manufacturer of grp & pressed steel sectional …jordan - sources for engineering supplies co....

MANUFACTURER OF GRP & PRESSED STEEL SECTIONAL WATER TANKS

Manufacturer of GRP & PRESSED STEEL sectional water tanks

INDEX

Our solution........................................................................................................ p06Field of Application............................................................................................................... p07Components & Accessories................................................................................................. p08Assembly............................................................................................................................... p09Care & Maintenance............................................................................................................. p09 Our factory............................................................................................................................. p10Standards...............................................................................................................................p12 How to choose the right tank ?............................................................................................. p26

PIPECO GRP SECTIONAL WATER TANK.............................................................................p14Advantages............................................................................................................................p16Technical features................................................................................................................ p17 - Panels .......................................................................................................................p17 Design................................................................................................................p17 Materials........................................................................................................... p17 Dimensions & Weight....................................................................................... p17 Physical properties...........................................................................................p18 - Sealant...................................................................................................................... p18 - Bolts & Nuts...............................................................................................................p18 - Tie rod........................................................................................................................p18 - Skid base...................................................................................................................p18Tank dimensions...................................................................................................................p19

PIPECO PRESSED STEEL SECTIONAL WATER TANK........................................................p20Advantages............................................................................................................................p22Technical features.................................................................................................................p23 - Panels........................................................................................................................p23 Design................................................................................................................p23 Materials............................................................................................................p23 Dimensions & Weight........................................................................................p23 - Sealant.......................................................................................................................p23 - Bolts & Nuts.............................................................................................................. p23 - Tie rod........................................................................................................................p23 - Skid base...................................................................................................................p23Tank dimensions...................................................................................................................p24

INDEX

Concept...................................................................................................................................p04Pourquoi choisir Pipeco Africa.............................................................................................p04Domaine d’application...........................................................................................................p05Composants et accéssoires..................................................................................................p06Montage.................................................................................................................................p07 - Étape du montage.....................................................................................................p07Entretien & Maintenance.......................................................................................................p07 L’usine.....................................................................................................................................p08Normes...................................................................................................................................p09Études.....................................................................................................................................p21

CAMELTANK GRP...................................................................................................................p12Avantages...............................................................................................................................p13Caractéristiques techniques..................................................................................................p14 - Panneaux....................................................................................................................p14 Design.................................................................................................................p14 Matière................................................................................................................p14 Dimension & poids.............................................................................................p14 Propriété physiques...........................................................................................p14 - Joints d’étanchéité....................................................................................................p15 - Boulonnerie................................................................................................................p15 - Tirant...........................................................................................................................p15 - Skid base....................................................................................................................p15Dimensions des réservoirs....................................................................................................p16

CAMELTANK STEEL...............................................................................................................p18Avantages...............................................................................................................................p19Caractéristiques techniques.................................................................................................p20 - Panneaux...................................................................................................................p20 Design................................................................................................................p20 Matière...............................................................................................................p20 Dimension et poids............................................................................................p20 - Joint d’étanchéité......................................................................................................p20 - Boulonnerie................................................................................................................p20 - Tirant...........................................................................................................................p20 - Skid base....................................................................................................................p20Dimensions des réservoirs....................................................................................................p21

OUR SOLUTION

PIPECO TANKS sectional water tanks are composed of panels made of :

→ GRP ( Composite Material Glass Reinforced Plastic ) also known as FRP ( Fiber Reinforced Plastic )

→ STAINLESS OR GALVANISED STEEL

Specially designed for water storage, our tanks are built by assembling and bolting pre-fabricated panels.

PIPECO AFRICA’s professional team will assist you throughout the life of your project : TECHNICAL REVIEW – MANUFACTURING - SHIPMENT – ASSEMBLY OF TANKS The PIPECO panels are guaranteed 10 years against possible defects in manufacture.

Water is an essential resource often difficult to access. PIPECO’s sectional water tanks make it possible to store unlimited supplies of water in even the most remote areas. Our tanks are easy to install and cost effective.

06 / 07 - PIPECO, Manufacturer of GRP & PRESSED STEEL sectional water tanks

FIELD OF APPLICATION

POTABLE WATERDrinking water provision for towns, villags, base camps, military camps…

RAINWATER (non potable water)Water distribution for industries, irrigation for agriculture…

WASTEWATER & PROCESSINGSewage treatment for wastewater plants

FIRE FIGHTING Fire reserve tanks for buildings at risk and sensitive areas

VARIOUSPossibility of storing large varieties of liquids and dry matter (grain, wheat…)

INTERNAL REINFORCEMENT EXTERNAL REINFORCEMENT SKID BASE

STANDARD EQUIPMENT OPTIONAL EQUIPMENT

Our tanks are composed of panels of varying dimensions, reinforced either internally or externally.

