manufacturing the future cre ned

26
1 2013 12 20 Cre ned Quickparts® Solutions MANUFACTURING THE FUTURE with 3D Printing / Additive Manufacturing WWW.3DSYSTEMS.COM NYSE:DDD

Upload: others

Post on 15-Mar-2022

1 views

Category:

Documents


0 download

TRANSCRIPT

1 2013 12 20

Cre ned℠

Quickparts® Solutions MANUFACTURING THE FUTURE

with 3D Printing / Additive Manufacturing

WWW.3DSYSTEMS.COM NYSE:DDD

1 2013 12 20

Cre ativity Reimagi April 2013

ned℠

WWW.3DSYSTEMS.COM NYSE:DDD

3D Systems

World’s leading global provider of

3D Content-to-Print Solutions

3D

Software

On Demand

Parts

Personal

Printers

Professional

Printers

Production

Printers

Geomagic

Quickparts

Cube, CubeX

ProJet

iPro, sPro

Introduction to Quickparts Solutions

World’s leading provider of unique, low-volume, custom-designed

Plastic and metal parts

We have

served

Customers

New Products

• Patented technology for custom part procurement

• Experts in transitioning from design to manufacturing

• Unique and proven manufacturing services business

4

Broad Range of Applications

Transportation

Consumer Products Aerospace

Infrastructure/Energy Healthcare

Electronic Appliances

5

Powerful Performance Materials

t

ctures

~100 Materials ~100 Materials Wax Wax Nylon Nylon Plastic Plastic Rubber Rubber Metal Metal Composite Composite

GLOBAL / LOCAL / NETWORKED

Americas

• Rock Hill, SC

• Atlanta, GA

• Andover, MA

• Denver, CO

• Herndon, VA

• Langhorne, PA

• Lawrenceburg, TN

• Morrisville, NC

• New York, NY

• Richardson, TX

• Seattle, WA

• San Francisco, CA

• Tijuana, Mexico

• Valencia, CA

• Vernon Hills, IL

Europe

• Benelux

• England

• France

• Germany

• Italy

• Switzerland

• UK

Asia-Pacific

• Australia

• China

• Hong Kong

• India

• Japan

• Korea

• Singapore

Global Offering

Investment Casting

Tooling & Production

Quickparts Solutions Customers

America

s

Europe Asia-Pacific

9 2013 12 20

Pre-Production

Creativity Reimagined℠ April 2013

Rapid Prototyping &

WWW.3DSYSTEMS.COM NYSE:DDD

Rapid Prototyping & Pre-Production

Stereolithography

(SLA)

Plastic Jet Printing

(PJP)

Machined Plastic

Prototypes (MPP)

ColorJet Printing (CJP) Selective Laser

Sintering (SLS)

MultiJet Printing (MJP)

Quick Sheet Metal™

Parts QuickCutCNC® QuickPlastic™ Parts

Stereolithography (SLA)

Stereolithography prototypes are constructed from a liquid

photopolymer that is selectively cured using an ultraviolet laser.

• What to Use It For:

– Form and fit testing

– Focus group and presentation models

– Clear prototypes

– Cast urethane tooling patterns • Limitations:

– Accuracy: +/-(.005” + .002 in/in)

– Layer Thickness:

• High-Resolution: 0.002" - 0.004";

• Standard Resolution: 0.005" - 0.006"

– Smallest Feature Size: >.020”, or .010” (High Res Mode)

– Build Platform: 25.6”x29.5”x20” (Single Piece Build)

• When to Expect Delivery:

– Next Day Shipping

– Same Day Shipping

50 Well Specimen Tray

Automotive Design-to-Manufacturing

Motorsport Wind-Tunnel

to On-Car

Automotive Bridge

Manufacturing

High-Value Short Runs

Selective Laser Sintering (SLS)

Selective Laser Sintering prototypes are constructed when a thin layer

of build material is spread across the platform where the laser traces a

two-dimensional cross section of the part sintering the material together.

• What to use it for: - Form and fit testing

- Field testing

- Low Volume Production

- High Heat Applications

• Limitations:

- Accuracy: +/-(.005” + .003 in/in)

- Layer Thickness: .004”

- Smallest Feature Size: >.020”

- Build Platform: 22” x 22” x 18”

Mounting Shrouds

• When to Expect Delivery:

- 1 to 5 Days

- Next Day Shipping

Aerospace Design-to-Production

Aerospace Direct Manufacturing

Benefits to the War Fighter

• F-35 costs savings estimated from:

• Reduced multi-axis machining

• Reduced machining/drilling

• Reduced lead-times

• Reduced part counts

• Enhanced design for manufacturing

and assembly

• Increased number of parts qualified for

3D printing

Priorities

• Drilling technologies

• Coating / finishes

• Advanced materials process

• Advanced assembly

• Advanced metrology process

• Fastening systems

3D

Printed

Representative Parts

ColorJet Printing (CJP)

ColorJet Printing involves two major components – core and

binder. The Core™ material is spread in thin layers over the build

platform with a roller. After each layer is spread, color binder is

selectively jetted causing the core to solidify, resulting in a full-color

printed three-dimensional model.

