it
would be a reasonable assumption that the aquifer system would be controlled by the
fractured / sheared contact between the hangingwall and footwall and mineralised zone;
further supported by the depth of weathering differences.
Assessment of likely controlling factors for footwall and hangingwall stability
Footwall
The footwall location and overall slope angle are likely to be controlled by the geometry of the
mineralised zone as this is interpreted to dip at around 40° to the northwest. The foliation also
dips at around this angle. Thus, the controlling factor for the stability of the footwall is
assessed to be the shear strength of the foliation in the amphibolite rock unit.
Hangingwall
The hangingwall rock mass is composed principally of fresh, very strong gneiss with jointing
which is either very widely spaced or massive. The dominant structure (foliation) is interpreted
to dip into the wall at 40° to 45°; the only other significant structure dips towards the southeast
at 65° to 70°. Planar failure along this steeper-dipping structure would not be kinematically
feasible unless the batter angle or inter-ramp slope angle were steeper than this.
Given the orientation of the foliation with respect to the proposed pit wall, it is not
kinematically feasible that shearing along foliation would be a potential failure mechanism on
this wall. Toppling failure could be a possibility, subject to foliation spacing and shear strength
along side and basal joints, and will be considered.
The remaining failure mechanism for consideration is the potential for shear failure through
the rock mass. Given the work done to date, and making assumptions about slope drainage,
a ‘first-pass’ empirical analysis using the Haines-Terbrugge chart should enable a factor of
safety for this mechanism to be assessed.
16.1.5 Slope Stability Assessment
Provisional Inter-ramp slope stability - Hangingwall
Inter-ramp angle – empirical analysis
Coffey Mining has undertaken an assessment of the core logs provided in electronic format by
Amarillo, and, accepting that the rock strength indices should be in the range R4 to R5, as
suggested by BVP, has made a preliminary assessment of the Laubscher Mining Rock Mass
Rating (MRMR) for the rock mass. Adopting the mid-range parameters for number of joint
sets and their condition, and assuming moderate water pressures (all believed to be
conservative assumptions), it is Coffey Mining’s assessment that an MRMR of 60
(representative of a “good rock mass”) could be adopted for the rock mass. Using the Haines
and Terbrugge design chart, this suggests that, for a factor of safety of 1.5, an inter-ramp
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slope angle of 55° may be appropriate for preliminary design purposes for the hangingwall.
This inter-ramp slope angle (IRSA) would be appropriate for heights of up to 100m; for the
deeper part of the pit it will be necessary to de-couple the upper and lower parts of the slope
to limit the height to 100 m. It may be possible to achieve this by careful siting of the ramp
within the hangingwall, leading to an overall slope angle of around 45° (incorporating the
ramp), and with a preliminary factor of safety of 1.5. The design chart suggests that these
parameters are at the limit of what may be designed using empirical methods alone; it is
anticipated that the feasibility study geotechnical analysis will enable more rigorous analytical
techniques for slope stability to be employed. The current technique is empirical and uses an
experiential basis for slope design. No account is taken of structure. In the case of the Cava
Sul hangingwall, the ‘discontinuity plane of large persistence’ noted by BVP could invalidate
this approach if its dip is less than the proposed batter angles.
Measurement of this structure indicates that, at surface, its dip is around 65°, but the shape
indicates that it may steepen with depth. If there are multiple discontinuities within the
hangingwall with this orientation, then a batter-berm configuration would have to be adopted
which did not undercut these discontinuities. If the discontinuity is an isolated one, then a
steeper batter berm configuration, with an inter-ramp angle of 55° may be possible. Various
batter / berm configurations, taking account of the discontinuity’s control of batter angle are
given in Table 16.1.5_1 below. Note that Coffey Mining’s minimum recommended berm width
is 8.5 m (10 m berm widths are preferred for batter heights of 30 m), unless good blasting
control which does not compromise berm crests can be demonstrated.
Table 16.1.5_1
Mara Rosa Project Pre-feasibility Study Geotechnical Report
Hangingwall batter-berm configurations for different discontinuity dip angles.
Discontinuity dip angle 65° 65° 70° 67°
Bench Height (m) 20 30 30 30
Berm width (m) 8.5 10.5 8.5 8.5
Batter angle 65° 65° 70° 67°
Inter-ramp Angle 48.3° 50.8° 55° (1) 55° (2)
Notes: (1) Configuration required initially if discontinuity angle remains at 65° until blasting control can be achieved. (2) Required configuration if discontinuity angle remains at 65° with depth – may not be achievable unless very good blasting control can be maintained (3) Preferred configuration, assumes discontinuity angle steepens to 70° with depth (4) Configuration if discontinuity angle steepens to 67° with depth
It can be seen from the above table that the presence or absence of major discontinuities will
be the critical factor in determining whether or not an inter-ramp slope angle of 55° is in fact
achievable. The proposed drill holes for the Geotechnical Feasibility-level Study have been
designed with the priority of determining this in mind.
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Toppling failure analysis
Toppling failure on the hangingwall is not considered likely to be a high risk. Preliminary
toppling failure analysis was undertaken using Coffey Mining proprietary software to confirm
that this was the case, and to identify to the variation of which parameters, the model was
most sensitive. The model used a 55° inter-ramp slope angle for a slope height of 200 m, with
the foliation dipping at 40° into the wall. The minimum angle allowed by the software of 50°
was used for the basal plane. The parameters varied were the friction and cohesion of the
basal plane and the side joints and the foliation spacing. For the base case these were set at
200 kPa and 40° for both surfaces and 10 m for the foliation spacing. The base case factor of
safety was modelled to be 1.7. The parameter which had the greatest effect on modelled
factor of safety was shown to be the basal plane cohesion; if this was less than 110 kPa then
a modelled factor of safety of less than 1.3 was returned. It was assessed from these results
that, with the present knowledge of the hangingwall conditions, toppling failure is not likely to
influence the stability of the overall slope.
The most aggressive of the batter-berm configurations quoted in Table 1 (70°, 30 m high
batters) was also checked for toppling failure. A factor of safety of 1.3 or greater is modelled
when the basal plane cohesion was greater than 50 kPa.
Provisional Inter-ramp slope stability - Footwall
BVP’s recommended overall footwall slope angle of 40° to 45° (in fresh rock) would probably
involve undercutting foliation on a batter scale, which, if the rock mass is weak along the
foliation, would lead to numerous batter scale failures; however this may be regarded by
Amarillo as being operationally acceptable if the slope design includes adequate berm width
for rock fall protection. Assuming that a degree of batter scale failure is acceptable, it is
Coffey Mining’s assessment that an inter-ramp slope angle of 40° to 45° may be appropriate
in the fresh rock. Given the weakness imparted by weathering to planes of foliation, it is
Coffey Mining’s recommendation that a batter angle of 40° be adopted for preliminary design
purposes in the weathered part of the footwall. Preliminary batter-berm configurations
suggested for the footwall are given in Table 16.1.5_2 below.
Table 16.1.5_2
Mara Rosa Project Pre-feasibility Study Geotechnical Report
Footwall batter-berm configurations.
Fresh rock Weathered zone
Bench Height (m) 20 20
Berm width (m) 8.5 10
Batter angle 52° 40°
Inter-ramp Angle 40° 31°
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The batter-berm configurations for the fresh rock are based on the assumption that any batter
scale failures are likely to be initiated by blast damage, and thus be limited to the upper part of
each batter or berm crest. The strong and relatively weakly-jointed nature of the amphibolites
observed (from limited samples) during Coffey Mining’s recent site visit, suggest that failure of
an entire batter slope along a 40° dipping foliation would not be expected. This will need to be
confirmed by shear strength testing of the amphibolites along foliation in the geotechnical
Feasibility Study program.
The berm width recommended in the table above is based on the assumption that any batter-
scale failures will be limited to the uppermost 15 m of the batter face, for which the catch
capacity is assessed to be adequate. A full-batter failure would be caught completely by two
successive berms.
16.1.6 Pre-feasibility conclusions
Based on the work done by BVP and Coffey Mining’s review and independent assessment of
the data presented to date, Coffey Mining’s conclusions are that:
No further ground investigations should be necessary for a geotechnical study at PFS
level.
Assessment of the geological and geotechnical data presented suggests that BVP’s
preliminary slope design recommendations may be appropriate for a PFS.
The hangingwall gneiss may be characterised as a very good quality rock mass with few
discontinuities and a very shallow depth of weathering.
The properties of the footwall amphibolites and mineralised schists are less certain, but
the controlling factor for stability studies is assessed to most likely be the shear strength
parallel to foliation.
The major structural feature of the deposit is the ductile shear zone which strikes
northeast-southwest and dips between 40° and 55° to the north-west. Few other
discontinuities are observed in field exposures, but a south-eastward dipping structure
with a long persistence was observed by BVP during their site visit. There is some
undulation of the dominant foliation, and the geologic sections of the mineralised zone
provided by Amarillo suggest that sigmoidal shear patterns may well be encountered
within the mineralised zone; possibly extending to the footwall.
The conclusions and recommended pit slope design parameters assume that adequate
slope drainage can be achieved during construction, either by natural drainage of the pit
walls, or by using weep holes to dewater.
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16.2 Mining Study
The mine pit design incorporated resource data provided by AEFS into a block model from
which a preliminary pit design was created. The pit design was then optimised using Whittle
Four-X software and specified economic and production input criteria, detailed below. The
resulting pit shell was then incorporated in to Surpac design software to develop the annual
mining plans for the seven-year life of mine.
16.2.1 Pit Optimisation
Block Model and Resources
Block Model Definition
Table 16.2.1_1 shows the Posse Deposit block model definition with block dimensions and
Table 16.2.1_2 shows the model attributes.
Table 16.2.1_1
Mara Rosa Project
Block Model Definition
Direction Minimum Maximum Number of
Blocks Block Size
(m) Minimum Block
Size (m) Coordinate X 695,787.5 695,790.0 65 25 5
Coordinate Y 8,453,787.5 8,453,790.0 57 25 5
Coordinate Z 0.0 470.0 47 10 2
Table 16,2,1_2
Mara Rosa Project
Block Model Attributes
Attribute Name
Type Description
au_g/t Float Gold grade (g/t) modeled by MIK Unit Character Domain : Main,FW,HW and Waste class Character Reserve Classification by Ellipsoid Method class2 Character Regularized Reserve Classification dens_oti Float Specific Gravity (t/m³)
Resource Estimation
The mineral resources statement above a cutoff grade of 0.5 g/t declared for the Posse
Deposit (Section 14) is summarised in Table 16.2.1_3.
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Table 16.2.1_3
Mara Rosa Project
Grade and Tonnes Above Specified Cutoff
Cutoff (g/t)
Resource Category
Domain Volume
(m³) Tonnage
(t) Gold (g/t)
Gold (oz)
Gold (%oz)
0.5 MEAS TOTAL 2,001,000 5,463,000 2.04 358,300 26.9
0.5 IND TOTAL 5,638,000 15,393,000 1.65 816,600 61.3
0.5 INF TOTAL 1,330,000 3,630,000 1.34 156,400 11.8
0.5 TOTAL TOTAL 8,969,000 24,485,000 1.69 1,330,400 100.0
Pit Optimization Parameters
Mining Cost
For the purposes of the pit optimization study, mining costs have been defined based on other
similar gold projects and similar active gold mine operations, in this case, based on thecosts
of the São Francisco Mine of Aura Minerals in Mato Grosso State,Brazil (Table 16.2.1_4).
Table 16.2.1_4
Mara Rosa Project
Mine Costs Distribution
Rock type Drilling (US$/t)
Blasting (US$/t)
Loading (US$/t)
Hauling (US$/t) *
Auxiliary Cost
(US$/t)**
Total (US$/t)
Ore 0.4 0.3 0.4 0.6 0.1 1.8
Weathered Waste Rock 0.4 0.2 0.3 0.4 0.1 1.4
Fresh Waste Rock 0.4 0.3 0.4 0.6 0.1 1.8 * Hauling cost does not include a factor for bench depth or haulage distances out of the pit.
** Mine Auxiliary cost includes mine geology, mine planning, mine dewatering and rehabilitation
Slope Angle
Based on preliminary geotechnical studies by BVP Engenharia and Adam Beer of Coffey
Mining, three sets of slope angles for the pit optimization have been defined as shown in
Table 16.2.1_5:
Table 16.2.1_5
Mara Rosa Project
Geotechnical Parameters Summary
ROCK Schist Weathered Rock Gneiss Direction Interval 50º - 230º For all directions 0º - 50º 230º-360º Bench Height Angle 47º 40º 67º 67º Berm Width 5.2 m 7.7 m 5.1 m 5.1 m Inter-ramp Slope Angle 40º 40º 55º 55º Overall Slope Angle 40º 40º 49º 49º
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Geometric and Economic Parameters for Pit Optimization
Table 16.2.1_6 shows the parameters used for pit optimization, defined from Amarillo
information or according to the experience of Coffey Mining.
Table 16.2.1_6
Mara Rosa Project
Geometric and Economic Parameters for Pit Optimization
Block Model Au modeled by MIK (Median Indicator Kriging) 2011Base Price ( U$/oz) 1100 Range of Revenue Value (US$) 330 – 2200 step 55
Overall Slope Angle (º) Hard Rock : 49º for HW and 40º for FW * Weathered + soil : 40º for all directions
Density (t/m³) 2.73 for ore and hard rock, 2.40 for weathered and 1.8 for soil Mining Recovery (%) 97 Ore Dilution (%) 3 Mining Cost (US$/t) 1.80 for ore and hard rock and 1.40 for soil and weathered rock Plant Recovery (%) 92.0 Plant Cost (US$/t feed) 10.70 G & A Cost (US$/t feed) 1.54 Sale Cost – 5.09 % of Price( US$/oz) 56 Discount Rate (%) 8.0 Plant Throughput (Mtpa) 2.5 Initial Capital Cost(US$ M) 170.0 Annual Replacement Capital Cost (US$ M) 0.2
Pit Optimization
The results of this exercise produced a family of mathematical pit results which are presented
in Table 16.2.1_7 and in Figure 16.2.1_1.
Pit Option 15 was selected as the optimal pit with revenue factor of 1.0(=US$1,100/oz). This
pit shell contains approximately 19.3 Mt of mineralized material which ensures an adequate
life of mine as well as showing an average NPV of approximately US$210 M.
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Table 16.2.1_7
Mara Rosa Project
Mara Rosa Reserves - Results of Optimization in Whittle (Slope :49 for HW / 40 for FW ) - Total Reserves - Model MIK 2011
Pit# Gold Price Oz. Au Mined (koz)
Oz. Au Net Sold
(koz)
Average Grade (g/t)
ROM Cut off
Mill Cutoff Strip Ratio (:1)
Mine Life (a)
Discounted Cash Flow
(US$M
Undiscounted Cash Flow
(US$M)
Waste Mt
Ore Mt Moving
1 330 208 192 2.49 1.33 1.85 1.62 1.0 (25.73) (14.15) 4.22 2.60 6.82 2 385 311 286 2.26 1.14 1.67 2.13 1.7 32.08 52.46 9.11 4.29 13.40 3 440 367 338 2.06 1.00 1.45 2.07 2.2 57.89 84.67 11.49 5.55 17.05 4 495 429 395 1.95 0.89 1.31 2.24 2.7 84.89 118.90 15.32 6.85 22.17 5 550 521 480 1.83 0.80 1.22 2.59 3.6 119.64 165.68 22.97 8.88 31.86 6 605 579 533 1.73 0.73 1.12 2.68 4.2 136.95 190.99 27.88 10.42 38.30 7 660 663 610 1.68 0.67 1.08 3.18 4.9 160.13 225.58 39.01 12.27 51.28 8 715 819 753 1.65 0.62 1.09 4.25 7.1 192.91 284.89 65.48 15.39 80.87 9 770 837 770 1.64 0.57 1.02 4.32 7.3 195.99 290.56 68.47 15.85 84.31 10 825 912 839 1.65 0.53 1.00 4.98 8.5 206.05 312.03 85.75 17.24 102.99 11 880 916 843 1.64 0.50 0.94 4.98 8.6 206.54 313.15 86.57 17.38 103.95 12 935 955 879 1.63 0.47 0.91 5.36 9.2 208.99 319.73 97.51 18.19 115.70 13 990 981 903 1.61 0.44 0.87 5.49 9.5 210.09 322.40 104.00 18.94 122.94 14 1,045 995 916 1.61 0.42 0.83 5.65 9.8 210.45 323.54 108.61 19.24 127.85 15 1,100 997 917 1.61 0.40 0.79 5.65 9.8 210.45 323.59 109.03 19.30 128.3316 1,155 1,014 933 1.60 0.38 0.76 5.85 10.2 210.21 323.42 115.18 19.70 134.88 17 1,210 1,023 941 1.60 0.36 0.74 5.98 10.4 209.90 322.83 119.00 19.90 138.90 18 1,265 1,030 948 1.60 0.35 0.71 6.06 10.6 209.44 321.86 121.73 20.09 141.81 19 1,320 1,031 949 1.59 0.33 0.68 6.07 10.6 209.34 321.65 122.19 20.13 142.32 20 1,375 1,034 951 1.59 0.32 0.65 6.09 10.7 209.08 321.06 123.19 20.22 143.41 21 1,430 1,066 981 1.58 0.31 0.65 6.66 11.7 205.31 312.36 139.67 20.98 160.64 22 1,485 1,078 992 1.57 0.30 0.64 6.84 12.1 203.70 308.34 145.78 21.31 167.08 23 1,540 1,130 1,040 1.58 0.29 0.66 7.97 14.0 196.25 288.89 177.26 22.24 199.49 24 1,595 1,130 1,040 1.58 0.28 0.64 7.97 14.0 196.22 288.78 177.38 22.25 199.63 25 1,650 1,130 1,040 1.58 0.27 0.62 7.98 14.0 196.19 288.70 177.48 22.25 199.72 26 1,705 1,131 1,040 1.58 0.26 0.60 7.98 14.0 196.14 288.56 177.60 22.26 199.86 27 1,760 1,131 1,041 1.58 0.25 0.58 7.99 14.0 195.99 288.11 178.03 22.29 200.32
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Figure 16.2.1_1
Mara Rosa Resources - Results of Optimisation in Whittle
208
311
367
429
521
579
663
819 837
912 916955
981 995 997 1.0141.0231.0301.0311.0341.0661.078
1.1301.1301.1301.1311.1311.1481.1491.1541.1541.155
1.155
(50)
-
50
100
150
200
250
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
PIT
To
nn
es (
Mt)
-50
50
150
250
350
450
550
650
750
850
950
1050
1150
1250
NP
V (
U$x
1000
)
Waste (Mt) Ore (Mt) Cash Flow(U$x1000) NPV (U$x1000) Au (Koz)
Selected Pit
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Results of Optimization in Whittle
The selected pit was imported into Surpac software as a surface digital model format file.
The block model was evaluated with Surpac Model Report tools, using the same cutoff grade
as for the resource estimation. Table 16.2.1_8 shows the results of the estimation which has
the effect of elevating Measured and Indicated Mineral Resources to Proven and Probable
Mineral Reserves.
Table 16.2.1_8
Mara Rosa Project
Whittle Pit Tonnage and Grade Summary - Pit US$1,100 / oz - Au > 0.50 g/t
Reserves Category
Domain Volume (m³) Tonnage (t) Au (g/t) Gold (oz)
HW 319,000 869,400 0.71 19.700 Proven MAIN 1,535,100 4,189,900 2.44 328,600 FW 137,100 373,500 0.79 9,400 TOTAL 1,991,200 5,432,800 2.05 357,800 HW 1,341,800 3,658,500 1.15 135,700 Probable MAIN 2,806,700 7,662,100 1.99 489,000 FW 221,500 604,600 0.86 16,700 TOTAL 4,370,000 11,925,200 1.67 641,400 HW 1,660,800 4,528,000 1.07 155,400 Total MAIN 4,341,700 11,851,900 2.15 817,600 Prov+Prob FW 358,600 978,100 0.83 26,100 TOTAL 6,361,100 17,358,000 1.79 999,100
Life Of Mine – Limits Concepts of Selected Pit
Due to the geometry of the mineralized body and existing drill hole spatial distributions, some
Inferred Mineral Resources exist at depth (below pit bottom) which with an additional infill
drilling program may be reclassified.
Consequently, it is recommended that more infill drilling be undertaken to confirm this
hypothesis, so that the development of an underground mine in the future can be considered.
Table 16.2.1_9 shows those Resources internal to Pit which are in addition to the Mineral
Reserves presented in Table 16.2.1_8. These Resources total 5.6 Mt Measured and
Indicated at an average grade of 0.37 g/t and 0.3 Mt Inferred at an average grade of 0.84 g/t.
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Table 16.2.1_9
Mara Rosa Project
Waste Summary - Pit US$1,100 / oz - Au < 0.50 g/t
Resources Category
Domain Volume (m³) Tonnage (t) Au (g/t) Gold (oz)
HW 423,100 1,152,700 0.35 13,100 Measured MAIN - - - - FW 208,900 564,100 0.38 6,900 TOTAL 632,000 1,716,800 0.36 20,000 HW 1,101,900 3,000,600 0.37 35,400 Indicated MAIN 29,300 79,900 0.42 1,100 FW 293,700 801,700 0.37 9,600 TOTAL 1,424,800 3,882,200 0.37 46,100 HW 1,525,000 4,153,300 0.36 48,500 Total MAIN 29,300 79,900 0.42 1,100 Meas+Ind FW 502,600 1,365,900 0.38 16,500 TOTAL 2,056,800 5,599,000 0.37 66,100 HW 73,600 200,700 0.52 3,400 Inferred MAIN 31,800 86,400 1.78 4,900 FW 13,900 37,900 0.36 300 TOTAL 119,300 325,000 0.84 8,600
To establish the boundaries of areas for core infrastructure, and in consensus with Amarillo,
the pit with Inferred blocks were considered as “Ore” and used to define the limit of
condemnation.
Also the extension of the ore body to the southwest (mineralized trend) was considered as the
limit of condemnation.
16.2.2 Pit Design
The pit was designed with Surpac Pit design tools adopting the geotechnical and operational
criteria shown in Table 16.2.2_1. Figure 16.2.2_1 shows the proposed ramp dimensions.
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Geotechnical and Operational parameters of Pit Design
Table 16.2.2_1
Mara Rosa Project
Geotechnical Parameters of Pit Design
ROCK Gneiss (HW side) Rock) Schist (FW side) )Rock) Weathered RockBench Height (m) 20.0 20.0 10.0 Inter-ramp Slope Angle (º) 55.0 40.0 40.0 Bench Face Angle (º) 67.0 47.0 40.0 Minimum Work Bench 25 x25 25 x25 25 x25 Berm Width (m) 5.1 5.2 7.7 Ramp and Roads Parameters
Ramp Width (m) 20.0 Ramp Width Last Bench (m)
15.0
Ramp Gradient (%) 10.0 Minimum Radius Curvature (m)
30.0
Berm Drainage Gradient (%)
1.0
Figure 16.2.2_1
Ramp Safety and Drainage
Pit Design with Surpac Design Tools
The Pit design was performed using Surpac interactive design tools facilities, contouring the
mathematical pit and ore bodies displayed by bench level. The major challenge was to
design the ramp system with 20 m width roads, in such a way to keep the overall slope angle
in agreement with the Pit optimization and to minimize waste removal.
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After considering options, it was decided to design a single ramp system for both north and
south pits as this provided optimal benefits, including:
Less waste rock removal;
Improved reliability in mine operations, avoiding the construction of two ramp systems in
an area of greater slope instability (Footwall side);
The 360 m level of the North Pit allowed other benefits:
A safe area for the parking of mining equipment during blasting activities;
A water sump to collect rain water from the North and South pits and the installation of
one pumping system for mine dewatering and pumping to the water dam.
Figure 16.2.2_2
Designed Pit with Single ramp system to both pits
It is also worth noting that the saddle between the proposed North and South pits is
comprised of mineralised material currently only classified as Inferred Mineral Resources.
Additional evaluation drilling can be anticipated to improve the level of confidence to the
extent that declaration of Indicated or Measured Mineral Resources may be possible with
consequent positive impact on pit design.
Pit design and conciliation
Figure 16.2.2_2 above shows the designed pit, Table 16.2.2_2 shows the run of mine (ROM)
tonnage and grade, and Table 16.2.2_3 shows waste and resource tonnages. The quantities
differ from, and supercede, the optimised pit calculations.
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Table 16.2.2_2
Mara Rosa Project
Tonnage and Grade Summary - Pit US$1,100 / oz - Au> 0.50 g/t
Reserves Category
Domain Volume (m³) Tonnage (t) ROM Au (g/t) Gold (oz)
HW 319,000 869,400 0.71 19,700 Proven MAIN 1,508,500 4,117,700 2.42 320,700 FW 138,900 379,300 0.76 9,300 TOTAL 1,966,500 5,366,400 2.03 349,700 HW 1,356,100 3,697,500 1.15 137,200 Probable MAIN 2,725,200 7,439,600 1.97 470,700 FW 224,700 613,300 0.85 16,800 TOTAL 4,306,000 11,750,400 1.65 624,800 HW 1,675,100 4,566,900 1.07 156,900 Total MAIN 4,233,700 11,557,300 2.13 791,400 Prov+Prob FW 363,600 992,600 0.82 26,100 TOTAL 6,272,400 17,116,800 1.77 974,400
Table 16.2.2_3
Mara Rosa Project
Waste and Resources Summary - Pit US$1,100 / oz - Au < 0.50 g/t
Resources Category
Domain Volume
(m³) Tonnage (t) Au (g/t) Gold (oz)
HW 422,900 1,152,200 0.35. 13,100 Measured MAIN - - - - FW 198,700 541,300 0.38 6,600 TOTAL 621,600 1,693,500 0.36 19,700 HW 1,148,000 3,126,700 0.37 37,000 Indicated MAIN 28,600 78,100 0.42 1,100 FW 301,900 824,200 0.37 9,900 TOTAL 1,478,500 4,029,100 0.37 47,900 HW 1,570,900 4,278,900 0.36 50,100 Total MAIN 28,600 78,100 0.42 1,100 Meas+Ind FW 500,600 1,365,500 0.38 16,500 TOTAL 2,100,100 5,722,600 0.37 67,600 HW 88,400 241,000 0.57 4,400 Inferred MAIN 26,500 72,100 1.77 4,100 FW 12,500 34,100 0.35 400 TOTAL 127,400 347,200 0.80 8,900 Waste 48,740,500 131,085,200 0.10 420,300 Total Waste and low grade resources
50,967,900 137,155,000 0.11 496,800
A tally of removed waste and mined ore indicates an overall life-of-mine (LOM) stripping ratio
of 8.01:1.
16.2.3 Mine Scheduling
Mine Scheduling Assumptions
Mine Scheduling was performed to maximize NPV results, provide better productivity of mine
operations, security of operations and guarantee of slope stability.
The following assumptions were adopted
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Waste/ore definitions considered in this phase were:
Only blocks classified as Measured and Indicated Resource with grades higher than
0.5 g/t were considered “Ore”;
Blocks with grades lower than 0,5 g/t, blocks classified as Inferred Resources and
waste rock were considered as “Waste”;
An ROM production rate of 2.5 Mtpa of ore to be delivered to the processing plant ;
A ramp-up factor of 75% in the first half and 100% in the second half of the first operating
year was modelled, with a resulting first year scheduled production of 2.19 Mtpa;
Pre-stripping: waste rock removal to achieve six months of exposed ore and the mining
of 200,000 t of ROM to perform blasting tests, ore characterization studies and industrial
plant tests;
A plan to maintain 6 months of exposed ore for the next period;
Prioritize mining in the North pit focusing on rapid depletion of reserves, and in this area
construct a definitive pumping system to dewater both the South and North pits. Also the
level between 320 m to 360 m must be filled with waste material from the South Pit and,
at level 360 m, there must be constructed one escape area for low mobility equipment, to
be used during detonation hours;
Waste deposition to Waste Dump 1 during the initial period to reduce haul distances,
trying to maintained exit ramp near to Waste Dump 1;
Assumed operation parameters listed in Table 16.2.3_1.
Table 16.2.3_1
Mara Rosa Project
Operational Parameters for Mine Scheduling
ROCK Gneiss Schist Weathered Rock Bench Height (m) 10.0 10.0 10.0 Bench Face Angle (º) 70.0 70.0 60.0 Minimum Berm width for each PushBack(m) 10.0 10.0 10.0 Operational Berm Width (m) 40.0 40.0 40.0
Mine Scheduling Phase Design
The mining sequence scheduling was determined by the mining phases and was defined by
time and geometric constraints; these represent surface envelopes for different costs and net
revenue generated from the pit optimization stage.
For the current schedule two mining phases have been considered:
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Mining Phase with total depletion of North Pit
Designed Pit.
The adoption of the mining phase with total depletion of the North Pit forces the prioritization
of mining and depletion of the North pit;
The mine scheduling was processed in Mine Sched 6.1 software;
The detailed design includes the generation of crest, toe and ramp lines for each bench in
order to keep the geometry recommended for the final pit, avoiding the mining of waste rock
outside the ultimate pit limits.
Table 16.2.3_2 summarizes the tonnages of each mining period, including gold grades and
contents for in situ and ROM, including 3% dilution by waste rock.
Table 16.2.3_2
Mara Rosa Project
Mine Scheduling
Tonnage Grade in situ Grade ROM
Period Waste kt
Ore kt Strip ratio
Total moved
kt
Au g/t Au kg Au oz Au g/t Au kg Au oz
PS 11,003 200 11,203 1.04 208 6,700 1.01 202 6,500
Year 1 18,139 2,298 7.89 20,438 1.67 3,830 123,100 1.62 3,715 119,400
Year 2 24,324 2,404 10.12 26,729 1.94 4,667 150,000 1.88 4,527 145,500
Year 3 24,579 2,451 10.03 27,030 1.91 4,671 150,200 1.85 4,531 145,700
Year 4 23,660 2,440 9.70 25,958 1.75 4,264 137,100 1.69 4,136 133,000
Year 5 22,961 2,517 9.12 25,365 1.59 3,992 128,300 1.54 3,872 124,500
Year 6 9,790 2,444 4.01 12,241 1.69 4,138 133,100 1.64 4,014 129,100
Year 7 2,733 2,361 1.16 5,173 1.92 4,542 146,000 1.87 4,406 141,600
Total 137,188 17,117 8.01 154,137 1.77 30,309 974,400 1.72 29,399 945,200
The Figure 16.2.3_1 shows the evolution of Waste, Ore, Total Moved, Strip Ratio, grade in
situ for each period.
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Figure 16.2.3_1
Mine Scheduling
‐
2
4
6
8
10
12
‐
5,000
10,000
15,000
20,000
25,000
30,000
PS Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7
Grade and Strip ratio
Mass (kt)
Period
Waste Ore Total moved Strip ratio Au ppm
Full details of the design of the eight annual periods are presented in Fonseca and Horta
(2011). Pre-stripping and final year pit geometry are illustrated in Figures 16.2.3_2 and
16.2.3_3.
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Figure 16.2.3_2 Pre-Stripping
Figure 16.2.3_3
Period Year 7 - Final Pit Geometry
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16.2.4 Waste Rock, Ore and Low Grade Stockpiles
The stockpiles of waste rock, which consist of both altered rock and low-grade ore, will be
built up around the mine pits. All of the material will be transported from the pits to the
unloading areas by truck.
Coffey Mining prepared and conducted the studies that provided the geotechnical parameters
necessary to design the stockpile layout, with later approval by Amarillo Gold with respect to
the locations of the stockpiles and their slope construction.
Volume of Material to be Stockpiled
The total volume of each type of material that will be generated during the mining process are
in accordance with the production program. They are shown in Table 16.2.4_1
Table 16.2.4_1
Mara Rosa Project
Volume of Stockpiled Materials
Material (Mt) (Mm3)
Waste Rock 118.79 60.92
Low Grade 5.71 2.93
Altered 14.46 8.44
TOTAL 138.96 72.29
The figures in Table 16.2.4_1 were taken directly from the mine production program,
assuming a freely settled density of 1.95t/m3 for each type of rock, except for the altered rock,
which density is 1.71 t/m3.
Stockpile Layout and Design Parameters
In accordance with the project design parameters that were developed by Coffey Mining, the
stockpile location was determined so as to minimize transport distances.
The waste rock dumps will be constructed by piling the material upwards in benches that are
10m high, having a face angle that corresponds to the waste rock’s angle of repose, which is
approximately 37º (1.3H : 1V). This angle is within the safety limits required by environmental
agencies, which also require that topsoil and humus be applied to the surface of the dumps in
order to perform hydroseeding. The berms will be 10m wide and have a cross-slope from top
to bottom. From the top bench, the overall angle of the slope, resulting from the geometry of
the individual benches and the angles of the slope face, will be approximately 23º (2.3H : 1V).
See Figure 16.2.4_1.
The altered waste rock dump will be built with 10 m benches and a bench face angle of 32º
(1.6H : 1V). Once the bench face angles have been smoothed by a bulldozer to correspond to
the angle of repose of the material, the berms will be 10 m wide and have a cross slope from
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the crest of the lower bench to the toe of the upper bench. The overall slope angle of the
altered waste dump will be approximately 21º (2.6H : 1V) (Figure 16.2.4_2).
The low-grade ore stockpile will be constructed by piling the material upwards in benches that
are 10 m high, having a face angle that corresponds to the angle of repose of this material,
which is approximately 37º (1.3H : 1V), (Figure 16.2.4_1).
All of the vegetation and topsoil will be removed from the area that corresponds to where the
base of the stockpile will be located. This material will be stored close to waste rock dump
WD-02 for future use in revegetating the stockpiles and the pit.
The waste rock dumps will have haulage ramps with slopes not exceeding 10% and widths of
20 m. The ramps will allow access to all of the waste rock dump benches to allow for their
maintenance and hydroseeding.
Figures 16.2.4_1 and 16.2.4_2 depict the slope geometries for the three types of piles.
Each waste rock dump will have sediment basins for preventing fines from running off directly
into the watercourses that flow through the area.
Figure 16.2.4_1
Waste Rock Stockpile and Low-Grade Ore Stockpile Design Parameters
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Figure 16.2.4_2
Altered Waste Rock Stockpile Design Parameters
Waste rock dumps will be located outside of the predefined condemnation limits, towards the
southeast area of the pit, beyond the extension of the ore body trend.
The waste rock dumps were placed as close to the areas of mining activity as possible in
order to minimize the costs of material transport.
The waste rock dumps will be located close to the mining pits. One of the waste rock dumps
will be located west of the pit (Waste rock dump WD-01), while the other will be located south
of the pit, downstream from the tailings dam (Waste rock dump WD-03). Waste rock dump
WD-02, for the disposal of altered rock material, will be located east of the pit. Low Grade
Stockpile LGO, for stockpiling low-grade material, will be located close to the crushing circuit
(Low-grade Stockpile – LGO).
Plans provide that the altered rock waste rock dump (WD-02) be placed east of the pit, setting
it apart from the industrial installations and the main office, in order to minimize the quantity of
dust that reaches these facilities. The low-grade ore stockpile will be placed in an area that is
close to the primary crusher to minimize future ore recovery costs.
The location of each waste rock dump is depicted in Figure 16.2.4_3.
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Figure 16.2.4_3
Waste Rock Dump Layout
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Table 16.2.4_2
Mara Rosa Project
Waste Dump Dimensions
Waste rock dump Initial Platform Final Crest Final Toe Volume Capacity Area
(m) (m) (m) Mm3 K m2
WD-01 390 510 500 29.54 10³ x m2
WD-03 232 390 210 31.38 624.16
Waste rock dump Total 60.92
Altered rock WD-02 410 510 500 8.44
Low Grade Ore LGO 424 450 440 2.93 245 92
The project design details are shown in Table 16.2.4_2.
Waste Rock Removal and Disposal Program
The waste rock removal and disposal program was prepared based on the volumes and
timing of the ore production schedule and took into account the following criteria:
Waste rock dumps will be constructed in an ascending manner in compliance with BVP
Engineering/Adam Beer technical recommendations;
Based on the origin of the material, the closest and/or lowest waste rock disposal area
was given priority in order to minimize not only the total distance travelled but also to
avoid hauling material uphill;
During the pre-production period and the first year of operation, the LGO material will be
used as a foundation for the construction of the low-grade ore stockpile. This low-grade
ore will be processed during the life of the mine.
Tables 16.2.4_3, 16.2.4_4 and 16.2.4_5 summarize, respectively, the waste rock, low-grade
ore and altered waste rock disposal programs.
