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TRANSCRIPT
PROJECT PRE-FEASIBILITY REPORT
AND
ENVIRONMENT MANAGEMENT PLAN
ON
Proposed Expansion Project
For
Manufacturing of Organic pigments
At
Existing Plot No. 3441-A, 3439, 3440 & 3443,
GIDC Estate, Ankleshwar, Dist: Bharuch.
Project Proponent:
CHEMICAL
INDUSTRIES (Unit-2)
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 1111
CONTENTS
Sr. No. Topics Page No.
1 Introduction to the Project 5
2 Introduction of the Company 6
3 Promoters of the Company 8
4 Market Feasibility 9
5 Project Cost 11
6 Site Selection 12
7 Process Details 14
8 Resources 14
9 Environmental Management Plan 17
10 Site Analysis 29
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 2222
LIST OF TABLES
Table No. Topics Page No.
1 List of Proposed products 5
2 List of Partners 8
3 Capital cost projection 11
4 Raw materials list 14
5 Power and Fuel requirement 15
6 Category- wise water requirement 16
7 Man Power Requirement 16
8 Category wise wastewater generation 17
9 Expected characteristics of wastewater 18
10 Details of Effluent Treatment Plant 20
11 Utility Emissions and control 21
12 Details of Air Emissions (Process) 22
13 Details of Hazardous waste 24
14 Safety Details 26
15 Environmental Monitoring Plan 28
16 Budgetary Provisions 29
17 Details Of Micro Meteorological Data 32
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 3333
LIST OF FIGURES
Sr.
No. Description Page No.
1 Existing export market 10
2 Site layout plan 13
3 Water Balance Diagram 18
4 Details of ETP 19
5 Details of Scrubber 23
6 G.A. Drawing of Solvent Recovery System 25
7 WIND ROSE DIAGARM FOR PERIOD 32
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 4444
LIST OF ANNEXURES
Sr. No. Description
1 Process Details
2 Pollution load Potential
3 Acceptance letter for provision of additional water requirement by GIDC
4 Existing Monitoring Report
5 Acceptance letter to accept the proposed treated effluent and discharge line
to final effluent treated plant (FETP) of M/s. Bharuch Eco- Aqua
Infrastructure Ltd.
6 Existing Emission Report
7 Letter of acceptance of common land fill and common incineration facilities
for acceptance of additional waste
8 Hazardous Chemicals Management and Handling
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 5555
1.0 Introduction to the Project
Ramdev Chemical Industries is engaged in manufacturing of Phthalocyanine Pigments at
plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate, Ankleshwar – 393 002. Dist. Bharuch,
Gujarat. We hold a valid CC&A from the GPCB for the same.
We now propose to go for expansion by increase in production capacity.
Table -1
List of Proposed Products
Sr.
No. Name of Product
Existing
MT/M
Proposed
MT/M
Total
MT/M
By chemical synthesis
1 CPC Blue Crude 45.00 315.00 360.00
2 Ammonium Sulphate solution (on 100%
basis)
-- 245.00 245.00
By physical process
3 Pigment Alpha Blue
(Blue 15.0 & 15.1)
7.50 152.50 160.00
4 Activated CPC Blue
(Only Grinding Process)
100.00 200.00 300.00
5 Phthalocyanine Beta Blue (Pigment
Blue 15.3 & 15.4) (Offset Base)
(Only Grinding Process)
200.00 -- 200.00
6 Phthalocyanine Beta Blue (Pigment
Blue 15.3 & 15.4)
(Solvent base, Water base)
-- 630.00 630.00
By-product
7 Dilute Sulphuric Acid
(30% to 40%)
60 1937.00 1997.00
8 Ammonium carbonate solution (on
100% basis)
-- 170.00 178.00
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 6666
2.0 Introduction of the Company
Ramdev Chemical Industries is a steady growing company incorporated in 1991. It is a
registered as Small Scale industrial unit.
