manual standard welding

192
SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS 2%Th, 2.4mm Tungsten Electrode Size and Type 4, 6, 8 Orifice or Gas Cup Size Department Revision Date None Approval restrictions PREHEAT 100% Argon Shielding Gas (Type) 7-12 l/min Flow Rate POST WELD HEAT TREATMENT C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTM A-204 B. Material Specification (typical) FILLER METAL 593-718 C Temperature Range 1 hr/25mm WT, 1 hr minimum. Time Range 222 C/hr/25mm WT Heating Rate 278 C/hr/25mm WT Cooling Rate Stringer and Weave String or Weave Bead Brushing & Grinding Initial & Interpass Cleaning (Brushing, Grinding, etc.) Multiple Multiple or Single Passes GAS POSITION V-UP Welding Progression TECHNIQUE & ELECTRICAL CHARACTERISTICS P3-3 WPS No. 0 WPS Revision No. 10 C For WT less than 12.7mm 79 C For WT equal to or greater than 12.7mm Preheat Temp. Interpass Temp. BM Thickness Range: 3 P-No. BASE METAL TO N/A Group 3 P-No. N/A Group 4.8-203mm Groove Unlimited Fillet 25.4mm-Unlimited Groove Unlimited Fillet Pipe Diameter Range: N/A Gas Backing Flow Rate None Gas Backing (Type) All Groove All Fillet JOINT SKETCH ER80S-D2 ER80S-D2 E7018-A1 E7018-A1 2.4 2.4 3.2 3.2 A = B = C = D = GTAW GTAW SMAW SMAW 1 1 1 1 3.2mm -0/+0.8 0.8mm -/+ 0.8 37.5 deg -/+ 2.5 10 deg -/+ 2.5 Application: Piping X Pipeline Pressure Vessel X Tank Structural SIDE Root Fill1 Fill2 Cap PASS PROCESS FILLER METAL SIZE (mm) Other Dimensions/Comments: Sour Non-Sour Service Yes No Impact Toughness 0 C Minimum Design Temperature Yes No PWHT SMAW Welding Process VOLT. AMP. DCSP DCSP DCRP DCRP POL. TRAVEL SPEED (cm/min) 12-17 12-17 20-25 20-25 100-155 100-155 90-160 90-160 3.8-8.9 3.8-8.9 3.8-12 5-10.2 Spec. No. (SFA) A5.28 A5.5 AWS No. (Class.) ER80S-D2 E7018-A1 Size of Filler Metals 2.4mm 3.2mm Max. Deposit Thickness 12.2mm 203mm SAW Electrode-Flux (Class.) N/A N/A N/A Flux Trade Name N/A Not in stock SAMS S/N 20-483-089 PQR Revision No. 0 None N/A Method of Backgouging N/A Contact Tube to Work Distance Consulting Services Department PQR No. P3-3 Refer to table IV.1 for complete listing of materials. Other Other See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page 2. None Other Recommended joint design is for BM thickness greater than 22mm. Other *Mandatory above 427 C Other Recommended GTAW wire is METRODE MnMo Other None Other 1 of 2 Page 315 C Maximum. Jun 5, 2000

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  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTMA-204 B.

    Material Specification(typical)

    FILLER METAL

    593-718 CTemperature Range

    1 hr/25mm WT, 1 hr minimum.Time Range

    222 C/hr/25mm WTHeating Rate

    278 C/hr/25mm WTCooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P3-3WPS No. 0WPS Revision No.

    10 C For WT less than 12.7mm79 C For WT equal to or greater than 12.7mm

    Preheat Temp.

    Interpass Temp.