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Table 16.2.4_3
Mara Rosa Project
Program Implementation – Waste Rock Stockpiling
Schedule Material for Dump
Total Mm3
Pre Stripping
Year 1 Year 2 Year 3 Year 4 Year 5 Years6 & 7
WD-01 29.54 2.22 7.01 10.82 9.49 - - -
WD-03 31.38 - - - 1.56 11.94 11.81 6.07
Total 60.92 2.23 7.01 10.82 11.05 11.94 11.81 6.07
Waste rock dump Disposal Schedule (Mm3)
ID Level (m) Total Mm3
Pre Stripping
Year 1 Year 2 Year 3 Year 4 Year 5 Years6 & 7
WD-01
390 0.17 - 0.17 0.00000 - - - -
400 1.16 0.24 0.92 - (0.00) - - -
410 2.26 0.74 1.52 0.00 (0.00) - - -
420 3.59 1.24 2.35 (0.00) 0.00 - - -
430 4.61 - 2.04 2.56 - - - -
440 4.42 - - 4.42 - - - -
450 3.75 - - 3.75 - - - -
460 3.10 - - 0.09 3.00 - - -
470 2.48 - - - 2.48 - - -
480 1.89 - - - 1.89 - - -
490 1.32 - - - 1.32 - - -
500 0.80 - - - 0.80 - - -
Total 29.54 2.22 7.01 10.82 9.49 - - -
WD-03
430 0.25 - - - 0.25 (0.00) - 0.00
440 1.73 - - - 1.31 0.32 0.10 -
450 4.02 - - - - 3.28 0.74 (0.00)
460 5.64 - - - - 3.80 0.86 0.98
470 5.90 - - - - 2.52 2.20 1.18
480 5.18 - - - - 2.02 2.13 1.04
490 4.18 - - - - - 3.29 0.89
500 3.23 - - - - - 2.48 0.75
510 1.24 - - - - - - 1.24
Total 31.38 - - - 1.56 11.94 11.81 6.07
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Table 16.2.4_4
Mara Rosa Project
Program Implementation - Low Grade Ore Stockpiling
Schedule Material for Dump
Total Mm3
Pre Stripping
Year 1 Year 2 Year 3 Year 0 Year 5 Years6 & 7
LGO 2.93 0.14 0.43 0.61 0.57 0.38 0.41 0.38
Total 2.94 0.15 0.43 0.61 0.57 0.38 0.41 0.38
Waste rock dump Disposal Schedule (Mm3)
ID Level (m) Total Mm3
Pre Stripping
Year 01 Year 02 Year 03 Year 04 Year 05 Years 06 and
07
LGO
420 0.35 0.14 0.21 0.00 0.00 0.00 0.00 0.00
430 1.30 0.00 0.22 0.61 0.46 0.00 0.00 0.00
440 1.29 0.00 0.00 0.00 0.11 0.38 0.41 0.38
Total 2.93 0.14 0.43 0.61 0.57 0.38 0.41 0.38
Table 16.2.4_5
Mara Rosa Project
Program Implementation – Altered Rock Stockpiling
Schedule Material for Waste rock dump
Total Mm3
Pre Stripping
Year 1 Year 2 Year 3 Year 4 Year 5 Years &
6 & 7
WD-02 8.44 3.78 2.45 1.06 1.14 - - -
Total 8.44 3.79 2.45 1.06 1.14 - - -
Waste rock dump Disposal Schedule (Mm3)
ID Level (m) Total Mm3
Pre Stripping
Year 1 Year 2 Year 3 Year 4 Year 5 Years6 & 7
WD-02
410 0.03 0.03 - 0.00 - - - -
420 0.30 0.30 - 0.00 - - - -
430 1.29 1.29 - 0.00 - - - -
440 1.84 1.84 - 0.00 - - - -
450 1.55 0.33 1.23 0.00 - - - -
460 1.22 - 1.22 0.00 - - - -
470 0.92 - - 0.92 - - - -
480 0.65 - - 0.14 0.51 - - -
490 0.42 - - 0.00 0.42 - - -
500 0.22 - - 0.00 0.22 - - -
Total 8.44 3.78 2.45 1.06 1.14 - - -
16.2.5 Tailings Storage Facility
The design for the Tailings Storage Facility (TSF) and related Water Storage Facility (WSF)
for the Mara Rosa Gold Project (Saunders, 2011) has been aimed at:
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Optimising tailings storage capacity by maximising tailings density; and
Reducing environmental and societal impact.
Whilst the concept of the WSF is intended to achieve:
maximise collection and reuse of decant water; whilst
minimising environmental impacts;
reducing evaporation losses.
Based on the site selection study that was carried out by Coffey Mining, (Coffey, June 2011),
Site 1 has been used as the preferred area in which to develop the prefeasibility study design
(Figure 16.2.5_1). To the east of the TSF basin, there is a stream flowing north on which are
two potential water storage dam sites, one of which could provide storage capacity for the
decant water and stormwater collected from the TSF.
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Figure 16.2.5_1
TSF Options Study – Site Layout
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Site and topographic information has been provided by Amarillo , together with a hydrological
report, a process mass balance and a preliminary water balance. This information is the
basis for the design work discussed here and has been accepted and incorporated into the
design process without specific verification.
TSF Design Concept
Design Parameters
The design for the TSF is based on the following parameters:
tailings slurry density nominally 59% solids (by weight);
deposited tailings dry density has been assumed to be 1.25 t/m³; and
an estimated beach slope of 1% has been used.
The proposed TSF has been designed in general accordance with the ANCOLD guidelines.
Storage Capacity
The capacity of the TSF is based on the following parameters in Table 16.2.5_1 below.
Table 16.2.5_1
TSF Design Criteria
Total Tailings Production (Mt) 20
Storage Facility Design Life (years) 8
Slurry Density (solids by weight) 59%
No physical or geochemical tailings test work, site drilling or test pitting has been undertaken.
Hence, tailings storage design work has been performed based on assumed parameters.
It is intended that the TSF be constructed in stages over the life of the mine, at two yearly
intervals. The storage capacity for each stage is summarised in Table 16.2.5_2.
Table 16.2.5_2
Storage Capacity and Raise Implementation
Stage No. Dry Mass Stored
(t) Stage Implementation
(Years after start)
1 4,073,000 Start up
2 3,877,000 2.04*
3 3,969,000 4.00
4 4,274,000 6.00
Total 16,193,000
* the construction of Stage 2 may be delayed if the initial mine production is less than the 250,000tpa.
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The construction of each stage is determined by the rising beach of the tailings and will need
to be implemented well before the freeboard is less than the design of 2 m. The actual timing
of these would be verified as the project develops.
Hazard Rating and Risk
The Australian National Committee On Large Dams (ANCOLD) has produced guidelines on
tailings dam design defining the hazard rating for tailings storages and develops this into a
Hazard Category that defines the spillway and freeboard requirements for the TSF. The
hazard rating of the Mara Rosa TSF is Significant, particularly with the mine development
being downstream of the TSF; however, this takes into consideration the positioning of the
waste rock stockpile between the main embankment and the mine. This rating has been
assessed based on the following:
No loss of life expected following a TSF embankment failure but the possibility recognised;
Appreciable economic loss recognised (ie significant loss to mine production) following a
TSF embankment failure
To address the risk that is created by the TSF the freeboard requirements are defined as:
storage, above the normal year high pond level, for the 1:1000 AEP storm plus 0.3 m
freeboard; or
worst wet season on record; less water returned to plant plus wave run-up plus 0.3 m
freeboard.
In view of the limited amount of rainfall data available from which to extrapolate the
1:1,000 AEP storm event, the latter criterion was used for the PFS design.
Embankment Design
The preliminary design of the final stage of the TSF perimeter embankment is shown on
Figure 16.2.5_2, along with the waste rock stockpiles (WRS), decant towers and access
causeways. The volumes of material involved in the embankment construction have been
estimated assuming an embankment crest of 10m and batter slopes of 1(v) : 2(h) upstream
and 1(v) : 2.5(h) downstream, although the earlier stages of the embankment have been
designed with a steeper downstream face slope of 1(v) : 1.5(h), should rock for the
construction prove to be scarce. The embankment is designed so that suitable waste rock
can be continuously placed on the downstream face in preparation for the construction of the
raising of the upstream core, once the foundation area has been prepared.
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Figure 16.2.5_2
TSF Option 1 General Arrangement
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Using the design annual deposition rate of 2.5 Mtpa and an anticipated dry density of the
tailings of 1.25 t/m³, the perimeter embankment crest levels were established from the storage
capacity assessments.
Table 16.2.5_3
Embankment Statistics by Stage
Stage No. Embankment Crest
RL (m) Embankment Total *
Fill Volume (m³)
1 465.0 447,000
2 470.5 337,000
3 474.5 359,000
4 478.0 522,000
Total 1,665,000
*Excludes volumes for decant causeway.
The crest levels in Table 16.2.5_3 include an allowance of 2 m ‘freeboard’ above the
deposited beach of tailings but do not take into account:
any water balance calculations; or
the beach gradient that will provide additional freeboard.
The stability of this perimeter embankment is achieved by the construction of an extensive
downstream portion of Zone 3 material that comprises waste rock from the mining excavation.
The granular material with rock between 300 mm and 600 mm in size will have shear strength
in excess of that of normal soil material, particularly as it is intended to be compacted in 1 m
thick layers by a large bulldozer. This free draining material will also provide support to the
deposited tailings in the situation of an earthquake, at which time the saturated tailings may
tend to liquefy.
The broad, 10 m wide, crest of the proposed embankment that enables safe access by large
mining haul vehicles, contributes to the stability of the geotechnical structure.
Although the downstream portion of the embankment is constructed from free draining rock,
the upstream face forms a low permeability zone of clay material that extends below the
existing ground level. The cutoff trench situated at the upstream toe of the embankment is to
extend to a relatively impervious horizon within the foundations and hence will reduce the
seepage through the upper layers of the natural ground.
The clay, which is to be obtained from carefully selected borrow areas, is to be moisture
conditioned and compacted in thin layers to achieve the lowest permeability practical, both
below ground, in the cutoff trench, and in the upstream face of the embankment. In this way
water emanating from the tailings will be contained within the basin of the TSF and collected
by the underdrainage system that is connected to the base of the decant towers.
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Water Management
Efficient reuse of the process water will benefit the project by reducing the requirement for
makeup water that can only be obtained from an aquifer close to the town of Mara Rosa
(HIDROVIA, 2011) or from abundant surface water.
To achieve the maximum recovery, the design of the TSF incorporates a decant system to
pick up the supernatant water from the tailings deposited within the basin. This decant
system will also recover stormwater run-off from the catchment of the TSF and return a
significant portion of this water to the WSF.
The catchment of the TSF extends towards the Mara Rosa Road in the south-west and is
bounded on the northwest and southeast by a range of hills, giving a total catchment area of
130ha. Run-off from the tailings beach will be a significant portion of the rainfall as this is a
relatively impervious surface of fine material and any rain falling on the decant pond will be
recovered to the WSF. The area of the beach will progressively increase with ongoing
deposition, whilst the area of the decant pond will depend on the capability of the water
recovery system. All of these factors need to be taken into consideration in the development
of the water balance for the TSF and WSF.
The conceptual layout of the decants’ causeways is shown on Figure 16.2.5_2 illustrating that
the pond is expected to migrate progressively south-west as the facility is developed. Each
tower is connected to a system of underdrainage that will enable pore water to drain from the
tailings into the base of the tower for recovery as return water. This underdrainage not only
serves to recover water but will facilitate the consolidation of the tailings and increase the final
density of the deposited material.
Although the causeways are intended to be developed in stages, the foundations of the
Stage 2 and 3 towers need to be established during Stage 1. Whilst the initial tower will be
constructed to full height at start-up, the Stage 2 and 3 towers will be raised as the level of the
tailings beach approaches the top ring so that tailings does not enter the pump sump.
Installed in each of the decant towers will be a submersible return water pump connected by
flexible rubber hose to the pipelines leading along the causeways to the perimeter
embankment. These pipelines will deliver the return water to the WFS from where it can be
discharged into a pipeline to the plant process water tank, hence completing the cycle. The
decant tower will also collect runoff from within the TSF basin and this will join the recovered
process water in the WFS.
The capacity of this return water system will be determined in the course of the water balance
calculations, to optimise the water recovered and minimise evaporation and seepage losses.
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Because this TSF represents a significant hazard, the design flood will be based on the
highest rainfall event encountered. Rainfall figures were extracted from the hydrological
report.
The highest monthly total rainfall recorded for the TSF location was 835.3 mm in January 1985.
The ‘extreme’ figures will be utilised in the detailed design water balance to determine:
the required flood capacity of the TSF;
optimisation of decant pump and pipeline; and
design capacity of the emergency spillway.
The minimum rainfall figures, which represent an exceedingly dry year, will be used to
investigate the need for additional raw water supply over and above that which can be
obtained from the pit dewatering.
Appurtenant Works
A certain amount of infrastructure is required to successfully construct and operate the TSF
and the decant towers. The TSF design concept also includes the following items which have
not generally been included in the schedule of quantities:
Access roads to the TSF from:
the plant for light vehicles, and
mine pit for waste rock haul trucks.
Tailings pipelines for delivery, within bunded corridor and spill catch-pits;
Slurry distribution pipes and spigots along the perimeter embankment;
Return water pipeline to convey the process water accumulated in the WSF back to the
plant;
Monitoring equipment (included in the schedule) for:
groundwater (standing water level and contaminants); and
embankment stability and settlement.
Facilities required for the operation of the TSF that will be designed by others will be:
Power supply, distribution and switching; and
Instrumentation and pump control for both the tailings and decant water.
As the project moves into the detailed design stage these aspects will be addressed and
included in the construction quantities.
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Rehabilitation and Closure
Essentially the rehabilitation and closure of the TSF is intended to achieve, in perpetuity, a
stable structure that the limits the environmental impact of the contained materials whilst
being resistant to erosion and compatible with the surrounding landscape.
The geochemical nature of the tailings and the waste rock will significantly influence the closure
proposals, and these materials have not been tested for their potential to generate acid, in
conjunction with oxygen and water. In order to define the quantities for the conceptual closure
design it has been assumed that it will involve rock fill being placed over the beach of the TSF
and then covered by compacted over burden from the pit; to achieve a convex self draining
profile. Over this surface will be placed a layer of top soil on which natural vegetation be planted.
The post-mining use of the land should be taken in to consideration in the closure plan and
the relevant stakeholders should be consulted early in the process. Their recommendations
for rehabilitation of this structure should be researched and reviewed periodically during the
life of the project and this ongoing process will need to be under the direction of personnel
from the environmental team. A rehabilitation / closure plan will be prepared prior to
decommissioning of the TSF, although the outline proposal for this will be discussed in
subsequent stages of the design process.
Construction Quantities
Table 16.2.5_4 below provides a summary of the embankment construction quantities for the
four stages, with Stage 1 being carried out during the start-up period. The construction of the
decant causeways is to commence at the start up of the construction, with the Stage 1
embankment to be completed to its full height, whilst development of the Stage 2 and 3
causeways will be undertaken over a period of time after deposition has commenced.
Table 16.2.5_4
Construction Quantities
Construction Materials Quantity
Item Description Units Stage 1 Stage 2 Stage 3 Stage 4
1 Site preparation: clearing vegetation and stripping topsoil
ha 61 30 29 24
2 Excavation of cutoff trench and underdrainage
m³ 37,000 13,000 3,000 3,000
3 Main embankment: Zone 1 fill m³ 128,000 57,000 49,000 62,000
4 Main embankment: Zone 2 filter m³ 8,800 5,700 5,600 4,600
5 Main embankment: Bidim geotextile m² 53,000 37,000 32,000 45,000
6 Main embankment: Zone 3 rock fill m³ 310,000 280,000 310,000 460,000
7 Decant Causeway: Zone 3 rock fill m³ 341,000* 179,000 104,000 48,000
8 Megaflo underdrains m 2,400* 0 0 0
Notes: *Stage 1, 2 & 3 combined Zone 1 fill consists of compacted clay. Zone 2 fill consists of +20mm to -75mm crushed stone or clean natural gravel. Zone 3 fill consists of compacted pit overburden or waste rock.
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The timely provision of adequate quantities of the fill materials is dependent on the pit
development and the scheduling of the excavation of the over burden, which will form the
primary constituent of the Zone 3 rock fill.
For completeness, the areas to be rehabilitated for the closure of the TSF have been
estimated along with the volume of materials required to carry out this work.
Water Storage Facility
Although the site selection study was based on storage of process and storm water on the
TSF, this practice leads to the following disadvantages:
excessive embankment height to provide water storage capacity;
provision of additional underdrainage capacity to intercept seepage;
increased evaporation loss of supernatant water due to the large pond size; and
reduction in settled density and shear strength of deposited tailings because:
evaporative drying on the beach is reduced; and
high moisture content of deposited tailings due to less consolidation.
The reduction in shear strength and high moisture content increases the potential for the
tailings to liquefy during an earthquake, reducing the security of the TSF and placing
additional reliance on the embankment to support the contained material.
Hence, the region around the selected site was examined for the potential to develop a water
storage facility (WSF) in close proximity to the TSF were the supernatant water could be
stored prior to use in the plant.
Alternative Sites
To the east of the proposed TSF perimeter embankment is a valley that extends almost
parallel to the embankment toe and within this is an existing water storage dam used for
irrigation. The potential to incorporate the existing dam embankment into a larger structure
was the first alternative to be examined and gave a storage capacity of 351,000 m³ behind a
12 m high embankment.
Further downstream the valley narrows and a further conceptual design determined that an
11 m high embankment would provide storage of 514,000 m³. This downstream location has
a saddle spillway site that would allow for the full supply level (FSL) to be adjusted according
to the required storage.
As the initial estimate has identified a potential shortfall of some 64 m³/h (even including an
allowance for water from pit dewatering) during a dry year, a WSF with the capacity in the
region of 560,000 m³ could provide this water requirement. Whilst this calculation has been
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used to provide this volume, the derivation need to be reviewed in the light of the progressing
design, particularly the evaporation from the TSF decant pond and the surface of the WSF.
Since the project requires the provision of a significant amount of make-up water in a dry
year, the downstream site is considered the most appropriate to develop, and the capacity
would be finalised in conjunction with the water balance to be undertaken with the detail
design.
Capacity and Surface Area
The high flood level of the WSF is constrained by the toe of the TSF embankment at its final
height (Stage 4) to a maximum RL of 460 m, which restricts the FSL to RL 459 m. This
coincides with the crest of the hill on the north eastern side of the valley where it is proposed
that the spillway be situated. As the spillway takes advantage of the saddle within the eastern
ridge, the full supply level can efficiently be varied between RL 452 m and RL 459 m which
provides for a range of storage capacity from 22,000 m³ to 514,000 m³ to accommodate the
required volume. Within this range of storage volumes the surface area varies from
18,000 m² to a maximum of 123,000 m². This WSF has a natural catchment area that will
contribute a portion of the stored water.
Embankment Design
It is proposed that the WSF embankments are zoned with a central clay (Zone 1) core and
upstream and downstream faces comprising gravelly clay (Zone 1A), with both these
materials being compacted to 95% of standard maximum dry density (SMDD). The core of
the embankment would extend into the foundations in a cutoff trench that would extend below
original ground level to a relatively impervious horizon of weathered rock or dense material.
The main embankment of the WSF will be approximately 360 m long and contain some
53,000 m³ of Zone 1 clay within the core and cutoff, with a further 45,000 m³ of Zone 1A
material forming the upstream and downstream faces. A feature of this embankment is the
rock fill toe, constructed predominantly of Zone 3 material, on the downstream face that
provides an 8m wide berm at RL 452.5 m and incorporates a filter system to accommodate
seepage, improve stability of the structure and reduce the potential for piping failure through
the embankment. The crest of the embankment is at RL 460.0 m and has a narrow width of
6m, as this is not intended to be a road access. This crest will have a cross fall of 2% to
enable this surface to drain to the basin and will be connected to the intake tower by a precast
concrete walkway.
Whilst the saddle embankment has the same crest level of RL 460 m it is only 200 m long
with a maximum height of 8 m. This embankment shares the ridge with the alignment of the
mine access road and hence, it would be necessary to accommodate this along the crest of
the embankment. It is intended that this be achieved by providing a 10 m wide crest covered
with a wearing course of 300 mm of gravel. It will be necessary to provide edge barriers to
this embankment to mitigate the risk of vehicles driving off the crest.
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The design provides for the spillway to be constructed within this embankment, to take
advantage of the topography and discharge down an alternative valley, away from the mine
pit.
Spillway Design
Although it is not intended that the WSF discharge flood water, it is necessary for this dam to
have a spillway so that the embankment is not breached during exceptional conditions. It is
intended that the spillway be provided with a concrete invert at RL 459 m and flow through
this would be guided down a return channel to the stream valley below. To reduce the
potential for erosion of this channel, if it is not excavated into hard material, stone pitching will
be placed over the inverted and the cut faces.
By using box culverts for the structure, traffic on the access road will be able to cross the
spillway even if it is discharging. As the emergency spillway of the TSF will discharge into the
same catchment, the WSF spillway will have the capacity to deal with both flood flows and will
maximise the flood retention by having at least 1m of freeboard.
Outlet Works
Water stored in the WSF will be released into a pipeline leading to the plant for reuse in the
process. Flow in this pipeline will be controlled by a gate valve situated in a concrete
structure built in to the rock fill toe of the main embankment. An alternative gate valve will
control the flow of water from the WSF to the plant. A further butterfly valve positioned
upstream of the other valves will enable repairs to the control valve.
A 600 mm diameter steel pipe is intended to connect the upstream intake tower to the valve-
house at the downstream toe and this flanged pipe will be encased in reinforced concrete.
Within the intake tower will be provision for emergency closure of the outlet pipe in the
unlikely event of failure or need for maintenance of the butterfly valve.
Construction Quantities
Details of the quantities of the materials required in the WSF construction are contained in
Saunders (2011), however the PFS design does not allow for inclusion of quantities for the
rock pitching or concrete works.
Operation
Tailings will be pumped from the thickener at the plant by way of an overland pipeline that will
be within a bunded corridor that should also have spill catch-pits at regular intervals. At the
TSF perimeter embankment, the delivery line will feed into the distribution main running along
the upstream edge of the crest and this pipeline will be fitted with tees at specific spacing
which can serve as spigots to discharge the slurry, as discussed below.
Water recovery from the facility will be from the decant structures and flow into the decant
tower will be pumped along the decant access way to the perimeter embankment, where it will
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join the channel or pipeline leading to the WSF. The process water stored in the WSF will be
released through the outlet works, along a return water pipeline to the plant, at a rate
comparable with the process consumption. Only in exceptional circumstances of high rainfall
will water be discharged from the WSF through the spillway.
Every two years the perimeter embankment will need to be raised by the downstream
method, and this construction which may take a considerable period to complete and should
commence well in advance of the storage capacity being required. The construction of the
upstream core of the embankment could disrupt the distribution of the tailings as this pipeline
will have to be moved, firstly onto the tailings beach and then onto the new embankment crest
once the construction has been completed. These operations could be carried out during a
mill shut down, when the plant is not producing tailings.
Deposition of Tailings
Tailings in the form of a thickened slurry with 59% solids will be discharged sub-aerially onto a
relatively dry beach from multiple single point discharges (spigots) located along the main
embankment crest. In order to achieve the proposed design capacity of the TSF, the
discharge of the tailings slurry should be changed cyclically between the spigots, as
appropriate, to provide uniform development of the tailings beaches towards the basin of the
TSF and position the water pond adjacent to the decant structures.
Depending on the capacity of the tailings pumps, a number of spigots should be operated
simultaneously so that a low flow velocity is achieved. It should be noted that the distribution
pipeline could become silted up if too many spigots are open at the same time. This low
discharge velocity will reduce the potential for the slurry to erode the embankment face,
however; it is desirable that each spigot be fitted with a length of a flexible pipe, so that the
flow can be conveyed down the face to the existing beach.
Water Management
An objective of the TSF management is to reduce evaporation losses and maximise water
return and this can be achieved if the pond is maintained as small as practical, without the
supernatant water becoming turbid. Although wave action will increase the amount of
suspended solids, the depth of the pond will influence the clarity of the recovered liquor. Careful
observation and management is required to achieve an acceptable quality of water. The TSF
could contain a considerable body of water following a significant rainfall event and as much of
this is possible should be transferred to the WSF in as short a time as possible. The minimum
operational freeboard at the TSF perimeter embankment should be maintained at 0.3 m.
The aspects influencing water management are shown on Figure 16.2.5_3 for the TSF and
Figure 16.2.5_4 in respect to the WSF. In both diagrams there is evaporation from the stored
water surface from within the basin; however, these losses can be reduced to a minimum by
storing as much water as possible within the WSF. This is because the depth of storage in
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the dam is considerably greater than the pond on the TSF and hence the surface area is less;
proportionately reducing the evaporation.
Figure 16.2.5_3
TSF Water Balance
Figure 16.2.5_4
WSF Water Balance
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A number of parameters within the water balance calculations will vary as the project
develops. For example, an area of some 57 ha of the catchment of the TSF will be stripped of
vegetation and topsoil for Stage 1 and the run-off coefficient for this condition will be 0.85,
whilst the remainder of the catchment, with natural ground and vegetation intact, will have a
coefficient of 0.6. However, as this stripped area is covered by tailings the flow will
significantly increase as the relatively impervious surface of fine material of the tailings beach
will cause 80% of rainfall to run-off. Any rain falling on the decant pond will be recovered to
the WSF. The area of the beach will progressively increase with ongoing deposition, whilst the
area of the decant pond will depend on the capability of the water recovery system and the
season.
A detailed theoretical water balance will be conducted for the design report, however;
measurement of the water being sent to the TSF and recovered will serve to establish an
actual water balance for the site from which the behaviour of the two storages can be
assessed. As the data is accumulated prediction of storage volumes could be carried out to
support long-term water management policies for the mine.
Monitoring
Effective management of the TSF depends upon appropriate levels of monitoring and the
implementation of recommended action dependent on those results. Whilst most of the
monitoring is visual, the less frequent exercises listed below involve measurement of
parameters and will contribute to the successful operation of this geotechnical structure.
Frequent inspections should be made of the tailings and water return pipelines, discharge
points, decant system, the position of the supernatant ponds in relation to the water recovery
system and the operation of the underdrainage. The embankments should be inspected once
per day during the day shift whilst the remaining infrastructure should be inspected during
every shift.
Only by regular inspection and appropriate remedial action can the performance of the
water return system be optimised and operational problems avoided.
The requirements for routine inspections should be set out in an Operations Manual (to be
compiled as part of the detailed design phase) and is to be undertaken during each
production shift by an operator or shift supervisor. The inspections should cover the following
aspects of the operation and the observations recorded on a check list:
Tailings slurry pumps (Thickener underflow pumps).
The tailings delivery line and water return pipelines.
Tailings deposition.
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Location and size of the water pond.
The decant tower and pump.
The general integrity of the embankment i.e. any cracking or erosion.
Any changes to existing seepage.
The process plant management has the responsibility for verifying that the inspections as
outlined in the Operations Manual have been carried out and monthly inspections of the
tailings storages should to be carried out by process plant management.
Operation, safety and environmental aspects should be periodically reviewed during an
inspection by a suitably experienced and qualified engineer. This inspection should be done
at least every year and enable a periodic review of the scheduling of the next raising.
A number of aspects of the behaviour of the TSF should be monitored on a regular basis and
the following information should be recorded at a minimum on a monthly basis or more
frequently if possible:
Ore treatment, measured in dry tonnes (weekly).
Tailings produced and delivered to the TSF.
Tailings slurry density, measured in percentage solids or slurry water volume (weekly).
Water return from all sources from the tailings storage to the process plant, measured in
cubic metres or tonnes.
Water level in the WSF (weekly).
Recording of climatic data for the site (i.e. rainfall and evaporation).
Environmental monitoring of groundwater bores:
Standing water depths in the bores should be recorded on a monthly basis; and
Water samples, taken from each bore and the WSF, tested for the presence of
particular contaminants (i.e. for water quality) as a minimum on a quarterly basis.
Detailed level surveys should to be carried out at least on an six monthly basis on:
the perimeter embankment settlement monuments; and
tailings beach, as far as this is practical.
Updating of as built survey plans following embankment construction or annually if rock
fill is placed progressively.
This will enable the storage volume that has been used to be reconciled with the tailings
tonnage deposited into the storages to establish an in-situ density of the tailings from
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comparison with the assumed design density. The figures, in conjunction with the climatic
data also recorded, will enable the development of a site water balance.
Baseline records should be established for the groundwater depths and water quality prior to
commencing deposition of tailings. Therefore, it would be preferable that the monitoring
bores be implemented during the site investigation and the standing water levels and water
quality measured before mining begins. Additional monitoring should be undertaken after an
exceptional event such as a flood or significant earthquake.
Environmental Risks
Although the design of the TSF, and the incorporation of the WSF, are intended to mitigate
the environmental risks from the tailings storage as far as is reasonably possible, there are
residual hazards that occur at specific times during the life of the TSF. The following sections
discuss these with a view to implementing measures to mitigate the impacts during project
implementation.
Construction
During the start-up and each stage of the construction of the TSF there will be a significant
number of vehicles and plant operating on the site and these will create an impact on the
environment.
Haul and inspection vehicles could generate dust from during a construction period, however;
this can be reduced by the application of the suppressant (at least water) on haul and access
roads and implementing speed limits. The use of appropriate wearing course gravel with a
limited clay content would benefit the project in terms of safety as well.
Inefficient or old engines on trucks and plant produce excessive exhaust fumes and frequently
lose oil but these adverse impacts can be mitigated by using modern and well maintained
plant. Requiring contractors employed on the site to do the same would assist in reducing
environmental damage.
Whilst it is inevitable that a certain amount noise will be generated by the trucks and
construction plant this can be reduced by insisting upon appropriate silencers and exhaust
systems being fitted. The impact on fauna, particularly nocturnal creatures, can further be
reduced by conducting the construction operations only during daylight hours.
In the course of clearing the basin of the TSF there will inevitably be destruction of natural
vegetation and this will equally apply to the haul roads. The extent of the removal of
vegetation can be restricted by demarcating the extent of the construction area prior to the
work commencing. Similarly, a system of permanent haul roads that will service the entire life
of the TSF should be designed in conjunction with the mine pit and these roads set out by
surveyors before the development is undertaken.
Operation
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The embankment design discusses the mitigation of seepage from the TSF and this should
form part of the water management strategy for the mine. Should seepage give rise to an
elevated water table downstream of the main embankment, and the water quality of the
groundwater is such that it could damage plant life, measures should be put in place to
reduce this elevated water table. This would predominantly comprise recovery bores that
could pump out the seepage and lower the water table, whilst seepage collection trenches
parallel to the embankment toe serve to intercept shallow flow.
There are potentially two sources of dust that could impact on the site during normal operation
and these are:
dust from the inspection vehicles; and
windblown silt and sand from the dry TSF beach.
The enforcement of speed limits on the access roads to the TSF will reduce the amount of
dust produced by the inspection vehicles, whilst well constructed roads with selected wearing
course material would assist in this.
It is proposed that the slurry be deposited from a sequence of spigots in a cyclic manner and,
by changing the area of beach on which deposition is taking place, the maximum amount of
the TSF surface will be covered by moist or wet tailings. This moisture in the tailings will
reduce the tendency for windblown dust to be generated.
There are two occasions when the uncontrolled release of tailings into the environment can
occur and these are when there is an embankment failure or from a burst pipeline. Whilst
both of these events are unlikely if adequate design has been undertaken, there are ways in
which to reduce the risk of occurrence or mitigate the impact. In Section 5 there is discussion
of the pipeline corridor with containment bunds and catch-pits and this is an accepted manner
in which to confine the contents of a burst or even a leak. This containment system should be
supplemented by a pressure drop cut-out switch for the underflow pump of the thickener.
In contrast, no such simple constraint will contain an embankment failure; however an
adequate design will lower the risk of such an occurrence, but this must be complemented by
appropriate operation of the TSF and monitoring of the embankment behaviour through
inspection and equipment. The design concept includes level monitoring beacons along the
crest and should there be a deflection apparent on these, more advanced equipment can be
installed to measure any material movement.
Process water recovered from the TSF may well contain contaminants and a spill from the
return water pipeline could be detrimental to the environment along the pipeline route and a
similar arrangement can be applied to the return water pipeline (if it is not within the same
corridor). The flow in this pipeline is under gravity and detection of a burst pipeline is
therefore a little more complex requiring a ‘no’ flow detector that is set when the valve is open.
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Post Mining
Prior to rehabilitation of the TSF's surface a considerable period of drying out is likely to be
required and during this time the beach will become desiccated and potential for windblown
dust generation considerably increases. Since moisture is no longer being sent to the TSF,
an alternative must be sought to constrain the fine particles and this can be achieved by
applying one of a number of proprietary products specifically designed for this purpose.
Currently it is not known if the tailings or the waste rock is PAF and whether or not there is the
unlikely potential for acid mine drainage to occur. As the design process progresses this will be
investigated, however, the design of rehabilitation and capping of the TSF will take this into
consideration so as to reduce the risk of decreasing pH with the related potential metal ion
migration.
With regular testing of the groundwater seepage would have been detected during the
operation of the TSF and, should it be necessary, a management program can be developed
to recover this water, improve upon its quality and return it to the river system or groundwater.
Such an operation would have to be designed to be sustainable for many years, to take into
account the period over which rehabilitation would be required.
16.2.6 Mine Production and Operating Parameters
Equipment Selection Criteria
The open-pit mining operation at the Mara Rosa Project will utilize the following unit
operations: drilling, blasting, loading and hauling. Ancillary equipment will be necessary to
maintain the operational areas, roads and waste rock piles.
The majority of the mining will be conducted on 10 m benches, with the exception of 30% of
the ore that will be mined on 5 m benches in order to reduce the dilution at the contact areas
between the mineralized zones. Consequently, the drilling and loading equipment were
selected to combine the virtues of high productivity and low unit cost with those of enhanced
mobility and versatility.
Diesel hydraulic excavators, having bucket capacities of 10 m3, will be used in loading waste
rock onto 100 t capacity off-highway trucks, which constitute the main equipment responsible
for the removal of this material. Smaller mobile units include hydraulic drill rigs, for drilling 4"
to 5" holes, and diesel hydraulic excavators with bucket capacities of six cubic meters.
The 4" hydraulic down-the-hole-hammer drill rigs have reverse circulation capability, enabling
them to perform grade control sampling. The 6 m3 capacity hydraulic excavators will be used
mainly in mining the ore, which requires selectivity and mobility. The 5" hydraulic top hammer
drill rigs and 10 m3 capacity excavators will be employed for the removal of waste rock.
Diesel-powered equipment (hydraulic drill rigs and excavators) will exclusively be used in the
mining operations at Mina Posse.
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Two 5 m3 capacity front loaders will support smaller operational units that operate in cramped
spaces, open new access roads and remove debris from operational areas, among other
services.
One hundred tonne and fifty tonne capacity trucks were selected, respectively, for
transporting rock waste and ore from the pit. Trucks having these specifications work well with
the hydraulic excavators that were selected, making a total of only five to six loading passes
necessary.
The ancillary equipment is composed of two 464 Hp track-type tractors (similar to a Caterpillar
D9 model). This equipment is used to maintain the pit's operational fronts and waste rock
piles clear of debris, and to clear debris that has accumulated on the berms. A fuel/lube truck,
a motor grader (14’ width blade) and a 20 m3 water truck complete the list of ancillary
equipment.
Amarillo Gold personnel and equipment will conduct the mining and pre-stripping operations.
16.2.7 Operations Timetable
The criteria for establishing the operations timetable shown in Table 16.2.7_1 were adopted in
order to select the necessary equipment.
Table 16.2.7_1
Mara Rosa Project
Operations Timetable Criteria
Items Unit Value
Number of scheduled hours per day h 24
- Meal breaks h 1.5
- Shift changes h 1.0
Number of scheduled hours per day h 21.5
Scheduled days per year day 365
Idle days per year due to severeweather conditions day 5
Working days per year day 360
Number of scheduled hours per year h 7,740
Scheduled maintenance (hours per year)
- Lubricant changes h 155
- Preventive maintenance h 330
- Overall repairs h 150
Scheduled Sub-Total h 635
Non-scheduled h 155
Total Maintenance h 790
Estimated mechanical availability % 90%
Operational delays
- Blasting h 100
- Fuelling h 100
- Overall operations h 50
- Unspecified h 100
Total Operational delays 350
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Available hours per year h 6,600
Use of availability % 80%
Actual hours worked per year h 5300
Actual operational hours per day h 14.72
Effective operational use/deployment % 68%
The total hours that are effectively available were calculated with respect to 360 operational
days per year (considering 5 days idle time due to severe weather conditions) and 21.5 hours
per day (7,154 hours per year) distributed over three shifts of eight hours. There are a total of
5,300 effective operational hours per year.
