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Owner's Manual

ACarbon

Gonoxi e

Using a generator indoors WiLL KiLL YOU iN MINUTES.

Carbon Monoxide

Generator exhaust contains high levels of carbon monoxide (CO), a poisonous

gas you cannot see or smell. If you can smell the generator exhaust, you arebreathing CO. But even If you cannot smell the exhaust, you could be breathingCO.

• NEVER use a generator inside homes, garages, crawlspaces, or other partlyenclosed areas. Deadly levels of carbon monoxide can build up in these areas.Using a fan or opening windows and doors does NOT supply enough fresh air.

• ONLY use a generator outdoors and far away from open windows, doors, andvents. These openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYSuse a battery-powered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running,move to fresh air RIGHT AWAY. See a doctor. You could have carbon

monoxide poisoning.

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Owner's ManualPreface

Thankyou for usingour generator.

This manualincludesthe operationand maintenanceof theGG3500D

All information in this publication is basedon the latestproductinformation availableat thetime of approvalfor printing.We

reservethe right to makechangesat anytime without noticeandwithout incurringandobligation. Thecopyright of this manualbelongsto our company.Noparts of this publicationmay bereproducedwithout written permission.

This manualshould be considereda permanentpartof thegeneratorandshould remainwith it if it is resold.

Payspecialattentionto statementsprecededby the followingwords:

WARNING

It indicatesa strong possibilityof severepersonalinjuryor deathif instructions are not followed.

CAUTION

It indicatesa strong possibilityof severepersonalinjuryor deathif instruction is not followed.

If a problem should arise,or if you haveany questionsaboutthe generator,consultan authorizeddealer.

BECAREFUL

Thegeneratoris designedto give safeanddependableserviceif operatedaccording to instructions,readand understandthe Owner'smanualbeforeoperatingthegenerator.Failureto do so couldresult in personalinjuryor equipmentdamage.



Owner's Manual

Safety Instruction

/_ WARNING!

Thegeneratoris designedto give safeanddependableserviceif operatedaccording to instructions.Readand understandthis manualcarefullybeforeoperatingthe generatoror it may causeserious

injuryandequipmentdamage.

//_ WARNING!

Exhaustcontainspoisonouscarbon monoxide. Do notoperategeneratorin confinedenvironmentorwith anaerator.Only useoutdoors andfar from openwindows doorsandvents.

/_ WARNING!

The muffler becomesveryhot during operationand remainshot for a whileafterstopping the engine.

Becarefulnot to touch the mufflerwhile it is hot.Let the enginecool beforestoring thegeneratorindoor.Theengineexhaustsystemwill beheatedduring operationandremainshot immediatelyafterstopping the engine.To preventscalding,pay moreattentionto thewaming marks attachedto the

generator.

/_ BECAREFUL!

Donot parallelconnectothercablesto receptacles,usespecialjack, or it maycauseanelectricalshock.



Owner's Manual

Safety Instruction

WARNING!

• Gasolineis extremelyflammableand is explosiveunder certainconditions.Refuel ina ventilatedareawith enginestopped.• Keepawayfrom cigarette,smoke andsparkswhen refuelingthegenerator.Always refuelin a wellwentilatedlocation.

WARNING!

• Connection for standbypowerto a building electricalsystemmust be madeby a qualifiedelectrician.Theconnection must

isolatethegeneratorfrom utilitypower,and must complywith all applicablelawsandelectricalcodes.Improperconnectionsto a buildingelectricalsystemcanallowelectricalcurrentfrom thegeneratorto backfeed into the utility lines. Suchbackfeedmayelectrocuteutility companyworkers or otherswho contactlinesduring a power outageandthe generatormayexplode,

or causefireswhen utility power is restored.

WARNING!

To avoidaccidentsandequipmentdamage,checkgeneratorsystemeverytime beforestartingengine.

• Keepthegeneratora distanceof at least1 meter from otherequipmentduring operation.• Keepthegeneratorhorizontalwhen running.If generatortilts, it maycausefuel spillage.

• Generatoroperatorsmust betrained,must know how to stopthe generatorquicklyandunderstand theoperationof allcontrollableparts.Untrainedoperatorsshould not beallowedto usethis equipment.• Keepchildrenandpetawayfrom operationarea.