    BM Thickness Range:

    3 P-No.BASE METAL

    TON/A Group3P-No. N/AGroup

    4.8-203mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-D2ER80S-D2E7018-A1E7018-A1

    2.42.43.23.2

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    10 deg -/+ 2.5

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    12-1712-1720-2520-25

    100-155100-15590-16090-160

    3.8-8.93.8-8.93.8-125-10.2

    Spec. No. (SFA) A5.28 A5.5

    AWS No. (Class.) ER80S-D2 E7018-A1

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 12.2mm 203mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    Not in stockSAMS S/N 20-483-089

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P3-3

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design is for BM thickness greater than 22mm.Other

    *Mandatory above 427 COther

    Recommended GTAW wire is METRODE MnMoOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Jun 5, 2000

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4, 5, 6, 7, 8, 9 & 10 represent Fill2.3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknessand the user's decision.4. The bead sequence shown in the drawing is recommended but not mandatory.5. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111222

    RootFill1Fill2CapFill1Fill2Cap

    GTAWGTAWSMAWSMAWGTAWSMAWSMAW

    ER80S-D2ER80S-D2E7018-A1E7018-A1ER80S-D2E7018-A1E7018-A1

    2.42.43.23.22.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    ER80S-D2ER80S-D2E7018-A1E7018-A1

    2.42.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    2.42.43.23.2

    ER80S-D2ER80S-D2E7018-A1E7018-A1

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    22.5 deg -0/+ 2.5

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is optional depending upon thepenetration & quality of the root pass back side.

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    A=

    B=

    C=

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Other Dimensions/Comments:See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    SPECIFIC INSTRUCTIONS & DETAILS

    12-1712-1720-2520-2512-1720-2520-25

    VOLT.

    100-155100-15590-16090-160

    100-15590-16090-160

    AMP.

    DCSPDCSPDCRPDCRPDCSPDCRPDCRP

    3.8-8.93.8-8.93.8-125-10.23.8-8.93.8-125-10.2

    DCSPDCSPDCRPDCRP

    POL.

    12-1712-1720-2520-25

    VOLT.

    100-155100-15590-16090-160

    AMP.

    2.5-7.53.8-8.93.8-125-10.2

    TRAVEL SPEED(cm/min)

    DCSPDCRPDCRPDCRP

    12-1712-1720-2520-25

    100-155100-15590-16090-160

    2.5-7.53.8-8.93.8-125-10.2

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Alternative recommended joint design for BM thickness greater than 22mm.

    Recommended joint design for BM thickness equal to or less than 22mm.

    Other

    Other

    Other Recommended joint design for branch connection.

    P3-3WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P3-3 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTMA-204 B.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P3-1WPS No. 0WPS Revision No.

    10 C For WT less than 12.7mm79 C For WT equal to or greater than 12.7mm

    Preheat Temp.

    Interpass Temp.

    BM Thickness Range:

    3 P-No.BASE METAL

    TON/A Group3P-No. N/AGroup

    1.6-19mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-D2ER80S-D2ER80S-D2

    2.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAW

    111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    12-1513-1713-16

    105-130115-155115-155

    3.8-5.73.8-8.93.8-8.9

    Spec. No. (SFA) A5.28

    AWS No. (Class.) ER80S-D2

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    Not in stockSAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P3-1

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    Recommended GTAW wire is METRODE MnMoOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111

    RootFillCap

    GTAWGTAWGTAW

    ER80S-D2ER80S-D2ER80S-D2

    2.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    12-1513-1713-16

    VOLT.

    105-130115-155115-155

    AMP.

    DCSPDCSPDCSP

    3.8-5.73.8-8.93.8-8.9

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P3-1WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P3-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    N/ATungsten Electrode Size and Type N/AOrifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    NoneShielding Gas (Type)

    N/AFlow Rate

    POST WELD HEAT TREATMENT

    C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTMA-204 B.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P3-2WPS No. 0WPS Revision No.

    10 C For WT less than 12.7mm79 C For WT equal to or greater than 12.7mm

    Preheat Temp.

    Interpass Temp.

    BM Thickness Range:

    3 P-No.BASE METAL

    TON/A Group3P-No. N/AGroup

    1.6-19mmGroove

    UnlimitedFillet

    50.8mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    E7018-A1E7018-A1E7018-A1E7018-A1E7018-A1

    3.23.23.23.23.2

    A =

    B =

    C =

    D =

    SMAWSMAWSMAWSMAWSMAW

    11122

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFillCapFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCRPDCRPDCRPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    19-2419-2419-2419-2419-24

    90-16090-16090-16090-16090-160

    12.7-17.86.4-11.47.6-12.76.4-11.47.6-12.7

    Spec. No. (SFA) A5.5

    AWS No. (Class.) E7018-A1

    Size of Filler Metals 3.2mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-483-089SAMS S/N

    PQR Revision No. 0

    Root Pass V-Down or V-Up

    Arc Air and/or GrindingMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P3-2

    Refer to table IV.1 for complete listing of materials.Other

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    11122

    RootFillCapFillCap

    SMAWSMAWSMAWSMAWSMAW

    E7018-A1E7018-A1E7018-A1E7018-A1E7018-A1

    3.23.23.23.23.2

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    None

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    19-2419-2419-2419-2419-24

    VOLT.