The plant is of international standards. The plant boasts of contemporary infrastructure
facilities with advanced machinery and automated processes.
� Roots of the company are backed by the strong technical expertise.
� Generous & ambitious management.
� Well-equipped plants with adoption of modern technology & runs under close
observation by trained technocrats.
� Expertise to enrich quality product by breakthrough innovations.
� Winning against competition with the weapons of quality, commitment & service.
� Optimum utilization of man, machine, materials and money.
� Customer's satisfaction is our best reward.
� Devoted to keep safe environment & ecology.
Quality Policy
“Our commitment is to manufacture quality phthalo pigments through systematic operations
in pursuit of meeting and enhancing our customer satisfaction level.”
The company has in house testing facility with modern testing equipments to ascertain the
quality of Raw Materials as well as finished products. Automatic Muller Machine, Vibro
Shaker (red devil), two roll-mill, tipple roll-mill, haugman guage, color-matching computer
system etc., are the key instruments for application testing and to maintain consistency in
quality. Continued emphasis towards process and technology up gradation is being done
effectively to enrich the product quality. R & D with initiative & innovative ideas had
resulted into excellent performance in respect of quality pigments.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 7777
As a means of achieving these, we pledge to company with the legal & other requirements
to their core and focus on continually improving our products, systems & operations.
Environmental Policy
We are committed to execute all our operations, products and services by environmental
protection activities to the extent possible.
As a recycling plant, we understand the need of maintaining and improving the
environmental quality through controlled solid waste disposals and safe working conditions.
As a means of achieving these, we pledge to company with the legal & other requirements
to their core and focus on continually improving our products, systems & operations.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 8888
3.0 Promoters of the Company
Ramdev Chemical Industries is a steady growing company since it's incorporation in 1991,
in the field of phthalocyanine pigments. The list of partners is as below:
Table -2
List of Partners
Sr.
No. Name of the Partner Address
1. Mr. Sureshkumar Mavjibhai Bhingradia C-53, Shivnagar Society
L.H. Road, Matawadi Surat.
Ph.No. 2540802
2. Mr. Mavjibhai M. Bhingradia (HUF) C-53, Shivnagar Society
L.H. Road, Matawadi Surat.
Ph.No. 2540802
3. Mrs. Viruben M.Bhingradia C-53, Shivnagar Society
L.H. Road, Matawadi Surat.
Ph.No. 2540802
4. Mrs. Manju M. Bhingradia C-53, Shivnagar Society
L.H. Road, Matawadi Surat.
Ph.No. 2540802
5. Mr. Sureshkumar M. Bhingradia (HUF) C-53, Shivnagar Society
L.H. Road, Matawadi Surat.
Ph.No. 2540802
The directors of the company have good experience in handling the production
management, financial management and all the allied areas.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 9999
4.0 Market Feasibility
The products are highly influenced by the market demand and market rates of the products
and raw materials. The proposed products are clean, bright phthalocyanine pigments, with
very soft texture and outstanding technical properties like light, weather, heat, chemicals &
solvent fastness. These pigments can be used for various applications with ease. Very high
dispersing property allows their suitability for inks, plastics, textile, paints etc.
Various products listed above are used in manufacturing of:
� Inks – used in manufacturing of Sheet–fed offset, Web offset, News Paper, UV Screen,
Gravure and Flexo.
� Paints - used in manufacturing of Air drying enamel, Stoving paints, Acrylic paints, and
Automotive paints Industrial paints and Cement Paints.
� Plastics - used in manufacturing of LDPE, HDPE, PVC, Poly propylene, Poly
carbonate, Poly styrene.
� Textile - used in manufacturing of Emulsion paste for Pigment Printing.
The Golden corridor of Gujarat from Ankleshwar to Vapi has presence of lots of
industries manufacturing inks, paints, plastics and textiles. Hence, local market is already
available.
