manufacturing the future cre ned
TRANSCRIPT
1 2013 12 20
Cre ned℠
Quickparts® Solutions MANUFACTURING THE FUTURE
with 3D Printing / Additive Manufacturing
WWW.3DSYSTEMS.COM NYSE:DDD
3D Systems
World’s leading global provider of
3D Content-to-Print Solutions
3D
Software
On Demand
Parts
Personal
Printers
Professional
Printers
Production
Printers
Geomagic
Quickparts
Cube, CubeX
ProJet
iPro, sPro
Introduction to Quickparts Solutions
World’s leading provider of unique, low-volume, custom-designed
Plastic and metal parts
We have
served
Customers
New Products
• Patented technology for custom part procurement
• Experts in transitioning from design to manufacturing
• Unique and proven manufacturing services business
4
Broad Range of Applications
Transportation
Consumer Products Aerospace
Infrastructure/Energy Healthcare
Electronic Appliances
5
Powerful Performance Materials
t
ctures
~100 Materials ~100 Materials Wax Wax Nylon Nylon Plastic Plastic Rubber Rubber Metal Metal Composite Composite
GLOBAL / LOCAL / NETWORKED
Americas
• Rock Hill, SC
• Atlanta, GA
• Andover, MA
• Denver, CO
• Herndon, VA
• Langhorne, PA
• Lawrenceburg, TN
• Morrisville, NC
• New York, NY
• Richardson, TX
• Seattle, WA
• San Francisco, CA
• Tijuana, Mexico
• Valencia, CA
• Vernon Hills, IL
Europe
• Benelux
• England
• France
• Germany
• Italy
• Switzerland
• UK
Asia-Pacific
• Australia
• China
• Hong Kong
• India
• Japan
• Korea
• Singapore
9 2013 12 20
Pre-Production
Creativity Reimagined℠ April 2013
Rapid Prototyping &
WWW.3DSYSTEMS.COM NYSE:DDD
Rapid Prototyping & Pre-Production
Stereolithography
(SLA)
Plastic Jet Printing
(PJP)
Machined Plastic
Prototypes (MPP)
ColorJet Printing (CJP) Selective Laser
Sintering (SLS)
MultiJet Printing (MJP)
Quick Sheet Metal™
Parts QuickCutCNC® QuickPlastic™ Parts
Stereolithography (SLA)
Stereolithography prototypes are constructed from a liquid
photopolymer that is selectively cured using an ultraviolet laser.
• What to Use It For:
– Form and fit testing
– Focus group and presentation models
– Clear prototypes
– Cast urethane tooling patterns • Limitations:
– Accuracy: +/-(.005” + .002 in/in)
– Layer Thickness:
• High-Resolution: 0.002" - 0.004";
• Standard Resolution: 0.005" - 0.006"
– Smallest Feature Size: >.020”, or .010” (High Res Mode)
– Build Platform: 25.6”x29.5”x20” (Single Piece Build)
• When to Expect Delivery:
– Next Day Shipping
– Same Day Shipping
50 Well Specimen Tray
Automotive Design-to-Manufacturing
Motorsport Wind-Tunnel
to On-Car
Automotive Bridge
Manufacturing
High-Value Short Runs
Selective Laser Sintering (SLS)
Selective Laser Sintering prototypes are constructed when a thin layer
of build material is spread across the platform where the laser traces a
two-dimensional cross section of the part sintering the material together.
• What to use it for: - Form and fit testing
- Field testing
- Low Volume Production
- High Heat Applications
• Limitations:
- Accuracy: +/-(.005” + .003 in/in)
- Layer Thickness: .004”
- Smallest Feature Size: >.020”
- Build Platform: 22” x 22” x 18”
Mounting Shrouds
• When to Expect Delivery:
- 1 to 5 Days
- Next Day Shipping
Aerospace Direct Manufacturing
Benefits to the War Fighter
• F-35 costs savings estimated from:
• Reduced multi-axis machining
• Reduced machining/drilling
• Reduced lead-times
• Reduced part counts
• Enhanced design for manufacturing
and assembly
• Increased number of parts qualified for
3D printing
Priorities
• Drilling technologies
• Coating / finishes
• Advanced materials process
• Advanced assembly
• Advanced metrology process
• Fastening systems
3D
Printed
Representative Parts
ColorJet Printing (CJP)
ColorJet Printing involves two major components – core and
binder. The Core™ material is spread in thin layers over the build
platform with a roller. After each layer is spread, color binder is
selectively jetted causing the core to solidify, resulting in a full-color
printed three-dimensional model.