• Keepawayfrom rotating partsduringoperation.• Thegeneratoris a potentialsourceof electricalshockwhen misused.Do not operateitwith wet handsor in anywet location.Donot operatethegeneratorin rainor snow. Do not allowunit to getwet.



Owner's ManualContent

1. COMPONENTIDENTIFICATION 6

2.SAFETYINSTRUCTIONS 6

3.SAFETYLABELLOCATIONS 7

4.PRE-OPERATIONCHECK

4.1 Checkthe engineoil level4.2 Checkthe fuel level

4.3 Checkthe air cleaner

888

9

5. GENERATORUSE

5.1Startingthe engine5.2 Highaltitudeoperation5.3Generatoruse

5.4ACapplications5.5OutputandOverloadindicators

5.6 DOapplications5.7Startthe engine5.8Oil alarmsystem

5.9Stop the engine

6.MAINTENANCE

6.1Changingoil6.2Air cleanerservice

6.3Sparkplug service6.4Sparkarresterservice

7. TRANSPORTATIONANDSTORAGE7.1Whentransportinggeneratorsets

7.2 Beforestoringthe units for an extendedperiod

101011

121213

1416

1616

1819

212123

242424

8. TROUBLESHOOTING 25

9. TECHNICALDATA 27

9.1Sizeandweight 279.2 Engine 279.3Generator 27

10.Wiring diagram 28

11. Partsdiagram 29

12 Partslist 30



Owner's Manual

Digital Inverter Generator

WARNING!Readthis manualcarefullybeforeusingthe machine,for your own safety.

1 COMPONENTIDENTIFICATION

1. Fuelcap2. Air ventknob

3. Chokeknob

4. Controlpanel5. Startinggrip6. Fuelvalvegrip7. Maintenancecovers

8. ACsocket

9. Overloadindicator light

10.Output indicatorlight11.Oilalert indicatorlight12.Ecothrottle switch

13.Engineswitch14.DCsocket15.DOcircuit breaker

16.Groundingterminal

Fuelleveldisp

Starting grip



Owner's Manual

Control panel

DO circuit breaker

Eco throttle switch 'X ,:.k, Output indicator light

O

_ Oil ale_ indicator light

AC socket

-- Grounding terminal

DC socket Engine switch

SMARTTHROTTLE

Enginespeedis keptat idleautomaticallywhen the electricalapplianceis disconnectedand it retumsto the properspeedto

power of the electricalloadwhen electricalapplianceis connected.Thisposition is recommendedto minimizethe fuelconsumption while in operation.

2. SAFETYINSTRUCTIONS.

• Thegeneratoris designedto give safeanddependableserviceif operatedaccording to instructions..

• Readand understandtheOwner's Manualbeforeoperatingthe generator.Failureto do so could resultin personalinjuryor

equipmentdamage.

• Exhaustgascontainspoisonouscarton monoxide .Neverrun thegeneratorin anenclosedarea.Besureto provideadequateventilation.

• The muffler becomesvery hot duringoperationandremains hot for a whileafterstopping the engine.Becarefulnot to touch

the muffler while it is hot. Let theenginecool beforestoringthegeneratorindoors.

• Theengineexhaustsystemwill beheatedduring operationandremainshot immediatelyafterstopping theengine.Topreventscalding,payattentionto thewaming marks.

• Gasolineis extremelyflammableandexplosiveundercertainconditions.Refuelin awell-ventilatedareawith the enginestopped.

• Keepawayfrom cigarettesmokeandsparkswhen re-fuelingthegenerator,Always refuel ina well ventilatedlocation.

• Wipe up spilledgasolineat once.

• Connectionsfor standbypowerto a building'selectricalsystemmust be madeby a qualifiedelectricianandmust complywith all

applicablelawsandelectricalcodes.Improperconnectionscan allowelectricalcurrentfrom thegeneratorto backfeed intotheutility lines.



Owner's Manual

3. SAFETYLABELLOCATIONS

Theselabelswam youfor potentialhazardsthat cancauseseriousinjury.Readthe labelsandsafetynotesandprecautionsdescribedin the manualcarefully. If a labelcomes off or becomeshardto read,contactyour dealerfor a replacement.

_:be!



Owner's Manual

_lf theoil levelis belowtheendof thedipstick, refillthe recommendedoil upto thetop of the oil filer neck.