Moreover the company already has an existing clientele in the UK, France, Germany,
Belgium, Ireland, Italy, Austria, USA, Canada, Japan and other countries.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 10101010
Figure 1: Existing export market
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 11111111
5.0 Project Cost
Existing project cost is 500.00 Lacs. No additional land required to be purchased. The plant
building also exists and only certain modifications will be required for the same. Plant and
machinery installations will also have to be acquired and installed. Environment Protection
has also been considered in planning the Cost Projection. Green belt development
expenditure is also calculated.
Table -3
Capital Cost Projection
Sr.
No. Purpose
Additional Proposed Cost
(Rs. in Lacs)
1. Land -
2. Building 120.00
3. Plant and Machinery 330.00
4. Environment Protection & Safety 50.00
a) Recovery System 16.00
b) Safety Equipment 22.00
c) Green belt development 12.00
Total 500.00
5.1 Recurring Expenditure
The working capital for the proposed project has been worked out after considering various
items like raw materials, power, fuel, water, excise duty, payment to employees,
depreciation, administration, selling expenses, etc. The working capital is estimated to be
around Rs. 800.00 Lacs, which includes budgetary provisions for EHS system.
5.2 Means of Finance
The proposed expansion shall be financed by secure loans.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 12121212
6.0 Site Selection
The proposed expansion is to be carried out in the existing site itself, so that the existing
infrastructure and resources could be utilized for the proposed expansion.
The approximate geographical positioning of the project site is at Latitude: 21o 37’ 35.06”
N, Longitude: 73o 00’ 42.86” E
The project site falls in the GIDC notified industrial area of Ankleshwar. This region has
very good infrastructure. The resources also can be readily available. Moreover, there is
availability of Common Solid Waste Disposal (CSWD) facilities and a Disaster Prevention
& Management Centre (DPMC) in the GIDC industrial estate.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 13131313
Figure 2: Site layout plan
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 14141414
7.0 Process Details
Process details like Process description, chemical reaction, mass balance and pollution load
potential are attached as Annexure - I & II.
8.0 Resources
The major resources for the project are raw-materials, power, fuel, water and manpower etc.
8.1 Raw-Materials Requirement
The proposed products are pigments, used for various applications. All the raw materials are
easily available indigenously in the local market. Some of the raw materials are imported.
The raw-materials are given in Table -4.
Table -4
Raw Material List
PROPOSED QUANTITY
Sr.
No. Raw Material
Quantity
(MT/M)
Sr.
No. Raw Material
Quantity
(MT/M)
By Chemical synthesis
1. CPC Blue Crude 315.00 1. Phthalic
Anhydride
338.62
2. Cuprous Chloride 60.79
3. Carbamide Salt 474.07
4. Ammonium
Molybdate
0.95
5. Dil. Sulphuric
Acid
630.00
6. Solvent
(TCB/NB/ONT)
6.30
By physical process
2. Pigment Alpha Blue 152.50 1. CPC Crude Blue 169.42
2. Sulphric Acid 677.71
3. Emulsifier 0.15
3. Activated CPC Blue 200.00 1. CPC Crude Blue 199.99
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 15151515
(Only Grinding Process) 2. Salt 40.00
4. Phthalocyanide Beta
Blue (Pigment Blue 15.3
& 15.4)
(Solvent base, water
base)
Beta Modifled
Copper
Phthalocyanine
Blue
648.90
Dilute HCl 8.19
Caustic Soda Flake 9.45
IBA/Xylene
(Solvent)
6.30
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 16161616
8.2 Power and Fuel Requirement
The power and fuel requirement is as given below:
Table -5
Power and Fuel Requirement
Sr.
No.
Name of
Fuels
Method of
Supply Existing Proposed Source
1 Natural Gas Pipeline 150 SCM/Hr 450 SCM/Hr Gujarat Gas Co. Ltd./
Local Traders
2 LDO Tankers -- 120 Lit/Hr Local Market
3 Energy -
Electricity
Power Grid 950 KVA 5000 KVA DGVCL & DG Set
(500 KVA)
4 Coal Truck 10 MT/M Local Traders
8.3 Water Requirement
Other than the general water requirements like domestic and utility usage, water will also be
required in the process. The category wise bifurcation of the water requirement is given in
Table -6.