19 2 3

4

5

6

7

8

9

10 11

12

13

14

15

16

17 18

1 1000mm

1000mm

1000mm600mm

300mm

4300mm

24 25

26

1 - Stainless steel bracing2 - Manhole3 - Galvanised steel or aluminium external ladder4 - Corner angle5 - Composite roof support6 - Side panel7 - Stainless steel tie rod8 - PVC internal ladder9 - Bottom panel10 -PVC support pole11 - Drain/pit panel12 - Flat bar 13 - External protection stainless steel tie rod

Caged ladder accessExternal self supporting structureStuffing box, flangesLevel sensorSump pitPerimeter platform for maintenance (tank tower)Water level indicator (ball float type)Pipe connections & FittingsValves

18 19 3

2

5

8

14

6 10

9

11

12

15

17 1

20

20

21

16

23

22

COMPONENTS & ACCESSORIES

14 - Steel stay plate for tie rods15 - Galvanised steel corner16 - Water level indicator17 - Roof panel18 - Composite support bracket19 - Air vent20 - IPN-1 beam - Galvanised steel (optional)21 - External spacer bar22 - Galvanised steel bracing23 - Galvanised steel tie rod24 - Galvanised beams25 - Concrete plinths (not supplied)26 - IPN-C beam - Galvanised steel

Each of our sectional tanks have been designed to ensure a quick and easy installation using basic equipment. No specific qualifications are required.Example : A tank with a capacity of 120m3 and 158 panels ( 1000 x 1000mm ), can be assembled by a team of 5 - 1 qualified technician and 4 workmen.

ASSEMBLY

CARE & MAINTENANCE

→ ASSEMBLY PROCESS ( CF ASSEMBLY INSTRUCTIONS )

1 - Preparation of concrete plinths, level concrete foundation or steel tower

2 - Assembly of steel skid base ( to support the tank )

3 - Positioning of the seals

4 - Assembly of bottom panels onto the steel structure

5 - Assembly of side panels and panel partitions ( if applicable )

6 - Positioning of tie rods and stainless steel partition supports for roof

7 - Assembly of top cover ( roof )

8 - Reservoir impoundment

The only maintenance required on PIPECO’S TANKS is checking the tightness of the external bolts and nuts and occasionally cleaning it with water, no chemicals are required.In the event of accidental deterioration to the panel, it is possible to replace this with standard tools and by replacing the sealant. Resine kits for minor repairs can also be provided.

Standard solution Alternative solution


To date, we have 30 years experience manufacturing and supplying both pressed steel and GRP water tanks. Our production facilities are based in Malaysia, just outside Kualar Lumpur in the indus-trial area of Port Klang. With a surface area of 20,000 m2 equipped with 15 hydraulic presses we have the capacities to produce 300 000 GRP tank panels and 50 000 pressed steel tank panels annually.

PIPECO is a global company with subsidiaries and independant distributors in various countries.

PIPECO FACTORY


→ FACTORY

Head Office, MALAYSIA - Pipeco Tanks Malaysia SDN BHD

→ PIPECO SUBSIDIARIES

AFRICA - Pipeco Tanks Africa

SINGAPORE - Pipeco Tanks Singapore pte.ltd

QATAR - Pipeco Tanks Trading

UNITED ARAB EMIRATES - Pipeco Tanks Trading ( Ajman & Abu Dhabi )

KINGDOM OF SAUDI ARABIA - Pipeco Water Tanks Est

KINGDOM OF BAHRAIN - Pipeco Bahrain WLL

INDIA - Pipeco India Pvt.ltd

EUROPE/CARIBBEAN/AFRIQUE FRANCOPHONE - Eyrieux Stockage Environment

→ PIPECO’S DISTRIBUTORS

AUSTRALIA - RP Leisk PTY LTD

HONG KONG - Tozen(HK) ltd.

JORDAN - Sources For Engineering Supplies Co.