16.2.8 Drilling Equipment and Productivity
A generic grid was prepared for drilling and blasting of the ore and fresh waste rock, taking
into account the competence of the rock and use of a 4" drill bit for the ore and a 5" drill bit for
the waste rock. The saprolite located in the upper section of the deposit does not require
drilling and fragmentation.
Mining operations carried out on 10 m benches was considered standard procedure for the
project. However, with respect to the mining operations being performed on 5 m benches, a
certain amount of flexibility was granted with respect to equipment requirement estimates and
selective mining operational costs at the contact areas of the mineralized zones. This should
affect 30% of the total tonnage of ore in the pit.
The main parameters that were considered are depicted in Table 16.2.8_1.
Table 16.2.8_1
Mara Rosa Project
Drilling and Blasting Parameters
Ore Waste Rock
Hole diameter (inches) 4.00 5.00
Explosive diameter (inches) 4.00 4.00
Rock density (g/cm3) 2.73 2.73
Explosive Density (g/cm3) 0.94 0.94
Bench Height (m) 5.00/10.00 10.00
Burden (distance between rows) (m) 3.00 3.50
Spacing (distance between holes) (m) 6.00 6.50
Sub-drilling (m) 0.40/0.70 0.70
Length of hole (m) 5.40/10.70 10.70
Collar (m) 0.70/1.40 1.40
Explosive column (m) 4.70/9.30 9.30
Specific Charge (kg/m) 6.75 6.75
Explosive Charge per Hole (kg) 31.35/62.70 62.70
Hole Volume (m3) 90.00/180.00 228.00
Total Blasted Rock (t) – 5 m bench 11,057.00 27,948.38
Total Blasted Rock (t) – 10 m bench 22,113.00 55,896.76
Powder Ratio (g/m3) 348.32 269.89
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The performance level of the drilling equipment was based on the experience of suppliers.
The design parameters and operational levels mentioned above were not used for this project
because they were considered optimistic for these operations.
As a result of these productivity calculations, the annual capacity was estimated for each type
of drill and for each period of mining operations as depicted in Tables 16.2.8_2 and 16.2.8_3.
The tables also present the production scenarios for each of the seven years during which the
mine will be active. The foreseen production capacity is constant during this time period.
A productivity of 30 m/h was applied for the 5 inch drill and 15 m/h for 4 inch drill (this last was
underestimated because of reverse circulation and larger displacements in the case of 5 m
benches). These parameters were estimated as a function of the competence level of the
rock.
Table 16.2.8_2
Mara Rosa Project
Drilling Performance in Ore
Ore Drill Unit Year
1 2 3 4 5 6 7
Diameter mm 101.6 101.6 101.6 101.6 101.6 101.6 101.6
Volume per meter drilled m3/m 78.5 78.5 78.5 78.5 78.5 78.5 78.5
Tons per meter drilled t/m 214 214 214 214 214 214 214
Drilling efficiency % 42 42 42 42 42 42 42
Penetration rate m/h 15 15 15 15 15 15 15
Tons per hour t/h 689 689 689 689 689 689 689
Mechanical Availability % 87 87 87 87 87 87 87
Factor Utilized % 48 48 48 48 48 48 48
Hours per shift h 8 8 8 8 8 8 8
Shifts per day ea 3 3 3 3 3 3 3
Days per year d 360 360 360 360 360 360 360
Annual production kt 2,298 2,404 2,451 2,440 2,517 2,444 2,361
Table 16.2.8_3
Mara Rosa Project Drilling Performance in Waste
Waste rock drill Unit Year
1 2 3 4 5 6 7
Diameter mm 127 127 127 127 127 127 127
Volume per meter drilled m3/m 56.9 56.9 56.9 56.9 56.9 56.9 56.9
Tonnes per meter drilled t/m 163 163 163 163 163 163 163
Drilling efficiency % 42 42 42 42 42 42 42
Penetration rate m/h 15 15 15 15 15 15 15
Tonnes per hour t/h 1,915 1,915 1,915 1,915 1,915 1,915 1,915
Mechanical Availability % 87 87 87 87 87 87 87
Factor Utilized % 48 48 48 48 48 48 48
Hours per shift h 8 8 8 8 8 8 8
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Shifts per day ea 3 3 3 3 3 3 3
Days per year d 360 360 360 360 360 360 360
Annual production kt 18,139 24,324 24,579 23,660 22,961 9,790 2,733
This rate of productivity is then utilized to estimate the quantity of equipment necessary per
year at the Posse Mine. With this in mind, the drilling work was distributed among two types of
drill rigs, as shown in the Table 16.2.8_4.
The drilling operations at the Posse Mine will be conducted entirely with diesel-powered drill
rigs, which are fully capable of providing the necessary rate of production throughout the life
of the mine.
At the Posse Mine, the four-inch drills will be deployed at the ore benches, while the five-inch
drills will operate on the waste rock.
The five-inch diameter drills will conduct approximately 70% of the operations; the four-inch
drills will perform the remainder of the work. Considering this distribution of work and the
parameters listed above, the number of drill rigs that would be necessary each year was
estimated. Table 16.2.8_4 summarizes these figures.
Table 16.2.8_4
Mara Rosa Project Required Number of Drill Rigs
Equipment Unit Year
1 2 3 4 5 6 7
Ore Drill ea 2 2 2 2 2 2 2
Waste Rock Drill ea 3 4 4 4 4 2 2
These numbers were weighted for each operational index; as a result, they represent the total
number of machines necessary to carry out the mining plan.
16.2.9 Loading Equipment and Productivity
The productivity rates of the loading equipment were estimated based on the above-
mentioned operational parameters and detailed estimates of how much time would be
required for loading the material.
These calculations were performed for unaltered rock, having an average sponge density of
1.95 t/m3 and 3% moisture content, and for altered rock (saprolite), having a sponge density
of 1.71 t/m3 and a moisture content of 3% as well.
It was assumed that all of the saprolitic material would be excavated, loaded, transported and
piled up during the pre-stripping phase. Tables 16.2.9_1 and 16.2.9_2 display the productivity
calculations for each unit operating on waste, and ore and altered rock respectively.
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Table 16.2.9_1
Mara Rosa Project Productivity Data for Waste Rock
HYDRAULIC EXCAVATOR EX 1200 Waste Rock
Unit Year
1 2 3 4 5 6 7
Bucket capacity yd3 13.73 13.73 13.73 13.73 13.73 13.73 13.73
Bucket capacity m3 10.50 10.50 10.50 10.50 10.50 10.50 10.50
Fill factor % 85 85 85 85 85 85 85
Freely settled density t/m3 1.95 1.95 1.95 1.95 1.95 1.95 1.95
Moisture content % 3 3 3 3 3 3 3
Dry tons per bucket t 17.4 17.4 17.4 17.4 17.4 17.4 17.4
Tons per bucket t 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Cycle time min 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Passes per truck p 6 6 6 6 6 6 6
Dry tons per truck t 92.20 92.20 92.20 92.20 92.20 92.20 92.20
Loading time min 2.27 2.27 2.27 2.27 2.27 2.27 2.27
Waiting and spotting time min 1.33 1.33 1.33 1.33 1.33 1.33 1.33
Total loading time min 3.61 3.61 3.61 3.61 3.61 3.61 3.61
Effective loading @ 100 (th) t/h 2,256 2,256 2,256 2,256 2,256 2,256 2,256
Loading efficiency % 68 68 68 68 68 68 68
Tons per operating hour t/h 2,256 2,256 2,256 2,256 2,256 2,256 2,256
Mechanical Availability % 90 90 90 90 90 90 90
Utilization factor % 80 80 80 80 80 80 80
Hours per shift h 8 8 8 8 8 8 8
Shifts per day t 3 3 3 3 3 3 3
Days per year d 360 360 360 360 360 360 360
Annual production kt 11,954 11,954 11,954 11,954 11,954 11,954 11,954
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Table 16.2.9_2
Mara Rosa Project Productivity Data for Ore and Altered Rock
HYDRAULIC EXCAVATOR EX 1900
Unit Year
1 2 3 4 5 6 7
Bucket capacity yd3 7.58 7.58 7.58 7.58 7.58 7.58 7.58
Bucket capacity m3 5.8 5.8 5.8 5.8 5.8 5.8 5.8
Fill factor % 85 85 85 85 85 85 85
Sponge density t/m3 1.95 1.95 1.95 1.95 1.95 1.95 1.95
Moisture content % 3 3 3 3 3 3 3
Dry tons per bucket t 9.6 9.6 9.6 9.6 9.6 9.6 9.6
Tons per bucket t 9.9 9.9 9.9 9.9 9.9 9.9 9.9
Cycle time min 0.80 0.80 0.80 0.80 0.80 0.80 0.80
Passes per truck p 5 5 5 5 5 5 5
Dry tons per truck t 43.7 43.7 43.7 43.7 43.7 43.7 43.7
Loading time min 1.95 1.95 1.95 1.95 1.95 1.95 1.95
Waiting and spotting time min 1.33 1.33 1.33 1.33 1.33 1.33 1.33
Total loading time min 3.28 3.28 3.28 3.28 3.28 3.28 3.28
Loading efficiency % 68 68 68 68 68 68 68
Tons per operating hour t/h 1,246 1,246 1,246 1,246 1,246 1,246 1,246
Mechanical Availability % 90 90 90 90 90 90 90
Utilization factor % 80 80 80 80 80 80 80
Shifts per day t 3 3 3 3 3 3 3
Days per year d 360 360 360 360 360 360 360
Annual production kt 6,603 6,603 6,603 6,603 6,603 6,603 6,603
A 10% loss in efficiency was applied to the hydraulic excavator at the Posse Mine for
selective mining of the ore at the contact areas of the mineralized zones. A similar parameter
was applied to the drill rigs.
The number of loading equipment that would be necessary was estimated with respect to the
required recovery rate of the stockpile. In this case, to arrive at an estimate, it was assumed
that front loaders, which have a slightly higher loading efficiency, would do all of the loading.
As such, an estimate of 1,607t/operating hour was achieved (approximately 10% better than
the loading that occurs at the mine).
Hydraulic excavators will be utilized at the Posse Mine to excavate ore and rock waste until
both materials have been completely removed.
The hydraulic excavators will load all of the rock waste; the front loaders may be used to load
the ore on a contingency basis.
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Taking into account the above-mentioned work distribution and parameters, an estimate of
the amount of vehicles required per year was made.
Transport Distance Calculations
Transport distances were measured in the profiles of the pit and waste dumps, for each
destination and for each year of the mine. A summary of the distances that were obtained for
each of these cases can be viewed in Table 16.2.9_3.
Table 16.2.9_3
Mara Rosa Project
Transport Distances (m)
Material Year
0 1 2 3 4 5 6 7
Waste Rock pile (m) 883 1,094 1,314 1,564 2,667 2,745 3,117 3,131
Ore pile (m) 672 921 1,021 1,399 1,775 2,185 2,627 2,994
These figures do not take into account the recovery of the low-grade ore from the stockpile.
Truck Velocity
Table 16.2.9_4 shows the average velocities used to estimate the travel time for each pit,
period and type of material.
Table 16.2.9_4
Mara Rosa Project
Truck Velocities
In the pit (km/h) Outside of pit (km/h)
Hauling uphill loaded @ 10% 11 11
Hauling downhill empty @ 10% 35 35
Hauling downhill loaded @ 10% 30 30
Hauling uphill empty @ 10% 25 25
Hauling Empty on horizontal terrain 30 40
Hauling Full on horizontal terrain 30 40
These speeds were applied to every transport profile that was obtained in order to calculate
the total travel time. In order to obtain the values that were adopted, a Coffey Mining
simulation program was used to perform cycle simulations. The total number of simulated
truck hours for each period was obtained with the methodology applied by Coffey Mining.
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Detailed information with respect to the number of cycles performed per year and by type is
presented in Fonseca and Horta (2011).
Truck Productivity
Truck productivity was calculated for the entirety of the loading and production period for each
of the pits and for the saprolite. It depended on the travel time and other factors within the
cycle which time durations are constant (loading by type of loading equipment used, dump,
positioning, etc.).
Details regarding calculations of truck productivity as a function of excavator type and material
type are presented in the section: Mine Schedule.
A summary of the main parameters used in calculating truck performance is contained in
Table 16.2.9_5.
Table 16.2.9_5
Mara Rosa Project
Parameters Used in Calculating Truck Productivity
Truck - Excavator Unit Ore Waste
Nominal Truck Capacity t 45 95
Moisture content % 3 3
Number of Passes w/ Hydraulic Excavator - 5 6
Effective Load w/ Hydraulic Excavator t 9.6 17.4
Loading Time w/ Hydraulic Excavator min 1.9 2.3
Unloading and Manoeuvring min 1.6 1.3
Wait Time min 0.5 0.5
Truck Efficiency % 68 68
Truck Hours Necessary
The number of trucks that are necessary was estimated by dividing the total amount of
material that needs to be transported during the time required based on the capacity of the
trucks for each combination of pit, time period and loading equipment (Table 6.17).
The quantity of truck hours was calculated with respect to year, type of material and loading
equipment, dividing the tonnage that needs to be transported by the hourly productivity of
each combination.
A summary of the truck hours, truck productivity and how many trucks are necessary is
presented in Tables 16.2.9_6 and 16.2.9_7.
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Table 16.2.9_6
Mara Rosa Project
Transport Time and Quantity of Equipment Required for Ore truck
Equipment Unit Year
1 2 3 4 5 6 7
Tonnage kt 7,454 8,203 9,918 11,415 13,505 14,924
Total Cycle Time min 7.0 8.1 8.5 10.2 11.8 13.6 15.6
Hourly Productivity t/h 368 334 317 265 228 198 173
Total Productivity Hours
h 534 7,088 7,821 9,528 11,027 13,105 14,536
N° of Trucks ea 1 2 2 2 3 3 3
Table 16.2.9_7
Mara Rosa Project
Transport Time and Quantity of Equipment Required for Waste truck
Equipment Unit Year
0 1 2 3 4 5 6 7
Tonnage kt 11,333 18,684 25,054 25,316 24,369 23,650 10,083 2,815
Total Cycle Time min 8.0 8.9 9.9 11.0 15.8 16.2 17.8 17.9
Hourly Productivity t/h 713 639 576 519 360 352 320 319
Total Productivity Hours
h 15,892 29,243 43,468 48,806 67,726 67,157 31,529 8,830
N° of Trucks ea 4 6 9 10 13 13 6 2
Taking into account the above-mentioned work distribution and parameters, an estimate of
the number of vehicles required per year was made. The maximum number of trucks
required is 16 (13 trucks for transporting waste rock and 3 for transporting ore) for year 4.
During the last two years of operation (6 and 7), fewer trucks will be necessary because of the
reduced tonnage of waste rock that will need to be transported.
16.2.10 Ancillary and Support Equipment
Ancillary equipment was selected by considering the size and type of the main loading and
transport fleet, the geometry and size of the pits and the number of roads and waste rock
piles that will be operating at the same time.
The number of ancillary and support equipment units is summarized in Table 16.2.10_1.
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Table 16.2.10_1
Mara Rosa Project
Number of Ancillary and Support Equipment Required
Equipment Unit Year
1 2 3 4 5 6 7
Bulldozer ea 2 2 2 2 2 2 2
Moto Grader ea 1 1 1 1 1 1 1
Water Truck ea 1 1 1 1 1 1 1
Truck Loading Crane ea 1 1 1 1 1 1 1
Fuel Truck ea 1 1 1 1 1 1 1
Lube Truck ea 1 1 1 1 1 1 1
Crane - 50t capacity ea 1 1 1 1 1 1 1
16.2.11 Total Fleet Required for the Mine
The total quantity of equipment necessary according to each year of production is
summarized in Tables 16.2.11_1 and 16.2.11_2.
Table 16.2.11_1
Mara Rosa Project
Main and Auxiliary Equipment Necessary
Equipment Unit Year1 2 3 4 5 6 7
Main Equipment
Drilling - Ore ea 1 2 2 2 2 2 2
Drilling - Waste ea 2 3 4 4 4 4 2
Front loader ea 2 2 2 2 2 2 2
Hydraulic Excavator - Ore ea 1 2 2 2 2 2 2
Hydraulic Excavator - Waste ea 1 2 2 2 2 2 2
Trucks - Waste, ea 3 6 9 10 13 13 6
Trucks - Ore ea 1 2 2 2 3 3 3
Auxiliary Equipment
Bulldozer ea 2 2 2 2 2 2 2
Moto Grader ea 1 1 1 1 1 1 1
Water Truck ea 1 1 1 1 1 1 1
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Table 16.2.11_2
Mara Rosa Project
Necessary Support Equipment
Equipment Unit Year
1 2 3 4 5 6 7
Truck Loading Crane ea 1 1 1 1 1 1 1
Service Truck ea 2 2 2 2 2 2 2
Flat-bed Truck ea 1 1 1 1 1 1 1
Crane - 50t capacity ea 1 1 1 1 1 1 1
16.2.12 Establishment of Equipment Lifetime
The lifetime of each piece of mining equipment was established in total hours of operation
according to data from other operations that use similar equipment and from information that
was supplied by the equipment manufacturers.
16.3 Description of Pit Operation and Infrastructure
The support facilities, which are unique to the mine, include the drainage system and the
electrical supply grid that is necessary to provide power to the pit’s drainage system. Other
support facilities include those necessary for explosives storage, for the housing of
computerized control systems and those necessary for mine operations planning.
16.3.1 Pit Drainage
Water enters the pit of the Posse Mine directly through precipitation, superficial run-off and
through groundwater. This volume of water must be pumped out of the pit to the water
reservoir. The majority of this water enters the pit during the wet season, which begins in
October and continues through April.
During the dry season, only groundwater needs to be removed from the pits, the greater part
of which collects automatically at the lowest section of these structures.
It rains during the majority of days during the rainy season, making it necessary to pump this
water out of the pits in order to keep the mining fronts operational. To minimize the flow of
water into the pit at the Posse Mine, a system of channels and containment basins will be built
to divert and contain the flow of water on both sides (northwest and southeast) of the pit. The
most important containment basins are located on the southeast side of the pit. The system of
containment basins and channels on the southeast side of the Posse pit will collect up to two-
thirds of the water that would normally flow into the pit during the wet season. Provided that
this water does not come into contact with the material that is inside the mine, it may be
diverted directly into the Araras Stream.
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The system of pumps was designed to keep the pit free of water at precipitation levels of up to
300 mm (highlighted in the original) per month. Although the mining fronts will still be
operational during the wet season, mining operations will be less intense at this time. In the
event of heavy rains, the ore that is fed into the plant will be supplemented with ore from the
stockpile. The total amount of pit drainage that is foreseen as of year 3 is 600 m3/h, which will
require 4,105 kWh of electricity. Plans specify that this water be sent to the water reservoir to
be used in ore processing.
16.3.2 Providing Electricity to Pit Operations
A transmission line will be installed adjacent to the final pit boundary that will be responsible
for providing power to the pump system. The supply of electricity to the drainage pumps will
be necessary at all times; however, only one transmission line will be available on the south
eastern side of the pit to fulfil this requirement.
16.3.3 Storage and Preparation of Explosives
The extraction of the blasted rock will be done by Amarillo’s staff and supervised by the
blasting contractor. The supply of explosives will include a combination of ANFO (Ammonium
Nitrate/Fuel Oil) and emulsion cartridges. The smaller area will be used for storing twine,
dynamite and other accessories.
This area will be located far enough from the mine and support facilities so as to be in
compliance with Brazilian safety regulations.
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17 RECOVERY METHODS
17.1 Basic and General Criteria
17.1.1 Bases and Units Used
The full Plant Design study in Portuguese was completed by Onix (2011). The following
section is an abridged version of that report for inclusion in this NI43-101 report.
As noted in Section 2.6, all units are metric SI units. Costs have been derived from various
sources but all are presented in US$ after conversion at the stated exchange rates. For Brazil
Reais an exchange rate of R$1.9 = US$1.
17.1.2 Definition of Capacity
The plant has been designed to treat a nominal annual tonnage of 2.5 Mtpa. In the case of the
crushing circuit an overall utilization rate of 75% has been used which means that the crusher
circuit throughput is 381 tph. A value of 90% overall utilization has been used for the milling
circuit which implies an hourly throughput of 317 t.
17.1.3 Project Base
Table 17.1.3_1
Mara Rosa Project
Data Sources for Plant Design
Assumed A
Advice from Coffey B
Advice from Amarillogold C
Calculation D
Supplier Advice E
Estimated F
Engineer Experience G
Statutory Authority H
Testwork T
To be advised TBA
Not Applicable NA
17.1.4 Geography
Table 17.1.4_1
Mara Rosa Project
Physiographic Dat
Location 7 km. from the Mara Rosa town
Location of town 11 km. west of BR-153 in the northern part of Goiás
Altitude Approximately 420 m above sea level
Vegetation type Previously tree covered, (Cerrado), but now mostly pasture
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Table 17.1.4_2
Mara Rosa Project
Climate Data
Mean Daily minimum temperature 22 degrees centigrade H
Mean Daily maximum temperature 32 degrees centigrade H
Yearly Average Rainfall 1679 mms. H
Wet days per year 114 days H
Mean 3 pm Relative Humidity 66% H
Mean 3 pm wind speed 1 m/sec. H
17.1.5 Metallurgical Testwork
During plant operations from 1992 to 1995, Western Mining Corporation were aware that
recoveries were declining as the pit was deepening and less oxide ore and more sulphide ore
(with tellurides) was being processed. The recovery in the final month of production before
closure due to the low gold price was only 83%.
A large number of testwork campaigns have been carried out over the years, mostly
misguided as the proponents did not have the necessary experience to design programmes to
allow for the presence of the tellurides. High extractions were only achieved (Western Mining
Laboratories and Testwork Technologies) when oxidation was applied in the form of high
additions of calcium hypochlorite, implying a very expensive process route.
Under the guidance of metallurgical consultants with personal experience of deposits
containing tellurides (in particular, the Finiston mine in Kalgoorlie operated by Kalgoorlie
Consolidated Gold Mines), a programme involving oxidation on a more practical level in terms
of costs was formulated (see Section 13 for details).
As a result the laboratory testwork indicated that recoveries of 93% could be obtained from
the two main ore types (Main and Hanging Wall). It is considered that this applies to more
than 97% of the gold content of the deposit. The ore type FW, of lower grade, with less than
3% of proven or probable reserves gave recoveries in the order of 86% under the same
conditions.
The final process route is again applying strong oxidation but by milling to a P80 of 45 μm and
exposing the ground mineral to oxidation of the pulp with the injection of low grade oxygen
gas (delivered by a cheap PSA plant) for 12 hours at a pH of 12, an economic process route
with a high recovery in the subsequent cyanidation stage has been achieved.
The ball mill work index is at 13 kWh/t, considered reasonable and therefore the fine grinding
does not involve excessive costs. The PSA oxygen plant will also consume some additional
energy (325 kW) and a calculation of the overall extra energy cost per tonne of ore results in a
value of 7 kWh/t processed. This includes the extra total agitation time of 36 hours against the
more usual 24 hours.
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The final design parameters derived from the testwork are presented in Table 13.10.1.
17.2 Process Description
17.2.1 Overview of Process
The plant consists of a conventional crushing circuit (including tertiary crushing) followed by
primary and then secondary milling in closed circuit with cyclones. The final pulp at a P80 of
45 µm is pre-oxidized in agitated tanks using oxygen gas from a PSA oxygen plant at a high
pH of 12 for a total of 12 hours to oxidize tellurides to enable successful cyanidation of the
gold. The pulp is contacted with cyanide and activated carbon in a typical CIL circuit of six
agitated tanks for a total of 24 hours.
Loaded carbon is extracted daily from the CIL circuit and processed in a typical Zadra style
elution circuit at up to 140° C with a 4 tonne capacity. The eluted solution is passed
continuously the electrowinning cells until efficient desorption has been achieved. At intervals
the gold is removed from the cells and smelted into Doré bars for sale. The activated carbon
is regenerated in a gas fired rotating kiln before being sent back to the CIL circuit.
The tails form the CIL circuit is thickened to recover some of the solution before the thickened
pulp is subjected to detoxification with SO2/air and a copper sulphate catalyst to destroy free
cyanide before being pumped to a tailings storage facility. The supernatant from TSF is
recirculated to the plant under conditions of zero discharge.
An overview of the material characteristics is presented in Table 17.2.1_1.
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Table 17.2.1_1
Mara Rosa Project
Material Characteristics
Units Number Reference
Feed Grade, Au, in situ g/t 1.77 B
Mine Dilution % 3 B
Final ROM grade g/t 1.72 D
Design Moisture Content % 3 B
Gold Recovery
Gravity % 15 A
CIL %, (of feed) 77 T
Total % 92 T
Annual Throughput t 2,500,000 B
Total Average Gold Recovery grams/day 10,838 D
Total Average Gold Recovery troy ounces/annum 127,188 D
Unconfined Compression Strength
Range Mpa 59-211 A
Design Mpa 140 A
Crushing Work Index
Minimum kWh/t 4.5 A
Maximum kWh/t 10.5 A
Average kWh/t 6.5 A
Design kWh/t 10.5 A
Rod work Index kWh/t 13.4 T
Ball work Index kWh/t 13.0 T
BWI Design kWh/t 13.5 G
Abrasion Index kWh/t 0.343 T
Ore Specific Gravity t/m3 2.73 T
Settling Characteristics t/m2/h 0.5 A
Water Specific Gravity t/m3 1.0 A
Ore Bulk Density t/m3 1.95 A
17.2.2 Crusher Circuit
Ore from the open pit is dumped through a 800 mm x 800 mm grizzly into the jaw crusher
feed hopper (ROM bin) with capacity of 140 t. The grizzly will be sloped in such a way so that
a wheel loader can easily withdraw oversize to be dealt with using a portable hydraulic rock
breaker. There is an opportunity to stockpile ROM ore near the ROM bin for later treatment
by feeding with a wheel loader. The grizzly is designed in two halves and fits onto the top of
the bin in such a way as it can be easily lifted off when blockages between the grizzly and the
vibrating feeder occasionally occur.
A vibrating feeder with attached grizzly (with capacity in excess of 500 tph) with variable
speed motor of approximately 22 kW draws the ore out from the ROM bin and discharges
oversize into a jaw crusher 1400 x 830 mm (Telsmith HD 1400 or equivalent) which crushes
to a P80 of less than 140 mm.
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Fine atomizing sprays keep down the level of dust.
The scalped fines and the product from the crusher fall onto the same 1000 mm crusher
discharge belt running at 1.0 m/s which feeds a second similar belt running at 1.2 m/s which
feeds a stockpile. Ore is withdrawn from underneath the stockpile by one of two variable
vibrating feeders and transferred by conveyor belt to a double decked vibrating screen. The
undersize at a size of 100% passing 19 mm discharges onto a conveyor belt (which also
receives product from both cone crushers). The oversize (from both the screens 19 mm. and
75 mm.) is discharged into a secondary cone crusher from whence the product joins the
undersize from the primary screen as well as the product from the tertiary cone crusher. This
total product is then transferred to a further belt which feeds a further double deck secondary
screen (19 mm. and 38 mm.) Undersize from this screen is the final -19 mm product which is
transferred by conveyor to the mill feed silo. Oversize from this screen is conveyed to a
further stockpile. From under this stockpile three small variable speed vibrating chutes feed a
conveyor which feeds the tertiary cone crusher to complete the circuit..
A weightometer is located on the final 1000 mm conveyor belt feeding the fine ore bin.
An overview of the crushing criteria is presented in Table 17.2.2_1.
Table 17.1.3_1
Mara Rosa Project
Plant Crushing Criteria
Units Number Reference
Operating Schedule
Annual Throughput tpa 2,500,000 C
Crushing Circuit stages 3 B
Operating Days per annum days 365 D
Total Operating Hours hours 8760 D
Effective Utilization % 75 G
Effective Operating Hours hours 6570 D
Required Crushing Rate tph 381 D
ROM Bin
Live Capacity t 140 G
Capacity at required crushing rate min 22.1 D
Static grizzly Bar Spacing mms 800 G
Primary Feeder
Type Vibrating feeder/grizzly G
Size m 1.07 x 4.27 E
Maximum Capacity tph 500 E
Primary Crusher
Type Single Toggle Jaw Crusher Size
Telsmith HD 1400 or equivalent E
Maximum feed size mms 800 E
Product Size, (P100) mms 185 A
Product Size, (P80) mms 140 A
Design Closed setting mms 125 A
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Units Number Reference
Conveyors, (crushing circuit)
Number 11 E
Size, (width) mms 1000 E
Length, various m 8-34 E
Vibrating Feeders
Number in circuit 5 E
Primary Vibrating Screen
Type Double deck 75mm and 19mm E
Size m 1.8 x 4.9 E
Secondary Cone Crusher
Type Telsmith 52SBS or equivalent E
Motor kW 300 E
Design CSS mms 50 G
Secondary Vibrating Screen
Type Double deck 38mm and 19mm E
Size m 2.4 x 6.1 E
Tertiary Cone Crusher
Type Telsmith 52SBS or equivalent E
Motor kW 300 E
Design CSS mms 13 G
Fine Ore Storage Bin
Type Cylindrical, steel with overflow G
Live Capacity t 3,500 G
Equivalent milling Capacity h 11 D
Reclaim Method Feed conveyors G
Number 4 G
Reclaim Feeder Size mms 600 G
Reclaim Feeder Length m 25 A
Reclaim Feeder Maximum Capacity tph 400 G
Ball Mill Feed Conveyor
Size, width mms 1000 G
Size, length m 83 A
Lime Addition System
Vertical conical silo with feeding system, additions using adjustable screw conveyor
17.2.3 Mill Feed Circuit
The fine ore bin will have a total live capacity of 3,500 t and when full automatically overflows
to open stockpiles. This material can be recycled to the final crushing belt using wheel loaders
so as to avoid mill down-time during prolonged crusher interruptions. The fine ore (100% less
than 19 mm with a P80 of 12 mm) is reclaimed from the fine ore bin using four 0.6 m x 25 m
belt feeders fitted with variable speed drives at a total rate of 317 dry tons per hour (nominal
feed rate) and is discharged onto a 1,000 mm wide ball mill feed conveyor belt.
Lime is added to this same belt using a variable speed screw feeder from a silo mounted to
the side of the belt. Consumption of lime is anticipated to be 15 tpd and will arrive daily in a
tanker which will transfer the lime pneumatically. Additions of lime will be made in order that
the pH in the pre-oxidation tanks is maintained at 12.0. The lime silo will have a capacity of
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60 t and will be equipped with filtering devices so that lime will not escape to the atmosphere.
The area around the lime silo will be concreted and have a sump pump to return spillage to
circuit.
17.2.4 Mill Circuit
The mill feed conveyor will feed ore into the top of a detachable spout trolley lined with wear
plates which in turn feeds the primary fixed speed ball mill with basic approximate size of
5.5 m x 8 m with a power rating of 4 MW. The mill feed spout trolleys for each mill sit on rails
on the mill working platform and can be pushed back out of the way if necessary. The mill
platform is large enough for a liner handler to be installed when re-lining is called for, as well
as other ancillary equipments and a control room. Water is added tangentially into the spout
to help wash material into the mill.
The circuit has two ball mills with similar dimensions with the difference that the first mill (the
primary mill) will have larger mill balls and that this mill will be in open circuit. The feed to the
secondary ball mill will consist of cyclone underflow and will use smaller mill balls for a finer
grind.
Balls (70 mm. for the primary and 25 mm. for the secondary mill) will be loaded via a two
tonne kibble so that they can be fed into the feed chutes of the mills using an electric hoist
which lifts the ball kibble and is conveniently sited with a swivel arm to carry out the task. This
hoist will also be used to carry out maintenance on the cyclones. The mills are mounted on
concrete foundations so that there is a 2.5 m head room from the bottom of the mills to the
concrete floor. Sufficient access will be provided in the design so that ore spills at the feed
end of the mill can be cleared with a Bob-Cat or equivalent. Also the whole mill area (including
pumps) is bunded so that any spillage is confined. Sump pumps are installed so that spillage
can be returned to the circuit.
The pulp exits the each of the ball mills by way of a polyurethane trommel (with sprays) which
ensures that used balls and oversize are separated out and fall into a bunker whilst the fines
(as a pulp) fall into the mill distribution chute. This distribution chute feeds either of two pump
boxes with appropriate dart valves which are connected to two horizontal 12 x 10 centrifugal
cyclone feed pumps (one stand-by). The pump boxes are rubber lined (as are all similar
boxes around the plant). The cyclone feed pumps pump the pulp from the hopper to a cyclone
nest of 8 units of 380 mm cyclones, (five5 on line and three spare, three with automatically
remote controlled feed valves). Like all the pulp pump lines, no part is horizontal, maintaining
a 2% minimum angle. Above the cyclone feed pumps exists a monorail to facilitate
maintenance, (as is the case of all the large horizontal pumps on the plant). The underflow
from these cyclones is directed into the secondary ball mill feed using launders whilst the
overflow (P80 -45 µm) goes to the pre-oxidation/leach train with a pulp density of 45% w/w
solids.
An overview of the grinding and classification circuit is presented in Table 17.2.4_1.
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Table 17.2.4_1
Mara Rosa Project
Grinding and Classification Parameters
Units Number Reference
General
Type Milling with ball mills and classification with cyclones
B
Design Bond Index kWh/t 13.5 T
Abrasion Index, design 0.343 T
Ore Specific Gravity t/m3 2.73 T
Water Specific Gravity t/m3 1.0 A
Feed size, (P80) mms 12.0 G
Product Size, (P80) microns 45 G
Operating Schedule
Annual Nominal Throughput t 2,500,000 B
Days per Year days 365 D
Hours per day hrs 24 D
Overall Utilization % 90 G
Effective Operating hours hrs 7884 D
Required Treatment Rate tph 317 D
Average daily production tpd 7610 D
Primary Mill
Type Overflow, Open Circuit Size
(inside liner diameter x EGL) m 5.5 x 8 E
Power at Pinion kW 3,800 E
Motor draw Power kW 4,000 E
Mill Speed fixed % Cs 75 E
Liner Material Rubber G
Design Ball Charge % 33 E
Make Up Ball Size mms 70 E
Mill Discharge Density % 75 G
Discharge Screen type trammel G
Discharge Screen Aperture mms Two parts 6 x 20 and 14 x 20
G
Screen Discharge Material Polyurethane G
Secondary Mill
Type Overflow, Closed Circuit with cyclones
G
Size (inside liner diameter x EGL) m 5.5 x 8 E
Power at Pinion kW 3,800 E
Motor draw Power kW 4,000 E
Mill Speed fixed % Cs 75 G
Liner Material Rubber G
Design Ball Charge % 36 E
Make Up Ball Size mms 25 E
Mill Discharge Density % 72 G
Discharge Screen type trammel G
Discharge Screen Aperture mms Two parts 6 x 20 and 14 x 20
Screen Discharge Material
Polyurethane
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Units Number Reference
Cyclone Feed Pump
Type Rubber lined horizontal centrifugal
G
Size Warman 12 x 10 or equivalent E
Flow m3/hr 931 G
Material pulp, maximum diameter 14 mms.
G
Density S.G of solids 2.73, pulp density 62% w/w
G
Pressure kpa 300 F
Classification
Cyclones Krebs Gmax 15 or similar E
Size mms 380 E
Overflow density %w/w 45 C
Cyclone Feed Flow m3/hr 931 G
Cyclone Feed Density %w/w 62 G
Underflow density %w/w 76 G
Cyclone Recirculating Load % 200 G
Operating Pressure kpa 150 F
Product Size, (P80) microns 45 B
Sump Pump
Type Vertical Pump Warman 65QVSP or similar
G
17.2.5 Gravity Circuit
As previously mentioned the ball mills have an outlet trommel and this has slots of 14 mm x
100 mm. However the initial section has apertures of only 6 mm. Under this portion of the
trommels a separate chute collects the fines and diverts this to a 6 x 4 steel lined heavy duty
horizontal centrifugal gravity feed pump situated on the lower mill bunded floor. There exist
dart valves which can isolate this pump. Any overflow from this initial chute section (either
because of reduced pumping capacity of the gravity feed pump or it is off line) overflows this
initial chute section into the main mill discharge distribution chute.
The gravity feed pump pumps up to a vibrating screen rated at 200 tph with 2.4 mm
polyurethane slotted screen. The oversize joins the launder containing cyclone underflow
which feeds back into the Ball mill. The undersize feeds a KC-XD40-MS Knelson concentrator
or a Falcon SB2500. This is an automatic device and when it goes off-line (every 2 hours)
then its feed gets diverted back to the same launder feeding back to the Ball mill. The same
electric hoist used for the balls will also be used for maintenance to the vibrating screen and
the concentrator.