The source of water will be the GIDC Water Supply Department. A copy of the acceptance
letter for provision of additional water requirement by GIDC is attached as Annexure -III.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 17171717
Table -6
Category-wise Water Requirement
Particulars Existing
(KL/Day)
Proposed
(KL/Day)
Total
(KL/Day)
Domestic 1.5 4.5 6.00
Process & Process
washing
41.00 186.00 227.00
Equipments & Floor
Washing
2.00 2.00 4.00
Boiler 2.00 2.00 22.00
Cooling 1.80 1.00 2.80
Gardening 0.50 4.00 4.50
Softener back wash 0.00 2.00 2.00
Total Industrial
Domestic
47.30 215.00 262.30
1.50 4.50 6.00
Note: 97 KL/D waste water from Beta Blue will be utilized in CPC Blue.
8.4 Manpower Requirement
The manpower required for the project as well as during the construction activities will be
employed from local area. Skilled as well as unskilled labour will be employed for the
project.
Table - 7
Man Power Requirement
Phase of project Type of labor No. of Worker
(Existing)
Total No. of
workers
During construction Contractual -- 140
During commissioning Contractual -- 20
During operations Managerial 5 12
Skilled 15 38
Un-skilled 40 100
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 18181818
9.0 Environmental Management Plan
Having a concern for environment, we have planned to have best possible Environment
Management System. The details are given below.
Based on overall process study/ manufacturing details, etc. following are the details of
pollution potentials v/s. mitigation measures proposed by us in areas of waste water
management/ air pollution/ hazardous waste handling and management respectively as per
the details given below.
9.1 Wastewater Management
The category-wise bifurcation of the anticipated wastewater generation details is given in
Table-8.
Table -8
Category-wise Wastewater Generation
Particulars Existing
(KL/Day)
Proposed
(KL/Day)
Total
(KL/Day)
Process & Process washing 37.50 118.00 155.50
Equipment & Floor Washing 2.00 2.00 4.00
Boiler 1.50 15.00 16.50
Cooling 0.00 0.5 0.50
Domestic 1.00 4.00 5.00
Gardening 0.00 0.00 0.00
Softener back wash 0.00 2.00 2.00
Total Industrial
Domestic
41.00 137.50 178.50
1.00 4.00 5.00
Note: 97 KLD waste water from Beta Blue is utilized in CPC Blue washing process. Hence,
total wastewater to ETP is 179.5 KL/Day.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 19191919
Figure 3: Water Balance Diagram
*Note: 97 KLD waste water from Beta Blue will be utilized in CPC Blue.
The domestic wastewater is diverted to septic tank, from where it is sent to the aeration tank
for treatment. The same system will be followed for proposed expansion.
The effluent from the proposed expansion in production activities will be treated with
primary & secondary treatment and discharged to GIDC underground drainage.
Table -9
Total – 268.3 KL/D
Fresh 195.00 KL/D, Recycle
189.00KL/D
Total – 543.42 KL/D
Fresh 184.50 KL/D, Recycle 189.00
KL/D
Gardening 4.5
KL/D
Domestic 6.0
KL/D
Process
227.00
KL/D
Fresh
22.00 KL/D
Boiler
110.00
KL/D
Equi. &
Floor
Washing
4.00 KL/D
Cooling
5.00 KL/D
Softener
backwash
2.00 KL/D
Recycle
*97.00
KL/D
16.50 KL/D
Losses
5.50
KL/D
155.50
KL/D
Recycle
88.00 KL/D
Fresh
4.00 KL/D
4.00 KL/D
Cooling
5.00 KL/D
0.50 KL/D 2.00 KL/D
Recycle
4.00 KL/D
Fresh 1.00 KL/D
Losses
1.00 KL/D
Fresh 2.00
KL/D
Septic Tank
5.00 KL/D
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 20202020
Expected Characteristics of Wastewater
Sr.