MYANMAR - Han Sein Thant Trading Co.,ltd

PHILIPPINE - Flowmetrics Industrial Sales Inc

SOUTH AFRICA - Zandi Ers Pty.(ltd)

SINGAPORE - Pipelink Beckham Pte.ltd

SULTANATE OF OMAN - Al Ansari Trading Entreprise llc

VIETNAM - H2l Co.,ltd(h2l Group)

STANDARDS

→ STEEL

BS 4360 grade 43A (EN 10025: 1993 grade S275 equivalent ) : Metal Properties and CharacteristicsBS 729 ( replaced with BS EN ISO 1461 ) : Specification for hot dip galvanised coatingsBS EN ISO 1461 : Hot dip galvanised coatings on fabricated iron and steel articles ( adherence, thickness )BS 1564 : Standard for pressed steel sectional rectangular tanksBS 449 : Standard for the use of structural steel buildings

→ GRP

BS 2782 : Methods of testing plastics SS 245:1995 ( Singapore Standard ) : Glass reinforced polyester sectional water tanksBS 7491 part 3:1994 : Glass fibre reinforced plastics citerns for cold water storage – sectional tanksBS 7491 part 1:1994 : Specification of GRP panelsBS EN 13280:2001 : Specification for glass fibre reinforced cisterns of one piece and sectional construc-tion, for the storage, above ground, of cold waterBS 3532 : Specification for unsaturated polyester resin systems for low pressure fibre reinforced plastics JIS R3411 à R3417 ( Japanese Standard ) : Textile glass chopped strand matsBS 3396, BS 3496 et BS 3749 : Woven glass fibre fabrics for plastics reinforcement

→ POTABILITY

WRAS ( Water Regulations Advisory Scheme ) : UK Approval OrganisationACS ( Attestation de Conformité Sanitaire ) : Directorate General of Health in France

→ QUALITY

ISO 9001:2000 : International Quality Managment System designed to help organisations ensure they meet the needs of customers and other stakeholders while also meeting statutory and regulatory requirements related to a product.

PIPECO’s TANKS are manufactured according to the stringent International ISO 9001 Standard. PIPECO have a well established quality management system, ensuring consistent product quality.


GRP ( Composite material glass Reinforced Plastic ) SECTIONAL WATER TANK

14 / 15 - PIPECO, Manufacturer of GRP sectional water tanks

COMPOSITE GRP

POTABILITY

Dust and insect proofAbsence of light and its smooth and even surface prevents development of algae and bacteria Materials comply to International Potability Standards

PIPECO’s GRP sectional tank is composed of isophthalic polyester panels, reinforced with fibreglass (GRP - Glass Fibre Reinforced Plastic) and manufactured using the SMC hot pressed compression moulding process (Sheet moulding compound type 100kg/cm at 150°) complying to the relevant standards. Singapore Standard SS245 : 1995 / Bristish Standard BS7491 part 3 : 1994 / BS European Standard EN13280 : 2001

ADVANTAGES

TECHNICAL FEATURES

PANELS → DESIGNPIPECO’s STEEL panels can be recognised by their thermoformed ‘X’ imprint ensuring rigidity, the ‘X’ symbol also represents the company logo

→ MATERIALSUnsaturated isophthalic polyester resin is used and is complant to BS 3532The alkali-free glass fibre complies to JIS R3411 à R3417 or BS 3396, BS 3496 and BS 3749 The thermal performance of the panels can be reinforced by injecting a 25 to 50 mm layer of polyurethane foam. These insulated panels allow the temperature level inside the tank to be maintained and are particular-ly advised for use in extreme weather conditions.

→ DIMENSIONS & WEIGHTThe GRP panels are standard available, 1000 x 1000 mm and can also be produced with dimensions of 1000x500mm, 1500X1000 and 2000x1000mm.The thickness and the weight of the panels depend on the height of the tank.The higher the height of the tank (1 to 4m) the thicker the panels will be.

Example of a 1000x1000 mm panel

Tank Height 1 metre 2 metres 3 metres 4 metres

Bottom Panel 6 mm / 16,5 kg 8 mm / 12,5 kg 10 mm / 23,5 kg 12 mm / 27,5 kg

Panel L1 5 mm / 14,5 kg 7 mm / 18,5 kg 9 mm / 21,5 kg 12 mm / 26,5 kg

Panel L2 5 mm / 14,5 kg 7 mm / 18,5 kg 9 mm / 21,5 kg

Panel L3 5 mm / 14,5 kg 7 mm / 18,5 kg

Panel L4 5 mm / 14,5 kg

Roof Panel 4mm / 13,5kg 4 mm / 13,5 kg 4 mm / 13,5 kg 4 mm / 13,5 kg

Table : thickness (mm) / weight (kg) for liquid at room temperature and density measurement of 1

HIGH TENSILE STRENGTH

Panels are tested up to 6 times the nominal load ( BS 2782 Standard ). Each tank carries a full 10 year Guarantee against the unlikely event of faulty manufacture.