The OilAlert Systemwill automaticallystopthe enginebeforethe oil levelfalls belowthesafe limit. However,to avoidtheinconvenienceof an unexpectedshutdown, it is still advisableto visuallyinspectthe oil levelregularly.

4.1 Checkengineoil level

i U__lowed

Oil fi[|er hole

4.2 Checkthefuel level

Tightenthefuel cap beforetransporting.

Useautomotivefuel(Unleadedor low leadedis preferredto minimizecombustion chamberdeposits).

!! Don't usefuel-containingalcohol:Fuelsystemdamageor engineperformanceproblemsresultingfrom the useof fuelsthatcontainalcoholare not coveredunderthewarranty.



Owner's Manual

Fue! _evel disp|ay

Neveruseanoil/gasolinemixtureor dirty gasoline.Avoid gettingdirt, dustor water in thefuel tank.

After refueling,tightenthefuelfiller capsecurely.

Gasolineis extremelyflammableand is explosiveunder certainconditions.

Refuelin awell=ventilatedareawith theenginestopped.Do notsmoke or allowflames or sparks in the areawheretheengineis refueledor wheregasolineis stored.

Do notoverfill thefuel tank.After refueling,makesure thetank capis closedproperlyandsecurely.Becarefulnot to spillfuel when refueling.Spilledfuel or fuelvapor may ignite.If anyfuel is spilled,makesure theareais drybeforestartingthe engine.

Avoid repeatedor prolonged contactwith skinor breathing of vapor.KEEPOUTOFREACHOFCHILDREN

4.3 Checkthe air cleaner.

Checktheair cleanerelementto besure it is cleanand in good condition.1. Loosenthe coverscrew andremovethe leftside maintenancecover.

2. Pressthe latchtab on the top of the air cleanerbody, removethe aircleanercartridge,andchecktheelement.3. Cleanor replacethe elementif necessary.

Neverrun the enginewithout the air cleaner.Rapidenginewearwill resultfrom contaminants.Suchas dust anddirt, beingdrawn through the carburetor, into the engine.

It is normal for a littleoil to appearunderthe airfilter box if thegeneratoris runningfor a long periodof time,or a lot of oil is in the

engine.Wipeup excessoil aftereachuseandafterstopping thegenerator.



Owner's Manual

5. GENERATORUSE

5.1Startingthe engine

Beforestarting theengine,disconnectany loadfrom the DCreceptacle.

1) Turn thefuel valveto "ON" position.

SL#n _he _Ue_1_ _ON _

2) Putthe electricstart key intothe engineswitch, and turn it to the "ON" position.

3) Tum theelectdcstart key to "START"position until theenginehasstarted.



Owner's Manual

Thefirst time you startthe engine,or restartthe engineaftera long periodof time using theelectricstart and if the enginedoesnot

start.Checkthe battery.Thebatterymight be drained.Youcanstart the generatorusingthe manualpull start.

Usingthe recoilstart

1) Turn thefuel valveto the"ON" position.

2) Putthe electricstart key intothe engineswitch, and turn it to the "ON" position.

3) Pull the startinggrip lightly until resistanceis felt, then pull backbriskly to startthe engine

.<,. ............

.............[%& ,,

/_' _ _::l ::'-_'...................................................:::2,IL ....

5.2 Highaltitudeoperation

At high altitude,the standardcarburetorair -fuel mixturewill beexcessivelyrich.Performancewill decrease,andfuel consumption will increase.

Evenwith suitablecarburetorjetting, enginehorsepowerwill decreaseapproximately3.5% for each300m (1,000 feet) increaseinaltitude.



Owner's Manual

_ Operationof the generatorat loweraltitudethan thecarburetor isjettedfor may result in reducedperformance,

overheating,andseriousenginedamagecausedby an excessivelyleanair/fuelmixture.

5.3Generatoruse

5.3.1WARNING!• To preventelectricalshockfrom faulty appliances,thegeneratorshould begrounded. Connectanelectricconductor (cable)ofat least1.5mm to 2mm betweenthegenerator'sgroundterminal andan extemalground source.