No.
Parameter
Characteristics
Untreated Treated
1. pH < 2 6.5-9.5
2. O&G < 10 < 2
2. SS 150 – 300 < 100
3. COD 5000 – 6000 < 100
4. BOD 1500 - 2500 < 30
The expected characteristics of wastewater are provide in Table –9 and the existing
monitoring report is attached as Annexure -IV and details of the individual units of
proposed ETP are shown in the following figure. The acceptance letter to accept the
proposed treated effluent for further treatment and discharge in to the GIDC underground
drainage line to Final Effluent treatment Plant (FETP) of M/s. Bharuch Eco-aqua
Infrastructure Ltd. is attached as Annexure –V.
Figure 4: Details of ETP
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 21212121
Table -10
Details of Effluent Treatment Plant
Particulars Capacity Total Capacity
Existing ETP Proposed ETP
Oil & Grease (Inlet Chamber) 6.9 M3 --- 6.9 M
3
Equalization /Neutralization Tank 72.8 M3 X 2
Nos.
81.9 M3 227.5 M
3
Primary Settling Tank 47.2 M3 --- 47.2 M3
Primary Holding Tank --- 106.1 M3 X 2
Nos.
212.2 M3
Aeration Tank 353 M3 353 M
3 706 M
3
Secondary Settling Tank 52.8 M3 --- 52.8 M
3
Secondary effluent holding Tank 22.5 M3 --- 22.5 M
3
Treated effluent collection Tank 22.5 M3 --- 22.5 M
3
Pressure Sand Filter 2.5 M3 --- 2.5 M3
Pressure Carbon Filter 2.0 M3 --- 2.0 M
3
9.2 Air Emission Control
We have 1 IBR Boiler of 2TPH capacity. We propose to utilize the same for meeting the
stream requirements in the proposed activities and also we are going to install another 1 IBR
Boiler of (2x4TPH) capacity.
The utility emissions are listed in following table and the existing emission report attached
as Annexure -VI
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 22222222
Table -11
Utility Emissions and Control Measures
Installation Fuel Fuel Qty. Probable
Pollutants
Emission
Rate
Air Pollution
Control
System
Existing Installations
Boiler IBR
(2 TPH)
Natural gas 2280
M3/day
SPM *34
mg/NM3
Common Stack.
Stack details:
H: 11m,
D: 0.6m
Thermic fluid
heater
(6 Lac K. cal.)
Natural gas 1296
M3/day
SOx * 0.35
ppm
NOx * 1.07
ppm
Proposed Additional Installation
Boiler IBR
(2x 4TPH)
Natural gas/
Coal
6840
M3/day/
10 TPM
SPM <150
mg/NM3
Bag Filter
System,
Stack details:
H: 22m,
D: 0.8m
SOx < 100 ppm
NOx < 50 ppm
Thermic fluid
heater
(15 Lac K. cal)
Natural gas 3240
M3/day
SPM <150
mg/NM3
Stack details:
H: 22m,
D: 0.8m SOx < 100 ppm
NOx < 50 ppm
D. G. Set
(500 KVA)
LDO
120 Lit/Hr SPM <150
mg/NM3
Stack details:
H: 11m,
D: 0.3m SOx < 100 ppm
NOx < 50 ppm
*Note: Data as per third party monitoring report July 2008.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 23232323
Table -12
Details of Air Emissions (Process)
Sr.
No.