The concentrate discharging from the Knelson (at two hourly intervals) is fed into a holding
hopper for the intensive cyanide leach system (Acacia or Gekko). This system is a semi-
automatic leaching system which will leach any free oxidized gold in an intensive leach (high
cyanide and under highly oxidizing conditions). The leaching occurs in batch form,
(approximately 500 kg) with one batch being treated every 24 hours. The leach liquor is
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transferred to the gold room where it is electrolysed in its own cell (approximately 600 mm x
600 mm). This cell is cleaned out weekly. The leached residue is pumped back to the launder
which receives cyclone underflow.
An overview of the gravity circuit is presented in Table 17.2.5_1.
Table 17.2.5_1
Mara Rosa Project
Gravity Circuit Parameters
Units Number Reference
Gravity Feed Pump
Type Warman 6 x4 or similar E
Pulp maximum particle 6 mms,
201 m3/hr G
Gravity Separation Screen Sizetech or similar G
Feed Ball Mill Discharge
Design Feed Solids tph 200 C
Diluted Feed Density % w/w 61 G
Design Screen Flow m3/h 201 C
Type Horizontal Vibrating with
polyurethane panels G
Nominal Screen Size m 1.5 x 3.6 G
Screen Aperture mms 2.4 G
Screen Oversize Destiny Ball Mill Feed G
Screen Undersize Destiny Centrifugal Concentrator G
Centrifugal Concentrator
Feed Source Gravity Separation Screen
Undersize G
Design Feed Solids tph 200 C
Diluted Feed Density % w/w 61 G
Total Pulp Flow m3/h 201 C
Type of Concentrator Knelson XD40 or Falcon
SB2500 C
Total Fluidizing water m3/hr 35 E
Concentrate Recovery Cycle Time hr 2 C
Concentrate recovery each cycle kg 40 E
Total Cycles per day 12 C
Total Concentrate Production kg/day 480 D
Concentrate Destination Intensive Cyanidation
Tailings Destination Ball Mill Feed
Intensive Cyanidation
Type Gekko or Acacia C
Concentrate Treatment Rate kg/day 480 D
Design Global Recovery Rate % 15 A
Design Gravity Gold grams/day 1962 D
Design Recovery grams/hr 82 D
Concentrate Gold Grade g/t 4089 D
Solution Tank Volume m3 1.5 E
Final Liquor solution grade g/L 1.308 D
NaCN Consumption kg/batch 25 E
NaOH Consumption kg/batch 2.5 E
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17.2.6 Pre-Oxidation, Leach and Adsorption Circuit
The overflow from the cyclone overflow will pass across to the leach train area. The pulp will
pass through a Delkor trash screen which removes, in particular, wood pulp which would
choke the carbon screens in down-stream processing. The trash falls into the tailings pump
hopper and is pumped with tailings out to the final tailings dam.
The pulp (now without trash) falls into the pre-oxidation/leach feed pump hopper from whence
it is pumped to the first pre-oxidation tank at the opposite end of the leach train. An automatic
sampling system will be installed in this line so that a representative sample is retained for
accounting purposes. The leach circuit is divided into a pre-oxidation stage of 12 hours
followed by a CIL circuit. The pre-oxidation stage consists of three large mechanically agitated
tanks with a useful capacity of approximately 2,076 m3 each. Agitation will be provided by
dual rubber coated impellor agitators with axial flow or similar. These tanks will be oxygenated
using a PSA oxygen supply system. Oxygen will be added by sparges inserted into the exit
side of recirculating pumps which will take pulp from the lower part of each tank and pump
back into the body of the tank. It is intended to maintain oxygen contents in the order of
20 ppm in liquid. This oxidation process is necessary to ensure that the tellurium is oxidized
and therefore ceases to have a passivating effect on the gold. There will be a height
difference of 150 mm between these pre-oxidation tanks. But the platform over these three
tanks will be at the one level. There will be a facility which allows any of the tanks to be by-
passed.
The pulp will overflow from the last pre-oxidation tank into the first of a series of 6 CIL
mechanically agitated tanks each of volume of 2076 cubic metres. This allows for a leaching
time of 24 hours. There will be no height difference between successive tanks in this case and
the level platform over the tanks will be used to support the agitators as well as all other
ancillary equipment. The leeway between the top of one tank and the level of the overflow will
be one metre. The pulp will flow from one tank to the other through a rotating Kemix
interstage screens which has a pumping capacity to maintain a head and thus no height
difference is required. The freeboard allows for variations in pulp density from one tank to
another which affects the performance of the Kemix interstage pump/screens.
New or regenerated carbon will be added to the last CIL tank at a rate to maintain the carbon
contents of the last and first CIL tanks at 15 g/L, while the other four tanks will be maintained
at 7 g/L. When this addition of carbon is made using regenerated carbon, the carbon will be
passed over a vibrating screen to ensure that any carbon less than 1000 µm is rejected and
sent directly to tails, rather than re-entering the circuit.
Reactivated carbon will be provided at 6 x 12 mesh sizing. Carbon will be transferred up-
stream, against the flow of pulp, using Krebs Millmax submersed pumps (or equivalent) with
recessed impellors. The transfer system will include provisions to pump to one of two CIL
tanks by the use of valves.
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Loaded carbon from the first CIL tank, at appropriate intervals, will be pumped over a loaded
carbon screen, the undersize pulp returning to circuit whilst the oversized carbon (+800 µm),
after thorough washing with sprays on the screen, falls into an appropriate conical bottom acid
proofed fibre-glass storage vessel.
Sodium cyanide solution will be added to the first, second and third CIL tanks at a rate to
maintain the exit free cyanide concentration at approximately 50 ppm. The rate of addition will
be controlled by a continuous cyanide analyser which will continuously sample cyanide
content of the first, the last CIL tanks as well as the product of the cyanide destruction tank.
All the pre-oxidation and CIL tanks will be encircled by a bund with capacity to include the
total contents of the biggest tank in case of total failure or if any tank needs to be emptied for
any reason.
An overview of the pre-oxidation, leaching and detoxification is presented in Table 17.2.6_1.
Table 17.2.6_1
Mara Rosa Project Data Sources for Pre-oxidation, Leaching and Detoxification
Units Number Reference
Nominal Recovery Data
Solids Feed Rate tph 317 C
Feed Pulp Density % w/w 44.1 D
Feed Flow Rate m3/hr 518 G
Design Mill Feed Grade g/t 1.46 D
Leach Feed Gold g/hr 463 D
Gold Lost in Solid Residue g/t 0.12 T
Gold Lost in Solid residue g/hr 39 D
Gold Lost in Solution Tails g/t 0.01 F
Gold Lost in Solution Tails g/hr 4 D
Gold Recovered g/hr 420 D
Global Gold Recovery % 92 D
Trash Screen
Type Delkor, size 20 m2 E
Screen Feed Rate m3/hr 519 C
Screen Aperture microns 800 E
Spray Water m3/hr 15 E
Leach Feed Pumps
Type Rubber Lined Horizontal Centrifugal
G
Size Warman 8 x 6 or similar E
Feed Flow Rate m3/hr 518 D
Material Pulp, maximum particle size 0.8 mms
F
P80 45 µm, pulp density 44% w/w
Pressure kpa 200 F
Feed Flow Rate m3/hr 518 D
Leach Feed Sampling System Primary and Secondary Timed Sampling System
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Units Number Reference
Pre-Oxidation Tanks
Number of Stages 3 G
Total Residence Time hr 12 T
Effective Volume of each m3 2076 D
Method of Oxygen Production PSA (Pressure Swing Adsorption)
G
Method of Oxygen Addition Sparges in Recirculating Pumps
B
Target DO Content ppm 20 G
CIL Tanks
Feed Flow Rate m3/hr 518 D
Number of Stages 6 G
Effective Volume of Each tank m3 2076 D
Total residence Time hr 24 T
Minimum Carbon concentration g/L 7 G
Maximum Carbon Concentration g/L 15 G
Total Carbon in Circuit t 120 D
Design Carbon loading g/t 2710 D
Average carbon Advance tpd 4 B
Carbon Advance Period hr 8 G
Carbon and Pulp Forwarding Rate m3/hr 35 D
Carbon Advance Method Recessed Impellor Pump G
Loaded carbon Screen
Type Horizontal vibrating with 0.8mm G
polyurethane screens
Size m 1x2 E
Design Feed Rate m3/hr 50 G
Intertank Carbon Screens
Type Cylindrical Mechanically Swept G
Screen Material Stainless Wedge Wire G
Screen Aperture mms 1.0 G
Safety Carbon Screen
Type Horizontal vibrating with 0.8mm screens
G
Carbon Sizing Screen
Type Horizontal vibrating with 1.0 mm screens
G
Thickener
Diameter m 30 A
(using 0.5 t /m2 per hour settling rate)
Thickener Underflow Pumps
Type Horizontal Rubber-lined centrifugal
G
Size 8 x 6 E
Flow m3/hr 328 D
Material Pulp with P80 45 µm F
Density % w/w 60 G
Pressure kpa 100 A
Detoxification Tanks
Number of Stages 2 G
Hours per Stage 2 G
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Units Number Reference
Effective Volume of Each tank m3 656 D
Tailings Pumps
Type Rubber Lined Horizontal Centrifugal
G
Size 8 x 6 E
Flow m3/hr 328 D
Material Pulp, 60% w/w solids P80 45 µm
F
Pressure kpa 500 F
Tailings Sampling System Primary and Secondary Timed sampling System
17.2.7 Carbon Elution Circuit
The loaded carbon arisings will be about 4 tpd assaying up to 2000 g/t of contained gold will
be water washed and then acid washed by recirculating a 3% hydrochloric acid solution
through the carbon acid wash column. After acid washing, the contaminated acid solution
(now with calcium salts amongst others) is rejected via the plant tailings. The carbon will then
be transferred to the strip pressure column. Carbon is eluted by passing a hot solution
containing 2.0% caustic soda and 0.2% cyanide under pressure at the minimum rate of
1.5 bed volumes per hour. In the intended system the subsequent gold bearing solution
passes through an electrolytic cell where a current of about 1000 amps/m2 is applied at a
voltage of ±4.5 volts before being recycled back to the elution vessel. This recycling,
commonly known as the Zadra system of elution, continues for about 12 hours until the gold
content in the carbon is approximately 50 ppm. At this point the circuit is cooled down and the
carbon washed and transferred to a holding hopper above the regeneration furnace. Carbon
loses its activity gradually unless regularly regenerated by heating up to 600 °C in a controlled
atmosphere.
The strip solution (now depleted of gold and somewhat diluted) is returned to its holding tank
where further cyanide/caustic is added before a next stripping sequence. This solution has to
be totally renewed at intervals (every third or fourth strip) when old solutions are returned to
the leach circuit.
The cells are composed of stainless steel wool cathodes supported by a cage-like
arrangement and stainless steel anodes and will be cleaned out at least once a week. Gold
from the cell floor and from the cleaning of each cathode using high pressure sprays will be
dried, calcined and then smelted in a small diesel fired furnace before being sampled,
weighed and transported to the refiner.
The carbon after regeneration is returned to the last CIL tank via a sizing screen to ensure
that finer carbon less than 1,000 µm does not get returned to the CIL circuit but is sent to tails.
An overview of the elution is presented in Table 17.2.7_1.
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Table 17.2.7_1
Mara Rosa Project
Data Sources for Elution
Units Number Reference
Elution Type Pressurized Zadra E
Required Elutions per Week 7 E
Elution Column Capacity t 4 E
Carbon Bulk Density t/m3 0.48 A
Elution Solution Strength % w/w NaCN 0.2 E
Elution Solution Strength % w/w NaOH 2.0 E
Elution Flow Rate, (Bed Volumes) BV/h 2 E
Elution Flow Rate m3/h 20 E
Volume of Elution Tank m3 20 E
Fresh Eluate Make-Up No. of Strips 4 E
Elution Time hr 12 E
Elution Temperature centigrade 140 E
Elution Operating Pressure kpa 600 E
Elution Heater Type LPG E
Number of Cells 2 G
Cell configuration Parallel G
Cell Size mms 600 x 600 E
Number of cathodes per Cell 10 E
Cathode Type Stainless Steel Mesh 0.156mm E
Number of Rectifiers 1000A 2 G
Gravity Electrowinning
Number of Cells 1 G
Cell Size mms 600 x 600 E
Number of Rectifiers 1000A 1 G
Carbon Regeneration
Carbon Feed Hopper Capacity m3 11.2 E
Reactivation Kiln Type Rotary, horizontal E
Feed Rate of Carbon kg/hr 200
Operating Temperature centigrade 650-750 E
Feeder Type Screw Feeder E
Fuel LPG E
Quench Tank Capacity t 4 E
Gold Room
Preparation Sludge Cone settling, Drying and Calcine Ovens
E
Smelting Pendant Controlled LPG Barring Furnace
E
Exhaust Systems Extraction Hoods and Fans for cells and furnaces
E
17.2.8 Tailings Disposal
The last CIL tank overflows to a vibrating screen which acts a carbon safety screen with
apertures of 0.8 mm. Usually very little carbon is collected by this system. If the volume and
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grade permits this can be sold to third parties who treat the carbon to scavenge out any gold
and reclaim the activated carbon (now fine) for other uses (colour removal of liquids, etc.)
The underflow from the safety screen goes to a thickener whose purpose is to recover and
return some of the high pH solution containing some cyanide solution back to the milling
section at the same time reducing the quantity of cyanide to be subsequently destroyed. The
thickener underflow at around 60% solids will be pumped to the first of two cyanide
destruction vessels, 655 m3 each, with a residence time of two hours in each, before
overflowing to the tailings pump box. Destruction will be carried out by a mixture of sodium
metabisulphite, air and copper sulphate. A second automatic sampling system is required for
accountability of the leaching circuit and this can either be in-line or as a “cross-flow cut” from
the flow entering the tailings pump hopper.
The pulp pumped out by the tailings pumps will be the only outlet of plant rejects. All other
plant streams are recycled. The tailings line will consist of a suitably sized high density
polyethylene pipe with thickness appropriate to the applied pressure. There will be flow
meters/ pressure indicators, etc., on this pipe-line. These tailings will be the only final residue
from the processing plant. All sump pumps throughout the plant will recirculate flows back to
the circuit.
The tailings dam will consist of a large area with sides raised using mine waste lined with a
compacted clay-type material to reduce seepage. The pulp will be allowed to settle out.
Decantation towers will be placed within the tailings pond in order to reclaim water. This water
will be used as process water being pumped to the plant via a water reservoir which will also
receive make-up water from nearby rivers in the rainy season. In a normal year there is a
considerable deficit in the water balance, thus the reason for the insertion of the water
reservoir whose level should be gauged as to be full at the beginning of the dry season,
(April).
17.2.9 Reagents
As already described lime will be delivered in tankers for pneumatic distribution to the lime
silos.
The road transport of sodium cyanide is a highly controlled manoeuvre which only certain
transport companies have permission to transport. Sodium cyanide will be transported as
solid briquettes in thick plastic one tonne big bags inside wooden crates. When required a
fork-lift will transport the boxes and the plastic big bags are lifted into a ventilated container
with appropriate ventilation and the bag pierced in such a way that the solids fall into an
agitated tank with a capacity of eight cubic metres. The dissolved cyanide solution is then
pumped to a similarly sized stock tank for recirculation to the plant. A pump will pump the
liquid (at around 20% cyanide) through a manifold from which cyanide is monitored using
meters into any of the first three CIL tanks.
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Caustic soda (sodium hydroxide) will be received as a solid and added directly as required
into a five cubic metre strongly agitated stock tank. This tank will be replenished daily by the
addition of the appropriate quantity of make-up water followed by the solid addition. The final
concentration will be in the order of 200 g/L.
Both the caustic and cyanide preparation systems will enjoy a common bunded area as these
products are compatible and have an appropriate sump pump in case of spillage.
Hydrochloric acid is received in tankers containing acid of normal commercial concentrations
(about 33% HCl) and stocked in a fibre glass tank containing a total of 30 m3 contained within
its own separate bund and with its own sump pump. This tank will have its own bund area
with appropriate sump pump.
Copper sulphate and Sodium Metabisulphite will be received as solids and will have to be
dissolved in a similar way as the caustic soda by adding directly to an agitated tank which
also acts as a storage vessel. These two tanks will be placed in a common bund area with a
sump pump.
Flocculent will be prepared by the usual eduction systems whereby the solids are dissolved
and kept in a storage vessel with pumps to add flocculent to the feed to the thickener.
An overview of the reagents is presented in Table 17.2.9_1.
Table 17.1.3_1
Mara Rosa Project
Data Sources for Plant Design
Units Number Reference
Mill Balls
Primary Mill Type 70 mms E
Consumption grams/tonne of ore 500 F
Daily Consumption t 3.4 D
Annual Consumption t 1250 D
Secondary Mill Type 25 mms E
Consumption grams/tonne of ore 500 F
Daily Consumption t 3.4 D
Annual Consumption t 1250 D
Cyanide
Consumption, leaching kg/tonne of ore 0.26 T
Elution and Intensive Leaching kg/day 65 E
Average Total Consumption kg/day 2044 D
Monthly Consumption t/month 61 D
Make-Up Concentration g/L 200 G
Size of Daily Make-up Batch m3 10.2 D
Weight of Unit Delivery t 25 E
Frequency of Deliveries average every 12 days E
Annual usage t 736 D
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Units Number Reference
Sodium Hydroxide
Consumption, (elution) kg/day 400 E
Consumption, (gravity) Kg/day 2.5 E
Make-up Concentration g/L 200 G
Size of Mate-Up Batch (6 days) m3 12.1 G
Total Consumption t/month 12.1 D
Weight of Unit delivery t 25 E
Frequency of Deliveries per annum 6 D
Total Annual Consumption 147 D
Oxygen
Pre-Oxidation kg/tonne of ore 0.8 F
Daily Consumption t 6 D
PSA Oxygen Plant 6 tons per day D
Lime
Design Consumption kg/tonne of ore 2.1 T
Daily Maximum Usage t/day 15.2 D
Addition Point Mill Feed Conveyor G
Annual Usage t 5250 D
Pre-Leach pH level pH 12 T
Number of Silos 1 E
Silo Capacity t 60 C
Truck Capacity t 25 E
Delivery Period 2 days in three E
Hydrochloric Acid
Supply Strength %w/w 33 E
Solution, specific gravity t/m3 1.15 E
Consumption m3/strip 0.8 G
Consumption m3/month 24 D
Consumption m3/annum 285 D
Size of Container m3 12 E
Storage capacity m3 30 G
Delivery Frequency Every two weeks D
Activated Carbon
Consumption grams/tonne of ore 50 G
Consumption, average kg/day 342 D
Consumption, average t/annum 125 D
Delivery Method Big Bags of approximately 550 kg
E
Initial Fill t 120 D
Initial Order t 130 D
Subsequent Orders Monthly, 11 tonne batches E
Sodium Metabisulphite
Consumption grams/tonne of ore 250 F
Consumption, average kg/day 1712 D
Make-Up concentration g/L 200 G
Solution Consumption m3/day 8.6 D
Annual Consumption t 625 D
Delivery Size, solid in 20 kg packets
t 25 E
Delivery Frequency Every two weeks D
Copper Sulphate
Consumption grams/tonne of ore 100 F
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Units Number Reference
Consumption, average kg/day 685 D
Make-up concentration g/L 200 G
Solution Consumption m3/day 3.43 D
Consumption t/annum 250 D
Delivery Size, solid in 20 kg packets
25 E
Delivery Frequency Every month D
Flocculant
Consumption grams/tonne of ore 10 F
Consumption, average kg/day 69 D
Consumption t/annum 25 D
Delivery Size, solid in 20 kg packets
t 5 E
Delivery Frequency Every second month D
17.2.10 Water Distribution
Water is essential for the processing plant. After initial start-up there will be a continuous
source of water returning from the tailings dam as the pumps in the decant towers are
operated. To add flexibility and also to avoid excessive tailing dam height to retain rain water
during the rainy season, a water storage reservoir with approximate volume of 500,000 m3 will
be built which will receive water from the decant towers as well as river water from a pump
located near to a local river which will take off sufficient water during the rainy season to
ensure that there will be water available throughout the dry season. There will also be water
from the mining pit: (whilst mining, there will be ingresses of water to the main pit and this is
required to be pumped out to maintain the floor of the pit workable).
The plant will operate under the system of zero discharge to the environment.
Water from the water storage reservoir will be continually pumped to the process water tank
of volume approximately 1,000 m3. This source of water will also be used (together with water
from the pit) to dilute thickener feed which operates more efficiently with feeds approximating
to 20% solids. The overflow from the thickener will in turn recirculate to feed the process
water tank which will consist of a steel tank. Pumps will distribute process water around the
plant and includes an alternative route to fill or compliment the water addition to the thickener
when necessary.
The maximum requirements of water will be 5,000 m3/d. Any water supply deficiency (other
than that returning from the tailings dam) will be made up from wells or from surface water
streams. Good quality water can be sourced continuously from wells in the area.
In addition to the process water tank there will be a raw water tank. This will be fed good
quality water from surface water streams or from the water storage facility. This will supply
water in some discreet areas in the plant such as carbon wash, seal water pumps, reagent
make-up, emergency showers, feed to the potable water plant, etc. A smaller tank of 250 m3,
also of steel, is considered adequate. This will also be the feed to the fire system which will
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consist of a pressurized manifold piping system with jockey pump. This tank will be kept full
with a continuous overflow to the process water tank.
Finally a potable water plant will produce potable water from local well water which will be
stored in a 50 m3 steel tank for distribution around the plant.
An overview of the water consumption is presented in Table 17.2.7_1.
Table 17.1.3_1
Mara Rosa Project
Data Sources for Plant Design
Units Number Reference
Raw Water
Raw water for potable water
m3/day 96 F
Loaded carbon Screen m3/day 120 G
Carbon Transfer m3/day 60 G
Acid Wash m3/day 5 G
Elution Circuit, average m3/day 15 F
Cyanide Preparation m3/day 10 F
Caustic Preparation m3/day 5 F
Sodium Bisulphite Preparation
m3/day 20 F
Copper Sulphate Preparation
m3/day 5 F
Seal water m3/day 425 F
Road Wetting m3/hr 264 G
Total Fresh Water Usage m3/day 1025 D
Total Fresh Water Usage m3/hr 43 D
Process Water
Milling m3/hr 374 D
Trash Screen m3/hr 15 E
Safety Screen m3/hr 10 G
Raw Water re-entering system
m3/hr -28 G
Return from Thickener m3/hr -300 D
Total Process Water Usage
m3/hr 71 D
The plant is in deficit for water when the water tied up in the tailings is considered. Water
make-up is a combination of local wells (better quality water), water pumped from a local river
in the rainy season as well as contributions from pit dewatering.
17.2.11 Electrical Power Supply
A 138 kV power line will be constructed from Porangatu for a distance of 63 km. A sub-station
near the mills will monitor the incoming energy and with appropriate rectifiers will reduce this
voltage to approximately 6,600 kV. This supply will be used to power the mills. This same
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voltage will be used to distribute the power to further sub-stations where the voltage will be
reduced to the standard three phase 460 v for use at the smaller motors.
There will be an diesel generating set for emergency power. This will be of sufficient capacity
so as to power all the pre-oxidation, CIL agitators and cyanide destruction tank agitators,
maintain all lighting and some emergency services.
17.2.12 Laboratory
The laboratory will be of the traditional fire assay type with finish by solvent extraction using
MIBC followed by Atomic Absorption. There will be sufficient capacity to treat the mine
samples as well as the daily process samples (estimated at an average total of 100 per day of
various types). The laboratory will include capacity to crush and pulverize solid rock samples
with associated exhaust systems. As well as chemical analyses, regular size analysis of
different streams will be carried out. Sample preparation will be carried out 24 h/d with results
being published on a daily basis by the day shift technical staff.
17.2.13 Plant Security
The gold-room with its attendant operations (electrowinning, gold sludge retrieval, calcining
and barring furnace) will be in a separate C container and will include the supply of a gold-
room security system comprising PIR alarm system with keycode access, cell PIR’s, safe
vibration sensor, four off Samsung surface mounted colour cameras, quad splitter,
17” observation LCD monitor and digital recorder system with Ethernet rebroadcast capability.
In addition the plant entrances will ensure that all visitors and employees will be vetted and
properly identified when entering the plant area. It is intended that a consultant be employed
before construction to enable the question of security to be addressed adequately.
17.2.14 Flowsheets and Layout
Figures 17.2.14_1, 17.2.14_2 and 17.2.14_3 show the basic flowsheet block diagram,
process flowsheet and plant layout for the proposed plant design.
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Figure 17.2.14_1
Plant Flowsheet Block Diagram
Britagem Primário
Oversize
Undersize
19mms
OVERSIZE
LEACHED LIME ADDITION
CONCENTRATE
MILL DISCHARGE
TAILS
CONCENTRATE CATHODE
Intensive Leach Reactor
UNDERSIZE SODIUM STRIPPED
P80 of 45 microns CYANIDE CARBON CATHODE
Bombas p/ Alimentar Ciclones REGENERATED CARBON
PREGNANT SOLUTION
LOADED WASHED
CARBON CARBON
DILUTE HYDROCHLORIC ACID SOLUTION WITH SODIUM HYDROXIDE
AND CYANIDE
OXYGEN
PLANT
TAILINGS
SODIUM METABISULPHITE
AND COPPER SULPHATE
WITH AIR
ORE PRIMARYCRUSHER
SECONDARYCRUSHER
VIBRATINGSCREEN
TERTIARY CRUSHER
SiloPRIMARYMILL
SECONDARYMILLCYCLONE FEED
PUMPS
CYCLONES
GRAVITYCENTRIFUGE
INTENSIVELEACH REACTOR
ELECTROLYSIS
PRE‐OXIDATIONTANKS
CIL
THICKENER
ACIDWASH ELUTIONCOLUMN
CARBONREGENERATION
ELECTROLYSIS
CALCINATION
SMELTINGFURNACE
GOLD BULLION
DETOX TSF
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Figure 17.2.14_2
Plant Process Flowsheet
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Figure 17.2.14_3
Plant Layout
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17.2.15 Main Process Equipments
The main process equipment is listed in Table 17.2.15_1.
Table 17.1.3_1
Mara Rosa Project
Data Sources for Plant Design
No in operation
No installed
Total flow Unit flow Total flow Unit flow
solids t/hr m3/h t/h each m3/h each
Crushing Circuit 0 0
ROM Concrete Dump Pad 1 1 381 211 381 211
Vibrating feeder with Grizzly 1 1 381 211 381 211
Jaw Crusher 1 1 381 147 381 147
Primary Screen 1 1 381 254 381 254
Secondary Cone Crusher 1 1 343 247 343 247
Secondary Screen 1 1 514 370 514 370
Tertiary Cone Crusher 1 1 171 123 171 123
Milling Circuit
Primary Ball Mill 1 1 317 222 317 222
Secondary Ball Mill 1 1 634 444 634 444
Scyclone Feed Pumps 1 2 951 931 951.00 931.00
Hydrocyclone Nest 1 1 951 931 951.00 931.00
Gravity Circuit
Centrifugal Concentrator 1 1 200 201 200.00 201.00
Intensive Leach Unit 1 1 200 201 200 201
Pre-Oxidation and leach Circuit
Linea Screen 1 1 317 504 317.00 504.00
Pre-Oxidation Tanks 3 3 317 519 317.00 519.00
Pre-Oxidation Agitators 3 3 317 519 317.00 519.00
CIL tanks 6 6 317 519 317.00 519.00
CIL Agitators 6 6 317 519 317.00 519.00
Thickener 1 1 317 723 317 723
Detox Unit
Elution Circuit
Elution Package
17.2.16 Automation and Control
Introduction
The purpose of this document is to define the overall operating control philosophy of the plant.
Control rooms with visual observation of the processes will be situated in the Crushing,
(monitoring only) and Milling areas. Overall control will consist of distributed control systems
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with a series of local programmable logic controllers (PLC) providing control at field level.
There will be two separate control rooms one adjacent to the primary crusher and controlling
the crusher circuit up to the fine ore storage bin and the other situated on the mill platform
which will control all the rest of the operations starting from this same silo up to the final
tailings pumps. The status of each equipment can be monitored on PC based Supervisory
Control and Data Acquisitioning (SCADA) screens which will show a series of mimic screens
representing various areas of the plant and will show parameters such as flow, level,
temperature, pressure, status and set-points.
The plant is designed to allow the operator to monitor the whole plant including water services
and control all important aspects of the plant. Motor starters, main isolators and distribution
board feeders are located in the Motor Control Centres (MCC). Each MCC also contains a
PLC which, along with the SCADA system makes up the Process Control System (PCS). The
PCS provides the interface between drives and instrumentation, and the operators. Hardwired
outputs and inputs for plant equipment and field devices are interface through these PLC’s in
which plant start up and shutdown sequences and interlocks are programmed.
The majority of the drives will be remotely operable from the PCS. Most electrical drives can
be operated remotely from the control rooms or locally from control field stations.
The mode of operation is selected by the PCS operator. When “Manual “mode is selected the
drive can be remotely operated from the control room. When “Auto” is selected the drive can
only be operated by the sequencing logic. For these drives to operate all associated
permissive and process interlocks are required to be in a healthy state.
To operate the drive in Local, the PCS operator must be requested to select “Local” mode for
the requested drive. The drive can then be operated in the field by use of local start and stop
buttons. When operating in this mode, permissive and processing interlocks are by-passed,
(this is also a requirement for maintenance purposes) and therefore the appropriate safety
measures (such as lock out of adjacent equipment) must be carried out.
The field mounted local control stations (LCS) will include a “START” pushbutton and a
latching mushroom-head “STOP” button. The stop buttons are hardwired to stop the drive
regardless of the mode of operation.
Every major equipment, mill, crushers, etc. plus in some cases a whole section (crushing
circuit), have start-up horns and flashing lights.
Crushing Circuit
As in all major sections in the plant the start sequence includes the initiation of flashing lights
and horns. All the three crushers are stopped and started independently of the crushing circuit
sequence. Also the fact that there are two intermediary stockpiles means that each crusher
can be run independently. If the appropriate crushers are on line then the start-up sequence
for each one can be initiated providing that the drives are in Auto and continues with the start
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up of the appropriate screen and conveyors (in the case of the cone crushers) whilst the jaw
crusher requires the two product conveyors 100-CV-001 and 002 before initiation of the
vibrating feeder 100-VB-001. Again in the case of the cone crushers the appropriate screens
and conveyors can only be switched on when the respective crusher is functioning and only
when all relevant conveyors and screens are functioning will the vibrating feeders be able to
initiate production.
The operator will control the vibrating feeder/grizzly velocity to require the desired tonnage
using the weightometer 100-WE-001 on the primary screen conveyor. Similarly the operator
can adjust the rate of withdrawal from the two stockpiles by altering the frequency of the
respective vibrating feeders.
The PCS operator will not be required to individually start each motor, (other than those
mentioned above) by selecting the sequence in automatic the electric motors will themselves
start up in the designated order with appropriate small time intervals between each equipment
start. If any equipment failure occurs during the start-up the sequence will discontinue.
To stop the crushing circuit, there will also be an appropriate stopping sequence(s). Normally
the circuit will be crushed out so it will be programmed that the various equipments cease at
different time intervals. The presence of two intermediate stockpiles will render this process
easier.
If the down-time is expected to be prolonged then all three crushers will be turned off.
If a failure occurs then it will be programmed that the relevant part of the crushing circuit will
also immediately stop. Thus, for instance, in the case of a failure of the final conveyor belt
feeding the fine ore bin, 100-CV-009, only the jaw crusher and associated equipment will
continue functioning feeding the first intermediate stockpile. Failures of conveyors occur
principally because of motor or actual belt failures (or abnormalities) and are sensed by
velocity sensoring devices as well as positioning sensors and belt tear sensors on each belt.
Ball Mill Feed System
The ball mill feed system consists of various feed conveyors drawing crushed ore from
underneath the fine ore bin. These feed a final mill feed conveyor, 100-CV-011. This will be
initiated independently when the both ball mills status are OK and running. By manipulation of
the number and velocity of the belt feeders the operator can maintain the desired feed rate as
registered by the weightometer 200-WE-01. Again sirens and flashing lights are part of the
start sequence and warn when the conveyors are about to run. The screw feeder on the lime
silo can only operate if the final mill feed conveyor is functioning and will automatically switch
itself off when this conveyor is not operating.
Preparation for Starting the Ball Mills
Before either ball mill can be run the cyclone feed pump has to be running which in turn
means that the leach section trash screen, pre-oxidation/leach feed pump, carbon safety
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screens, thickener discharge pumps, (Detox feed), and tailing pumps have all to be running.
Thus correct procedure involves starting the tailings pumps (after ensuring that the gland
pumps are supplying the correct pressure). This is an independent operator order though of
course there are pre-conditions involved such as if the tailings are apt to receive reject, the
tailings line is functioning, whether there is water being added into the pump hopper (the
pump cannot run empty), etc. Then the same applies to the thickener discharge pumps which
feed the Detox and the pre-oxidation/leach feed pumps, the trash screen and the carbon
safety screen. The last item to be started before the mill itself is the cyclone pump. The same
philosophy applies here, the operator consciously starts the appropriate pump providing the
conditions are suitable (gland water pressure adequate, appropriate valves open and
sufficient cyclones on line).
There will be two methods of operating the cyclones. In the one case the velocity of the
cyclone pump will be controlled by the level of pulp in the pump hopper. A level sensor will
measure the height of pulp in the pump box and the pump speed will be adjusted to maintain
this level constant. There will also be a pressure sensor on the cyclone distribution box and
the facility to control the pump velocity to maintain a constant pressure. This is the preferred
method of operating the cyclones but means that the water addition to the cyclone hopper has
to be varied using a flow control valve which in turn is controlled by the level sensor to
maintain the level of pulp constant. This also involves increased attention with respect to the
number of cyclones on line which is why some of the feed valves on the cyclones will be able
to be controlled automatically by the operator. The control room operator will be able to
choose which system to operate under or indeed operate the system in manual mode
whereby he selects the number of cyclones, the velocity of the pump and the water addition
rate; this will be especially relevant during start-up and shut-down when flows tend to fluctuate
greatly.
Ball Mills
Each ball mill will have its own start sequence and will depend on a large number of status
signals. For the sequence to activate, the status of not only the above preparatory equipments
(pumps, screens, etc) must be shown to be running, but also a series of permissive signals
must be present. These include, trunnion high and low pressure pumps running, pinion
bearing pump running, trunnion and pinion bearing temperatures considered healthy,
lubrication flow and pressure switches healthy, lubrication oil cooling fans ready and the girth
gear lubrication system in operation.
Thus when the sequence for starting the mill is initiated the above oil pumps will start
operation in the correct order until finally the mill motor will initiate. Then if there are no
negative signals from the various sensors and meters, a request to engage the clutch will
appear and when actuated, the mill will begin to turn.
It should be noted that if a ball mill has been down for an extended period (to reline for
example) then the mill must be inched prior to starting. This is a device whereby a small motor
with a large mechanical advantage is used to revolve the mill very slowly so that the internal
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contents are loosened up. Note that the trunnion lubrication pumps should be in operation
during this procedure. When inching, the mill motor must be correctly locked out.
The water addition to the mill feed will be added by applying a ratio to the weightometer 200-
WE-001 sensing the feed rate on the mill feed conveyor 100-CV-011 and thereby controlling a
control valve in the water addition line.
Lime addition will be added onto the mill feed belt. The monitoring device for pH in the first
pre-oxidation tank will display a value in the control room and the rate addition will be
controlled by the operator by increasing or decreasing the velocity of the screw feeder.
Gravity Circuit.
This consists of a pump which takes a fraction of the ball mill discharge and pumps it over a
vibrating screen where the undersize is fed to a Knelson or Falcon Centrifuge. Control is
manual from the control room. There is no sequencing. However the Knelson or Falcon itself
automatically follows a fixed routine dictated to it from a control panel located in the Acacia or
Gekko unit. This control panel is part of the gravity concentrate package and determines the
parameters by which the processes are controlled such as interval between washing out of
the centrifuge, quantities of reagents use in the intensive leaching process, etc. The control
room operator has no control of any of these parameters confining himself to starting and
stopping the gravity feed pump, the vibrating screen and the gravity concentrator. The
intensive cyanidation sequence is divided into sections each of which require initiation on a
local control panel. These include discharge of solution after electrowinning (after analysis of
a solution sample), transfer of the next batch of pregnant solution, initiation of the concentrate
leaching sequence and finally discharge of the concentrate residue.