• Connectionsfor standbypowerto a building'selectricalsystemmust be madeby a qualifiedelectricianandmust complywith allapplicablelawsandelectricalcodes.Improperconnectionscanallowelectricalcurrentfrom thegeneratorto backfeed into the

utility lines.Suchbackfeedcan causedamageor evenelectrocuteonceutilitypower is restored.• Donot exceedthe current limit specifiedfor any onereceptacle• Donot connectthe generatorto a householdcircuit. This couldcausedamageto thegeneratoror to electricalappliancesinthe house.

• Donot modify or usethe generatorfor other purposethan it is intendedfor. Also observethe followingwhen usingthe generator.

• Donot connectgeneratorsin parallel. --Do not connectanextensionto exhaustpipe.When an extensioncable is required,besure to usea shieldedflexiblecable,Limit length of extensioncables;60m for cablesof 1.5mm2 and100mfor cablesof 2.5mm2.Keepthegeneratorawayfrom otherelectriccablesor wires such as distribution network.

The DCreceptaclecan be usedwhile theAC power is in use. If you useboth at the sametime,be sure not to exceedthetotalpowerfor ACand DO.

Most appliancemotors requiremore thantheir ratedwattagefor start-up.

5.4ACapplications

1. Startthe engineandmakesure theoutput indicator light (green)illuminates.2. Confirmthat the applianceto beused is switchedoff, andplug in the appliance.

Ovedoad _ndP_or Out,put _r

Substantialoverloadingthatcontinuously lightsthe overloadindicator light (red) may damagethegenerator.Marginaloverloading

that temporarily lights theoverloadindicatorlight (red) mayshortenthe servicelifeof the generator.Besurethat allappliancesarein good working order beforeconnecting them to thegenerator,if an appliancebeginsto operateabnormally, becomessluggish,or stopssuddenly, tum off thegeneratorengineswitch immediately.Thendisconnectthe

appliance,andexamineit for signs of malfunction.



Owner's Manual

5.5OutputandOverloadindicators.

The output indicator light (green)will remain lightedduring normal operatingconditions.If thegeneratoris overloadedor if there is a short in the connectedappliance,the output indicatorlight (green)will go OFF,theoverloadindicator light (red)will go ONandcurrentto the connectedappliancewill beshut off.

Stop theengineif theoverloadindicatorlight (red)switchesONand investigatetheoverloadsource.

_, Beforeconnecting anapplianceto the generator,checkthat it is ingood order,and that itselectricalratingdoesnot exceed

that of the generator.Thenconnectthepower cord of theappliance,andstartthe engine.

Besure allequipment istumed off beforeplugging in the power cord.

_edoa_ indicator (red), Output indicator (green)

When an electricmotor is started,both theoverloadindicator lights (red)and the output indicatorlight (green) maygo onsimultaneously.This is normal if the overloadindicator light (red)goesoff afteraboutfour seconds.

If theoverloadindicatorlight (red) stayson, consult your dealer.Connectthe ground terminal.

Startengineaccording to "STARTINGTHEENGINE"section.



Owner's Manual

_When theoutput indicator light (green)doesnot light and theoverloadindicator light (red) lights instead,set the engine

switch to STOP,stop theengineat onceand then start theengineagain.

3. Confirmthat the equipmentto beused is switchedoff, and insertthe plugof the equipmentto beused into theACreceptacleunitA.

_ Checkthat theequipment to be connectedis switchoff. Whenthe equipmentto be usedis switchedon, it will operate

suddenly,and injuriesor accidentsmay becaused.

4. Switch on the equipment,output indicator light will be ON. In caseof overloadoperationor whentrouble occursfor theequipmentbeing used,theoutput indicator light (green)will go out, the overloadindicatorlight (red) will light continuously, andno powerwill be put out.At this time, the enginewill not stop,so that the enginemust bestopped by settingthe respectiveengineswitch to STOP.

_When equipment requiresa largestartingpower,the overloadindicatorlights (red) and theoutput indicator light (green)

may lighttogetherfor a short time, but this is no abnormality.After startof the equipment,theoverloadindicatorlight (red)will go

out andthe output indicatorlight (green)will staylit.

AC

Powerfactor

GG3500D

Electriclamps Powertools Electromotor DCbattery

1 0.8-0.9 0.4-0.7(efficiency0.86)0-3000W 0-2400W 0-1800w Ratedvoltage12v

Ratedcurrent 6A (Canada)

8.3A(exceptCanada)

5.6 DOapplications

Forcharging12Vautomotivebatteries:Thegeneratorcannotsensea sensibilityloadwith thesame power,which the manual indicates.It only cansense40%-70%power,which the manual indicates.