Vent
attached
to
Probable
Pollutant
emissions
Pollutant
release
rate
(Kg/Hr)
Air
Pollution
Control
Device
Height
of the
Vent
(m)
Diameter
of the Vent
(m)
Existing installations
1. GLR – 1 NH3 18.25* Scrubber – 1
(Series)
16 m 0.4 m
2. GLR – 2 Scrubber – 2
(Series)
Proposed additional installations
3. GLR – 3 NH3 107.62* Scrubber – 3
(Parallel &
Series)
26 m 0.4 m
4. GLR – 4 Scrubber – 4
(Parallel &
Series)
5. GLR – 5 Scrubber – 5
(Parallel &
Series)
6. GLR – 6 Scrubber – 6
(Parallel &
Series)
7. Spin Flash
Drier
Particulate
matter
< 18.4 Bag Filter 22 m
0.6m x
0.8m
*Note: Emission Rates are without APCD.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 24242424
Figure 5: Details of Scrubber
9.3 Hazardous Waste Management
The following Hazardous waste will be generated from the operational activities. All the
waste will be stored separately in a designated storage area.
The acceptance letter of common landfill and common incineration facilities for acceptance
of additional waste are enclosed as Annexure -VII
Pollutant
From
Process
To the Stack
Circulation
Tank No. 1
Circulation
Tank No. 2 Water Water
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 25252525
Table -13
Details of Hazardous Waste
Name of the
Waste
Physical
Property Cat.
Quantity Mode of Disposal
Existing Proposed Total
Used / Spent
Oil
Liquid 5.1 4.5
Lit/M
25 Lit/M 29.5
Lit/M
Sold out to MoEF
approved vendor/
Disposed off to
common
Incineration site
Discarded
containers/
Barrels/
Liner
-- 33.3 Drum:
2-3 Nos./M
Liner: 600
Nos./M
Liner:
2000
Nos./M
Drum:
2-3
Nos./M
Liner:
2600
Nos./M
Sold out to approved
vendor/ Re-used
Chemical
Sludge from
ETP
Solid 26.2 60
MT/M
400
MT/M
460
MT/M
Dispose to CSWDS,
BEIL
Dilute
H2SO4
Liquid D2 60
MT/M
1937
MT/M
1997
MT/M
Reused in
Manufacturing of
CPC Blue
9.4 Hazardous Chemicals Management and Handling
The detail of Hazardous Chemicals is attached as Annexure -VIII.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 26262626
9.5 Solvent Recovery
O- Nitro Toluene or Nitro benzene is the only solvent to be used in the process. There shall
be in process recovery & there will be no generation of spent solvent.
Figure 6: G.A. Drawing of Solvent Recovery System
Since the boiling point of ONT & NB is high, we propose to use single condenser system
consisting of cooling water circulation.
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 27272727
9.6 Noise Control
The major noise generating installation is the Ball Mil and D.G. Set. The DG Set will be
installed in a closed room, Acoustic enclosure will be provided around D.G. Set and ear
plugs will also be provided to the personnel. The Ball mill will be installed on sturdy
concrete foundation, yellow soil will be filled surrounding the foundation to reduce the
damage to other civil structures due to the vibrational noise. With all these precautions the
noise level will be < 90 dB (A).
9.7 Health and Safety
The details of safety measures provided and safety procedure followed at our unit are as
below:
Table -14
Safety Details
Sr.
No. Particulars Remarks/ Details
1. Safety Officer Safety officer is available
2. Manual call bells Yes
3. Emergency Control Room At main gate security office
4. Emergency Sirens Yes
5. Assembly Point 1 point
6. Ambulance Point Near main gate
7. First Aid facility Provided at prominent places and trained
first aiders available
8. Personal Protective
Equipments
Hand gloves, gum boots, safety shoes, dust
masks, safety goggles, and apron.
9. Health Check ups Regular health checkups at every six months.
10. Regular Training Provided
11. Safety & Health Records Maintained as per factory act
12. MSDS MSDS available at prominent places for
ready references
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 28282828
9.8 Environment, Health & Safety Management Cell
We will appoint separate cell setup to keep a close watch on the performance of the
pollution control equipments, emissions from the sources and the quality of surrounding
environment in accordance with the monitoring program. The cell will also include the
safety cell for observing, inspecting and regulating the safety measures inside the plant
campus. The cell will be responsible for maintaining records of all the data, documents and
information in line with the statutory requirements.