• What to Use It For:

– Demonstration models

– Visual full color

representations

– Low Volume Production

– Customized Products

• Limitations:

– Accuracy: +/-(.005” + .002 in/in)

– Layer Thickness: .004”

– Build Platform: 10” x 15” x 8”

• When to Expect Delivery:

– 5 to 7 days

– Next Day Shipping

Turbo Charger

Making Brands Personal

MultiJet Printing (MJP)

MultiJet Printing is a new rapid prototyping process that provides a

quick turnaround for smooth, fully cured parts. The process consists only

of UV bulbs and photopolymer materials.

• What to Use It For:

- Form and fit testing

- Show models

• Limitations:

- Accuracy: +/-(.005” + .002 in/in)

- Layer Thickness: .0006”

- Build Platform: 11.75” x 7.3” x 8”

• When to Expect Delivery:

- 5 to 7 days

- Next Day Shipping Size and Detail Comparison

Manufactured Plastic Prototypes (MPP)

Manufactured Plastic Prototypes (MPP) are constructed using the

subtractive manufacturing process.

• What to Use It For:

– Form and fit testing

– Functional testing

– Clear prototypes

– Low volume production parts

• Limitations:

– Accuracy: +/-.010”

– Manufacturing Limitations: 3 and 4 axis CNC machining only

– Radii Concessions: All sharp corners will have radii added

– Build Size: 12”x12”x3” (Single Piece Build)

– Materials: ABS-Natural, ABS-Black and Acrylic-Clear

• When to Expect Delivery:

– 8 to 11 days

Industrial Assembly Cover

Plastic Jet Printing (PJP)

Plastic Jet Printing is a solid-based rapid prototyping

method that extrudes material, layer-by-layer, to build a model. The

build material, production quality thermoplastic, is melted and then

extruded through a specially designed head onto a platform to create

a two-dimensional cross section of the model. The cross section quickly

solidifies, and the platform descends where the next layer is extruded

upon the previous layer.

• What to Use It For: – Functional testing – Jigs and Fixtures – Layered Production Manufacturing – Focus group and presentation models

• Limitations: – Accuracy: +/-(.005” + .002 in/in) – Layer Thickness: 0.010” – Smallest Feature Size: 0.020” – Build Platform - ABS: 23”x19”x23” (Single Piece Build) – Build Platform - PC: 14”x16”x16” (Single Piece Build) – Finishes: Smooth Gloss and Smooth Matte Finish Available

• When to Expect Delivery: – 3 to 5 days

Industrial Motor Housing

QuickPlastic™ Cast Urethanes

QuickPlastic™ Cast Urethanes are produced by first building an SLA

master pattern that is finished to a pattern level finish. Silicon rubber is

poured over the SLA master pattern to create a mold. Urethane material

is poured into the mold to create the cast urethane.

What to Use It For:

• Form and fit testing

• Field testing

• Focus group and presentation models

• Low Volume Production

Limitations:

• Accuracy: +/-(.005” + .002 in/in)

(Local areas to +/-.001”)

• Smallest Feature Size: >.020”

• Build Platform: Unlimited (Bonded Pattern)

• Tool Life: 50 parts/tool for most materials a n d g e o m e t r y

When to Expect Delivery:

• 6 to 9 Days to First Sample

• 2-4 parts produced per day following sample approval

Rotating Camera Mount

QuickCut™ CNC

QuickCut™ CNC is the process by which material is removed from a

block of material with Computer Numerical Control (CNC) equipment

that cuts away unneeded material.

What to Use It For:

• Form and fit testing

• Low Volume to Medium Volume Production

• Production material required

Limitations:

• Accuracy: +/-.005”

• Geometric limits due to manufacturing process

• Build Platform: 60”x36”x30”

When to Expect Delivery:

• 5 to 15 Days Oil Pipeline Fitting

Quick Sheet Metal™

Quick Sheet Metal™ prototypes are produced with CNC punching a

blank from sheet stock. The geometry is then formed using custom

tooling. In addition to cuts and bends, the geometry formed can include

gusseting, knurling, embossing, and contouring.

What to Use It For:

• Form and fit testing

• Low Volume to Medium Volume Production

• Production material required

Limitations:

• Accuracy: +/-.005”

• Thickness: .004” to .250”

• Bending accuracy: +/- .004” / bend

• Punching accuracy: +/- .0002”

• Bent Up Part Size: 36”x36”x6”

When to Expect Delivery:

• 5 to 10 Days

Chassis Bracket

Finishing

We offer you a wide range of post-process treatment and finishing:

polishing, glossing, painting, transparent painting, assemblies,

vacuum metalization, chromium plating, pad printing, and more.

Any Questions?

Barry Assheton | Head of Sales Quickparts® UK 3DSYSTEMS | Wycombe Sands, Lane End Road, High Wycombe, HP12 4HH | UK Tel: +44 (0) 8450 514 900 | Fax: +44 (0) 8450 514 901 | Mobile: +44 (0)7931 419 805 Email: [email protected] | Web: www.crdm.co.uk | www.3DSystems.com | NYSE: DDD