Owner's Manual

Loadingvoltage(V) Loadingvoltage(V) Loadingcurrent (A)

Openingthesmart throttle 22 12 6

Closingthesmart throttle 27 13 8.5

DOMax.Outputpower 37 13.5 8.5

Thegeneratorcannotsensea sensibilityloadwith thesame powerwhich the manualindicates°£It only cansense40%-70%

powerwhich the manualindicates.

Example:

Model

Generatorratedoutput

Frequency Powerfactor1.0

0.4-0.75

DO

GG3500D

3.0 KVA

3500 W

0-1400W~-2625W

100W(12V/8.3A)

• When usingthe DCoutput, tum SmartThrottleto theOFFposition.The DCcurrent will be below5A if tuming on the SmartThrottlewithoutACcurrent output.• When chargingbatteries,person must be presentto monitor thevoltage.Stop chargingwhenthe voltageof the batteriesis

above 16V.Or it maycause batteryexplosion,resulting inserious injuryor death.

*To preventthe possibilityof creatinga spark nearthebattery,connectchargingcablefirst to the generator,thento the battery.

Disconnectcablefirst at thebattery.. Beforeconnecting charging cablesto a batterythat is installedina vehicle,disconnectthevehiclesgroundedbatterycable.

Reconnectthevehicle'sgroundedbatterycableafterthe chargingcablesare removed.This procedurewill preventthe possibilityof short circuit andsparks if you makeaccidentalcontactbetweena batteryterminaland the vehicle'sframe or body.. Donot attemptto start an automobileenginewhile the generatorstill connectedto the battery.Thegeneratormaybedamaged.

. Connectthe positivebatteryterminal to the positivechargingcord. Donot reversethechargingcables,or seriousdamageto thegeneratorand/orthe battery mayoccur.. The batterygivesoff explosivegases;Keepspark,flames andcigarettesaway.Provideadequateventilationwhen charging.

. Thebatterycontainsacid (electrolyte).Contactwith skin or eyesmaycauseseverebums. Wearprotectiveclothing anda faceshield.

If batteryacidgetson your skin,flush with water.If batteryacidgets in your eyes,flush with water for at least15 minutesandcalla physician.If swallowed,drink largequantitiesof water or milkand follow with milkof magnesiaor vegetableoil andcalla physician.. KEEPOUTOFTHEREACHOFCHILDREN,PETSAND UNTRAINEDPEOPLE.



Owner's Manual

5.7Startthe engine• The DCreceptaclemaybe usedwhile the ACpower is in use.• An overloadedDCcircuit will trip the DCcircuit protector.If this happens,disconnectthe DCloadbeforeresetingcircuit

protectorto resumeoperation.

OC circuit breaker

5.8Oil alertsystem

• Theoil alertsystem is designedto preventenginedamagecausedby insufficientamountof oil in alertsystemwillautomaticallyshut down theengine(theengineswitchwill remainin theONposition).• If the oil alertsystemshuts downthe engine,theoil alert indicatorlight (red)will come onwhen you operatethestarter,and the

enginewill not run. If this occurs, addengineoil.

Oil alarm indicator (r_)

5.9Stoppingthe engine

To stopthe enginein an emergency,tum theengineswitch to theOFFposition.In normal use:

1. Switch off the connectedequipmentandpull the insertedplugout.



Owner's Manual

2. Tum theengineswitch to theOFFposition

//Eie_r;ic stad key

3. Turn thefuel valveto "OFF"position.

T_rt_ the {_va|ve kl_Obthe OFF

posiUOn.

Besure to tightenthe fuel capand theengineswitch is in the "OFF"positionwhen stopping, transportingand/or storingthegenerator.



Owner's Manual

6 MAINTENANCE

• The purpose of the maintenanceandadjustmentscheduleis to keepthegeneratorin the bestoperatingcondition.

• Inspector serviceas scheduledin the tablebelow.

Shut offthe enginebeforeperformingany maintenance,If theenginemust berunning, makesurethe areais well

ventilated.Theexhaustcontainspoisonouscarbon monoxide gas.

