manufacturing excellence for future production perspective
DESCRIPTION
MANUFACTURING EXCELLENCETRANSCRIPT
![Page 1: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/1.jpg)
MANUFACTURING EXCELLENCE FOR FUTURE PRODUCTION PERSPECTIVE
![Page 2: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/2.jpg)
Importance and Dilemma of Today’s Manufacturing
![Page 3: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/3.jpg)
Vital Importance
• Basic means of human existence• Major contributor to the creation of
the wealth of a nation• Contributes to human happiness
and to world peace
![Page 4: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/4.jpg)
Manufacturing Dilemma Today
1) Maturity and saturation of industrial products
2) De-industrialization or industrial hollowness
3) Unattractiveness of employment in manufacturing
4) Environmental effect
![Page 5: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/5.jpg)
![Page 6: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/6.jpg)
1) Proposal for Manufacturing Excellence
Expressing the enhancement condition of goods production
Eliminate: Hollowing production3k => kitanai (dirty), kitsui (hard
work) and kiken (dangerous)Environmental problem
![Page 7: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/7.jpg)
2) Manufacturing Culture
Combination of conceptual ,intellectual activities and ideas with human relationship.
Also called restructuring of goods production (relate with human working condition)
Difference between: Manufacturing Excellence => Describe
enhancement and elegance of goods production Manufacturing Culture => Throw away Culture
(mass production, mass disposal, mass consumption)
![Page 8: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/8.jpg)
3) Cultural/Civilised Production
Mode of human activity applicable to all over the world (Kimura, 1992)
Now, Cultural Production can mean manufacturing based upon modern science and technology
![Page 9: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/9.jpg)
![Page 10: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/10.jpg)
![Page 11: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/11.jpg)
What Is Green Manufacturing?
• Green manufacturing is a method for manufacturing that minimizes waste and pollution. These goals are often achieved through product and process design.
![Page 12: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/12.jpg)
Goal of Green Manufacturing
• The purpose is to support future generations by attaining sustainability by the means of preserving natural resources.
![Page 13: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/13.jpg)
Obstacles
• Businesses have a responsibility of influence
• Prices of raw material and subsidized energy are essential
• Lack of availability and information
![Page 14: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/14.jpg)
Obstacles (2 of 2)
• High-profile leadership• Training programs need more
support• Accessibility to loans from the
government• National cleaner production centers
need to be established
![Page 15: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/15.jpg)
How It Works
1) Rethink product and process technology
2) Explore the market potential3) Supply goods and services4) Extend producer responsibility
![Page 16: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/16.jpg)
How It Works (2 of 2)
1) Reduce energy consumption2) Integrate promotion3) Incorporate goals4) Promote development5) Integrate environmental costs (
![Page 17: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/17.jpg)
Real World Example
• The need for fossil fuels has lead to
discoveries of different methods of
manufacturing that replace
renewable resources.
![Page 18: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/18.jpg)
Real World Example
Petroleum.• Fossil fuel base for plastic.• Can be replaced by plants.
» Corn can be fermented into polyhydroxyalkanoates (PHA).
» Final product is synthesized biologically and completely biodegradable.
• Fast food and packaging industry use polystyrene which has similar characteristics as PHA.
![Page 19: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/19.jpg)
Real World Example – How It Works
Corn is grown and harvested
Transported to manufacturing plant
Glucose extracted and fermented
Cells are washed and spun in centrifuge
twice
Concentrated and dried into powder
![Page 20: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/20.jpg)
Summary
• “Green production is a preventive strategy that aims at promoting the use and the development of cleaner, processes, products, and services”.
• “A key to more sustainable development is long-term structural changes in the way our economies work”.
![Page 21: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/21.jpg)
Socially Appropriate Production as Ultimate
Manufacturing Excellence
![Page 22: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/22.jpg)
Collapse of Production-Firstism
• Manufacturing activities commonly expect to consume huge amounts of natural resources.
• Manufacturing brought about mass production, mass consumption, and mass disposal.
• Resulting in great fear of complete exhaustion of natural resources and energy and destruction of Earth.
![Page 23: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/23.jpg)
Socially Appropriate Manufacturing Through the Satisfaction-consciousness
Principle
Human are now largely responsible for environmental issues of sustaining our Earth.
Excessive production has to stop and profits must contribute to public welfare or humankind will no longer able to live.
Chinese said that ‘the man who realizes that he is satisfied is spiritually wealthy’
![Page 24: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/24.jpg)
Satisfaction-consciousness Production/Consumption and Minimum
Disposal
• Traditional mass production must be replace with this satisfaction-conscious production.
• Only durable products are produces in amounts as small as society requires.
• Ultimate ‘manufacturing excellence’ should be vision of future management strategy of each individual manufacturing firm.
![Page 25: Manufacturing excellence for future production perspective](https://reader033.vdocuments.site/reader033/viewer/2022061203/547d82565806b5ef5e8b4588/html5/thumbnails/25.jpg)
Manufacturing Ethics
• Satisfaction-conscious production is not easy, it will be attained by recognition of ‘manufacturing ethics’
Spirit of capitalism based upon the ethics of Protestantism in the West
Spirit of Buddhism/Confucianism in the Orient
• Latter idea has contributed to the economics and industrial developments of Asian countries but rate of adopting the ethical codes in the West is higher