In charge
ETP
ETP
Operator
ETP
Chemist
Trained
Fire fighters
Manager
Shift In charge
Managing Partner
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 29292929
9.9 Post Project Environment Monitoring Plan
The proposed post-project monitoring plan to ensure effective implementation of EHS
Management system is given below:
Table -15
Environmental Monitoring Plan
Component Parameter Frequency
Air – Ambient SPM, RSPM, SO2, NOx Every six month
Process Stack
monitoring
HCl, SO2 Quarterly
Noise
monitoring
Noise levels in decibels Quarterly at all noise
generating equipments &
plant boundary
Haz. Waste
management
Maintaining records of generation,
receipt & disposal in Form-3
Daily
Filing of annual returns in Form-4
for haz. Waste handling
Every year by 31st Jan
Maintaining records of
transportation in Form-9
While sending for disposal
Submission of returns of used oil in
Form-13
Every year by 31st Jan
CC&A Obtaining consent to operate (and
renewal) under Air & Water Acts
and authorization under HW rules.
Before expiry of validity
Water cess Filing of annual returns for cess
incurred on water consumption
Every year by 30th Sept
Environmental
Statement
Submission of audit statement in
form-V
Every year by 30th Sept
Compliance of
EC conditions
Submission of compliance reports Half yearly on 1st June &
1st Dec
Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 30303030
9.10 Greenbelt Development
The existing green belt area is around 1210 m2 i.e. ~20% of the total plot area. Moreover,
we have developed an area of around 500 m2
around the plant boundary. The green belt area
is shown in the Site Plan.
9.11 Budgetary Provisions
The recurring cost provisions for environment, health, safety and social development is
considered to be around Rs. 35.00 Lacs per annum.
Table -16
Budgetary Provisions
Sr.
No. Component
Provision per annum
(Rs. in Lacs)
1 Effluent treatment charges (to ETL) 19.00
2 Charges disposable of solid waste at TSDF
(to BEIL)
9.00
3 Monitoring charges 1.50
4 Health and safety 2.50
5 Greenbelt development 1.80
6 Social development 1.20
Total 35.00
10 .0 SITE ANALYSIS
10.1 CONNECTIVITY The site is located at Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate, Ankleshwar – 393
002. Dist. Bharuch, Gujarat. The land and Infrastructure is already available and the raw
materials are easily available through the easy transport via road connectivity.
Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation in
early 70s. This industrial estate is spread over an area of 1600 hectares in close proximity to
National Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal location for
industrialization, as on date, more than 1500 industries, consisting of chemicals, pesticides,
pharmaceuticals, bulk drugs, petroleum products, engineering, textiles, plastics, rubber and
packaging etc. are located in this industrial estate.
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The town is known for its industrial township called GIDC (Gujarat Industrial Development
Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas Corporation
Limited). GIDC is organizing Trade fare and Industrial expo occasionally to attract large
number of industries all over from India. It also helps to get customer on large basis.
Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and by
the Western Railway Division of Indian Railways. The railway division also runs
the broad gauge train services to Rajpipla. The 133 year-old Golden Bridge connects
Ankleshwar to Bharuch across the Narmada on the station front while a new bridge
connects the highway, the other bridge on the highway is now ready to use.
Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western
section).
Development project of Ankleshwar Airport & City Bus are in pipe line in last stage.
Ankleshwar is an educated city. It has an average literacy rate of 79%, higher than the
national average of 59.5%; with 56% of the males and 44% of females literate.
Ankleshwar JN Rail Way Station, Sanjali Rail Way Station are the very nearby railway
station to Ankleshwar GIDC. However Surat Rail Way Station is major railway station 56
KM near to Ankleshwar GIDC.