Useauthorizedpartsor their equivalent.Theuseof replacementpartswhich are not of equivalentqualitymaydamage

the generator.

Maintenanceschedule

Sparkplug

Combustionchamber

Valveclearance

Fueltankand filter tank

Fuelline

Check

ReplaceCheck

ReplaceClean&

Adjust

Clean

Check&

Adjust

Clean

Eachmonth Each3 months Each6 months EachyearEachuse

or 20 Hrs. or 50 Hrs. or 100 Hrs. or 200

Hr_

Check Every2 years( replaceifnecessaryas (3)

NOTE:(1) Log hours of operationto determineproper maintenance.



Owner's Manual

(2) Servicemore frequentlywhen used industy areas.(3) Theseitemsshould be servicedby an authorizeddealer,unlessthe owner hasthe propertools and is mechanicallyproficient.Seathe Shop Manual.

Temperature(o) TimeBrchangingoil(houO Recommendedpower_or.25 Normal 100%

30 18 95%

35 15 85%

40 12 70%

WARNING!:If the temperatureof externalenvironmentreachesor higherthan 45°, thegeneratorsetsshould bestopped

working, otherwise,the generatorsetswill be damaged.

WARNING!:If the temperatureof extemalenvironmentreachesor lower than -5°, thegeneratorsetscan not bestarted.

6.1 ChangingoilDrainthe oil while theengineis still warm to assurerapid andcompletedraining.

A Makesure to tum theengineswitch and thefuel capvent leverOFFbeforedraining.

1. Leanthe generator.2. Fastenthe oil leadpipeon the oil drain plugas the picture.Thendrain out the oil.

3. Refillthe newoil andchecktheoil position in the crankcase.4. After refillingthe newoil intothe crankcase,movethe generatorfrom left to right to makesure thebobber ofthe oil alarmsystem is floating.

Engineoil capacities:1.0L

_ Removetheoil drain bolt



Owner's Manual

RefillOil

i., Remove the screws and _en the panel2. Revolve o_t the dJps_i_.

_3. Revol_ the oil fil_ingpi_ Jmo _e oil _er ho_eo4. Use the oH _H_ng bo_e _t the o_ into the erankca_ and ¢_'_ t_ oi_ _e_eL

Oil tilting pipe

Oil f:illing bottle

/_ Pleasedisposeof usedmotor oil in a manner that is compatiblewith the environment.We suggestyou takeit in a

sealedcontainerto your local sen,icestationfor reclamation.Donot throw it in the trashor pour it on the ground.



Owner's Manual

6.2Air cleanerservice

A dirty air cleanerwill restrictairflowto carburetor.To preventcarburetor malfunction,

Servicethe air cleanerregularly.Servicemore frequentlywhen operatingthegeneratorin extremelydirty areas.

_Do notusegasolineor low flash point solventsfor cleaning.They areflammable andexplosiveunder certainconditions.

Loosenthecover screwand removethe accesspanel.Removethe screwunder theair filtercase.

Pullthe air filtercartridgedown 1.181inchesandremovetheair filtercartridge.Removethe airfilter iron clipandcheckthe airfilter element.Cleanor replacethe elementif necessary.Reinstallthe airfilter parts aftercleaningor replacingair filterelement.

A¢cets p_0|

6.3Sparkplug servicingPleaseuse highqualityauthenticspark plug.

To ensureproperengineoperation,the spark plugmust be properlygappedand freeof deposits.

1. Removethe screwsand the maintenancecover

M_iB'_Bance Cover

Screw



Owner's Manual

2. Takeout the ignitioncoil rubberboot.

ignition coi| rubber boot

Removethespark plugwith spark plugwrench.

inse_t the sc_wdrfver _.|o the holeof the s_ptu9wrench_ _mover _ spa_ p_ug,

w_ch

//

Spark pl_ugW'_n¢_

ign_ion coil ;tuber _t

Visuallyinspectthe sparkplug. Discardit if the insulator is crackedor chipped.Cleanspark plugwith a wire brushif it is to bereused.



Owner's Manual

5. Installthe sparkplug carefullyby hand,to avoidcrossthreading.6. Aftera newspark plug hasbeenseatedby hand, it should betightened1/2 tum with a wrench to compressits washer. If a usedplugis beingreinstalled,it should only require1/8to 1/4tums afterbeingseated.