Leach and Detox and Tailings Circuit
The PCS will monitor the status of all the principal drives in the pre-oxidation, leach and
adsorption section. There will be level sensors in all the pump hoppers and the variable speed
pump motors will be adjusted to maintain a constant level. This applies to leach feed pumps,
the thickener discharge pumps which transfer reject to the Detox unit as well as the final
tailings pumps.
Shift samples of the feed to the pre-oxidation/leach circuit will be taken by an automatic
sampling device. This will be located on the outlet of the pre-oxidation/leach feed pumps and
produce a sample bucket of pulp for the operators to take to the plant laboratory. Size
analyses and gold grades will be measured on a regular basis. Similarly automatic sampling
of the final reject before it gets pumped to the tailings dam will produce shift samples which
will also be assayed for gold, cyanide content and size by size fractions measured.
A monitoring device for cyanide concentration will be operating which will monitor cyanide
content in the first and last tanks in the leach circuit as well as in the final detox tank. However
cyanide additions will be controlled by the control room operator who raises or lowers the
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cyanide solution rate according to the value given by the monitoring device (which is checked
twice each shift using normal titration: pH is checked in the same manner).
Carbon concentrations in the tanks will be carried out by the leach operator on a shift basis
using a manual screening device and oxygen contents will also be adjusted locally using
valves and flowmeters. Oxygen contents in the pulp will also be determined locally by using
handheld oxygen measuring devices.
Transfer of the carbon from one tank to the other as well as transfer of loaded carbon from the
first CIL tank will be carried out on a manual basis by the PCS operator with coordination from
the leach operator. A routine will normally be followed in order to maintain correct carbon
concentrations in each CIL tank.
Elution
This whole section will be subject to a control system supplied as part of the elution and
carbon regeneration package supplied by Como Engineering. The system is fully automated
PLC controlled, for all the major sequence steps from acid washing through to eluting, barren
carbon washing, regeneration transfer, regeneration and carbon quenching and carbon
transfer back to the CIL circuit and will communicate with the main PCS.
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18 PROJECT INFRASTRUCTURE
18.1 General Criteria Adopted
The project infrastructure has been scaled as appropriate to the mine production rate
described in Section 16. The specific industrial facilities to service the mining area, the
manufacture of explosives and storerooms, supply of mining equipment and mechanical
repairs were studied by Amarillo Gold / ONIX.
The asphalted road from Mara Rosa to Amaralina fortunately by-passes the town centre of
Mara Rosa thus avoiding inconveniences to the towns people with respect to excess traffic
through the town or excess noise at night. A good serviceable dirt road will be implanted from
this main asphalted road to the plant area. The car park for visitors and employees will be
outside the fenced area and outside the central offices where the administration and
metallurgy offices will be located. Adjacent to the offices will be the changing rooms and the
main canteen.
A fenced area around all the industrial buildings including the electrical sub-stations will
include a reinforced gate with an attached guard post.
The general layout of the mine site is presented in Figure 18.1_1 and items included in the
industrial infrastructure of the Mara Rosa Project are described in the following sub-sections.
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Figure 16.2.4_3
Master Plan – Site Layour
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18.2 Procurement and Distribution of Water
18.2.1 Types of water
The types of water will be used within the mine and plant areas as follows:
Raw water;
Drinking water (derived from the raw water) and
Process water (consisting of water recovered in the tailings thickener and tailings dam).
The reclaimed water in the tailings pond will be composed of water supplied by the
detoxification of the tailings slurry and rain water (from the catchment of the surface of the
tailings dam). The positive water balance of the tailings pond results from the rainfall. The
overflow of the tailings dam will occur as a result of the contribution of these waters. The
water in the tailings dam overflow will not necessarily be continuous. The "water level" will
vary according to season, but without risk of running dry.
18.2.2 Raw water
The project area does not host favourable groundwater potential with rain runoff being the
only alternative source in the region.
In addition to recirculated water, the plant will need new water supply, which will be captured
at the clean water dam. Water will be pumped from sumps in the mine pits, reclaimed water
will be pumped from the tailings pond, and rainwater will be captured in the areas of influence
of this basin.
The clean water dam will have a length of 360 m, height of 12 m, and storage capacity
estimated at 514,000 m³.
Alternatives are being studied which include capture of water from the river “Rio de Ouro”
(literally Gold River) during the wet season. This is 1.5 km from the plant site, from which
pumping to a storage tank at the processing plant will be undertaken.
18.2.3 Drinking Water
Approximately 400 employees may be on site at any time, in the mine, the plant, maintenance
workshops and administrative offices. Consumption is estimated at 5 m3/h and an installed
capacity of 15 m3/h is provided for in this study.
Drinking water will be used for use in cafeterias, water fountains, general health and
emergency showers, eye wash, that will be implemented in the laboratories, preparation of
reagents and wards.
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18.2.4 Process Water
Process water will be sourced from reclaimed water in the dam and that recovered in the
tailings thickener. Each of these sources will have a pumping station to deliver water to the
process water reservoir.
The uptake of clean water in the dam will be made with a vertical pump system positioned on
a floating raft on the dam, and pumping to the reservoir.
The reservoir will supply the process water by gravity, water supply for the mills, dilution water
pump boxes and screening Knelson concentrator, leaching and CIL tank, the "underflow "
cyclones and cleaning of the "underflow" pipe of the tailings thickener.
For water supply to screens, the tank leaching circuit (CIL), and load lines for the preparation
of reagents it will be necessary to apply a "booster" pump to provide process water at high
pressure.
18.3 System and Distribution of Electricity
18.3.1 Supply of Industrial Units to Mara Rosa
The Mara Rosa Project requires an estimated power supply of 12.7 MW. This will be supplied
by the power utility CELG D (Central Goiás Electrical Distribution SA) through a 138 kV
transmission line of 64 km derived from the substation in the city of Porangatu.
The plant's main substation will be constructed with four substations equipped with
transformers, power frames, CCMS and all other electrical equipment and automation.
There will be a substation close to the mine pit to supply power to the filling station, mine
workshop, mine office and dewatering pumping system.
In order to minimize additional environmental impacts such as deforestation and right of way,
the route of the transmission line should follow to the fullest extent possible, the route of the
paved road to be built between the city of Porangatu and the project .
The cable to be used shall be of the optical fiber (OPGW), specially designed for installation in
overhead power lines.
18.3.2 Distribution of Energy within Project Area
The power distribution system for the different load centers and facilities, shall be of the
simple overhead distribution networks, such as "isolated compact" in 13.8 kV, for remote
areas and network ducts or "cable rack" to load centers near the substation (plant).
For priority load areas, such as slurry pumps, thickener and tailings detoxification, an
emergency generator will be provided.
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18.3.3 Fuel Supply System
There will be a gasoline and diesel station consisting of a number of tanks situated within a
bunded area with appropriate connections to dispensing pumps so control of consumption
can be affected. Diesel, and other fuel and lubricant supplies, will be contracted to a national
distributor. A preliminary cost estimate appropriate to the project’s requirements has been
received and is included in the capital cost estimates.
18.4 Communication Systems (Internal and External)
A voice and data communication system will meet the requirements of the project and
company, both internally and externally.
The communications center will provide services such as voice mail, calendar, automatic
transfers, automatic dialers, and facilities to support the operations and maintenance, such as
radio, intercom, fault diagnostics, and interconnection to the corporate network.
It is planned to install a radio communication system, using VHF frequency, with 100%
coverage of the process areas. Fourty units are proposed of the portable Motorola EP450
battery tyre with rapid charger and belt clip. This will provide a mobile communication system
for vehicles and field personnel during operations, maintenance and security.
18.5 Buildings - Maintenance Workshop, Office Buildings and Restaurant
18.5.1 Gatehouse
This is located on the side of the road entrance to the site and will compose a reception booth
where identity of any visitor will be checked before being given an electronic card which
enables the visitor to enter through the turnstile type gate. There will also be room where
visitors waiting can be shown videos of the general safety regulations applicable in the plant.
Under normal circumstances vehicles will not be allowed to enter the site and will have to be
parked outside the main gatehouse. Supply or maintenance vehicles which have to enter the
industrial area will be thoroughly checked before and after leaving. In the case of vehicles
carrying reagents the drivers will have to get weighed on the road weighbridge before and
after delivery with the weigh tickets handed in to the Gatehouse guards.
18.5.2 Main Office Buildings
All administrative activities including local financial management, human resources and
purchasing will be housed in the main office block. There will also be offices for the main
management posts such as General, Mine and Process managers as well as offices for the
environmental, information and security departments. There will also be an attended reception
office which will act as telephone exchange.
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18.5.3 Central Restaurant
The central restaurant will be located within easy reach of the majority of employees. This will
be operated 24 hours a day so that all shift employees will also use the facility. The company
will supply a well equipped kitchen area including appropriate storage and freezer areas, but
the service of supplying the required food and its subsequent preparation and distribution will
be carried out by a contracted company. The size of the restaurant will be calculated for 120
people so as to cater for the larger demand during lunch-time during the day.
18.5.4 Nurses Clinic
This will be manned 24 hours per day by qualified nurses and have sufficient equipment for
emergency first aid and will also have an ambulance on permanent stand-by. The driver of
this vehicle will be a trained member of the operating staff on each shift.
18.5.5 Stores
The stores will attend the necessities of the plant with a large fenced outside area where
larger items such as crusher mantles, etc. will be located. The covered area will be of simple
construction using a metal roof with brick walls and ample shelving located along aisles.
18.5.6 Central Maintenance Workshop
This workshop will be a covered shop with walls. It will attend to maintenance and repairs of
all the mechanical equipment (both mine and processing plant) and have appropriate
equipment and tools such as welding, drill machines, a lathe as well as a small overhead
crane.
It is planned to provide a centralised compressed air facility in the workshop, with mobile
compressors for the mining area and additional compressors for the explosives factory.
All equipment will be provided with secure locking systems to ensure safety standards are
met.
Management and administration of the maintenance workshop will be located in offices within
the workshop.
18.5.7 Sanitary Waste and General Waste Disposal
Sanitary waste generated in all the administration and operational areas will be treated in
independent systems comprising of septic tanks and anaerobic filters.
The maximum of recycling will be carried out with cooperation with local recycling
installations. Organic waste will be shipped to a sanitary landfill. Naturally all packaging
associated with dangerous chemicals (cyanide) will be destroyed.
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18.6 Explosives Magazine
The explosive storage facility was designed according to Brazilian regulations and contains
eight separated bunkers capable of storing a total of 1,800 t of ammonium nitrate which will
include a combination of ANFO (Ammonium Nitrate and fuel oil) and of emulsion explosives.
In addition, there is another bunker for the storage of dynamite, blasting caps and primers.
This area is located far enough from the mine (approx. 0.5 km) and from support facilities
(approx.1.6km) to meet the provisions of Brazilian regulation.
18.7 Provisional Facilities (Implementation Period)
An area of 120,000 m2, with a central maintenance workshop, will be allocated for the
construction site and temporary facilities of the contractors. Amarillo will require temporary
premises for supervision and monitoring of project implementation.
The accommodation will be located near the plant, and may be used with appropriate
modifications during the life of the mine.
In principle, to the extent that the permanent premises of the project are completed and
"delivered" to Amarillo, the relevant temporary facilities will be totally disabled, or demolished.
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19 MARKET STUDIES AND CONTRACTS
19.1 Industry Trends and Pricing
The gold price in 2011, achieved a record spot trading value of more than US$1,800 per
ounce.
This increase in the price of gold appears to have been brought about by the uncertainty of
the strengths of the world currencies, the lack of economic recovery in Europe and U.S.A. that
was predicted to occur in 2010, the uncertainty in the mid-East where the majority of the oil
reserves lie, and the prediction of the rapid growth of inflation of newly developing countries
such as the BRIC countries. The expectation is that the price of gold will remain strong for the
near future because of the investment demand by ETFs, fabrication demand, purchasers of
gold coins, and banks.
The gold price that was utilized for the base case cash flow analysis is US$1,100 per ounce
for the life of the project, which approximates the three year trailing average for gold.
19.2 Sale Strategy
The Posse Gold Project will produce gold bars containing about 95% gold. These bars will be
refined to produce pure gold and the refined gold will be sold to banks or other financial
institutions either in Brazil or offshore on a spot price basis to capture the highest price.
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20 ENVIRONMENTAL STUDIES, PERMITTING AND SOCIAL OR COMMUNITY IMPACT
The most recent environmental studies undertaken for Amarillo Gold Corporation’s Mara
Rosa Project were undertaken by Neotropica Technologia Ambienttal Ltda. in 2010 and 2011
(Neotropica, 2010, 2011).
Information from these studies were used to assess the projects potential impact, if any, on
the environment along with identifying the necessary permit requirements for the project.
20.1 Physical Environment
The climate for the Mara Rosa project site was obtained from the Porangatu station, number
32346, located in the community of Porangatu, approximately 90 km from the study area.
Data was obtained for air temperature, relative humidity and precipitation.
Generally, the climate for the region is characterized by two distinct periods of the year: one
cool and dry, and the second hot and rainy. Average temperatures recorded in May and June
are about 24 °C and average temperatures are in August and September reach 28 °C.
Average rainfall as measured at Estrela de Norte (30 km to the north) is 1,679 mm (period
1971 to 2010). The relative humidity, for 2009, presents the highest values in April (84%) and
December (82%) and the lowest values are in July and August, reaching 45% and 40%
respectively.
20.2 Natural Environment
20.2.1 Terrestrial Environment
The natural environmental studies were undertaken to establish baseline conditions for flora,
mammalian, reptiles and amphibians and birds, hydrology and hydrogeology at the Mara
Rosa Project site that can be used later in identifying the possible impacts generated by the
Amarillo Gold Mining Company in the area that pertains to it, located in the municipality of
Mara Rosa, Goiás. This is an essential step towards the planning of future efforts that look to
increase conservation and environmental quality in the area surrounding Amarillo’s Project
site and in adjacent regions. The state of Goiás is located in the Cerrado Biome. The
cerrado, an immense tropical savannah, constitutes Brazil’s second largest plant formation.
This Biome is found predominantly in Brazil’s Central Plateau and covers 23% of this nation’s
territory. It should be noted that the Cerrado Biome is considered one of the 25 places on
Earth that have high biodiversity and are most threatened (Mittermeier et al., 1998; Myers et
al., 2000). According to Mittermeier et al. (1998), approximately 50% of all the terrestrial
biodiversity is found in these 25 areas; however, these 25 areas represent only 2% of the total
surface area of the planet. Recent estimates (Dias, 1992) show that approximately 50% of
the native vegetative cover has been destroyed, being that less than 5% of the total area of
the Cerrado Biome is protected in the form of conservation units. The high rate of occupation
of the Cerrado Biome, in an attempt to transform it into “the country’s great breadbasket”, is
the result of various socioeconomic causes.
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Based on a review of satellite imagery, four distinct vegetative communities were identified as
present on the Mara Rosa Project site. Biological studies were undertaken in each of these
four communities.
Flora
The vegetation survey undertaken for the Mara Rosa Project site was to evaluate whether or
not there are plant formations that are of special interest and, if so, how well preserved they
are. The ecological functions and the environmental services that the vegetation performs, its
floristic composition, and whether or not it contains species that are common or protected by
law, were also evaluated in the study. The aim of this study was to provide a basis for the
constitution of a database that will complement and improve the information that is at the
mining company’s disposal so that it may plan a sustainable method of ore extraction. This
study is also intended to aid in the development of mitigation measures and/or the creation of
genuine areas of conservation for the natural fragments that lie in the region that will be
preserved or recovered.
The area that was sampled in this study is made up of a mosaic of vegetation that includes
strict sense cerrado vegetation, which dominates the landscape, and the cerradão variation,
or forested savannah, a forest typical of regions containing cerrado vegetation whose trees
can grow to be 15 m tall. Areas strictly representative of forests were also observed, such as
gallery forests, which, in the region, occur frequently and constitute a form of transitionary
vegetation between the forest canopy and the strict sense cerrado vegetation.
Based on the results of the vegetation surveys it was concluded that the reactivation of the
mine’s ore extraction area will not affect many natural areas, being that the place that will be
occupied by the Amarillo Gold Mining Company’s future installation has already been altered
by other human activities, such as pastureland and sansão do campo (Mimosa
caesalpineafolia) shrubs. The native plant formations of special interest are present on site
but are restricted to the riparian forests which follow the water courses in the area of
influence. It appears that future disturbances due to the extraction of ore will occur in this
vegetative community. This is already home to the greatest diversity of species whose
primary function is the conservation of soil and water resources, in addition to having other
protected vegetation species. In the case of the legal reserve area, the affected species
should be relocated to another location having similar vegetation on the same property if
possible and if not, within the same watershed. This process must be carried out in
accordance with procedures laid out in Ordinance No. 14/2001 and 15/2001 by SEMARH
(Secretariat of the Environment and Water Resources of the state of Gioás).
Mammals
The community of mammals in the Cerrado Biome is composed of 185 species, being that, of
these, 19 are common and 13 are officially considered by IBAMA (the Brazilian Institute of
Environment and Renewable Natural Resources) to be threatened by extinction (2003). The
mammals of the Cerrado present a low degree of endemism: 51% of the species found in this
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biome are also found in the Amazon Biome; 38% in the Caatinga Biome; 49% in the Chaco
Biome, and 58% in the Mata Atlântica (Atlantic Forest Biome) (Alho et al., 1986).
During the course of the study, 16 total species of mammals were logged through methods of
direct recognition, the collection of indirect evidence, and by conducting interviews. All of the
mammal species that were recorded in the inventory are widely distributed geographically,
and most of them occupy the entire Cerrado Biome as well as sections of many other
Brazilian biomes. According to the List of Species of the Brazilian Fauna that are Threatened
with Extinction, published by the Ministério do Meio Ambiente/IBAMA (Ministry of the
Environment/IBAMA) (Brazil, 2003) and by the International Union for Conservation of Nature
(IUCN, 2010), two species that were mentioned in the interviews are considered vulnerable to
extinction: the Maned Wolf (Chrysocyon brachyurus) and the Giant Anteater (Myrmecophaga
tridactyla). This confirms the need for long-term studies that make use of various sampling
techniques in order to obtain quantitative data on biodiversity.
Reptiles and Amphibians
In Brazil there are 721 known naturally occurring reptile species (Brazilian Society of
Herpetology, 2010). Of these, only 20 are considered threatened (Rodrigues, 2005).
Considering exclusively the Cerrado Biome, the number of reptile species that are endemic to
it, and their quantities, are the following: 8 species of amphisbaenia (corresponding to 50% of
the total species of amphisbaenia), 12 species of lizard (26%), and 11 species of serpent
(COLLI et al., 2002; BASTOS, 2007). According to Colli et al., (2002), 3 amphibian species, 4
turtle species, 5 crocodilian species, 5 lizard species, and 6 serpent species that inhabit the
Cerrado are threatened with extinction.
Twenty-two species of reptiles and amphibians were recorded during the course of the
inventory on the Mara Rosa project site. In general, the diversity of the herpetofauna was
within what was expected relative to the degree of conservation of the area, the methods that
were adopted, and the meteorological conditions in which the study was conducted. All of the
species that were recorded can be found throughout the Cerrado Biome, and as none of them
appear on any lists of species that are threatened with extinction, none of them require close
attention. The data that were gathered for this inventory, although satisfactory, are too few
and lack the sophistication necessary for the making of inferences regarding population
estimation and the conservation status of the region.
Birds
Birds have the highest number of species that are described among the terrestrial vertebrates
registered for Brazil. In Brazil, 1,832 species have been catalogued (CBRO – Brazilian
Committee of Ornithological Registers – 2010). Silva & Bates (2002) have described 837
species within the Cerrado Biome; of these 30 are common to the Biome.
The bird surveys undertaken for the Mara Rosa project site resulted in the cataloguing of
seventy-nine bird species. This number is considered low, illustrating that further studies are
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necessary to gain a better understanding of the local bird community. It should be noted that
the region of the future mining project is host to a considerable degree of human activity such
as large expanses of pastureland, areas where crop cultivation occurs (saffron, rice, etc.), and
the disturbances that were caused by the mining company that operated on the property
formerly and that according to Silva (1995), who conducted a major study of bird species
found in the Biome, the birds of the Cerrado, they are highly dependent on forest
environments. As such, the monitoring of the species of this Class is necessary in order to
quantify and qualify the population levels of this group so that rapid changes in the
environment, caused by human activity (e.g. mining projects), do not cause a great
disturbance in the avifauna communities. Long-term studies are fundamental in analyzing the
effects that are engendered by the installation of mining facilities, generating information and
answers concerning the integrity of the populations of these species over extended periods of
time.
20.2.2 Aquatic Environment
The aquatic environment study area included 3 sub-basins. These were: Upstream Basin for
the Ouro River; the sub-basin for Lambari Creek and the sub-basin for the Antas River.
Surface Water Quality
Surface water quality parameters were selected as being the most relevant for
characterization of natural water quality, since they are those which most greatly influence the
ecological standards for aquatic communities. Additionally, they are the most effective for
assessment of quality for direct and indirect human use. The analytical methods applied, and
the proposed legislative standards followed CONAMA N° 357/05, class II.
The surface water results for all points, including those in the pits are within the limits of class
ll of CONAMA Resolution n° 357/2005. The accumulated water in the pits is in general from
rainwater, beyond having a portion drawn from interstitial aquifers. Considering art. 34 and
Table X of CONAMA Resolution 357/2005 (that allows the direct or indirect discharge of any
potential polluting source in to water bodies as long as they meet defined requirements), the
water in the pits is satisfactory and can be discharged to the waters in the area of the project.
Phytoplankton and Zooplankton Communities
A qualitative study of the phytoplankton and zooplankton communities (indicators of water
quality) was carried out at 2 sampling points corresponding to pits 01 and 02.
The phytoplankton community is influenced by variations in temperature, pH, nutrient
concentration, hydrodynamics, as well as predatory action. An important characteristic of
phytoplankton is their rapid response to environmental change, as a result of their short life-
cycle, which makes them a very efficient indicator of water quality (Round, 1993; Reynolds et
al., 2002). The analysis of the phytoplankton community sampled in January 2011, in the
area of influence of the proposed project of Amarillo Gold demonstrated a relatively high
taxonomic complexity with an inventory of 34 taxons, distributed across 6 taxonomic groups.
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Chlorophyceae was the group most highly represented, followed by Bacillariophyceae,
Zygnemaphyceae and Cyanobacteria.
Zooplankton also performs an important role in aquatic environments, forming a link in the
food chain between phytoplankton and other animals (Nogueira, 1996). To summarize, the
composition, richness and abundance results, obtained for the zooplankton, in the old mine
pits, in the area of influence of the mining project of Amarillo Gold, currently filled with
rainwater and spring water, presented a typical tropical freshwater state for high retained
water, with trophic conditions tending toward oligotrophic, taking into account the relatively
low community density. It must be noted that the higher diversity of testacean protozoans
suggests an influence coming from the littoral region on the structure of the zooplankton
community in the study area.
Benthic Macro-invertebrate Community
A qualitative-quantitative study of the benthic macro-invertebrate community (indicator of
water quality) was carried out at 2 sampling points corresponding to pits 01 and 02.
In regards to the benthic community, studies of the community structure have become
essential in evaluating environmental impacts of aquatic ecosystems. Changes in community
organization provide important information when the objective is bio monitoring of these
systems (Callisto, 2001). The benthic community was found to be extremely poor and the
taxa living in the pits are extremely generalist by nature, found in most aquatic environments.
As such, drainage of the pits would not cause problems of general diversity, as they are holes
having still waters and no connection to other water bodies, in addition to not having any
sensitive species, only resistant ones.
Sediment Quality
A sediment quality sampling program was carried out at 2 sampling points corresponding to
pits 01 and 02.
Heavy metal concentrations in sediments were measured at one sample location (AS-01).
Based on these sediment quality results, sediment at the bottom of the ponds should be
transferred to the reject dam to aid in reducing the possibility of contaminating local surface
water courses. Relevant legislation, CONAMA N° 344/04, allows the disposal of dredged
sediments, in water in Brazilian jurisdictions, without the necessity of additional
characterization studies as long as the concentration of pollutants is less than or equal to
Level 1, or for material where the concentration of metals, except mercury, cadmium, lead or
arsenic, between Levels 1 and 2.
Continuous monitoring is recommended for surface waters and aquatic communities at all
sampling points, with the exception of those related to the pits (AS-01 and AS-02) which will
likely be drained. Any expansion of the plant area should include an increase in the number
of surface water sampling points in order to take in the entire area of influence.
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Water – Hydrology and Hydrogeology
The proposed area of the Mara Rosa Project mine and plant shows obvious signs of previous
mining. The last time mining was carried out in the area was in 1995. As a result the
environment shows significant changes from what would have been its previous natural state
including the presence of waste and tailing heaps only partially covered with vegetation.
Some deforestation is also visible although after cessation of mining activities, attempts were
made to ameliorate the situation and natural growth has made considerable headway in
hiding some of the worst aspects of the previous mining.
In addition the previous mining has left two small lakes where the surface mining had
penetrated up to 50 m below the original surface.
The updated Project Masterplan (or site layout, see section 18) shows the position of the main
features in the future mine, including the positions of the enlarged open pit, tailings dams,
waste heaps and industrial installations. Using this information a well defined plan for the
monitoring and sampling of ground and surface water has been developed to permit
understanding of the hydrogeology of the area (see H for full details). This data collection
along with its interpretation will allow Amarillo Gold to quantify flows, monitor water quality and
thus collaborate in satisfying any legal requirements.
It is noted that the area around the southern part of Mara Rosa town has markedly different
geology when compared with the northern part of the municipality around the region of the
Posse mine site, where crystalline rocks of poor water storage capacity predominate. The
result is that whilst the Mara Rosa town successfully draws its water supply from wells, very
little underground water is available around the mine site.
There is a lack of hydrological data with respect to the influence of seasonality of flows in the
streams and rivers in the area. The regulations state that only a certain quantity of water can
be extracted for industrial or agricultural uses. Information from flow monitoring points will be
required to establish if the mine’s processing plant requirements (40 m3/h) will be permitted
and that the State of Goias will therefore provide the appropriate license. In the absence of
this data, rough estimates have been made using values for potential aquifer production from
this type of rock and, considering the area which coincides with the watershed surrounding
the Rio do Ouro basin of about 95 km2. A probable value in excess of 626 m3/h has been
estimated, (after allowances for agricultural activities). This value is far and above what will be
required for the project and thus there is no danger that the project will not be able to function
by using local sources of water.
Previous analysis of ground and flowing water has not detected any values of contaminants
which are not within CONAMA Class II purity limits.
In relation to the environment, it is recommended that all existing wells used for monitoring
groundwater be blocked off since some of them are open to the atmosphere (allowing the
possibility of contamination from above). There are no construction details of these
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monitoring wells and it is suspected that at least some have inadequate access to
groundwater.
It is possible that there also exists an environmental liability in connection with the tailings
deposited in the Baribras area (an area of 10 ha located within Amarillo Gold’s suspended
mining license, near the proposed open pit). These tailings were deposited when high
sulphide materials from the Zacarias mining area, situated about 10 km from the Mara Rosa
Project, were being processed in the pre-1995 processing plant. These tailings are
supposedly confined in a plastic lined area. However, it is thought that the high sulphide
content presents a potential risk of AMD (acid mine drainage). It is recommended that
samples are taken, and leaching and solubilisation tests be carried out to determine the
classification of the dump material and its potential for contamination (by acid generation).
Continued assistance will be required to provide correct diagnosis, assessments and plans to
mitigate the damage caused by the presence of the mine and plant especially with respect to
the areas bordering the streams and rivers (the so-called APP areas, areas of permanent
preservation). This information will be incorporated within an Environmental Impact Study
which will contain information from this and continued hydrological studies as well as fauna,
flora, socio-economic and other studies.
20.3 Social Environment
A preliminary socio-economic study was undertaken for the project to characterize the current
stage of human-influenced environmental factors in the direct and indirect areas of influence
of the project, which include: demographics; land use; production and economics; quality of
life, evaluated using indicators relative to education, health, human development index (HDI),
security; infrastructure related to communication, transportation, electricity, habitation and
sanitation, culture, recreation and tourism.
The methodology used in this study consisted of a survey of primary and secondary data from
the municipality of Mara Rosa and interviews with the directly affected owners of property
used for drilling and potentially extraction. The primary data was collected in the municipal
center and in the areas directly affected by the project. Secondary data was accessed, for the
most part, based on visits, via internet, to websites of official production bodies and/or
statistical information sources.
The municipality of Mara Rosa is located in the central area of the Tocantins River Basin. It is
part of the micro-region of Porangatu, the meso-region in the North of the state of Goiás. The
population of the municipality’s region was established in 1742, when Amaro Moreira Leite, as
leader of an expeditionary force, encountered a large quantity of gold during a river crossing,
later named the Rio do Ouro (River of Gold). The population count carried out by the
Brazilian Institute of Geography and Statistics (IBGE), for the 2010 Census, counted 10,659
inhabitants in Mara Rosa, with a population density of 6.32 inhabitants/km². Based on data
from 1991 to 2010, the population of the area has steadily decreased by about 50%.
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Mara Rosa is situated 370 km from the capital and with an area of 1,703.95 km2, 69.84% of
which is urban area and 30.16% rural, its neighbours are the municipalities of Mutunópolis,
Estrela do Norte, Formoso, Campinorte, Nova Iguaçu, Amaralina, Santa Terezinha de Goiás,
Alto Horizonte, Campos Verdes and Uirapuru. The municipality is accessible by highways and
local municipal roads.
The economic base of Mara Rosa is rooted in agriculture and livestock. With few exceptions,
the producers of Mara Rosa have as a principal activity the cultivation of saffron, the base of
their economy. Cultivation of corn, beans, rice and fruits appear only as supplementary
income. The same happens with dairy cattle, chickens and pigs which are occasionally sold.
Some people also obtain income from non-farm-based sources. Immediate to the Mara Rosa
project site there are four owners that lease property to Amarillo Gold Corporation. Two of the
four property owners were interviewed, they are married and live with their families; they have
no employees contracted to assist with livestock and farming. According to the survey the
family grows crops for production for local commerce and consumption, as with beef cattle,
dairy cattle and pigs. It is significant to mention that the neighbouring properties to the future
project property are of small size, being between 5 ha and 69 ha.
The area is well serviced by police, fire, a number of health facilities and schools. The Mara
Rosa area is considered to have high human development when compared to other areas in
Brazil. Potable water and sanitary services are available for much of the Mara Rosa area but
not all residential homes have them. The area is also serviced by radio, TV and a newspaper.
If the exploration activities currently underway prove that the Mara Rosa project is viable, a
Social Communications Program will be required, focussed on establishing permanent social
communication channels with the community and local authorities, in order to reduce
uncertainty and improve the projects community image. The homeowners interviewed believe
that the intended commissioning of the project could contribute to socio-economic
development in the region, mainly in the generation of employment and income. The increase
in the number of vehicles and people in the municipality will require infrastructure in
installation and maintenance of roads, making the current roads and routes better from the
points of view of security, social accessibility and erosion control, taking into account the
ruggedness of terrain.
In the future, the operations phase of the mining project will require improvement in
communication and electrical distribution infrastructure. For this, the installation of electrical
substations and water treatment stations, among others, are expected, which will contribute to
the development and quality of life of employees and indirectly for the general municipal
population. These projects should be duly licensed, along with the processing plant.
In the case of commissioning/operation of a mineral extraction project there is a necessity for
environmental licensing, and for this a more detailed archaeological report/survey would be
required.
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20.4 Waste and Tailings Disposal, Site Monitoring and Water Management
20.4.1 Mining Area
Open-pit mining, the method of extraction proposed, will potentially create zones of
geotechnical instability, where landslides and the crumbling of soils may occur. To avoid
and/or minimize the incidence of these events, the opening of the pits should be conducted in
observance of adequate technical criteria. A system of pumps is proposed to be constructed
at the pit bottom in order to keep the pit dry. This water will be pumped to the lake of
untreated water (WSF) for use in the processing plant.
20.4.2 Tailings Basins
The walls of the tailings basins will be constructed with the waste that is produced during the
initial mining stages and lined with compacted material. The pulp will settle, after which a
liquid surface will form. The humidity of the solids at the bottom of the basin will reach levels
of 25%. The walls of the basins will be raised in sequential steps during the life of the mine
and will always have a height just above that of the level of tailings in the basin. The water
will be pumped, from pumps attached to a barge floating on the surface of the tailings, back to
the process tank to be re-used. The level of the tailings basins will be controlled by both the
system of pumps and evaporation. The tailings basins, constructed in areas that are adjacent
to the mineral processing plant, will shoulder the burden of neutralizing the chemical
compounds that are used in processing of the ore. The floor of these dykes and basins
should be rendered impermeable in order to impede the movement of potential contaminants
to the environment.
20.4.3 Water Usage
Approximately 5,000 m3 of water will be consumed per day. The two sources that will supply
the majority of the water that will be consumed are:
the water that will be pumped from the pit, and
the water that is to return from the tailings dam.
Although water from wells and streams will also have to be used, this practice will be the
focus of a more detailed hydrological study. In the dry season, evaporation is a factor that will
clearly limit the amount of water that is supplied by the two main sources discussed above.
As such, the water that is consumed from wells and streams will vary greatly, but will be quite
limited during the rainy season.
The process water tank will consist of a stell tank with a capacity of 1,000 m3.
20.4.4 Site Monitoring & Water Management
The indicators that should be monitored on the Mara Rosa Project site regarding the objective
of maintaining low particulate matter and vehicle engine emissions is air quality monitoring
during the entire implementation phase of the project; with regard to the objective of
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minimizing soil erosion and the removal of unconsolidated materials, water quality has been
chosen as the indicator that should be monitored during the entire implementation phase of
the project; and concerning the objective of restricting anthropic interventions outside the
service area, the indicator that has been selected is “Number of studies approved for
interventions in restricted areas”, such as those that lie close to the margins of watercourses
and those that are significant from an environmental-floristic viewpoint.
20.5 Permitting Requirements
In Brazil, mining generally is regulated by a series of sets of legislation, with the three levels of
government office having authorities over mining and environmental issues. At the federal
level, the organizations that set regulations and guidelines, as well as granting, monitoring
and enforcement of mining and environmental legislation for processing of mineral resources
are the following:
Ministry of the Environment – MMA: responsible for formulation and coordination of
environmental policy, as well as monitoring and supervision of implementation;
Ministry of Mines and Energy – MME: responsible for formulation and coordination of
minerals, electrical and petroleum/gas sector policies;
Secretary of Mines and Metallurgy – SMM/MME: responsible for formulation and
coordination of the implementation of minerals sector policy;
National Mineral Production Department – DNPM: responsible for the planning and support
of processing of mineral resources, preservation and study of paleontological heritage, also
supervising geological and mineral research, as well as granting, controlling and enforcement
in mining activities in all national territory, in accordance with the Mining Code;
Brazilian Geological Service – CPRM (Companhia de Pesquisa de Recursos Minerais):
responsible for generation and dissemination of basic geological and hydrological knowledge,
in addition to making available information and knowledge about the physical environment for
territorial management purposes;
National Water Agency – ANA: Responsible for the implementation of the National Water
Resources Policy, its main authority being implementation and management of the country’s
water resources. Responsible as well for the granting of surface and ground water rights,
including those used in mining.
National Environmental Counsel – CONAMA: responsible for formulation of environmental
policy, resolutions with regulatory power, under law, whenever the legislative authority has not
approved specific laws;
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National Water Resources Counsel – CNRH: responsible for formulation of water resource
policy; promote the coordination of water resources planning; establish general criteria for
granting of water use rights and charges for their use.
Brazilian Institute for Renewable Natural Environmental Resources – IBAMA:
responsible, at the federal level, for environmental licensing and enforcement;
Cave Study Centre – CECAV (IBAMA): responsible for caves and heritage.
According to the “Guia do Minerador – 2000” constitutional legislation, which directs
environmental policies and laws relative to the activities of mining, is basically consolidated in
the following legal documents, resolutions and ordinances:
Federal Laws:
Law nº 6938, of 31 August 1981 and its revisions (Law nº 7804, 18 July 1989, and
8028, 12 April 1990) – provides National Environmental Policy, its purposes, means
and application;
Law nº 9537, 11 December 1997 – provides direction water transportation in waters
under national jurisdiction and designates the Maritime Authority to establish standards
for construction, dredging, research, and mining, on, in and on the margins of waters
under Brazilian jurisdiction.
Federal Decrees:
Decree nº 97632 of 10 April 1989 – provides for recovery of areas degraded by mining;
Decree nº 99274 of 6 June 1990 – Regulates Law nº 6938, 31 August 1981.
Resolutions of National Environmental Counsel - CONAMA
CONAMA Resolution nº 01, 23 January 1986 – Establish basic criteria and general
directives for Environmental Impact Studies (EIA) and Environmental Impact Reports
(RIMA);
CONAMA Resolution nº 009, 6 December 1990 – Provides specific standards for
obtaining an environmental license for mineral extraction, except as related to
construction.