ADAPTED TO OUTDOOR USE

High UV resistance. No corrosion. The thermal conductivity of the GRP is 240 times inferior to that of metal (steady temperature).

HIGH MODULARITY

Possibility of modifying the tank ( supportement, compartmentalise etc ) Easy to assemble and disassemble

STRONG DURABLE

Over 25 years service life with reduced maintenance

ECONOMICAL

Industrialised production process Quick to assemble with little labour and standard tools.


SEALANTHigh density non toxic PVC foam type NORSEAL V760 by Saint Gobain or SCAPA 3507 ( cf data sheet )

BOLTS & NUTSScrews, nuts and washers are hot dipped galvanisedOptional : SS 304 or SS 316

INTERNAL TIE RODInox SS 316

SKID BASE tank supportMain beams and steel framework are hot dip galvanised

Height in metres

Width in metres

Length in metres

Number of panels

Total volume M3

Useable volume estimation M3

1

1 1 6 1 0,85

2 1 10 2 1,70

4 2 28 8 6,806 2 40 12 10,20

10 4 108 40 34,00

15 4 158 60 51,00

...

2

1 1 10 2 1,85

2 1 16 4 3,70

4 2 40 16 14,80

6 2 56 24 22,20

10 4 136 80 74,00

15 4 196 120 111,00

...

3

4 2 52 24 22,80

6 2 72 36 34,20

10 4 164 120 114,00

12 6 252 216 205,20

12 8 312 288 273,60

15 10 450 450 427,50

...

4

4 2 64 32 30,80

6 2 88 48 46,20

10 4 192 160 154,00

12 6 288 288 231,00

15 8 352 484 404,25

15 10 500 600 577,50

...

Gallon / Litre : 1gal = 4,546 L Non exhaustive table, PIPECO’s tanks are available in many other configurationsPIPECO’s largest tank installated is 60 000 m3

The maximum height of the tank is 4 metres/A study is currently underway for 5m

TANK DIMENSIONS

The nominal capacity is calculated by taking the internal dimensions of a tank filled to its maximum level.When mounting hydraulic accessories such as the water level indicator, it is necessary to leave a minimum height of 15 cm roof clearance. The useable volume is estimated based on the following formula : L x l x ( H-0,15 ) x 1000

Example of 1000 x 1000 mm panel

→ PHYSICAL PROPERTIES

Complies to 2782

Physical properties PIPECO TANKS ToleranceTensile strength (MN/M2) 98.8 >70Flexural strength (MN/M2) 158.8 >100

Glass content (%/24hrs) 33 >25Hardness (Barcol) 52 >30Water absorption (%/24hrs) 0.05 <1.0


STAINLESS OR GALVANISED STEELSECTIONAL WATER TANK

STAINLESS OR GALVANISED STEEL

20 / 21 - PIPECO, Manufacturer PRESSED STEEL sectional water tanks

ADVANTAGES

PIPECO’s STEEL sectional tank is composed of pressed flanged panels complying to the current Stan-dards and tensile strength is tested according to BS 449. Each tank carries a full 10 year Guarantee against the unlikely event of faulty manufacture. British Standard BS 1564 :1975, SS 22 : 1979 and tensile strength tested according to BS 449.

TECHNICAL FEATURES

PANELS

→ DESIGNPIPECO’s STEEL panels can be recognised by their thermoformed ‘X’ imprint ensuring strong rigidity, the ‘X’ symbol also represents the company logo.

→ MATERIALSSteel sheet complying to BS 4360 Grade 43A or ISO EN 10025 equivalentHot dip galvanising after stamping process, complying to BS 729 or BS EN ISO 1461 equivalent Optional : Steel and bituminous coating

→ DIMENSIONS & WEIGHTThe steel or galvanised panels are produced with dimensions of 1220 x 1220 mm ( or 1000 x 1000 mm on demand )

Example of a 1000x1000 mm panel

Tank Height 1 metre 2 metres 3 metres 4 metres

Bottom Panel 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg

Panel L1 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg

Panel L2 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg

Panel L3 4,5 mm / 4,5 kg 4,5 mm / 4,5 kg

Panel L4 4,5 mm / 4,5 kg

Roof Panel 1,5 mm / 1,5 kg 1,5 mm / 1,5 kg 1,5 mm / 1,5 kg 1,5 mm / 1,5 kg

Table : thickness (mm) / weight (kg) for liquid at room temperature and density measurement of 1

SEALANTHigh density non toxic PVC foam type NORSEAL V760 by Saint Gobain or SCAPA 3507 ( cf data sheet )

BOLTS & NUTSScrews, nuts and washers are hot dipped galvanisedOptional : SS 304 or SS 316

INTERNAL TIE RODInox SS 316Optional : SS 316

SKID BASE tank supportMain beams and steel framework are hot dip galvanised

POTABILITY

Dust and insect proofAbsence of light and its smooth and even surface prevents development of algae and bacteria Materials comply to International Potability Standards

HIGH TENSILE STRENGTH

Each tank carries a full 10 year guarantee against the unlikely event of faulty manufacture.