7. Reinstallthe ignitioncoil rubber boot on the sparkplug securely.8. Reinstallthe controlling panel.

_. The sparkplug must be securelytightened.An improperly tightenedplugcan becomevery hot andpossiblydamagethe

generator.

Neverusea spark plugwith animproper heatrange.Neverusea spark plugwithout damping resistance,or it will causenoACoutput.

SPARKARRESTORANDMUFFLERSERVICE

A dirty muffler will makebig noiseandaffectthe engine.Cleanand maintenanthe spark arrestortimely.The sparkarrestorof the muffler needsto becleanedfrequently if you usethegeneratorin verydirty conditions,or replacethe

sparkarrestorif necessary.

CAREFUU

• Beforecleanthe sparkarrestorof muffler makesurethe generatoris OFF.

• Beforeperforming maintenanceof the sparkarrestorof muffler, makesurethe machineis cooling,otherwise,it will causescaldby the hot muffler.

1. Removethe M6 screws andopenthe muffler cover.

2. Removetwo M4 screwson the sparkarrestor.3. Takedown thespark arrestoras per thefollowingfigure.

4. Checkthespark arrestor,cleanor replaceit if necessary.

Maintenance

sparkarrestorM_ cover

/



Owner's Manual

7 TRANSPORTINGANDSTORAGE

To preventfuel spillagewhen transportingor during temporary storage,thegeneratorshould besecuredupright in its normal

operatingposition,with theengineswitch OFF.Thefuel capvent leveris tumedcounter clockwiseto the OFFposition.Allow the engineto cool well beforetuming the fuel capvent leverto theOFFposition,

7.1Whentransportinggenerator:• Donot overfill thetank.(Thereshould be nofuel in thefiller neck).• Donot operategeneratorswhile it is on a vehicle.Takethegeneratoroffthe vehicleanduseit ina well-ventilatedplace.

• Avoid a placeexposedto direct sunlightwhen putting thegeneratoron a vehicle.If thegeneratoris left in anenclosedvehicleformany hours,high temperatureinsidethe vehiclecouldcausefuel to vaporizeresultingin a possibleexplosion.

• Donot driveon a rough roadfor an extendedperiodwith the generatoron board.If you must transportthe generatoron board. Ifyou must transport thegeneratoron a rough road,drainthefuel from thegeneratorbeforehand.

7.2 Beforestoringthe unit for an extendedperiod:1. Besure thestorageareais freeof excessivehumidity anddust.2. Drain thefuel.

A asolineis extremelyflammableandexplosiveundercertainconditions.Do notsmoke or allowflames or sparks in thearea.

2. Completelydrainthefuel from the tank.Openthefuel vah/e,start theengineandoperateit in the idle positionuntil all remainingfuel is gone andthe enginestops automatically.

4. Drainoil.

5. Removespark plug andfill cylinderwith 2cc'sfresh oil. Pull start motor 3-4 timesto dischargethe remainingoil. Thenreinstallthespark plug.

6. Pull thestaringcord slowly until resistanceis strong. At this time, the piston is movingto thetop of the compressionstrokeandthe vah/eswill be closed.



Owner's Manual

8 TROUBLESHOOTING

Enginewill not start:• Checkfuel level

• Is the engineswitch andfuel valve"on"? Tum them to the "on" position

• Enoughlubricatingoil? Add recommendedoil if neccessary.

• Is there fuel in the carburetor?.

• Sparkplugworks or not? Replacesparkplug

Sendthe generatorto an authorizedservicedealerif the generatorstill doesnotstart or call866-896-6881 toll free

• Shakethe generatorseveraltimes to makethefloat riseif the generatorcannotstart afteraddingoil for thefirst time andtheoil alarmindicatorstayson when pullingthe startinggrip.

• Makesurethere is no spilledfuelaroundthe spark plug.Spilledfuel may ignite.• If the enginestill doesn'tstart,havethegeneratorrepairedby a licensedrepairperson.

INSPECTION:

1. Removethespark plug rubberboot andcleanany dirt from aroundthe sparkplug

2. Removethespark plug andplaceit in the sparkplug rubberboot.3. Connecttheside electrodeof thespark plugto the metalparts of the engine.4. Pull the startingcord. A sparkcould jump acrossthegap.