Healthcare
Hospitals include are the
• Jayaben Modi Hospital,
• Sarvajanik Hospital,
• Sanjivani Hospital
• Sardar Patel Hospital.
• And now ESIC's (Employee State Insurance Corporation)New Hospital is under
Construction.
• In April 2014, the "New Life" private hospital was constructed in Jasaat Plaza (Station
Road). It is conveniently served by Ankleshwar's main bus & railway stations.
Shopping and Recreation:
• There is a lake in GIDC & City area. Situated in front of GIDC Lake, Lakeview Plaza
Mall is city's first truly integrated mall for restaurants, entertainment and hotel stay.
• Nav Graha Jain Mandir (G.I.D.C), Manav Mandir, Sai & Swaminarayan
Temple are big temples in Ankleshwar. Ankleshwar City is also having big Mosques
Halimsha Datar Bhandari, Garib nawaz, etc.
• Centers of Brahma Kumaris World Spiritual University is located in both GIDC and
City area which helps you to know your true self with the help of Free Rajyoga Meditation
Classes.
• There are parks such as The Millennium Park and old parks in Ankleshwar city, the
GIDC Water Reservoir, and sports center.
• There are swimming pools, Joggers park, children's park, Rotary library and other
recreation centers in the GIDC area.
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• There is an Open Air Theater in GIDC Area. Chauta Bazar is the biggest shopping
area in Ankleshwar.
10.2 LAND USE AND LAND OWNERSHIP
The proposed project site is located Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate,
Ankleshwar – 393 002. Dist. Bharuch, Gujarat. The total plot area of the unit is 6000. The
geographical location is Latitude: 21o 37’ 35.06” N, Longitude: 73
o 00’ 42.86” E. The unit
is having Existing EC on dated 13/03/2009, File No. J-11011/993/2008-IA II(I).
10.3 LAND USE
The proposed project site is located at Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate,
Ankleshwar – 393 002. Dist. Bharuch, Gujarat. The plot is notified by GIDC for industrial
purpose.
10.4 EXISTING INFRASTRUCTURE The project is located in a well-developed zone, which have all essential facilities such as
well-connected road network with ease of transportation, arrangement for supply of water
and power to industries, effluent disposal facilities etc.
10.5 SOIL CLASSIFICATION
The soils of the district are derived from the Deccan trap which is main rock formation of
the district. The soil of the district can be classified as light, medium and heavy according to
depth, texture and location. There is sandy loam to loamy in texture, brownish black in
color.
10.6 CLIMATE DATA
As per gathered meteorological data, the maximum temperature is 43°C, where as the
minimum temperature is 14.8°C. The relative humidity levels varied from 13% to 86%.
The maximum and minimum as well as relative humidity for a period of March, 2014 to
May, 2014 are presented in Table 15.
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TABLE 17
DETAILS OF MICRO METEOROLOGICAL DATA
(Data from Indian Meteorological Department, Ahmadabad)
Based on the above metrological data, wind rose has been prepared for the summer season
period from March 2014 to May 2014. As per the metrological data, it shows that the
average wind speed in March, April, and May 2014 is 2.76 m/s with wind direction
blowing to NE.
The wind rose prepared from same data is shown at Figure 7.
FIGURE7
WIND ROSE DIAGARM FOR PERIOD (MARCH TO MAY, 2014)
10.7 SOCIAL INFRASTRUCTURE
Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and
920 females per 1000 males respectively in 2011 census report. Total literacy of Bharuch
District was found 81.51 %.The basic amenities like primary and secondary education
schools, community health workers, primary health sub centre, private practitioners, primary
Month Temperature(oc) Humidity (%) Rain fall
(mm)
Maximum Minimum Maximum Minimum Maximum
MARCH 2014 38.2 14.8 84 13 0
APRIL 2014 43 22.8 86 14 0
MAY 2014 42.4 27.2 83 15 0.8