CONAMA Resolution nº 010, 6 December 1990 – Establishes specific criteria for the
extraction of mineral substances for immediate uses in construction.
CONAMA Resolution nº 2, 18 April 1996 – Provides details relating to compensation
for environmental damage, caused by projects and relevant environmental impacts;
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CONAMA Resolution nº 237, 19 December 1997 – Provides details about procedures
and criteria to be used in environmental licensing.
CONAMA Resolution nº 303, 20 March 2002 – Provides parameters, definitions and
limits for Environmental Preserves.
Currently, Amarillo Gold Corporation has engaged a local Brazilian Environmental company to
undertake all environmental permitting requirements for the project. It is Coffey’s
understanding that currently there are no outstanding permits for the project.
20.6 Mine Closure
EIA and RIMA reports are being prepared by a specialist company in order to obtain the
appropriate environmental licenses. In Brazil, after the acceptance of these reports an LP,
(Preliminary License) is issued by the environmental authority. This is usually granted with
some conditions. A further report is then submitted which must comply with the conditions,
upon which an LI (Installation License) is granted. After construction is completed a final LO
(Operating License) is granted if the construction has been in accord with previous
agreements and the company is then free to operate (always obeying all the conditions
stipulated in the reports and the licences).
A fundamental part of this licensing process is a Mine Closure Plan. This is in the process of
being formulated but there follows a general view of what is intended for the closure of the
mine.
At the end of the mine life, the facilities will be completely dismantled and where relevant
equipments will be sold or removed as scrap. All concrete foundations will be buried and the
building sites graded and re-vegetated with indigenous species. Topsoil will be applied in
areas where it is considered necessary to enable successful re-vegetation.
During the installation of the mine (formation of tailings dams, waste piles, etc.) topsoil will be
removed, fertilized and vegetated with native species and kept in clearly marked areas for use
during mine closure.
A preliminary assessment of the work and material quantities involved in TSF closure has
been completed together with the TSF design work. Further study to fully cost the closure
operations will be undertaken as part of feasibility studies.
The level of the water reservoir will be monitored during the final phases of the life of the mine
so as to have ample capacity to receive the supernatant from the tailings dam (which can be
done in phases if necessary). The water within the water reservoir will be monitored until a
total cyanide content of less than 0.05 ppm is obtained. This may take some time (possibly
two years) and may involve the application of a detoxification process to help natural
degradation by ultra-violet rays from the sun. When the level of toxicity of the water reservoir
is regarded as safe then the water can be used for agricultural purposes.
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The waste rock stockpiles will be contoured, covered with soil, and planted with native
species to prevent erosion. Water emanating from the waste heaps will be directed using
ditches to sediment ponds to allow fine sediments to settle prior to direct discharge into the
environment.
The mine pit will be allowed to flood, (the current small pits left from previous operations are
also currently filled with water and contain fish and other aquatic species) and surrounded by
fences to prevent animals entering the area. The water quality in the pits will be monitored for
a period of at least two years.
The company will maintain a constant presence for at least 5 years, or until the environmental
authorities are satisfied that a stable situation has been achieved. A total value of US$8.3 M
has been provisionally earmarked for the shut-down phase but intended procedures must of
course be acceptable to the local environmental authorities. The estimated salvage value of
mine equipment is currently shown to exceed this closure cost estimate (Section 22).
A formal closure plan and cost estimate will be developed as part of the feasibility study work
plan for the Project.
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21 CAPITAL AND OPERATING COSTS
21.1 Mining Capital Cost
Capital cost estimates were developed as follows:
Estimation of fleet equipment for the mine;
Timing of acquisition of mine equipment, including the initial capital cost;
Calculation of capital cost of mining equipment, based on unit prices provided by
suppliers; and
Review of capital costs of mining facilities and services estimated by Amarillo and Onix..
21.1.1 Equipment Cost
Manufacturers and suppliers provided the price of each piece of equipment.
The cost data that were provided include charges for preparing the equipment for immediate
use on site, such as shipping, insurance, tax and assembly costs. Coffey Mining did not
obtain independent price quotes for mine project equipment.
Prices were obtained from various suppliers through price quotes. Coffey Mining prepared an
initial list of equipment, based on the available price quotes. Coffey Mining considers this
equipment list adequate for the requirements of this estimate and believes that costs can be
improved upon final negotiations with the equipment suppliers.
21.1.2 Capital Cost for Mine Equipment
The initial capital cost and the additional investments required during years two and three
were calculated using the prices and technical information that were provided by suppliers, in
addition to the timetable for equipment acquisition for the mine. These data are shown in
Tables 21.1.2_1 and 21.1.2_2 below
The initial investment for mine equipment totals US$24.62 M. The additional capital that will
need to be invested in equipment during the life of the mine is estimated at US$8.62 M.
Total capital cost for mining equipment during the life of the mine is estimated at US$32.60 M.
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Table 21.1.2_1
Mara Rosa Project
Mine Equipment
Equipment Life Cycle
capacity unit Equip. (qty)
Total Unit Cost Phase
Total h year Inv Reinv. US$ Inv Reinv.
Main Equipment
Excavator 6 m3 45,000 8 5.8 m3 2 0 2 1,290,000 2,580,000 - 2,580,000
Excavator 10 m3 45,000 8 10.5 m3 2 0 2 2,660,000 5,320,000 - 5,320,000
45t haul truck 45,000 8 40.0 t 2 1 3 1,220,800 831,579 415,789 1,247,368
100t haul truck 45,000 8 95.0 t 6 7 13 1,138,700 6,832,200 7,970,900 14,803,100
Wheel loader 45,000 8 4.5 m3 2 0 2 1,019,200 2,038,400 - 2,038,400
Pneumatic rock drill 25,000 8 4.0 in 2 0 2 426,489 852,979 - 852,979
Hydraulic rock drill 25,000 8 5.0 in 3 0 3 260,395 781,184 - 781,184
SubTotal 19 8 27 19,236,342 8,386,689 27,623,031
Ancillary Equipment
Track-type Tractor 45,000 8 410 Hp 2 0 2 1,517,600 3,035,200 - 3,035,200
Wheel Tractor-Scraper 45,000 8 285 Hp 1 0 1 739,200 739,200 - 739,200
Water truck 6x4 45,000 8 20,000 L 1 0 1 152,632 152,632 - 152,632
Service Truck 45,000 8 6 t 2 0 2 61,150 122,300 - 122,300
Truck Loading Crane* 45,000 8 3 t 1 0 1 - - - -
Flat-bed Truck – 3 axles 45,000 8 40 t 1 0 1 63,291 63,291 - 63,291
LTM 1050 Crane 45,000 8 50 t 1 0 1 399,418 399,418 - 399,418
Mining Twin Cab 4 x 4 pickup truck 22,000 4 - - 4 4 8 43,107 172,429 172,429 344,859
Compact vehicle (VW Gol, Fiat Uno, etc.) 22,000 4 - - 4 4 8 15,166 60,663 60,663 121,326
Pumps 1 3 4 634,667 1,125,488 1,760,155
SubTotal 18 11 29 5,379,800 1,358,580 6,738,381
Total - - - - 37 19 56 - 24,616,142 9,745,269 34,361,411
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Table 21.1.2_2 Mara Rosa Project
Investment Schedule (all costs in US$)
Equipment
Year
0 1 2 3 4 5 6 7 Total
units cost units cost units cost units cost units cost units cost units cost units cost units cost
Main Equipment
Excavator 6 m3 2 2,580,000 - - - - - - - 2 2,580,000
Excavator 10 m3 2 5,320,000 - - - - - - - 2 5,320,000
Haul truck 45 t 2 831,579 - - 1 415,789 - - - - 3 831,579
Haul truck 100 t 6 6,832,200 3 3,416,100 1 1,138,700 3 3,416,100 - - - - 13 14,803,100
Wheel loader 2 2,038,400 - - - - - - - 2 2,038,400
Pneumatic rock drill 2 852,979 - - - - - - - 2 852,979
Hydraulic rock drill 3 781,184 - - - - - - - 3 781,184
Ancillary Equipment
Caterpillar D9T Track-type Tractor 2 3,035,200 - - - - - - - 2 3,035,200
Caterpillar 160M Wheel Tractor-Scraper 1 739,200 - - - - - - - 1 739,200
Water truck 6x4 1 152,632 - - - - - - - 1 152,632
Service Truck 2 122,300 - - - - - - - 2 122,300
Truck Loading Crane* 1 - - - - - - - - 1
Flat-bed Truck – 3 axles 1 63,291 - - - - - - - 1 63,291
LTM 1050 Crane 1 399,418 - - - - - - - 1 399,418
L200 Mining Cab pick up truck Twin Cab 4 172,429 - - 4 172,429 - - - - 8 172,429
Compact vehicle (VW Gol, Fiat Uno, etc.) 4 60,663 - - 4 60,663 - - - - 8 60,663
Pumps 1 634,667 1 219,022 2 906,466 - 1,760,155
TOTAL 37 24,616,412 3 3,416,100 2 1,357,722 14 4,971,447 0 0 0 0 0 0 0 0 56 34,361,411
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21.1.3 Pre-Production Services Cost
Pre-production cost estimates are included in Table 21.1.3_1. They will be undertaken by
Amarillo.
21.1.4 Mine Services and Installations
The capital cost data for services and installations were obtained by Coffey Mining, which
verified the consistency and the quantity of these amenities and the main costs that compose
these items.
Coffey Mining estimated the amount of earth that should be moved during pre-production and
was responsible for the tailings basin and water reservoir project designs.
The initial capital costs for mine services and installations are summarized in Table 21.1.3_1.
The initial capital cost investment in services and installations for the mine is estimated at
US$38.81 M, while the total investment for the life of the mine is estimated at approximately
US$48.55 M.
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Table 21.1.3_1
Mara Rosa Project
Disbursement Schedule – Initial Capital Cost and Reinvestment
Item
Year
0 1 2 3 4 5 6 7 Total
(US$)
Pre-Stripping (2) 14,191,382 14,191,382
Main Equipment (1) 19,236,342 3,416,100 1,138,700 3,831,889 27,623,031
Drainage and pumping system (1) 634,670 219,022 906,466 1,760,162
Ancillary Equipment (2) 4,745,130 233,090 4,978,220
Total 38,807,524 3,416,100 1,357,722 4,971,447 48,552,795
Sources:
(1) Supplier Proposals
(2) Coffey Estimate
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21.2 Plant Capital Cost
21.2.1 Civil
With reference to construction such as administrative buildings/workshops/laboratory and
similar constructions an average price per square metre currently practiced in the city of Belo
Horizonte was taken. For other civil constructions (bases of tanks mills, etc.) the quantity of
earthworks was calculated and a quantity of reinforced concrete also computed using unit
values currently in use in Belo Horizonte. A value of US$886/m3 of reinforced concrete was
used.
21.2.2 Mechanical Equipment
Equipment prices are derived from actual quotations in response to specifications sent out to
traditional suppliers. All major equipments were priced in this manner and actual quotations
can be found in the Onix report supplied in the appendix. It should be noted that the taxes
such as ICMS (VAT), etc. were included but the ICMS contribution to Goiás state (this tax is
divided between producer and consumer state) was not included as this can be negotiated as
exempt for new plants (orientation from a tax specialist).
21.2.3 Platework
To obtain the cost of this item, weights of the appropriate chutes, hoppers and tanks were
calculated from the basic arrangement drawings (with appropriate allowances made for the
addition of any rubber or abrasion resistant surfaces) and a total cost calculated using a unit
cost/kg. This unit cost was equivalent to R$15/kg or US$ 7.9/kg (plain steel) and includes
fabrication, painting, linings (when applicable) and installation.
21.2.4 Metallic structures
Again the approximate weight was calculated using the lay-out drawings and appropriate
costs computed by multiplying the weight by the cost of the particular section. Again
fabrication, painting and erection costs are included.
21.2.5 Piping
The cost of the piping required in the plant has simply been taken as 20% of total mechanical
equipment costs.
21.2.6 Electrical/Instrumentation Equipment
All the major hardware such as MCC’s, transformers, vfd’s etc. have firm costs quoted by
electrical suppliers. This includes values for automation of the plant as can be seen in the
ONIX report in the Appendix. An additional 25% was added to the sum of all this material to
allow for the purchase of cable trays, cabling and illumination, etc.
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21.2.7 Cost of Installation (electrical and mechanical)
A value of 20% of the cost of all the equipment (automation, electrical , including cables, etc
plus cost of piping and mechanical equipment) was taken to allow for the cost of installation.
21.2.8 Cost of the Water Supply
This was regarded as a separate item and all the equipment costs, the HDPE piping and
welding and general installation costs were included in the final stated amount.
21.2.9 Energy Supply
The cost of the switching station at Porangatu as well as the power line up to the plant was
regarded as a separate item. An actual estimate was received from a company who is
certified with CELG to carry out the entire installation.
21.2.10 Construction Management
The value of this item was taken to be 12.5% of the value of the mechanical equipment.
21.2.11 Miscellaneous Items
In other cases factors were used. A value of 5% of the mechanical equipment total was used
to represent the costs of temporary installations required during the construction phase and
include additional values for provisional transport and food requirements during construction
as well as extras for uniforms, protective clothing etc. Estimates of the cost of transport and
food during construction were based on values sourced in the general area. Initial spare parts
were also taken to be 5% of the cost of the mechanical equipments. It should be noted that
the full salaries of plant and administrative personnel (and associated costs) were added to
the operating costs for 2013 and this totals more than US$10 M. This corresponds to the cost
of maintaining the company’s presence during construction as well as training of operators.
21.2.12 Main Equipment Costs
A list of the major plant equipment with associated costs in US dollars is presented in Tables
21.2.12_1, 21.2.12_2 and 21.2.12_3.
It should be noted that for imported items, a value of 8.8% ICMS, 9.25% (Cofins and PIS) and
a 40% import duty has been assumed, whilst specifically for the ball mills, an import duty of
22% followed by ICMS of 6% and PIS/Cofins of 9.25% has been assumed as indicated by
information from suppliers.
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Table 21.2.12_1
Mara Rosa Project
Plant Major Crushing Equipment List and Unit Costs
Description Fabricator Value US$
Hydraulic Rock Breaker RHT 50,794
Vibrating Feeder/Grizzly Bercam 76,316
Jaw Crusher, Telsmith HD 1400 Bercam 460,536
Crusher Discharge Conveyor Bercam 20,430
Primary Screen Conveyor Bercam 53,956
Weightometer Ramsey 31,588
Electromagnet for Scrap removal Inbras 38,854
Metal detector Inbras 17,091
Vibrating Feeder Bercam 76,316
Vibrating Feeder Bercam 76,316
Conveyor under first stockpile Bercam 25,904
Primary Screen feed Conveyor Bercam 73,378
Primary Screen, 1.8 x 4.9m VG 6x16DD Bercam 47,378
Primary Screen and Cone Discharge Bercam 27,115
Secondary Cone Crusher, Telsmith 52SBS Bercam 605,272
Tertiary Cone Crusher, Telsmith 52SBS Bercam 605,272
Secondary Screen Feed Conveyor Bercam 524,799
Secondary Screen Oversize (to second stockpile) Bercam 46,746
Secondary Screen, 2.44 x 6.1m SM 8 x 20 DD Bercam 94,746
Vibrating Feeder Bercam 23,693
Vibrating Feeder Bercam 23,693
Vibrating Feeder Bercam 23,693
Final product Conveyor Bercam 141,807
Weightometer Ramsey 31,588
Crusher Area Sump pump FLSmidth 16,113
Belt Feed Conveyors, (A, B, C and D) Tecnometal 127,507
Lime Silo and Dosing System Ducon Powder 127,851
Emergency Feed Conveyor, using loaders Simplex 50,993
Total 3,519,749 Note: For items imported a value of 8.8% ICMS, 9.25% (Finsocial and PIS) and 40% import duty has been assumed.
For the ball mills a specific Import Duty of 22% followed by ICMS of 6% and PIS/Confins of 9.25% has been
assumed.
There have been adjustments to the stated cost of imported items to allow for variation in exchange rate
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Table 21.2.12_2
Mara Rosa Project
Plant Major Milling Equipment List and Unit Costs
Description Fabricator Value US$
Ball Mill Feed conveyor Simplex 201,131
Weightometer Ramsey 31,588
Lime Area Sump pump FLSmidth 15,902
Primary Ball Mill Outukumpu 6,559,668
Secondary Ball Mill Outukumpu 6,559,668
Cyclone Feed Pump FLSmidth 203,481
Mill Area Sump pump FLSmidth 35,691
Cyclone Nest FL Smidth 147,378
Trash Screen Delkor 286,909
Total 14,041,416 Note: For items imported a value of 8.8% ICMS, 9.25% (Finsocial and PIS) and 40% import duty has been assumed.
For the ball mills a specific Import Duty of 22% followed by ICMS of 6% and PIS/Confins of 9.25% has been
assumed.
There have been adjustments to the stated cost of imported items to allow for variation in exchange rate
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Table 21.2.12_3
Mara Rosa Project
Plant Major Gravity, CIP and Elution Sections Equipment List and Unit Costs
Description Fabricator Value US$
Gravity Feed Pump FLSmidth 23,902
Gravity Feed Preparation Screen Minspec 95,857
Knelson Gravity Centrifuge Knelson 271,043
ILR 100 Batch Gekko 396,648
Gravity Sump pump FLSmidth 15,902
Pre-Oxidation Feed Pumps FLSmidth 73,798
Primary and secondary feed Samplers Outotec 13,669
Pre-Oxidation and Leach Agitators CDC 1,614,324
Pre-Oxidation Recirculation Pump FLSmidth 153,166
Pre-Oxidation Sump Pump FLSmidth 17,849
PA Oxygen System Oxair 1,162,294
Interstage Carbon Transfer Pumps Weir 152,804
Interstage Carbon Screens, plus spare Kemix 1,167,418
Loaded Carbon Screen Minspec 36,855
Carbon Sizing Screen Minspec 36,855
Carbon Safety Screen Minspec 159,651
Leach area Sump pump FLSmidth 17,849
Thickener (plus concrete tank) VLC 1,105,263
Thickener Underflow pumps FLSmidth 59,271
Agitators for Detox tanks CDC 161,903
Detox Area Sump Pump FL Smidth 17,849
Tailings Pumps FLSmidth 98,639
Tailings Sampler Outotec 30,755
Elution and Carbon Reactivation/Gold room COMO 4,395,222
Tailings Reclaim pumps KSB 13,273
Process Water umps KSB 19,080
Raw Water Pumps KSB 9,655
Potable water pumps KSB 3,961
Mine Dewatering pump, diesel KSB 11,318
Plant Compressors Sullair 86,821
Reagent Dosing Pumps Netzsch 37,905
Reagent Dosing Pumps Graco 4,135
Copper Sulphate Storage and Mix tank Fibrav 4,680
Sodium Metabisulphite Storage and Mix tank Fibrav 8,831
Hydrochloric acid Stock tank Fibrav 15,745
Laboratory Equipment Essa 224,081
Atomic Absorbtion spectrometer Perkin Elmer 47,638
Water Treatment Plant (ETA) Veolia 14,169
Emergency generator Estimate 207,059
Total 11,987,136 Note: For items imported a value of 8.8% ICMS, 9.25% (Finsocial and PIS) and 40% import duty has been assumed.
For the ball mills a specific Import Duty of 22% followed by ICMS of 6% and PIS/Confins of 9.25% has been
assumed.
There have been adjustments to the stated cost of imported items to allow for variation in exchange rate.
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Table 21.2.12_4 summarises the total plant capital costs, including all related construction
costs and the tailings storage facility.
Table 21.2.12_4
Mara Rosa Project
Plant Capital Costs
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5
Crushing 3,519,749
Milling 14,041,416
Gravity, CIP and Elution Sections
11,987,136
Platework 6,389,329
Metallic Structures 4,932,324
Piping 5,909,660
Electrical/Automation 12,575,845
Fire Prevention System 96,225
Electrical and Mechanical Installation
9,606,762
Support Buildings including Laboratory
2,249,368
Plant Support Buildings 965,526
Excavations and Civil Foundations
6,253,272
Initial Stock of Spares 1,477,415
Light Vehicles and Maintenance Vehicles
747,368
Provisional Installations (and transport, etc) during Construction
2,498,467
Water Reservoir (Proposal from Constructor Fagundes)
1,034,667
Tailings Dam (Proposal from Constructor Fagundes)
7,114,203 3,178,842 3,178,842 3,178,842
Total Process Plant Capital Cost
91,398,734 3,178,842 3,178,842 3,178,842
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21.3 Infrastructure Capital Cost
Table 21.3_1 summarises the total infrastructure capital costs not included in the items listed
for the plant.
Table 21.3_1
Mara Rosa Project
Infrastructure Capital Costs
Item Source US$
Supply and Water Distribution (1) ONIX 2,431,778
Electric Power line from Porangatu (64km) ONIX 7,894,737
Fuel Supply System Petrobrás 178,700
Communication Systems (Internal & External) Coffey 66,632
Mine Infrastructure, including heavy vehicle workshop Coffey 2,568,420
Maintenance workshop, restaurant, etc. ONIX 502,263
Explosives magazine Coffey 236,840
Infra-Structure 13,879,370
21.4 Indirect Costs
Indirect Costs comprise allocations for studies and construction management as well as
certain miscellaneous costs. These have been factored from ONIX and Coffey Mining
experience and/or estimated by Amarillo from work proposals.
21.4.1 Studies and Construction Management
Table 21.4.1_1 lists the items under studies and construction management. Freight was
costed as 3% of the total value of the mechanical and electrical equipments plus the
estimated costs of the platework, metallic structures, water distribution and piping. The value
of specialized technical assistance was taken to be 1.25% of the total mechanical and
electrical/automation costs. The first fill of reagents was calculated.
Table 21.4.1_1
Mara Rosa Project
Studies and Construction Management Costs
Item US$
Basic and Detailed Engineering 2,414,368
Definitive Feasibility Study and Confirmatory Testwork 1,631,579
Environment and Social Communications Programmes 473,684
Construction Management 3,693,538
Consultancy and Technical Assistance 507,852
First Fill of Reagents and Lubricants 3,524,764
Freight 1,783,551
Total Studies And Construction Management 14,037,336
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21.4.2 Miscellaneous
Table 21.4.2_1 lists the miscellaneous items. Various values such as the cost of training of
the labour force, travel and owners costs, and geotechnical drilling (US$700,000) were
estimated.
Table 21.4.2_1
Mara Rosa Project
Miscellaneous CostsItem Source US$Training ONIX 184,210 Travel ONIX 210,526 Recruitment ONIX 105,263 Owner's Costs ONIX 2,200,000 Geotechnical Drilling Amarillogold 700,000 Miscellaneous * 3,399,999
*Values presented by ONIX refer to investments in the process plant during operations.
21.4.3 Sundry Items
Sundry items comprise:
A rebate of US$2,631,579 in each of Years 2, 3 and 4 from the power utility CELG for
financing the power line connection (itemised under infrastructure capital);
Insurance of US$421,053 estimated to be 1% of the cost of the mechanical and
electrical/automation equipment.;
Contingency of 10% on the plant capital costs, estimated at US$16,194,402; and
Initial Working Capital of US$5,475,218, estimated from two months operating expenses
in Year 3.
21.5 Sustaining Capital Costs
21.5.1 Mining Equipment
A limited amount of sustaining capital is reported for Years 1, 2 and 3 to finance the
expansion of the main mining fleet. Some replacement capital for mine ancillary equipment is
allocated for Year 3 and additional pumping equipment will be required for Years 2, 3 and 5.
21.5.2 Tailings Storage Facility
The construction of the tailings storage facility is four phase process, with the initial
construction included as initial capital in Year 0. Phases two, three and four are scheduled for
Years 2, 4 and 5 respectively, and are reported as sustaining capital.
21.5.3 Closure cost
Mine closure has been discussed in Section 16.2.5 and 20.6. A formal closure plan and cost
estimate will be developed as part of the feasibility study work plan for the Project. For the
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purpose of this study an estimate of US$8.5 M has been prepared based on the material
quantities presented in Section 16.2.5. This amount is significantly less than the estimated
salvage value of equipment discussed in Section 22.1.5. both closure and salvage costs
have been expenses for the financial analysis.
21.6 Schedule of Capital Costs
A capital expenditures schedule has been developed from the project execution plan. Mine
pre-stripping and indirect costs come from the PFS mine schedule and have been allotted as
Project Capital.
Plant and Infrastructure direct and indirect costs will be expended in Year 0 (2013). Site
preparation costs will be incurred in 2013. Although site work may begin upon approval of the
Project EIA in late 2012, this work will likely not be expensed until 2013. Owner’s costs have
been estimated by Amarillo based on their current cost structure and the anticipated Project
requirements.
Mine closure costs have been expensed in Year 8.
The capital cost schedule is provided in Table 21.6_1.
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Table 21.6_1
Mara Rosa Project Capital Cost Schedule
Cost Category Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Total Direct US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 US$ x 1,000 Mine Pre stripping 14,191 - - - - - - - 14,191 Main equipment 19,236 3,416 1,139 3,832 - - - - 27,623 Auxiliary equipment 5,380 - 219 1,140 - - - - 6,738 Total 38,808 3,416 1,358 4,971 - - - - 48,553 Plant Mill 14,041 - - - - - - - 14,041 Process equipment 15,507 - - - - - - - 15,507
Boiler 6,389 - - - - - - - 6,389 Steel structures 4,932 - - - - - - - 4,932
Piping 5,910 - - - - - - - 5,910 Electrical/automation 12,576 - - - - - - - 12,576 Fire fighting system 96 - - - - - - - 96 Assembly 9,607 - - - - - - - 9,607 Administrative buildings 2,249 - - - - - - - 2,249 Architectural support 966 - - - - - - - 966 Excavation and civil works 6,253 - - - - - - - 6,253 Spare parts 1,477 - - - - - - - 1,477 Light vehicles 747 - - - - - - - 747 Provisional facilities 2,498 - - - - - - - 2,498 Dam water 1,035 - - - - - - - 1,035 Tailings dam 7,114 - 3,179 - 3,179 3,179 - - 16,651 Total 91,398 - 3,179 - 3,179 3,179 - - 100,935 Infrastructure Water supply systems 2,432 - - - - - - - 2,432 Lt-Bay in Porangatu 7,895 - - - - - - - 7,895 Fuel/lubricant systems 179 - - - - - - - 179 Communication systems 67 - - - - - - - 67 Mine support buildings 2,568 - - - - - - - 2,568 Explosives magazine 237 237 Misc infrastructure 502 - - - - - - - 502 Total 13,880 - - - - - - - 13,879 Total Direct 144,086 3,416 4,537 4,971 3,179 3,179 - - 163,367 Indirect Studies and management 14,037 - - - - - - - 14,037 Miscellaneous 3,400 - - - - - - - 3,400 Rebate from CLEG - (2,632) (2,632) (2,632) - - - - (7,895) Insurance 421 - - - - - - - 421 Process contingency 16,194 - - - - - - - 16,194 Initial working capital 5,475 - - - - - - - 5,475 Total Indirect 39,528 (2,632) (2,632) (2,632) - - - - 31,633 Total 183,614 785 1,905 2,340 3,179 3,179 - - 195,001
Rounding has been applied
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21.7 Mining Operating Cost
21.7.1 Overall Aspects
The operating cost estimate is based on the extraction of approximately 7,100 tonnes of ore
per day, and the removal of waste rock in accordance with what was presented in the
production program (see Section 16) for a period of 360 days per year.
The operating costs were calculated annually for each period during the life of the project.
These cost estimates were based on the amount of operating hours of the equipment, the unit
costs applied to the different types of equipment, personnel requirements and the Brazilian
unit costs for raw materials and consumables, services and labour. These costs do not
include taxes and contingencies. The following exchange rate was used: R$1.90 to US$1.00.
The costs that are directly attributable to the mine area are related to, first, the mining
operations that either feed the primary crusher or the stockpile, and, second, the removal and
hauling of waste rock to the waste rock piles (in conformity with the waste rock disposal
schedule). All costs associated with operating and maintaining the mine are included under
the assumption that Amarillo will be the mine operator. At this stage, only the blasting
operations are assumed to be conducted by a blasting contractor.
The following items were included in the overall administrative costs and thus excluded from
the mining cost estimates:
Light vehicle expenditures;
Office and camp cleaning;
Business travel;
Maintenance of the main road;
Insurance and assets;
Safety inspections;
IT and communications;
HR;
Sampling and analysis;
Outside consulting services;
Mineral exploration expenditures.
21.7.2 Basic Consumption and Cost
The fuel and lubricant costs correspond to prices that were quoted by Petrobrás, a major
Brazilian supplier of petroleum products. Quoted prices were US$1.02/L and US$3.79/L
respectively. The consumption rates for each piece of mobile equipment are based on
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information that was supplied by their manufacturers. These data are presented in Table
21.7.2_1.
Table 21.7.2_1
Mara Rosa Project
Main Equipment Hourly Fuel and Lubricant Consumption
Equipment Capacity Unit Fuel Lubricant
Rock Drill Rig – Ore 4 in 60 0.3
Rock Drill Rig – Waste 5 in 35 0.3
Wheel Loader 5 m3 28 0.3
Hydraulic Excavator – Ore 5.8 m3 62 0.5
Hydraulic Excavator – Waste 10.5 m3 147 0.7
Truck – Ore 45 t 25 0.3
Off-highway Truck – Waste 95 t 87 0.9
Bulldozer 460 Hp 55 0.4
Motor grader 200 Hp 30 0.3
Water Truck 20,000 L 18 0.2
Service Truck 6 t 12 0.2
Truck Loading Crane 3 t 18 0.2
Flat-bed Truck 40 t 20 0.2
Crane 50 t 25 0.2
An estimate of the consumption of drill bits, drill collars and stabilizers is presented in Table
21.7.2_2.
Table 21.7.2_2
Mara Rosa Project
Drilling Equipment – Costs and Life Cycle
Drilling Equipment Parts Cost
Rock Drill Rig- Waste Rock Drill Rig - Ore
Life Cycle
(US$) (m)
Bit 1,685.82 1,000 1,000
Collar 2,223.93 4,500 -
Drill Rod 1,466.68 1,500 -
Hammer 8,419.15 - 4,000
Crossover 860.22 - 8,000
Drill Tubes 1,742.53 - 8,000
Adapter 1,290.33 - 8,000
Rotation Unit 1,290.33 - 8,000
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These costs are based on price quotes that were provided by ATLAS COPCO.
Tire wear estimates are based on data from gold ore mines of similar layout.
The wear parts that are associated with excavators, front loaders, tractors and wheel tractor-
scraper are summarized in Tables 21.7.2_3, 21.7.2_4 and 21.7.2_5.
Table 21.7.2_3
Mara Rosa Project
Excavator Wear Parts - Life Cycle and Costs
Part
Hydraulic Excavator - Ore Hydraulic Excavator - Waste
Life Cycle Cost Life Cycle Cost
(h) (US$) (h) (US$)
Bucket 5,000 18,500 20,000 120,600
Teeth 200 2,600 5,000 64,000
Table 21.7.2_4
Mara Rosa Project
Front Loader Wear Parts - Life Cycle and Costs
Part
Wheel Loader
Life Cycle Cost
(h) (US$)
Bucket 10,000 10,600
Teeth 250 2,400
Table 21.7.2_5
Mara Rosa Project
Wheel Tractor-Scraper and Tractor Wear Parts – Life Cycle and Costs
Part
Bulldozer Motor grader
Life Cycle Cost Life Cycle Cost
(h) (US$) (h) (US$)
Blade 350 4,800 350 1,900
Ripper 500 2,100 - -
The costs for wear parts for each piece of equipment were estimated in compliance with
manufacturer recommendations.
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21.7.3 Equipment – Hourly Costs
Drilling Equipment
The productivity rate of the fragmentation drilling is based on an average penetration rate of
15m/h for the Rock Drill Rig (Ore) and 30 m/h for the Rock Drill Rig (Waste). Burden and
spacing grids of 3 m x 6 m and 3.5 m x 6.5 m were specified for the ore and rock waste,
respectively. The amount of sub-drilling for the 10 m benches is estimated at 0.7 m. During
the drilling operation, monitoring and analysis of the blasting results for each type of drilling
pattern that will be used is recommended in order to attain the best results.
The direct operating unit costs for fragmentation drilling by type of equipment are presented in
Tables 21.7.3_1 and 21.7.3_2 below (operator costs are not included). The hourly costs for
spare parts appear as a function of hourly equipment usage.
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Table 21.7.3_1
Mara Rosa Project
Hourly Cost Details for Rock Drill Rig (Ore)
Rock Drill Rig
Ore Technical Information: Φ = 4”, 102 mm
ITEM Unit Cost Consumption Durability Performance Hourly Cost
Diesel 1.02 US$/L 60.00 L/h 61.41 US$/h
Lubricant 3.79 US$/L 0.3 L/h 1.14 US$/h
Drilling Parts
- Bit 1,686 US$ 1,000 m 15.0 m/h 25.29 US$/h
- Hammer 8,419 US$ 4,000 m 31.57 US$/h
- Crossover 860 US$ 8,000 m 1.61 US$/h
- Drill Tubes 1,743 US$ 8,000 m 3.27 US$/h
- Adapter 1,290 US$ 8,000 m 2.42 US$/h
- Rotation Unit 1,290 US$ 8,000 m 2.42 US$/h
Subtotal 129.12 US$/h
Other variables according to use US$/hr
Equipment Life Cycle (h) 0 – 3,400 3,400
– 6,800
6,800 –
10,200
10,200 –
13,600
13,600 –
17,000
17,000 –
20,400
20,400–
23,800
23,800 –
27,200 average
Replacement Parts 2.38 11.17 68.63 176.49 98.88 147.67 174.53 174.53 106.78
Consumables 129.12 129.12 129.12 129.12 129.12 129.12 129.12 129.12 129.12
Total Cost (US$/h) 131.50 140.29 197.75 305.61 228.00 276.79 303.65 303.65 235.91
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Table 21.7.3_2
Mara Rosa Project
Hourly Cost Details for Rock Drill Rig (Waste)
Rock Drill Rig
Waste Technical Information: Φ = 5”, 127 mm
ITEM Unit Cost Consumption Durability Performance Hourly Cost
Diesel 1.02 US$/L 35.00 L/h 35.82 US$/h
Lubricant 3.79 US$/L 0.3 L/h 1.14 US$/h
Drilling Parts
- Bit 972 US$ 1,000 m 30.0 m/h 29.16 US$/h
- Collar 2,224 US$ 4,500 m 14.83 US$/h
- Drill Rod 1,467 US$ 1,500 m 29.33 US$/h
Subtotal 110.27 US$/h
Other variables according to use US$/hr
Equipment Life Cycle (h) 0 – 3,400 3,400
– 6,800
6,800 –
10,200
10,200 –
13,600
13,600 –
17,000
17,000 –
20,400
20,400–
23,800
23,800 –
27,200 average
Replacement Parts 8.30 74.07 142.16 94.82 184.54 148.13 59.82 63.46 96.91
Consumables 110.27 110.27 110.27 110.27 110.27 110.27 110.27 110.27 110.27
Total Cost (US$/h) 118.57 184.34 252.43 205.09 294.81 258.40 170.09 173.73 207.19
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Loading
Hydraulic excavators will be used to perform the excavating and loading procedures. Coffey
Mining considered a 5.8 m³ hydraulic excavator to load the ore and a 10.5 m³ hydraulic
excavator to load the waste rock. Five cubic metre front loaders will be used as ancillary
loading equipment at the mine in case the hydraulic excavators are unavailable. They will also
be used for removing debris from operating areas and for recovering material from the ore
stockpile to maintain a constant material feed at the crushing circuit. The ore and waste
excavators have productivity rates of 1,246 t/h and 2,256 t/h, respectively. The direct unit
operational costs are provided in Tables 21.7.3_3, 21.7.3_4 and 21.7.3_5. They do not
include operator labour costs.
