manufacturer of high quality precision tubing and parts
TRANSCRIPT
Manufacturer of
High Quality Precision Tubing
and Parts
Emphasis is put on all of the following
at Industrial Tube
Corporation• Quality
– Close Tolerances– Temper– Straightness– Concentricity– Surface Finish
• Pricing• Delivery• Service
Company Background
• Family owned and operated facility• Fourth Generation of operation• Began in United States in 1965• Before that operated in Germany• 1982 - German facility was sold in order to concentrate on developing production in Somerville, NJ, USA
• 1982 – Present – Continued development of secondary operations and added value processes
• 1992 – Purchase of second building to increase production capabilities
Non-Ferrous Metals
Brass, Copper, Phosphor Bronze and
Nickel Silver TubingAnd
Tubular Components
Precision Cold Drawn Tubingin
All Shapes and SizesTo
ASTM Specifications
• Seamless Tubing– to ASTM B135
• Welded and Drawn Tubing– to ASTM B587-88
Manufacturing CapabilitiesTube Shapes
• Round• Rectangular• Square• Oval• Custom Shape
– Long Lengths, Fabricated Parts, and Coils
Manufacturing Capabilities
Alloys– 100 Series - Copper
• Alloy 101• Alloy 102• Alloy 110• Alloy 122
– 200 Series - Commercial Brass• Alloy 220 • Alloy 272• Alloy 230• Alloy 260• Alloy 270
Manufacturing Capabilities
Alloys– 300 Series - Leaded Brass
• Alloy 330 • Alloy 353• Alloy 332 • Alloy 314• Alloy 335• Alloy 350
– 500 Series - Phosphor Bronze• Alloy 510
– 700 Series - Nickel Silver• Alloy 710 • Alloy 757• Alloy 740• Alloy 752
Manufacturing CapabilitiesSize Range
• OD: 0.017” - 2.00”
• Wall Thickness: 0.003” - 0.150”
• Length: 0.050” - 20 feet
• Coils up to 100 lbs
Capabilities In New Jersey
• BUILDING #1• TUBE WELDING
• TUBE DRAWING• TUBE STRAIGHTENING• TUBE CLEANING
• TUBE CUTTING• TUBE PACKAGING• TOOLROOM
• TREATMENT PLANT• WASTEWATER TREATMENT• LUBRICATION PRODUCTION• SOAP PRODUCTION
• BUILDING #2• TUBE CUTTING
• SAW CUTTING / SHEAR CUTTING• VARIOUS CELLS FOR FABRICATION
OPERATIONS • Tube Assembly• Tube
Chamfering • Centerless Grinding
• Automatic Tube Inspection
Industries Served• Writing Instrument• Musical Instrument • Automotive Parts • Lawn and Garden• Plumbing and Air Conditioning• Marine• Medical• Electronics• Screw Machine• Tire Gauge• Recreational Products• EDM Electrodes
•
Industries Served ( % based on Sales Dollars )
•Writing Instrument 13%•Automotive Parts 18%•Musical Instrument 8%• Resale/Redraw/Fabricators 16%• Other 45%
Made up of:Marine/Industrial 11%
Medical 6%Electronics/Connectors 2%Screw Machine 2%Tire Gauge 5%Consumer Products 7%EDM Electrodes 2%Lawn and Garden 5%Electric Brush Holder Tubes 5%
Growth at Industrial Tube Corporation -
Added Value• Industrial Tube Corporation has put much emphasis on the development of its secondary operations for our customers. Many of our customers want to buy a finished product. New machinery is developed and built in house to provide cost effective solutions for industry needs.
Development of Processes
• #1– Traditionally we have made tubing from a coil, cut it into 12 foot lengths and sold it to the customer.
• #2– We cut tubing into exact lengths for use by the customer
• #3– Cut tubing is assembled and fabricated into finished parts for the customer, per the customer specifications
Processes
• Assembly• Beading• Bending• Bright Dipping• Chamfering• Cutting
– Saw Cutting– Shear Cutting
• Drilling
• Flaring• Grinding• Machining• Plating• Polishing• Swaging• Threading• Tumbling• Wire Brush Deburring
Selection of the Strategic Partner
– ITC is a Small family held business that is 90% female owned
– ITC personnel are responsible for the manufacturing processes
– Kemper AIP is responsible for front office, sales and distribution
Selection of a Selection of a Strategic PartnerStrategic PartnerKEMPER AIP Metals KEMPER AIP Metals
Quality System
• Each order produced at Industrial Tube Corporation is produced to the customers exact specifications.
• Certifications are supplied upon Customer Request to ASTM or DIN Specifications
• A comprehensive quality program is in place at Industrial Tube Corporation in the ISO Format.
– Mission Statement– Organizational Chart– Quality Manual – are available for review if required– ISO Registration - In Process
Special Programs
Stocking Programs• Stocking Programs are put in place for customers who want to have quick access to their material but who do not want to carry inventory on their shelves. We will hold an agreed upon quantity of material in stock for immediate availability to the customer. Stocking programs are flexible and can be set up in many ways. Stock can be held at the customer, at Industrial Tube Corporation or at an Independent Warehouse. Release programs and Packaging are set up specifically for each item in the stocking program.