• What to Use It For:
– Demonstration models
– Visual full color
representations
– Low Volume Production
– Customized Products
• Limitations:
– Accuracy: +/-(.005” + .002 in/in)
– Layer Thickness: .004”
– Build Platform: 10” x 15” x 8”
• When to Expect Delivery:
– 5 to 7 days
– Next Day Shipping
Turbo Charger
MultiJet Printing (MJP)
MultiJet Printing is a new rapid prototyping process that provides a
quick turnaround for smooth, fully cured parts. The process consists only
of UV bulbs and photopolymer materials.
• What to Use It For:
- Form and fit testing
- Show models
• Limitations:
- Accuracy: +/-(.005” + .002 in/in)
- Layer Thickness: .0006”
- Build Platform: 11.75” x 7.3” x 8”
• When to Expect Delivery:
- 5 to 7 days
- Next Day Shipping Size and Detail Comparison
Manufactured Plastic Prototypes (MPP)
Manufactured Plastic Prototypes (MPP) are constructed using the
subtractive manufacturing process.
• What to Use It For:
– Form and fit testing
– Functional testing
– Clear prototypes
– Low volume production parts
• Limitations:
– Accuracy: +/-.010”
– Manufacturing Limitations: 3 and 4 axis CNC machining only
– Radii Concessions: All sharp corners will have radii added
– Build Size: 12”x12”x3” (Single Piece Build)
– Materials: ABS-Natural, ABS-Black and Acrylic-Clear
• When to Expect Delivery:
– 8 to 11 days
Industrial Assembly Cover
Plastic Jet Printing (PJP)
Plastic Jet Printing is a solid-based rapid prototyping
method that extrudes material, layer-by-layer, to build a model. The
build material, production quality thermoplastic, is melted and then
extruded through a specially designed head onto a platform to create
a two-dimensional cross section of the model. The cross section quickly
solidifies, and the platform descends where the next layer is extruded
upon the previous layer.
• What to Use It For: – Functional testing – Jigs and Fixtures – Layered Production Manufacturing – Focus group and presentation models
• Limitations: – Accuracy: +/-(.005” + .002 in/in) – Layer Thickness: 0.010” – Smallest Feature Size: 0.020” – Build Platform - ABS: 23”x19”x23” (Single Piece Build) – Build Platform - PC: 14”x16”x16” (Single Piece Build) – Finishes: Smooth Gloss and Smooth Matte Finish Available
• When to Expect Delivery: – 3 to 5 days
Industrial Motor Housing
QuickPlastic™ Cast Urethanes
QuickPlastic™ Cast Urethanes are produced by first building an SLA
master pattern that is finished to a pattern level finish. Silicon rubber is
poured over the SLA master pattern to create a mold. Urethane material
is poured into the mold to create the cast urethane.
What to Use It For:
• Form and fit testing
• Field testing
• Focus group and presentation models
• Low Volume Production
Limitations:
• Accuracy: +/-(.005” + .002 in/in)
(Local areas to +/-.001”)
• Smallest Feature Size: >.020”
• Build Platform: Unlimited (Bonded Pattern)
• Tool Life: 50 parts/tool for most materials a n d g e o m e t r y
When to Expect Delivery:
• 6 to 9 Days to First Sample
• 2-4 parts produced per day following sample approval
Rotating Camera Mount
QuickCut™ CNC
QuickCut™ CNC is the process by which material is removed from a
block of material with Computer Numerical Control (CNC) equipment
that cuts away unneeded material.
What to Use It For:
• Form and fit testing
• Low Volume to Medium Volume Production
• Production material required
Limitations:
• Accuracy: +/-.005”
• Geometric limits due to manufacturing process
• Build Platform: 60”x36”x30”
When to Expect Delivery:
• 5 to 15 Days Oil Pipeline Fitting
Quick Sheet Metal™
Quick Sheet Metal™ prototypes are produced with CNC punching a
blank from sheet stock. The geometry is then formed using custom
tooling. In addition to cuts and bends, the geometry formed can include
gusseting, knurling, embossing, and contouring.
What to Use It For:
• Form and fit testing
• Low Volume to Medium Volume Production
• Production material required
Limitations:
• Accuracy: +/-.005”
• Thickness: .004” to .250”
• Bending accuracy: +/- .004” / bend
• Punching accuracy: +/- .0002”
• Bent Up Part Size: 36”x36”x6”
When to Expect Delivery:
• 5 to 10 Days
Chassis Bracket
Finishing
We offer you a wide range of post-process treatment and finishing:
polishing, glossing, painting, transparent painting, assemblies,
vacuum metalization, chromium plating, pad printing, and more.
Any Questions?
Barry Assheton | Head of Sales Quickparts® UK 3DSYSTEMS | Wycombe Sands, Lane End Road, High Wycombe, HP12 4HH | UK Tel: +44 (0) 8450 514 900 | Fax: +44 (0) 8450 514 901 | Mobile: +44 (0)7931 419 805 Email: [email protected] | Web: www.crdm.co.uk | www.3DSystems.com | NYSE: DDD