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Table 21.7.3_3
Mara Rosa Project
Hourly Cost Details for the Hydraulic Excavator (Ore)
Hydraulic Excavator
Ore Technical Information (m3) 5.8
ITEM Unit Cost Consumption Durability Hourly Cost
Diesel 1.02 US$/L 62.00 L/h 63.46 US$/h
Lubricant 3.79 US$/L 0.50 L/h 1.89 US$/h
Excavation Parts
- Bucket 18,421 US$/ea 5,000 h/ea 3.68 US$/h
- Teeth “Dipper” 2,632 US$/ea 200 h/ea 13.16 US$/h
Sub total 82.19 US$/h
Hourly spares cost estimate as equipment ages
Equipment Life Cycle (h) 0 – 5,638 5,638
– 11,275
11,275 –
16,913
16,913 –
22,550
22,550 –
28,188
28,188 –
33,826
33,826 –
39,463
39,463 –
45,101 Average
Replacement Parts 8.14 34.18 49.77 54.03 54.44 55.67 58.16 60.16 46.82
Consumables 82.19 82.19 82.19 82.19 82.19 82.19 82.19 82.19 82.19 Total Cost (US$/h) 90.33 116.38 131.97 136.23 136.33 137.86 140.35 142.35 129.01
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Table 21.7.3_4
Mara Rosa Project
Hourly Cost Details for the Hydraulic Excavator (Waste)
Hidraulic Excavator
Waste Technical Information (m3) 10.5
ITEM Unit Cost Consumption Durability Hourly Cost
Diesel 1.02 US$/L 147.00 L/h 149.9 US$/h
Lubricant 3.79 US$/L 0.70 L/h 2.70 US$/h
Excavation Parts
- Bucket 28,214 US$/ea 20,000 h/ea 1.4 US$/h
- Frame 119,581 US$/ea 20,000 h/ea 6.0 US$/h
- Teeth “Dipper” 63,925 US$/ea 5,000 h/ea 12.8 US$/h
Sub total 172.8 US$/h
Hourly spares cost estimate as equipment ages
Equipment Life Cycle (h) 0 – 5,638 5,638
– 11,275
11,275 –
16,913
16,913 –
22,550
22,550 –
28,188
28,188 –
33,826
33,826 –
39,463
39,463 –
45,101 Average
Replacement Parts 8.14 34.18 49.77 54.03 54.44 55.67 58.16 60.16 46.82
Consumables 172.8 172.8 172.8 172.8 172.8 172.8 172.8 172.8 172.8
Total Cost (US$/h) 180.94 206.98 222.57 226.83 227.24 228.47 230.96 232.96 180.94
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Table 21.7.3_5
Mara Rosa Project
Hourly Cost Details for the Wheel Loader
Wheel Loader
Technical Information (m3) 5
ITEM Unit Cost Consumption Durability Hourly Cost
Diesel 1.02 US$/L 28.00 L/h 28.7 US$/h
Lubricant 3.79 US$/L 0.30 L/h 1.1 US$/h
Tires 73,684 US$/set 4,500 h 16.4 US$/h
Excavation Parts
- Bucket 10,526 US$/ea 10,000 h/ea 1.1 US$/h
- Teeth “Dipper” 2,368 US$/ea 20 h/ea 9.5 US$/h
Sub total 56.69 US$/h
Hourly spares cost estimate as equipment ages
Equipment Life Cycle (h) 0 - 5638 5,638
– 11,275
11,275 –
16,913
16,913–
22,550
22,550 –
28,188
28,188 –
33,826
33,826 –
39,463
39,463 –
45,101 average
Replacement Parts 7.87 35.87 43.33 49.92 55.64 56.31 55.10 57.65 45.21
Consumables 56.69 56.69 56.69 56.69 56.69 56.69 56.69 56.69 56.69
Total Cost (US$/h) 64.56 92.56 100.03 106.61 112.34 113.01 111.80 114.34 101.91
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Transport
The transport and productivity costs vary year-to-year depending on changes that occur to the
pit geometry and, consequently, changes to the average transport distances. An average
hourly fuel consumption rate was estimated according to the characteristics and average
speed of the equipment. A more detailed year-to-year study of the pit transport profiles should
be conducted in order to arrive at a more precise estimate of the fuel consumption of the
trucks as they drive uphill under load, drive downhill empty and move on horizontal surfaces.
The direct operational costs with respect to trucks are provided in Table 21.7.3_6 and
21.7.3_7. They do not include operator labour costs.
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Table 21.7.3_6
Mara Rosa Project
Hourly Cost Details for the Haul Truck (Ore)
Scania truck model G470 CB10x4 Technical
Information (t)
45
ITEM Unit Cost Consumption Durability Hourly Cost
Diesel 1.02 US$/L 25.00 L/h 25.6 US$/h
Lubricant 3.79 US$/L 0.30 L/h 1.1 US$/h
Tires 12,632 US$/set 4,500 hr/set 2.8 US$/h
Subtotal 29.53 US$/h
Other variables according to use US$/hr
Equipment Life Cycle (h) 0 - 5638 5,638
– 11,275
11,275 –
16,913
16,913 –
22,550
22,550 –
28,188
28,188 –
33,826
33,826 –
39,463
39,463 –
45,101
Average
Replacement Parts 5.00 36.67 45.36 52.53 57.89 56.05 55.58 59.28 46.05
Consumables 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53
Total Cost (US$/h) 34.53 66.20 74.89 82.06 87.42 85.58 85.11 88.81 75.58
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Table 21.7.3_7
Mara Rosa Project
Hourly Cost Details for the Haul Truck (Waste)
Haul Truck Technical
Information 95 t
Waste
ITEM Unit Cost Consumption Durability Hourly Cost
Diesel 1.02 US$/L 87.00 L/h 89.0 US$/h
Lubricant 3.79 US$/L 0.90 L/h 3.4 US$/h
Tires 176,842 US$/set 5 000 hr/set 35.4 US$/h
Subtotal 127.8 US$/h
Hourly spares cost estimate as equipment ages
Equipment Life Cycle (h) 0 - 5638 5,638
– 11,275
11,275 –
16,913
16,913 –
22,550
22,550 –
28,188
28,188 –
33,826
33,826 –
39,463
39,463 –
45,101
Average
Replacement Parts 10.34 11.57 47.23 53.71 55.20 59.33 59.13 61.03 44.70
Consumables 127.8 127.8 127.8 127.8 127.8 127.8 127.8 127.8 127.8
Total Cost (US$/h) 138.19 139.40 175.05 181.54 183.03 187.15 186.95 188.85 172.52
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Ancillary Equipment
The operational cost estimates and tabulations for the ancillary equipment are provided in
Fonseca and Horta (2011). Operator labour costs are not included.
21.7.4 Operating Cost by Activity
The cost for each activity was estimated by taking into account the hours that were expended
for each specific unitary operation and its respective hourly cost. The cost estimate for rock
blasting and fragmentation was reached in accordance with a proposal submitted by Britanite
IBQ, a contractor.
The yearly hourly costs were calculated according to how each piece of equipment was used.
Drilling
The drilling costs refer to the ROC D65 and ROC F9 diesel drill rigs, manufactured by Atlas
Copco. The operating costs, which are provided in Portuguese in the Mining Study Appendix,
do not include operator labour costs.
Blasting and Fragmentation
The blast supervisor of the blasting contractor will supervise the explosive charging, blasting
and fragmentation operations. Costs estimates are provided in a proposal that was submitted
by Britanite IBQ.
Tables 21.7.4_1, 21.7.4_2 and 21.7.4_3 present the blasting and fragmentation cost estimate
for ore and waste rock taking into account a mixture of 60% emulsion and 40% ANFO,
including the emulsion plant, explosives and labour costs for the contractor personnel.
Blasting will be performed on the 5m benches at the contact points between the ore and host
rock in order to provide a more selective extraction process. Plans stipulate that 30% of ore
blasting and fragmentation occur in 5m benches, while the remainder should occur in 10m
benches.
Table 21.7.4_1
Mara Rosa Project
Estimated Blasting and Fragmentation Unit Cost – 10m Bench
Unit Costs – 10m Bench – 4” – Ore
Explosives and Accessories Consumption Cost
Unit Cost (US$) (kg pcs)/m3 (US$/t)
Ibegel 4" x 24 $2.27 0.05 0.12
Anfomax $1.99 0.08 0.15
Brinel MF 12 m detonators $7.71 0.002 0.02
Total 0.29
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Table 21.7.4_2
Mara Rosa Project
Estimated Blasting and Fragmentation Unit Cost – 5m Bench
Unit Costs – 5m Bench – 4” – Ore
Explosives and Accessories Consumption Cost
Unit Cost (US$) (kg pcs)/m3 (US$/t)
Ibegel 4" x 24 $2.27 0.05 0.12
Anfomax $1.99 0.08 0.15
Brinel MF 12 m detonators $7.71 0.004 0.03
Total 0.30
Table 21.7.4_3
Mara Rosa Project
Estimated Blasting and Fragmentation Unit Cost – 10m Bench Unit Costs – 10m Bench – 5” – Waste Rock
Explosives and Accessories Consumption Cost
Unit Cost (US$) (kg pcs)/m3 (US$/t)
Ibegel 4" x 24 $2.27 0.04 0.09
Anfomax $1.99 0.06 0.11
Brinel MF 12 m detonators $7.71 0.00 0.01
Total 0.21
Loading
The loading cost takes into account the total estimated number of hours and the hourly cost
for each piece of equipment that is performing the loading. The excavators that were selected
to remove ore were 5.8 m3 capacity, while those chosen to remove waste rock were 10.5 m3
capacity. Both models are of the backhoe variety. The type of excavator (backhoe or shovel)
should be chosen during the Feasibility Study. The front loader that was selected was of 5 m3
capacity.
Transport
The transport cost takes into account the total number of hours expended and the cost
estimate for each fleet of trucks. A 45 t capacity truck was selected for transporting ore. A 95 t
capacity truck will transport the waste rock.
21.7.5 Consumption of Diesel Fuel
The total fuel consumption per year is presented in Table 21.7.5_1. A total consumption of
38.34 x 106 litres of diesel fuel was estimated for the entire life of the project.
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Table 21.7.5_1
Mara Rosa Project
Total Diesel Fuel Consumption per Year
Year 0 1 2 3 4 5 6 7
Diesel (l) 3,563,363 5,752,887 7,491,843 7,985,497 9,423,614 9,375,575 5,348,644 2,905,806
L/kt ore 17,788 2,503 3,116 3,258 3,862 3,724 2,189 1,231
21.7.6 Labour Cost and Requirement
Direct Labour at the Mine
The direct operating labour was estimated by taking into account the work schedule and the
amount of equipment that would be used during each year of mine operation. Four groups of
personnel have been considered in this study in which three groups work while one rests,
maintaining a rotation.
Drill rigs were considered as having one operator and an assistant per shift, while the other
equipment will be operated by one operator per shift.
Table 21.7.6_1 presents the number of mobile equipment necessary and the direct amount of
labour that is involved. Note that a maximum number of 144 staff members will be necessary.
Table 21.7.6_1
Mara Rosa Project
List of Operating Equipment and Labour
Mine Equipment Year
0 1 2 3 4 5 6 7
Main Equipment
Hydraulic Excavator (Ore) 1 2 2 2 2 2 2 2
Hydraulic Excavator (Waste) 1 2 2 2 2 2 2 2
Haul Truck (Ore) 1 2 2 3 3 3 3 3
Haul Truck (Waste) 4 6 9 10 13 13 6 2
Wheel Loader 2 2 2 2 2 2 2 2
Rock Drill Rig (Ore) 1 2 2 2 2 2 2 2
Rock Drill Rig (Waste) 2 3 3 3 3 3 2 2
Ancillary Equipment
Bulldozer 2 2 2 2 2 2 2 2
Motor Grader 1 1 1 1 1 1 1 1
Water Truck 1 1 1 1 1 1 1 1
Service Truck 2 2 2 2 2 2 2 2
Truck Loading Crane 1 1 1 1 1 1 1 1
Flat-bed Truck – 3 axles 1 1 1 1 1 1 1 1
Crane 1 1 1 1 1 1 1 1
Total 21 28 31 33 36 36 28 24
Labour 84 112 124 132 144 144 112 98
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Mine and Support Staff
A maximum of 194 staff members in year 5 were estimated for managing and providing
support services at the mine. The reader should note that no personnel have been counted
for blasting operations on the assumption this activity will be contracted out. Labour costs for
blasting activities are captured in unit blasting costs. Table 21.7.6_2 presents the yearly mine
labour requirements.
Table 21.7.6_2
Mara Rosa Project
Mine Staff
Total Mine Staff Year
0 1 2 3 4 5 6 7
Mine Manager 1 1 1 1 1 1 1 1
Mine Planning Engineer 1 1 1 1 1 1 1 1
Mine Geologist 1 1 1 1 1 1 1 1
Administrative Assistant 1 1 1 1 1 1 1 1
Shift Supervisor 4 4 4 4 4 4 4 4
Drill rig Assistant 12 20 24 24 24 24 24 16
Mine Infrastructure Supervisor 1 1 1 1 1 1 1 1
Equipment Operators 84 112 124 132 144 144 112 98
Geology/Mining Technician 2 2 2 2 2 2 2 2
Geology Mine/Infrastructure Assistant 8 8 8 8 8 8 8 8
Topographer 1 1 1 1 1 1 1 1
Topography Assistants 2 2 2 2 2 2 2 2
Sampling Assistant 4 4 4 4 4 4 4 4
Total 122 158 174 182 194 194 162 140
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Mine Maintenance and Warehouse Personnel
The direct labour requirement was estimated according to operation levels for each year. One
mechanic, one electrician and 2 assistants, per shift, are required for the main equipment.
Table 21.7.6_3 presents the maintenance and warehouse labour requirements by year.
Table 21.7.6_3
Mara Rosa Project
Mine Maintenance & Warehouse Personnel
Total Mine Maintenance & Warehouse Staff
Year
0 1 2 3 4 5 6 7
Maintenance
Supervisor (Maintenance Planning) 1 1 1 1 1 1 1 1
Supervisor (Electrical) 1 1 1 1 1 1 1 1
Supervisor (Mechanical) 1 1 1 1 1 1 1 1
Supervisor (Instrumentation and Automation) 1 1 1 1 1 1 1 1
Electrician 12 16 16 16 20 20 16 12
Mechanic 12 16 16 16 20 20 16 12
Pump operator 4 4 4 4 4 4 4 4
Assistants 20 28 32 32 36 36 28 24
Warehouse
Stockman 1 1 1 1 1 1 1 1
Fork-lift operator 1 1 1 1 1 1 1 1
Stockman Assistant 2 2 2 2 2 2 2 2
Total 56 72 76 76 88 88 72 60
Other costs, such as administrative, laboratory, first-aid station and outsourced service costs,
which have not been addressed in this section, were included in the process costs, in addition
to plant warehouse and maintenance costs.
Total Mine Labour Cost
An estimate for total year-to-year labour cost was prepared considering the total amount of
personnel per year and taking into account their salaries. The payroll taxes were also
included.
A provision for replacement workers to cover holidays and 10% absenteeism is included in
the personnel costs,
An annual uniform allowance of US$500 and a monthly transportation and food allowance of
R$180 was estimated for each employee.
Total payroll burdens represented 87% of the direct salaries.
Table 21.7.6_4 presents the base salaries and annual expenses for the labour requirements
of the mine.
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Table 21.7.6_4
Mara Rosa Project
Total Mine Labour Cost
Sector Base Salary Labour Cost (US$/year) M.O Total
(US$) (US$/year) 0 1 2 3 4 5 6 7
Mine
Mine Manager 183,222 183,222 183,222 183,222 183,222 183,222 183,222 183,222 183,222 1,465,776
Mine Planning Engineer 139,050 139,050 139,050 139,050 139,050 139,050 139,050 139,050 139,050 1,112,400
Geologist 104,545 104,545 104,545 104,545 104,545 104,545 104,545 104,545 104,545 836,360
Administrative Assistant 25,618 25,618 25,618 25,618 25,618 25,618 25,618 25,618 25,618 204,944
Shift Supervisor 51,288 205,152 205,152 205,152 205,152 205,152 205,152 205,152 205,152 1,641,216
Drill Rig Assistant 12,926 155,112 258,520 310,224 310,224 310,224 310,224 310,224 206,816 2,171,568
Mine Infrastructure Supervisor 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 410,304
Equipment Operators 25,618 2,049,448 2,766,755 3,176,645 3,279,117 3,689,007 3,689,007 2,971,700 2,356,866 23,978,545
Geology/Mining Technician 51,288 102,576 102,576 102,576 102,576 102,576 102,576 102,576 102,576 820,608
Geology/Infrastructure Assistant 25,618 204,945 204,945 204,945 204,945 204,945 204,945 204,945 204,945 1,639,560
Topographer 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 410,304
Topography Assistant 25,618 51,236 51,236 51,236 51,236 51,236 51,236 51,236 51,236 409,888
Sampling Assistant 12,926 51,704 51,704 51,704 51,704 51,704 51,704 51,704 51,704 413,632
Subtotal 3,375,184 4,195,899 4,657,493 4,759,965 5,169,855 5,169,855 4,452,548 3,734,306 35,515,105
Maintenance
Supervisor (Maintenance Planning) 139,050 139,050 139,050 139,050 139,050 139,050 139,050 139,050 139,050 1,112,400
Supervisor (Electrical) 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 410,304
Supervisor (Mechanical) 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 410,304 Supervisor (Instrumentation and Automation)
51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 51,288 410,304
Electrician 25,618 307,417 409,890 409,890 409,890 512,362 512,362 409,890 307,417 3,279,118
Mechanic 25,618 307,417 409,890 409,890 409,890 512,362 512,362 409,890 307,417 3,279,118
Pump operator 16,545 66178 66178 66178 66178 66178 66178 66178 66178 529,424
Assistants 16,545 330,892 463,248 529,427 529,427 595,605 595,605 463,248 397,070 3,904,522
Subtotal 1,304,818 1,642,120 1,708,299 1,708,299 1,979,421 1,979,421 1,642,120 1,370,996 13,335,494
Warehouse
Stockman 34,210 34,210 34,210 34,210 34,210 34,210 34,210 34,210 34,210 273,680
Fork-lift operator 25,618 25,618 25,618 25,618 25,618 25,618 25,618 25,618 25,618 204,944
Stockman Assistant 12,925 25,851 25,851 25,851 25,851 25,851 25,851 25,851 25,851 206,808
Subtotal 85,679 85,679 85,679 85,679 85,679 85,679 85,679 85,679 685,432
Uniform, Meal and Transport for each person per year 462,840 601,160 665,000 675,640 750,120 750,120 633,080 516,040 5,054,000
Total 5,228,521 6,524,858 7,116,471 7,229,583 7,985,075 7,985,075 6,813,427 5,707,021 54,590,031
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21.7.7 Operating Cost Summary
Table 21.7.7_1 summarizes each of the mine’s operating costs. The cost of the
Administration, Laboratory and First-Aid Station staff is included in the process plant cost,
which also includes the warehouse costs and the maintenance costs of the plant.
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Table 21.7.7_1
Mara Rosa Project
Summary of the Total Operating Cost for the Mine
Year 0 1 2 3 4 5 6 7 TOTAL
Total Ore Mass (kton) 200 2,298 2,404 2,451 2,440 2,517 2,444 2,361 17,117
Total Rock Waste
Mass (kton) 11,003 18,139 24,324 24,579 23,660 22,961 9,790 2,733 137,188
Total Mass (kton) 11,203 20,438 26,729 27,030 26,100 25,478 12,233 5,094 154,305
Total Equipment
Total Cost (US$) 8,974,921 16,506,581 24,159,654 25,613,160 29,541,990 29,366,010 16,808,504 10,047,225 161,018,046
Unit Cost (US$/t Ore)
44.80 7.18 10.05 10.45 12.11 11.67 6.88 4.26 9.41
Unit Cost (US$/t Material)
0.80 0.81 0.90 0.95 1.13 1.15 1.37 1.97 1.04
Total Labour Force
Sub total (US$) 5,237,088 6,533,425 7,125,037 7,238,149 7,993,642 7,993,642 6,821,993 5,715,588 54,658,564
Unit Cost (US$/t Ore)
26.14 2.84 2.96 2.95 3.28 3.18 2.79 2.42 3.19
Unit Cost (US$/t Material)
0.47 0.32 0.27 0.27 0.31 0.31 0.56 1.12 0.35
Total Equip. Mine + Labour Force
Total Cost (US$) 14,212,009 23,040,006 31,284,691 32,851,309 37,535,631 37,359,652 23,630,498 15,762,813 215,676,610
Unit Cost (US$/t Ore)
70.95 10.02 13.01 13.40 15.38 14.84 9.67 6.68 12.60
Unit Cost (US$/t Material)
1.27 1.13 1.17 1.22 1.44 1.47 1.93 3.09 1.40
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The average operating cost for mining, segmented by major cost areas, is presented in Table
21.7.7_2.
Table 21.7.7_2
Mara Rosa Project
Average Operating Cost
Item % US$/t material
Blasting and Fragmentation 16.32 0.230
Diesel fuel and Lubricants 28.26 0.400
Electricity 0.35 0.005
Replacement Parts 29.74 0.420
Labour 25.34 0.350
Total 100.00 1.405
An average mine operating cost of US$1.055/t of transported material was estimated for the
mine equipment. The average mine labour cost is US$0.35/t of transported material.
The average figure for the total mine operating cost is US$1.40/t of material, or US$12.59/t of
ore. This figure does not include contingencies and benefits. This unit cost is presented for
Years 0 to 7 inclusive. The reader should note that pre-stripping in Year 0 is capitalised in the
economic analysis; consequently a different operating cost is estimated and presented in
Section 22.
21.8 Plant Operating Costs
21.8.1 Basis
There will be applied a training scheme so that as much of the labour (with the exception of
management positions) to operate the mine and the plant will come from the surrounding
area. This approach has been successful in the past and this can be seen in the nearest mine
of Chapada (Mineração Maraca) owned by Yamana only 35 kilometres from the Posse mine.
The operating cost for contracting the entire plant personnel (including administration) has
been included for 2013. This means that during construction there will be a full complement of
Amarillo staff to help administer the project as well as allow time for training of local
candidates.
The salaries have been derived using as a base a recent industry study carried out by the
mining company Rio Novo whilst reagent consumption prices have all been based on at least
one firm supply offer. The consumption estimates used for calculating the quantities of
reagents used at the various stages have been taken from testwork or, in the case of mill ball
consumption, from experience (a total of 1,000 grams per tonne of ore has been used).
Electrical consumption has been calculated based on the electric motor power rating.
Table 21.8.1_1 shows the unit costs taken to calculate plant operating costs.
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Table 21.8.1_1
Mara Rosa Project
Plant Unit Costs Item Unit Unit Cost $US
New Product
Hours
Variable Operating Costs
Feed Material
Electric Power kWh $0.037
Process water m3 $0.14
Process water- potable m3 $0.10
Sectional Mining
Ore and waste mining t
Sectional - Processing Plant
Crusher linings each $250,000.00
LPG L $0.79
Ball Mills Liners each $200,000.00
Mill Balls, primary mill kg $1.77
Mill Balls, secondary mill kg $2.08
Hydrochloric Acid, 33% commercial t $249.11
Hydrated Lime, includes transport t $194.74
Sodium cyanide, includes transport kg $3.50
Leach Aid kg $48.61
Sodium Metabisulphite kg $1.12
Copper Sulphate kg $5.50
Flocculant Kg $10.24
Caustic Soda kg $0.60
Laboratory reagents kg $10.00
Activated Carbon kg $2.59
Freight t $108.95
General Consumables $ $0.98
Regular Maintenance % Capital Unit costs have been derived using the following exchange rates as appropriate:
US$1 = AUD$1.02; R$1.90; CAD$1.03.
The required personnel to operate the plant are shown in Table 21.8.1_2 (the calculated cost
per hour is included in R$ and US$, using a factor of 1.8776 to account for holidays/13th
salary and payroll tax).
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Table 21.8.1_2
Mara Rosa Project
Plant Personnel Requirements and Cost Estimate
Area Function Day Shift 1 Shift 2 Shift 3 Annual Salary Monthly Annual Cost * R$/hr US$/person US$/hr
Process Plant Manager 1 185,409 15,451 348,124 167 183,223 88
Senior Metallurgist 1 105,792 8,816 198,635 95 104,545 50
Junior Metallurgist 1 92,111 7,676 172,948 83 91,025 44
Metallurgical Clerk 1 34,618 2,885 64,999 31 34,210 16
Shift Supervisors 2 1 1 1 51,900 4,325 97,447 47 51,288 25
Crusher Operator 1 1 1 1 25,924 2,160 48,675 23 25,618 12
Control Room Operator 1 1 1 1 34,618 2,885 64,999 31 34,210 16
Mill Operator 1 1 1 1 25,924 2,160 48,675 23 25,618 12
Leach Operator 1 1 1 1 25,924 2,160 48,675 23 25,618 12
Elution and Gravity Sep. Operator 1 1 1 1 25,924 2,160 48,675 23 25,618 12
Gold Room Operator 1 34,618 2,885 64,999 31 34,210 16
Assistent Crusher Operator 1 1 1 1 16,742 1,395 31,435 15 16,545 8
Reagents and Infrastructure 6 13,080 1,090 24,559 12 12,926 6
Sub-total 19 7 7 7
Maintenance Maintenence Manager 1 185,409 15,451 348,124 167 183,223 88
Maintenence Planner 1 140,709 11,726 264,195 127 139,050 67
Electrical Supervisor 1 51,900 4,325 97,447 47 51,288 25
Mechanical Supervisor 1 51,900 4,325 97,447 47 51,288 25
Instrumentation Supervisor 1 51,900 4,325 97,447 47 51,288 25
Mechanics 4 2 25,924 2,160 48,675 23 25,618 12
Electricians 4 2 25,924 2,160 48,675 23 25,618 12
Munck Operator 1 25,924 2,160 48,675 23 25,618 12
Greaser 1 25,924 2,160 48,675 23 25,618 12
Sub-total 15 4 0 0
Stores Storeman 1 34,618 2,885 64,999 31 34,210 16
Fork-lift Operator 1 25,924 2,160 48,675 23 25,618 12
Storeroom Assistents 2 13,080 1,090 24,559 12 12,926 6
Sub-total 4 0 0 0
Laboratório Chemist 1 105,792 8,816 198,635 95 104,545 50
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Area Function Day Shift 1 Shift 2 Shift 3 Annual Salary Monthly Annual Cost * R$/hr US$/person US$/hr
Technicians (chemical) 2 51,900 4,325 97,447 47 51,288 25
Sample Preparation 2 2 2 2 13,080 1,090 24,559 12 12,926 6
Sub-total 5 2 2 2
Ambulance Nurse 1 1 1 1 51,900 4,325 97,447 47 51,288 25
Administration General Manager 1 288,161 24,013 54,1051 260 284,764 137
Administrative Manager 1 140,749 1,1729 26,4270 127 139,090 67
Financial Controller 1 140,749 1,1729 26,4270 127 139,090 67
Secretary 1 51,900 4,325 97,447 47 51,288 25
Accounting Clerks 2 34,618 2,885 64,999 31 34,210 16
Telephonist 1 13,080 1,090 24,559 12 12,926 6
Chief buyer 1 120,968 10,081 22,7130 109 11,9542 57
Assistant Buyers 2 34,618 2,885 64,999 31 34,210 16
Safety Officer 1 120,968 10,081 22,7130 109 119,542 57
Technician (safety) 1 51,900 4,325 97,447 47 51,288 25
Environmental Officer 1 120,968 10,081 22,7130 109 119,542 57
Technician, (environment) 1 51,900 4,325 97,447 47 51,288 25
Technician (Information technology) 1 92,100 7,675 172,927 83 91,014 44
Manager HR 1 185,409 15,451 348,124 167 183,223 88
Assistant (Human Resources) 1 51,900 4,325 97,447 47 51,288 25
Drivers 3 25,924 2,160 48,675 23 25,618 12
Sub-total 20 0 0 0 0 0 0 0 0
Grand Totals 64 14 10 10 0 0 0 0 0
Total Final 98 0 0 0 0 0
Services Contracted 0 0 0 0 0
(Number of people estimated) 0 0 0 0 0
Cleaning, bus drivers 8 13,080 1,090 24,559 12 12,9267 6
Security, Kitchens, 32 13,080 1,090 24,559 12 12,926 6
The above numbers do not include US$200/month, estimated cost of meals and daily travel .
Hours per annum = 2080
*Cost factor, (payroll tax) 1.8776.
Using US$1 = R$1.9.
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Mara Rosa Project, Goiás State, Brazil – 220810 Page: 264 Pre-Feasibility Study – 28 October 2011
Table 21.8.1_3 presents the salaries of the various employee categories expressed in US$/h.
Table 21.8.1_3
Mara Rosa Project
Staff Salaries (Admin and Plant)
Direct Labour per hour including taxes US$/h
ADMIN
General Managers 136.84
Admin. Manager 66.84
Financial Manager 66.84
Executive Secretary 24.74
Accounting Clerks 16.32
Telephone Operator 6.32
Chief buyer 57.37
Assistant Buyers 16.32
Safety Engineer 57.37
Safety Technician 24.74
Environmental Engineer 57.37
Environmental Technician 24.74
Information Technician 43.68
Manager Human Resources 87.89
Human Resources Assistant 24.74
Drivers 12.11
Storeman 16.32
Fork-lift Operator 12.11
Assistant Storeman 6.32
Nurses 24.74
Plant
Plant Manager 87.89
Senior Met. 50.00
Junior Met 43.68
Metallurgical Clerk 16.32
Shift Supervisors 24.74
Crusher Operator 12.11
Assistant Crusher Operator 7.89
Control Room Operator 16.32
Mill Operator 12.11
Leach Operator 12.11
Elution and Grav. Sep. Operator 12.11
Gold Room Operator 16.32
Infrastructure and Reagents 6.32
Laboratory
Chief Chemist 50.00
Chemical Technicians 24.74
Samplers 6.32
Plant Maintenance
Maintenance Manager 87.89
Maintenance Planner 66.84
Electrical Supervisor 24.74
Mechanical Supervisor 24.74
Instrument Supervisor 24.74
Mechanics/Welders, etc 12.11
Electricians 12.11
Munck Operator 12.11
Lubricator 12.11
Contract Maintenance 23.68
Reg Contract - Cleaning/Security 6.32
Meals and local transport/person/month 178.95
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21.8.2 Overall Plant Operating Costs
Plant Operating Costs
Table 21.8.2_1
Mara Rosa Project
Plant Operating Cost Estimate
Units Usage/t Hourly $/t %
Electric Power kWh 35.8 11336.3 1.33 11.52%
Process water m3 1.0 317.1 0.14 1.21%
Process water- potable m3 0.3 86.6 0.03 0.27%
Ore and waste mining t
Crusher linings each 0.30 2.59%
LPG L 95.1 0.24 2.05%
Ball Mills Liners each 0.32 2.77%
Total Reagents 4.46 38.54%
Freight t 0.6 0.22 1.88%
General Consumables $ 0.1 31.7 0.10 0.85%
Regular Maintenance % Capital 1.35 11.66%
Total Personel 1.87 16.17%
Head Office Costs 0.20 1.70%
Contract Maint 1.0 0.07 0.65%
Reg Contract - Cleaning/Security 40.0 0.21 1.82%
Meals and local transport/person/month 150.0 0.13 1.11%
Office Expenses 0.03 0.23%
Insurances 0.03 0.22%
Contingency (5%) 0.55 4.76%
11.56 100.00% The unit operating cost of US$11.56 in this table includes G&A
Table 21.8.2_1 is based on a throughput of 2.5 Mtpa. It includes a contingency of 5%. The
variable part of these costs can be considered as US$9.11 /t of ore with a value of US$2.45/t
as a total for fixed costs (which include all G & A costs).
G & A Costs
An annual value of US$480,000 was estimated as head office costs. The balance of
estimated G&A costs are as local costs and include an additional 5% contingency. The
estimation of G & A costs is presented in Table 21.8.2_2.
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Table 21.8.2_2
Mara Rosa Project
G & A Cost Estimate
Units Usage/t Hourly $/t %
Electric Power kWh 0.5 158.5 0.02 1.02%
Process water m3
Process water- potable m3 0.1 15.9 0.01 0.31%
Ore and waste mining t
Crusher linings each
LPG l
Ball Mills Liners each
Total Reagents
Freight t 0.0 0.6 0.22 11.88%
General Consumables $ 0.1 31.7 0.10 5.34%
Regular Maintenance % Capital 0.03 1.64%
Total Personnel 0.79 42.90%
Head Office Costs 0.20 10.68%
Contract Maintenance 1.0 1.0 0.07 4.07%
Reg Contract - Cleaning/Security 40.0 0.21 11.46%
Meals and local transport/person/month 70.0 0.06 3.28%
Office Expenses 0.03 1.38%
Insurances 0.02 1.29%
Contingency 0.09 4.76%
1.83 100.00%
21.9 Summary of Operating Costs
Peak labour requirements are about 380 staff in Year 5, with 320 operations staff and an
estimated 40 contract staff. Coffey Mining and ONIX estimate that roughly two-thirds or 250
staff and contractors will be on site at any time.
Summary of Mine Operating Costs
Total mine operating cost is estimated as US$1.40/t of material. With a waste strip ratio of
8:1, this implies a mine operating cost of US$12.59/t of ore, including pre-stripping costs.
In the Economic Analysis (Section 22) pre-stripping costs have been capitalised, thus
reducing the mine operating unit costs during the production Years 1 to 7 to US$11.85/t of ore
(US$8.93/t of ore - variable costs and US$2.92/t of ore - fixed costs)
Summary of Plant Operating Costs
G&A costs are estimated to be US$1.83/t of ore treated whilst plant costs are calculated to be
US$9.73/t of ore processed.
These costs were estimated on the basis of 2.5 Mtpa plant through-put; the mining schedule
shows small deviations from this production rate that impact the plant operating and G & A
costs each year.
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The reader should note that in the Economic Analysis (Section 22) the plant operating costs
have been re-calculated to adjust for the impact of fluctuations in annual production rates from
the mine pit. These costs are US$9.78 /t G&A costs and US$1.90 /t of ore processed
respectively
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22 ECONOMIC ANALYSIS
The overall economics of the Mara Rosa Project have been evaluated using conventional
discounted cash flow techniques based on the production schedules, capital expenditures and
operating costs discussed in this report. This text should be read in conjunction with the Life
of Mine cash flow analysis in Section 23.2 below. In addition, the following key parameters
were integral to the cash flow model and the economic results:
The base case metal price was $1,200/oz gold;
The analysis is based on 100% equity financing with no debt component;
All costs and revenues are reported in “real” or constant US dollars without escalation;
An income tax rate of 25% was applied, based on the general understanding of Brazilian
income tax laws;
Provision was also made for the Brazilian Social Contribution Tax of 9%.
22.1 Cash Flow Assumptions
22.1.1 Mine Production Sequence
The mine production is based on the mine plan and sequencing described earlier in this
report. Approximately 17.1 Mt of ore will be mined over a period of seven years following a
one year construction and pre-production period. Based on a mine dilution of 3% and a mine
recovery of 97%, the average ROM gold grade is expected to be 1.72 g/t for an estimated
total of 945,208 oz of contained ROM gold.
22.1.2 Metallurgical Recovery
A metallurgical recovery of 92% has been assumed. The design capacity of the mill is
modeled at 2.5 Mtpa. An average of 123,374 oz of gold are expected to be produced on an
annual basis. The total gold production through the life-of-mine is estimated at 869,600 oz.
22.1.3 Metal Prices and Net Revenues
The long-term gold price incorporated into the cash flow analysis is US$1,200/oz. This price is
based on the 12-quarter moving average historical gold as shown in the following table. The
use of historical metal prices is a generally accepted methodology for modeling long-term
commodity prices.
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Table 22.1.3_1
Mara Rosa Project
Average Historical Gold Prices
Average Gold US$/oz Au
Average Maximum Minimum
36-month 1,205 1,772 761
48-month 1,122 1,772 761
60-month 1,031 1,772 628
Basis: London Fix, October to October Maximum and minimum are based on monthly average values, not daily values.
Gross revenues are determined as the product of the recovered ounces of gold and the long-
term metal price. The gross revenues are adjusted to account for royalty charges and refining
costs to arrive at a net revenue value. These and other parameters shown in Table 22.1.3_2
were applied in determining the annual net revenue values.
Table 22.1.3_2
Mara Rosa Project
Adjustments to Gross Revenues
Parameter Description Units Factor
Refining, transportation, insurance and sales
Assumed value % of gross revenues 1.5%
COFINS/PIS Federal tax similar to VAT – exports are exempt
% of gross revenues 0%
CFEM Federal compensation for exploitation of mineral resources. Value is dependent on mineral type.
% of gross revenues 1.0%
Land owners royalty Charged by federal government. Equivalent to 50% of CEFEM.
% of gross revenues 0.5%
Royalty Franco-Nevada Corporation % of gross revenues 1.0%
Royalty Royal Gold, Inc. % of gross revenues 1.0%
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22.1.4 Operating Costs
The operating costs are discussed in detail in Section 21 of this report. The average
operating costs incorporated into the cash flow analysis are shown in Table 22.1.4_1.