ADAPTED TO OUTDOOR USE

The coating is specifically designed to resist against UV light and corrosion.

HIGH MODULARITY

Possibility of modifying the tank ( supplement, compartmentalise etc ) Easy to assemble and disassemble

STRONG DURABLE

Over 25 years service life with reduced maintenance

ECONOMICAL

Industrialised production process Quick to assemble with little labour and standard tools. Reduced maintenance


Gallon / Litre : 1gal = 4,546 L Non exhaustive table, PIPECO’s tanks are available in many other configurationsPIPECO’s largest tank installated is 60 000 m3

The maximum height of the tank is 4 metres/A study is currently underway for 5m

TANK DIMENSIONS

The nominal capacity is calculated by taking the internal dimensions of a tank filled to its maximum level.When mounting hydraulic accessories such as the water level indicator, it is necessary to leave a minimum height of 15 cm roof clearance. The useable volume is estimated based on the following formula : L x l x ( H-0,15 ) x 1000

Example of a 1000 x 1000 mm panel


Height in metres

Width in metres

Length in metres

Number of panels

Total volume M3

Useable volume estimation M3

1

1 1 6 1 0,85

2 1 10 2 1,70

4 2 28 8 6,806 2 40 12 10,20

10 4 108 40 34,00

15 4 158 60 51,00

...

2

1 1 10 2 1,85

2 1 16 4 3,70

4 2 40 16 14,80

6 2 56 24 22,20

10 4 136 80 74,00

15 4 196 120 111,00

...

3

4 2 52 24 22,80

6 2 72 36 34,20

10 4 164 120 114,00

12 6 252 216 205,20

12 8 312 288 273,60

15 10 450 450 427,50

...

4

4 2 64 32 30,80

6 2 88 48 46,20

10 4 192 160 154,00

12 6 288 288 231,00

15 8 352 484 404,25

15 10 500 600 577,50

...

CHOOSING THE RIGHT TANK


1Water distribution for irrigation

Drinking water supply and provision

Equipping wastewater plants with effluent tanks

Fire reserve tanks

Stocking DRY MATTER

Other ( Livestock water supply )

A tank with a roof

Compartmentalised tank

Reinforced thermal insulation

external bracing

Use of the tank

FOB delivery (Freight On Board)

4Delivery ?Which country ?

What address ?

CIF delivery (Cost, Insurance

and Freight)

DDP delivery(Duty, Delivred

and Paid)

5Assembling the tank ?

We do not require Pipeco Tanks Africa to assemble the tank

We require assistance onlyfrom Pipeco Tanks Africa to assemble the tank

We require Pipeco Tanks Africa to carry out the entire assembly of the tank

0Material type of

the tank ?

GRP

Stainless Steel

Galvanised Steel 3Tank support type ?

ELEVATED STEEL

TOWER TANK

What tower height

is required ?

What depth ?

Caged ladder ?

Perimetre platform ?

SEMI UNDERGROUND

TANK

GROUND LEVEL TANK

ON CONCRETE PLINTHS

m

m

Yes

Yes

No

No

2Dimensions of the tank ?USEABLE VOLUME

ACTUAL VOLUME

What is the available

ground surface ?

What is the tank’s

volume ?

m3

m2

m3

FACTORY

PIPECO TANKS MALAYSIALot 3, Lorong 2/1,

42000 Pelabuhan KelangSelangor Darul Ehsan, Malaysia.

[email protected]

-Tel : +603-3176 3318Fax : +603-3176 0318

SUBSIDIARIE

PIPECO TANKS AFRICAP.O. Box n° : 30744

Ajman - United Arab Emirates [email protected]

www.pipeco.com.my--

Office : 00971 674 59 878 Sales (French & English speaking) :

Manufacturer of GRP & PRESSED STEEL sectional water tanks

0033 687555673

manufacturer of grp & pressed steel sectional …jordan - sources for engineering supplies co....

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