Owner's Manual

The equipmentthatconnectsto the generatordoesnotstart:

• Is the output indicatoron?

• Is the overloadindicatoron? No(Bring the generatorto an authorizeddealer.)

• Doesthe electricalequipmentwork when pluggeddirectly? NoRestartaftertuming offthe overloadindicater.

(Bring thegeneratorto an authorizeddealer.)

Thereis no powerin the DCelectricoutlet.

• is thereelectriccircuit breakerintact?Replacethe electriccircuit breaker

• Checkairfilter. If dirty cleanor replaceairfilter element

• Check sparkarrestor. If dirty cleanor replace

• Checkif gasolineis bador old. If so replacegasoline



Specification

9.1SizeandweightTypeLxWxHNetweightkg/Ibs

9.2EngineTypeDisplacementCompressionratioEnginespeedCoolingsystemcoolingIgnitionsystemOilcapacity(L)Fueltankcapacity(L)SparkplugNoiselevel(7maway)Continuousoperation

9.3GeneratorACOUTPUT

DCOUTPUT

GG35000D23.6x 17.7x 19.6850/110

4-strokeOHV1-Cylinder269cd357cc9.2:12200~ 3600rpmForced airT.D.I1.014NGK59dB(A)5.5h

Ratedvoltage(V)Ratedfrequency(Hz)Ratedcurrent(A)Ratedoutput(KVA)Ratedvoltage(V)Ratedcurrent(A)

120/2450/6025/12.53.5128.3

Owner's Manual



Owner's Manual

PARTS DIAGRAM

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PARTSNO.1.

2.3.

4.5.6.

7.8.

9.10.11.

12.13.

14.15.16.

17.

18.19.20.

21.22.

23.24.25.

26.27.

28.29.30.

31.32.

33.34.35.

36.37.

38.39.40.

41.

LIST

PartsDescriptionEngineAssemblyM8 X 40 Bolt

IgnitionCoil

StatorAssemblyM6 X 25 Bolt

M6 X50 Inner6 ComusBolt

Rotor AssemblyFlywheelFan

StarterCupM6 X 20 Bolt

Motor RecoilCoverM6 X 18 Bolt

RecoilStarterAssemblyM6 X 10 Bolt

CarburetorGasket,Plastic

ConnectionPipefor CarburetorGasket,Plastic

BackpressureValve

ConnectionPipefor ChokeSteelWire ClipCarburetorM3 X 8 ObtuseScrew

Step MotorM5 X 8 PlateScrew

Step Motor, BaseThrottleframe

BreathPipeAir CleanercartridgeAir CleanerelementAir Cleanercase

Air CleanerCover

M4.2 X 12 Self-tappingScrewStarting MotorMuffler BentTubeMuffler Cover

Muffler CoverFrame,FirmedFrameM6 X 12 BoltFan

MIO X 20 Bolt

Muffler AssemblyM8 X 165Bolt

M8 X 85 Bolt

NO.

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

Owner's Manual

PartsDescriptionTop coverM6 X 12 BoltFueltanksleeve

FuelcapFuelleveldisplaycover boardFuelleveldisplaysle,.,eHandle

Sheetironclip

ConnectionPipe,fuel tankM4.2 xlO self-tappingscrewUpperfan coverLowerfan coverM8 x15 bolt

EngineBracketMIO x 30boltAbsorber

Rearcover

M6 x12platescrew

HandlestoppleM6 x12 bolt

Handlespongs sleeveM6 x12 boltExhaustcover

M6 x12 bolt

RearhousingM6 x12platescrew

BatteryLift side board

M6 x12 boltMaintenancecover

M6x12 big headboltCommon wheelsWheelswith brake

Chassis

CarburetorconnetionpipeFuelvalve

M6 x12 platescrewFrontHousingM6 x12 bolt

Control panelassemblyM4.2 xlO self-tappingscrewFuelvalveknob



Owner's Manual

42.43.44.

45.46.

47.48.49.

ClipSparkArrestorMuffler CoverM6 X 16 PlateScrewM6 X 12 Bolt

FrameFueltankM6 X 12 Bolt

92

93

94

95

96

97

98

99

Handlespongs sleeveFrontcover

M6 x12 platescrew

HandlestoppleInverterassemblyinverterbracketInductance

Rightside board



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