Table 22.1.4_1
Mara Rosa Project
Average Unit Production Costs Full Production Years
Cost Item Description Units Average1
Mining Operating Costs
Variable Costs Includes drilling, stripping, excavation, loading, transportation, dewatering
US$/t 8.93
Fixed Costs Includes labour US$/t 2.92
Total US$/t 11.85
Processing Operating Costs2
Variable Costs Includes power, reagents and consumables, regular maintenance
US$/t 8.11
Fixed Costs Includes labour, general and administrative, contingency
US$/t 3.57
Total US$/t 11.68
Summary
Mining and Processing US$/t 23.53
Cash Costs (exclusive of royalties and refining charges) US$/oz 464
Cash Costs (inclusive of royalties and refining charges) US$/oz 524 1 Average of costs in full production years. 2 The average processing costs are determined on the basis of the design unit cost of US$11.56/t at the design annual feed rate of 2.5 Mtpa.
22.1.5 Capital Expenditures, Depreciation and Amortization
The capital costs included in the cash flow analysis are summarized in the Table 22.1.5_1.
Table 22.1.5_1
Mara Rosa Project
Capital Cost Summary
Capital Cost Item Initial US$ M Sustaining US$ M Total US$ M
Mine Development (pre-strip) 14.2 14.2
Mining Equipment 24.6 9.7 34.4
Processing (inc. TSF) 91.4 9.6 100.9
Infrastructure 13.9 13.9
Studies and Management 14.0 14.0
Miscellaneous 3.4 3.4
Rebate from CLEG (7.9) (7.9)
Insurance 0.4 0.4
Process Contingency 16.2 16.2
Initial Working Capital 5.5 5.5
Total Capital 183.6 11.4 195.0 Rounding has been applied
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Both the capital expenditures and the development costs have been fully depreciation or
amortized on a unit production basis over the life of the mine. Based on Brazilian rules, if the
useful life of an asset is longer than the concession period of the mine, a unit production
depreciation method can be applied.
Development costs include pre-stripping, excavation and civil works, tailings dam
construction, studies and management, insurance and other owner costs. These
development costs total US$60 M and are included in the various cost categories in the
capital cost summary shown in Table 22.1.5_1.
22.1.6 Salvage Value
A salvage value of US$23 million has been included in the cash flow for year 8. This value is
based on general assumptions regarding the recoverable salvage value of the mining and
processing equipment, spares and structural and systems equipment. Factors ranging
between 10% and 40% were applied to the original capital cost in determining the salvage
value. These factors were determined on the basis of general experience with other projects.
22.1.7 Taxes
The standard Brazilian corporate income tax rate is 15% which is increased by a surtax of
10% on taxable profits that exceed R$240,000 annually, resulting in a total income tax rate of
25%. In addition, a Social Contribution Tax of 9% is levied on the income before taxes. In
essence, the overall tax rate is 34%.
Brazilian tax laws allow for tax losses to be carried forward indefinitely. Tax losses are
allowed to offset up to 30% of the taxable income in any year.
22.1.8 Working Capital
An initial working capital allowance of US$5.5 M has been included in year 0. This amount
represents approximately 2 months of operating cost requirements.
The annual calculated cash flows were reconciled to account for annual changes in accounts
receivable and accounts payable. The basis for the reconciliation is a one month balance for
the accounts receivable (based on revenues), a two month balance for accounts payable as
based on reagents and consumables and a one month balance for accounts payable based
on labour costs. The initial working capital and outstanding accounts receivable and accounts
payable balances are recovered in year 8.
22.1.9 Closure Costs
Closure costs of US$8.5M were included in year 8. The most significant closure cost is
expected to be associated with the TSF. Section 16.2.5 provided an outline of the tailings
rehabilitation work that will be required. Material quantities have also been estimated in
Saunders (2011) and these form the basis for a preliminary cost estimate that will be
evaluated in more detail as part of a feasibility study.
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22.2 Financial Performance
Under the estimates and assumptions used for the base cash flow analysis, the Mara Rosa
Project would be expected to generate an undiscounted, life-of-mine after tax cash flow of
US$273.7 M. At a discount rate of 5% the after tax NPV is US$178.5 M. The life-of-mine
economics are presented in Table 22.2_1.
Table 22.2_1
Mara Rosa Project
Life-of-mine Economics (US$)
Tonnes of Ore Processed (000s) 17,117
Average ROM Grade, g/t Au 1.72
Gold Ounces Sold (000s) 869,592
Total Revenues (M) 1,044
Revenue per tonne 61.29
Mining Cost per tonne (Year 1 to 7) * 11.85
Processing Cost per tonne (at design 2.5 Mtpa) 9.73
G&A Cost per tonne (at design 2.5 Mtpa) 1.83
Processing Cost per tonne (at scheduled plant throughput) 9.78
G&A Cost per tonne (at scheduled plant throughput) 1.90
Operating Cost per ounce 464
Operating Cost per ounce (including refining and Royalties) 524
Capital Costs (millions) 189.5
Initial Working Capital (millions) 5.5
Net Present Value at 5% (pre tax, M) 283.1
Net Present Value at 7% (pre tax, M) 244.7
Net Present Value at 5% (after tax, M) 178.5
Net Present Value at 7% (after tax, M) 149.2
Internal Rate of Return (after tax) 26.6%
Payback Period (after tax, production years) 3.0 * Note that mining cost, including pre-stripping in Year 0, is US$12.59 per tonne
The life of mine cashflow is presented in Table 22.2_2.
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Table 22.2_2 Mara Rosa Project
Life-of-mine CashFlow
Am a rillo Gold Corpora tionP os s e De pos it, M a ra Ros a , Goiá s S ta te , Bra zilCa s h Flow M ode l - S a le sDRAFT - W ork in P rogre s s
U S $ (0 0 0 s )
P e r iod End Ye a r 0 Ye a r 1 Ye a r 2 Ye a r 3 Ye a r 4 Ye a r 5 Ye a r 6 Ye a r 7 Ye a r 8Ye a r Tota l/Avg 2 0 1 3 2 0 1 4 2 0 1 5 2 0 1 6 2 0 1 7 2 0 1 8 2 0 1 9 2 0 2 0 2 0 2 1
S ce n a rio C a p e x - O th e r 0 .0 0 D e p re c ia tio n /Am o riza tio n C a lcu la tio n Me th o d
Ke y P roduc tion P a ra m e te rsO re m in e d a n d m ille d k to n n e s 1 7 ,1 1 7 2 0 0 2 ,2 9 8 2 ,4 0 4 2 ,4 5 1 2 ,4 4 0 2 ,5 1 7 2 ,4 4 4 2 ,3 6 1W a s te d m in e d kto n n e s 1 3 7 ,1 8 8 1 1 ,0 0 3 1 8 ,1 3 9 2 4 ,3 2 4 2 4 ,5 7 9 2 3 ,6 6 0 2 2 ,9 6 1 9 ,7 9 0 2 ,7 3 3
To ta l k to n n e s 1 5 4 ,3 0 5 1 1 ,2 0 3 2 0 ,4 3 8 2 6 ,7 2 9 2 7 ,0 3 0 2 6 ,1 0 0 2 5 ,4 7 8 1 2 ,2 3 3 5 ,0 9 4
G o ldR O M o re g ra d e g /t 1 .7 2 1 .0 1 1 .6 2 1 .8 8 1 .8 5 1 .6 9 1 .5 4 1 .6 4 1 .8 7C o n ta in e d R O M g o ld ko z 9 4 5 6 1 1 9 1 4 5 1 4 6 1 3 3 1 2 4 1 2 9 1 4 2Mill re co ve ry % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 % 9 2 .0 %R e co ve re d G o ld ko z 8 7 0 6 1 1 0 1 3 4 1 3 4 1 2 2 1 1 5 1 1 9 1 3 0
Re ve nue R e co ve re d g o ld ko z 8 7 0 6 1 1 0 1 3 4 1 3 4 1 2 2 1 1 5 1 1 9 1 3 0Me ta l p rice U S $ /o z 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0 1 ,2 0 0G ro s s re ve n u e s U S $ (0 0 0 s ) 1 ,0 4 3 ,5 1 1 7 ,1 6 7 1 3 1 ,8 4 6 1 6 0 ,6 0 1 1 6 0 ,8 3 8 1 4 6 ,7 8 3 1 3 7 ,4 2 0 1 4 2 ,4 8 8 1 5 6 ,3 6 7
R e fin in g , tra n s p o rta tio n , in s u ra n ce a n d s a le s % o f re ve n u e s 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 % 1 .5 0 %P IS % o f re ve n u e s 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 %C O FIN S % o f re ve n u e s 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 % 0 .0 0 %C E FE M % o f re ve n u e s 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 %L a n d o w n e rs ro ya lty % o f re ve n u e s 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 % 0 .5 0 %R o ya lty - Fra n co N e va d a % o f re ve n u e s 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 %R o ya lty - R o ya l G o ld % o f re ve n u e s 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 % 1 .0 0 %
Unit Cos ts - P roduc tion Ye a rsMin e u n it co s ts
Min e va ria b le co s ts - e q u ip m e n t co s ts U S $ /to n n e o re 8 .9 3 7 .1 7 1 0 .0 3 1 0 .4 3 1 2 .0 9 1 1 .6 5 6 .8 7 4 .2 6Min e fixe d co s ts - la b o u r U S $ /to n n e o re 2 .9 2 2 .8 4 2 .9 6 2 .9 5 3 .2 8 3 .1 8 2 .7 9 2 .4 2
To ta l m in e u n it co s ts U S $ /to n n e o re 1 1 .8 5 1 0 .0 1 1 2 .9 9 1 3 .3 8 1 5 .3 7 1 4 .8 3 9 .6 7 6 .6 8
P ro ce s s in g u n it co s tsP ro ce s s in g va ria b le co s ts U S $ /to n n e o re 8 .1 1 8 .1 1 8 .1 1 8 .1 1 8 .1 1 8 .1 1 8 .1 1 8 .1 1P ro ce s s in g fixe d co s ts U S $ /to n n e o re 1 .6 7 1 .7 6 1 .6 8 1 .6 5 1 .6 5 1 .6 0 1 .6 5 1 .7 1
To ta l p ro ce s s in g u n it co s ts U S $ /to n n e o re 9 .7 8 9 .8 7 9 .7 9 9 .7 6 9 .7 6 9 .7 1 9 .7 6 9 .8 2
G & A u n it co s tsG & A fixe d co s ts U S $ /to n n e o re 1 .9 0 2 .0 0 1 .9 1 1 .8 7 1 .8 8 1 .8 2 1 .8 8 1 .9 4
To ta l u n it o p e ra tin g co s ts U S $ /to n n e o re 2 1 .6 3 2 1 .8 7 2 4 .6 9 2 5 .0 1 2 7 .0 1 2 6 .3 6 2 1 .3 0 1 8 .4 4U S $ /o z g o ld 4 6 4 .1 8 4 5 7 .5 0 4 4 3 .5 3 4 5 7 .4 0 5 3 8 .8 2 5 7 9 .4 7 4 3 8 .4 5 3 3 4 .1 2
R e fin in g , tra n s p o rta tio n , in s u ra n ce a n d s a le s U S $ /o z g o ld 1 8 .0 0 1 8 .0 0 1 8 .0 0 1 8 .0 0 1 8 .0 0 1 8 .0 0 1 8 .0 0 1 8 .0 0R o ya ltie s U S $ /o z g o ld 4 2 .0 0 4 2 .0 0 4 2 .0 0 4 2 .0 0 4 2 .0 0 4 2 .0 0 4 2 .0 0 4 2 .0 0C a s h co s ts p e r o u n ce o f g o ld U S $ /o z g o ld 5 2 4 .1 8 5 1 7 .5 0 5 0 3 .5 3 5 1 7 .4 0 5 9 8 .8 2 6 3 9 .4 7 4 9 8 .4 5 3 9 4 .1 2
U n it P ro d u ctio n B a s is
R e tu rn to C o n te n ts
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Net IncomeGross revenues US$(000s) 1,043,511 7,167 131,846 160,601 160,838 146,783 137,420 142,488 156,367 -Refining, transportation, insurance and sales US$(000s) (15,653) (108) (1,978) (2,409) (2,413) (2,202) (2,061) (2,137) (2,346) -Royalties US$(000s) (36,523) (251) (4,615) (5,621) (5,629) (5,137) (4,810) (4,987) (5,473) -
Net revenues US$(000s) 991,335 6,809 125,254 152,571 152,796 139,444 130,549 135,364 148,548 -
Production Costs
Mining costs US$(000s) (201,258) - (23,006) (31,239) (32,805) (37,496) (37,322) (23,622) (15,768) -
Processing costs US$(000s) (171,098) (5,661) (22,675) (23,535) (23,914) (23,826) (24,451) (23,853) (23,184) -
G&A costs (36,689) (4,586) (4,586) (4,586) (4,586) (4,586) (4,586) (4,586) (4,586) -
EBITDA US$(000s) 582,290 (3,438) 74,987 93,211 91,491 73,536 64,190 83,302 105,011 -
Depreciation US$(000s) (129,579) (823) (15,575) (19,213) (20,317) (18,541) (17,359) (17,999) (19,752) -Amortization US$(000s) (59,946) (400) (7,032) (8,663) (8,106) (8,198) (8,677) (8,997) (9,873) -
EBIT US$(000s) 392,765 (4,661) 52,380 65,335 63,067 46,796 38,155 56,307 75,386 -
Income taxes US$(000s) (98,191) - (11,930) (16,334) (15,767) (11,699) (9,539) (14,077) (18,847) -Social contribution taxes US$(000s) (35,349) - (4,295) (5,880) (5,676) (4,212) (3,434) (5,068) (6,785) -
Net Income from Operations US$(000s) 259,225 (4,661) 36,155 43,121 41,625 30,886 25,182 37,162 49,755 -
Pre Tax Cash FlowEBITDA US$(000s) 582,290 (3,438) 74,987 93,211 91,491 73,536 64,190 83,302 105,011 -Less: Capital expenditures US$(000s) (129,579) (119,834) (3,416) (1,358) (4,971) - - - - -Less: Development costs US$(000s) (59,946) (58,305) 2,632 (547) 2,632 (3,179) (3,179) - - -Less: Initial working capital US$(000s) - (5,475) - - - - - - - 5,475Less: Closure costs US$(000s) (8,500) - - - - - - - - (8,500)Less: Increases in accounts receivable US$(000s) - - (10,438) (2,276) (19) 1,113 741 (401) (1,099) 12,379Plus: Increases in accounts payable US$(000s) - - 3,736 169 62 51 87 (181) (186) (3,739)Plus: Proceeds from equipment sales US$(000s) 23,000 - - - - - - - - 23,000Project cash flow US$(000s) 407,265 (187,052) 67,501 89,199 89,194 71,520 61,840 82,720 103,727 28,615Cumulative project cash flow (187,052) (119,550) (30,351) 58,843 130,363 192,203 274,923 378,650 407,265
Internal Rate of Return % 37.9%NPV 0.0% Discount Rate US$(000s) 407,265
5.0% Discount Rate US$(000s) 283,1387.0% Discount Rate US$(000s) 244,650
10.0% Discount Rate US$(000s) 195,966
Payback period production years 2.34 N/A N/A N/A 2.34 N/A N/A N/A N/A N/A
After Tax Cash FlowNet Income from Operations US$(000s) 259,225 (4,661) 36,155 43,121 41,625 30,886 25,182 37,162 49,755 -Plus: Depreciation US$(000s) 129,579 823 15,575 19,213 20,317 18,541 17,359 17,999 19,752 -Plus: Amortization US$(000s) 59,946 400 7,032 8,663 8,106 8,198 8,677 8,997 9,873 -Less: Capital expenditures US$(000s) (129,579) (119,834) (3,416) (1,358) (4,971) - - - - -Less: Development costs US$(000s) (59,946) (58,305) 2,632 (547) 2,632 (3,179) (3,179) - - -Less: Initial working capital US$(000s) - (5,475) - - - - - - - 5,475Less: Closure costs US$(000s) (8,500) - - - - - - - - (8,500)Less: Increases in accounts receivable US$(000s) - - (10,438) (2,276) (19) 1,113 741 (401) (1,099) 12,379Plus: Increases in accounts payable US$(000s) - - 3,736 169 62 51 87 (181) (186) (3,739)Plus: Proceeds from equipment sales US$(000s) 23,000 - - - - - - - - 23,000Project cash flow US$(000s) 273,725 (187,052) 51,277 66,985 67,751 55,610 48,867 63,576 78,095 28,615Cumulative project cash flow (187,052) (135,775) (68,789) (1,038) 54,572 103,439 167,014 245,110 273,725
Internal Rate of Return % 26.6%NPV 0.0% Discount Rate US$(000s) 273,725
5.0% Discount Rate US$(000s) 178,4927.0% Discount Rate US$(000s) 149,160
10.0% Discount Rate US$(000s) 112,238
Payback period production years 3.02 N/A N/A N/A N/A 3.02 N/A N/A N/A N/A
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22.2.1 Sensitivity Analysis
As shown in Table 22.2_1 and Figure 22.2_1, the economics of the Mara Rosa Project are
most sensitive to variation in gold price and less sensitive to variations in capital expenditures
and operating costs. Variations in feed grades would be expected to yield similar results to
variations in the gold price.
Table 22.2_1
Mara Rosa Project
Cash Flow Sensitivity After Tax NPV at 5% Discount Rate, US$M
30%
Decrease 20%
Decrease 10%
Decrease Base Case
10% Increase
20% Increase
30% Increase
Metal Price 24.7 76.0 127.2 178.5 229.7 281.0 332.2
Operating Costs 242.5 221.2 199.8 178.5 157.1 135.8 114.5
Capital Costs 217.5 204.5 191.5 178.5 165.5 152.5 139.5
Figure 22.2_1
Sensitivity Spider Diagram
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
‐30% ‐20% ‐10% 0% 10% 20% 30%
NPV, U
S$ m
illions
% Change in Input
After Tax NPV (5%) Sensitivity Analysis
Gold Price Operating Cost Capital Expenditures
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23 ADJACENT PROPERTIES
Several significant mineral deposits occur in the Mara Rosa region including the Posse gold
deposit, the Zacarias gold-silver-barite deposit and the Chapada copper-gold deposit, in
addition to numerous historic prospects and garimpos.
A detailed discussion of these various properties was provided in Hoogvliet Contract Services
& Australian Exploration Field Services Pty Ltd (2011) that is filed at Sedar.com and to which
the reader is referred.
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24 OTHER RELEVANT DATA AND INFORMATION
Nothing to report in this section.
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25 INTERPRETATION AND CONCLUSIONS
25.1 Geology
The Posse Deposit is hosted by a mylonitic shear hosted zone in a high greenschist to low
amphibolite metamorphic terrain. The ore body strikes NE-SW and dips about 45° to the NW.
On average, the ore body is about 30m wide. Alteration is dominated by silicification,
sericitization, K-feldspar flooding and pyritization. Gold is positively correlated with the
intensity of silicification and total sulphide content, and occurs as 10 to 100 µm sized particles
along the margins of silicates and in association with pyrite and frohbergite.
The updated resource reported in July 2011 includes Inferred, Indicated and, for the first time,
Measured Mineral Resources. The 2011 drilling has significantly increased the confidence in
the resource estimate with the Inferred category being reduced from 42% of total resources in
the 2010 estimate to 12% in the 2011 estimate.
A total Measured and Indicated Mineral resource of 20.86 Mt at a grade of 1.75 g/t gold is
reported, together with an Inferred Mineral Resource of 3.63 Mt at a grade of 1.34 g/t gold.
The opinion of HCS and AEFS is that the character of the Mara Rosa deposit and the Mineral
Resource Estimate reported is robust and justifies engineering studies to investigate
economic feasibility.
25.2 Mining
The geotechnical work to date, and data provided, have been reviewed and summarised.
Coffey Mining’s review of these works suggests that they are sufficient for PFS level.
Groundwater and seismic effects, and operational considerations such as blasting, may affect
the PFS geotechnical slope design.
The mining study has demonstrated Proven and Probable Mineral Reserves of 17.17 Mt at a
grade of 1.72 g/t with contained gold totalling 945,200 oz. This study shows sufficient merit to
support implementation of feasibility study and mine development with a projected seven year
life of mine.
Proven Mineral Reserves comprise 31% of total reserves. Additional low grade resources
exist within the optimised pit and may be available for processing with an improved gold price.
Grade control will be essential during mining operations for reconciliation of production with
the block model and to maximise the cash flow. The evolution of gold price, operating costs
and plant recovery must be closely monitored to support ongoing management planning.
The estimated operating costs are compatible with similar operations in Brazil.
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The design for the Tailings Storage Facility and related Water Storage Facility for the Mara
Rosa Project has been aimed at optimising tailings storage capacity by maximising tailings
density; and reducing environmental and societal impact.
Construction of the TSF will be in four stages over the life of the mine.
25.3 Metallurgy and Mineral Processing
Metallurgical testwork has identified a free milling gold (~75%) and refractory gold (~25%)
associated with sulphides and tellurides. Gold recoveries in excess of 93% can be achieved
with conventional carbon in leach (CIL) technology with the addition of pre-oxidation prior to
CIL to treat the refractory component.
With this metallurgical recovery, a total of 869,600 oz gold should be recovered during the
mine life described in this study.
The process flowsheet developed includes primary crushing followed by secondary and
tertiary crushing in closed circuit. Tertiary crushed material will feed mills with cyclone
classification to achieve the required P80 grind of 45 µm.
Tailings will be thickened to recover most of the cyanide in solution, with the remaining pulp
detoxified to remove free cyanide prior to disposal to the TSF.
25.4 Infrastructure
Plant site infrastructure includes a 138 kV power supply line and substation in the nearby city
of Porangatu.
Process plant water supply will integrate storage of old mine pit dewatering and surface runoff
in a water storage facility located between the plant site and the tailings disposal, together
with recovery from the TSF once production starts. Additional surface water sources are
available and are being investigated.
A preferred tailings storage facility site has been located south west of the plant site. The TSF
site is within 1 km of the plant site. A wet slurry (59% solids) tailings storage facility has been
designed for 20 Mt of tailings to be constructed in four stages over the life of mine followed by
vegetation coverage for final TSF closure. The TSF was designed based on preliminary
tailings storage requirements provided to Coffey Mining.
Auxilliary Mara Rosa Project buildings for administration, mine surface shops, and security
facilities will be constructed around the plant site. An operations campsite will be built close to
the plant site.
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25.5 Capital and Operating Cost Estimates
Capital costs include direct and indirect project capital for the mine, process plant and
infrastructure. Project capital costs total US$189.5 M. The total indirect cost is US$32.6 M and
includes studies and management, rebate from power utility, insurance, contingency and
initial working capital. A 10% contingency is placed on initial direct and indirect capital costs
for the mine, plant and surface infrastructure. The total contingency allowance for the project
is US$16.9 M.
The Mara Rosa Project operating costs include fixed and variable costs for mine production,
plant production, tailings management and general and administrative services for the
operation.
Mine operating costs are estimated at US$12.59/t of ore, with a strip ratio of 8:1. However the
cost of waste rock pre-stripping in Year 0 has been capitalised for the purposes of economic
analysis. Consequently, mine operating costs average US$11.85 /t of ore during the
production Years 1 to 7 (excluding pre-stripping in Year 0 that are capitalised), with an
operational strip ratio of 7.4:1.
Plant operating costs, at a design processing rate of 2.5 Mtpa, total US$9.73 /t ore processed
including tailings disposal, and G&A costs average US$1.83 /t ore. These costs, pro-rated for
varying annual mine production rates, are US$9.78 /t and G&A costs of US$1.90 /t of ore
processed respectively.
Total cash operating costs are US$21.63 /t ore or US$464 /oz of gold produced, averaged
over life of mine Years 1 to 7.
25.6 Economic Analysis
A cash flow model incorporating Project and life of mine production, capital costs and
operating costs indicates that the Project has an after tax NPV of US$178.5 M at a discount
rate of 5%. A sensitivity analysis considering positive and negative variations of up to 30% in
either direction were applied independently to: gold price, operating cost and capital cost. The
results of the sensitivity analysis demonstrate that the project is most sensitive to variation in
gold price. Initial capital cost had the least impact on the sensitivity of the NPV.
25.7 Risk
25.7.1 Introduction
The risk analysis as described in this section is based on the Australian Standard for Risk
Management, AS 4360:2004 and an overview of the framework is provided in Figure
25.7.1_1.
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Figure 25.7.1_1 Figure Description
AS/NZS 4360:2004
Mo
nit
or
/
Re
vie
w
Sta
ke
ho
lde
r C
on
sult
ati
on
/
Co
mm
un
ica
tio
n
Establish Goals & Context
Analyse Risks
Likelihood
Consequence
Evaluate the Risks
Treat the Risks
AS 4360:2004 states that risk analysis involves consideration of the sources of risk, their
consequences and the likelihood that those consequences may occur.
Qualitative measures of consequence and likelihood are described in Table 25.7.1_1 and
Table 25.7.1_2 respectively.
Based on the level of consequence and likelihood of an event as described above a risk
profile can be drawn up as per the matrix shown in Table 25.7.1_3.
Table 25.7.1_1
Mara Rosa Project
Qualitative Measures of Consequence (As per AS4360:2004)
Consequences Description
Catastrophic Very large financial loss; death or serious injury to multiple persons; major loss of plant resulting in >3 months loss of production capability; toxic environmental release off-site with detrimental effect.
Major Major financial loss; death or serious injury to multiple persons; extensive loss of plant resulting in 1-3 months loss of production capability; off-site environmental release without detrimental effect or on-site release with detrimental effect.
Moderate High financial loss; serious injury to multiple persons; moderate loss of plant resulting in 1
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week to 1 month loss of production capability; on-site environmental release contained with assistance without causing long-term detrimental effect.
Minor Medium financial loss; minor injury to one or two persons; minor loss of plant resulting in 1 day to 1 week loss of production capability; on-site environmental release immediately contained without long-term detrimental effect.
Insignificant Low financial loss; no injuries; less than one-day loss of production capability; no environmental impact.
Table 25.7.1_2
Mara Rosa Project
Qualitative Measures of Likelihood (As per AS4360:2004)
Likelihood Description
Almost Certain Event is expected to occur in most circumstances; more than one event per month.
Likely Event will probably occur in most circumstances; less than one event per month but more than one event per year.
Possible Event might occur at some time; less than one event per year but more than one event per five years.
Unlikely Event could occur at some time; less than one event per five years.
Rare Event may only occur in exceptional circumstances or is unlikely to occur.
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Table 25.7.1_3
Mara Rosa Project
Qualitative Risk Analysis Matrix (As per AS4360:2004)
Consequence
Likelihood 5 Catastrophic
4 Major
3 Moderate
2 Minor
1 Insignificant
Almost Certain Extreme Risk Extreme Risk High Risk Significant Risk Significant Risk
Likely Extreme Risk High Risk Significant Risk Significant Risk Moderate Risk
Possible High Risk High Risk Significant Risk Moderate Risk Low Risk
Unlikely High Risk Significant Risk Moderate Risk Low Risk Low Risk
Rare Significant Risk Significant Risk Moderate Risk Low Risk Low Risk
Legend Extreme risk - Immediate action required
High risk - Senior management attention needed
Significant risk - Management attention needed
Moderate risk - Management responsibility must be specified
Low risk - Manage by routine procedure
25.7.2 Risk Assessment
The risk assessment as described in this section pertains to mining aspects only and any
other, Project specific, risks have not been considered.
No event that was categorised as an Extreme Risk was identified. Events that have been
identified as High Risk are listed below:
Mining costs under-estimated;
Pit slope incorrect;.or
Reserve grade over-estimated.
A complete list of risks that have been assessed are summarised in Table 25.7.2_1.
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Table 25.7.2_1
Mara Rosa Project
Summary of Risk Analysis
Risk Consequence Likelihood Level of Risk Comment / Mitigation Measure
Resource grade over-estimated by more than 15% Catastrophic Unlikely High Unlikely on a global scale, however, possible on a local scale.
Gold price over estimated by more than 15% Major Possible High Beyond the control of the operator
Rock density inadequately measured Minor Likely Significant Rock density measurement program in progress
Pit slope angle incorrect Catastrophic Possible High Geotechnical drill program for FS level study in progress
Reserve grade over-estimated by more than 15% Catastrophic Unlikely High Grade control program required
Reserve tonnes over-estimated by more than 15% Major Unlikely Significant Unlikely on a global scale, however, possible on a local scale.
Mining Capital costs underestimated Major Possible High Formal tender to be sought to firm up pricing
Plant Capital costs underestimated Major Possible High Formal tender to be sought to firm up pricing
Mining Capital costs underestimated Major Possible High Feasibility level study to determine
Plant Capital costs underestimated Major Possible High Feasibility level study to determine
Pit design unsuitable Major Unlikely Significant Main pit separated into north and south areas by saddle of Inferred Resources. Further resource drilling for FS
Production rate not achieved Moderate Unlikely Moderate Add equipment and or employ contractor.
Insufficient or incorrect equipment Moderate Rare Moderate If new equipment required then long lead times may result in lengthy Project delays. Employ contractor.
Project water supply inadequate Major Unlikely Significant Test work in progress.
TSF basin permeability unknown Moderate Possible Significant Test work to be undertaken.
Pit de-watering requirements under-estimated Moderate Possible Significant Test work to be undertaken.
Lack of available experienced mining personnel Moderate Possible Significant Recruitment and training priority.
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26 RECOMMENDATIONS
A Feasibility Study is recommended for the Mara Rosa Project. A feasibility study work
program should include additional resource evaluation drilling, resource modelling and
estimation, geotechnical investigations, geotechnical site investigations for the plant, tailings
disposal and other key infrastructure, hydrogeology work to quantify and characterize mine
drainage and establish a water balance, metallurgical test work, detailed process design and
other standard components for a full feasibility study.
26.1 Feasibility Study Work Program
26.1.1 Geology
Additional exploration drilling is recommended to improve the confidence in inferred
resources, especially in that part of the deposit where the pit design separates the deposit into
North and South Pits.
Based on the new drilling, the Project’s resource model should be updated.
Samples for density determination should also be taken from mineralized zones. A target of at
least 30 to 40 density determinations per domain should be collected to adequately
characterize variability in the mineralized zone.
26.1.2 Pit Geotechnics
The requirements to achieve and the details of additional work required to meet Feasibility
Study level compliance for JORC and/or CIM Definition Standards reporting for the Mara
Rosa project are provided in Beer (2011).
Based on assessment of the geotechnical work done to date, it is Coffey Mining’s assessment
that a relatively small number of additional geotechnical bore holes would be required to
advance the geotechnical study to a FS level. The demonstrated geological continuity shown
by the sections provided by Amarillo to Coffey Mining suggests that drilling should be
concentrated in the southern part of the proposed pit, where it is at its deepest.
A total of six geotechnical bore holes have been recommended, including collar locations,
azimuths, declinations and design depths. A program of sample collection and
geomechanical testing has been proposed with sampling procedures to be confirmed during
an initial site visit.
In addition to the drilling and testwork outlined above, analytical and interpretative work will
also have to be undertaken on the data collected to meet the FS level requirements.
26.1.3 Mining Study
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26.1.4 Tailings Storage Facility
Whilst this report provides information on the proposed design, a significant portion of this
work is based on assumptions and these need to be verified before the design work
progresses to the next stage. Equally, there are aspects of the project design that have not
been addressed, where further detailed analysis is desirable. The details of investigations
and design work that should be carried out to progress the development of the TSF and WSF
are provided in Saunders (2011). These are summarised here as site investigation and
feasibility design.
The investigations that should be carried out prior to completion of the next stage of design
include:
Geotechnical site investigation for the TSF and WSF;
Drilling and equipping of the monitoring bores;
Drilling and permeability testing of investigation bores;
Laboratory testing of both tailings and waste rock for chemical content and static PAF;
Testing to determine the tailings geotechnical characterisation; and
Confirmation of geotechnical parameters for the embankment construction materials;
A factual report documenting these investigations should be compiled and appended to the
design report to substantiate the parameters used;
The following work should be undertaken to support the development’s application and
approval:
Modelling of the tailings beach;
Seepage and stability analyses using parameters from investigations;
Hydrological optimisation by conducting a site wide water balance;
Inflow and outflow hydrographs for spillways;.
Construction material balance;
Project implementation scheduling; and
Geotechnical risk assessment of the overall project including water and tailings management.
These investigations and aspects of the design will be incorporated into the feasibility design
report for the TSF and WSF, to provide a comprehensive document that will assist in
progressing the project.
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26.1.5 Metallurgical Testwork
Further testwork is deemed necessary assuming the project proceeds to a feasibility level of
study. The testwork required at this stage would need to include variability testwork, as well
as confirmatory composite testwork and optimisation testwork on the grind versus pre-
oxidation characteristics of the mineralisation.
In addition to this, ancillary testwork requirements would need to be completed. This will
include confirmation that the site water contains no deleterious elements, settling/thickening
testwork and pulp viscosity testwork.
The details of the required testwork programme are included in Smith and Witt (2011).
26.1.6 Plant Design and Engineering
Results of the current confirmatory testwork may lead to fine adjustments to the process
parameters and possible variations in pre-oxidation and leach residence times in the final
plant design. There is also the possibility that fine grinding to a P80 of 45 μm may not be
necessary as classification in the plant will be by cyclone and implies that the heavier
sulphides/tellurides get preferentially recycled and reground. An attempt to quantify this is
being made in the confirmatory testwork programme.
With a better understanding of the water balance and in general water requirements, it is
hoped that a simpler more manageable water supply system can be introduced in the final
plant design. Although the local electricity distribution company has manifested that the
138 kV line from Porongatu would be the best method of supplying the plant, it is felt that
there could exist other cheaper alternatives and this will also be investigated during the
definitive study.
26.1.7 Environmental and Community
Continuing studies into environmental, hydrological, hydrogeological and community issues
will be required to fulfil Brazil legislation and regulation. The specific programs of work may
have significant lead times and early implementation is necessary. The environmental work
begun as part of this study is already progressing towards feasibility study level compliance
and regulatory approval.
26.2 Feasibility Study Program and Budget
The recommended work plan for the Feasibility Study began in July 2011 with the
implementation of the geotechnical and metallurgical testwork components. Hydrological and
environmental activities have also been ongoing throughout 2011. The main body of the
Feasibility Study work will commence soon after completion of this PFS, in December 2011.
The list of activities include:
Drilling (US$2.4M) to collect data and samples for:
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resource model update
geotechnical characterization and condemnation of tailings and plant site locations
samples for metallurgy and tailings test work
Metallurgical testwork program (US$0.4M).
Geotechnical testwork program(US$0.4M)
Hydrogeological study (US$0.4M)
Tailings site testwork program (US$0.4M)
An updated Mineral Resource Model incorporating exploration data to improve
confidence in Mineral Resources (US$0.05M).
An updated mine design and mine schedule incorporating new hydrogeological, and
geotechnical data testwork. (US$0.5M).
Feasibility study including process and infrastructure design, engineering, capital and
operating cost estimation and financial analysis incorporating results of the geotechnical,
hydrogeological, mine design and mine schedule and metallurgical test work (US$1.5M)
Field expenses to continue with environmental base line study, property maintenance,
field staff and overheads (US$1.0M)
The recommended feasibility work plan will require a budget of approximately US$6.3M.
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27 REFERENCES
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ANCOLD, 1999. ‘Guidelines on Tailings Dam Design, Construction and Operation’.
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CBRO – Brazilian Committee of Ornithological Registers. 2010.
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Mineral Resources and Mineral Reserves. Canadian Institute of Mining, Metallurgy and
Petroleum. pp10.
Coffey, June 2011. ‘Future Tailings Storage Posse Deposit, Mara Rosa Project, Brazil’.
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renováveis. Brasília, IBAMA, 1992, p. 11-25.
Fonseca, FL., Horta, A. 2011. Projeto da Mina Posse, Mining Study. 12 December 2011.
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Hidrovia. 2011. Estudos Hidrogeológicos e Hidrológicos Básicos ‘PFS’ Mina De Posse, Mara
/ Go. Prepared by HIDROVIA Hidrogeologia e Meio Ambiente Ltda. for Coffey Mining
Pty Ltd and Amarillo Gold Corporation. pp 59.
Hoogvliet Contract Services & Australian Exploration Field Services Pty Ltd. 2011. Report on
Independent Site Visit and Resource Estimate, Posse Deposit. Prepared for Amarillo
Gold Corporation. pp 162.
Hoogvliet Contract Services and Australian Exploration Field Services PL. 2011. Report on
Independent Site Visit and Resource Estimate. Posse Deposit, Mara Rosa, Goias
State, Brazil. Report prepared for Amarillo Gold Corporation dated 30 July 2011.
Hoogvliet Contract Services and Australian Exploration Field Services PL. 2010. Independent
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