    90-16090-16090-16090-16090-160

    AMP.

    DCRPDCRPDCRPDCRPDCRP

    12.7-17.86.4-11.47.6-12.76.4-11.47.6-12.7

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P3-2WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P3-2 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl.1 & ASTM A-335 P11.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P4-1WPS No. 0WPS Revision No.

    149 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    4 P-No.BASE METAL

    TO1 Group4P-No. 1Group

    1.6-19mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B2ER80S-B2ER80S-B2

    2.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAW

    111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank X Structural

    SIDE

    RootFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    13-1614-1814-18

    100-130115-155115-155

    3.8-6.43.8-6.43.8-6.4

    Spec. No. (SFA) A5.28

    AWS No. (Class.) ER80S-B2

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-504-615SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P4-1

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Apr 9, 2001

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111

    RootFillCap

    GTAWGTAWGTAW

    ER80S-B2ER80S-B2ER80S-B2

    2.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1614-1814-18

    VOLT.

    100-130115-155115-155

    AMP.

    DCSPDCSPDCSP

    3.8-6.43.8-6.43.8-6.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P4-1WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P4-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    N/ATungsten Electrode Size and Type N/AOrifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    NoneShielding Gas (Type)

    N/AFlow Rate

    POST WELD HEAT TREATMENT

    1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl.1 & ASTM A-335 P11.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P4-2WPS No. 0WPS Revision No.

    149 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    4 P-No.BASE METAL

    TO1 Group4P-No. 1Group

    1.6-19mmGroove

    UnlimitedFillet

    50.8mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    E8018-B2E8018-B2E8018-B2E8018-B2E8018-B2

    3.23.23.23.23.2

    A =

    B =

    C =

    D =

    SMAWSMAWSMAWSMAWSMAW

    11122

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank X Structural

    SIDE

    RootFillCapFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCRPDCRPDCRPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    19-2419-2419-2419-2419-24

    90-16090-16090-16090-16090-160

    12.7-17.87.6-14

    5.7-11.47.6-14

    5.7-11.4

    Spec. No. (SFA) A5.5

    AWS No. (Class.) E8018-B2

    Size of Filler Metals 3.2mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-484-253SAMS S/N

    PQR Revision No. 0

    Root Pass V-Down or V-Up

    Arc Air and/or GrindingMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P4-2

    Refer to table IV.1 for complete listing of materials.Other

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Apr 9, 2001

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    11122

    RootFillCapFillCap

    SMAWSMAWSMAWSMAWSMAW

    E8018-B2E8018-B2E8018-B2E8018-B2E8018-B2

    3.23.23.23.23.2

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    None

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    19-2419-2419-2419-2419-24

    VOLT.

    90-16090-16090-16090-16090-160

    AMP.

    DCRPDCRPDCRPDCRPDCRP

    12.7-17.87.6-14

    5.7-11.47.6-14

    5.7-11.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P4-2WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P4-2 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl.1 & ASTM A-335 P11.

    Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WTHeating Rate

    278 C/hr/25mm WTCooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P4-3WPS No. 0WPS Revision No.

    149 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    4 P-No.BASE METAL

    TO1 Group4P-No. 1Group

    4.8-203mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B2ER80S-B2E8018-B2E8018-B2

    2.42.43.23.2

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    10 deg -/+ 2.5

    Application: Piping X Pipeline Pressure Vessel X Tank X Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    13-1913-1920-2620-25

    95-16095-16090-16090-160

    4.4-74.4-7

    3.8-10.85-10.2

    Spec. No. (SFA) A5.28 A5.5

    AWS No. (Class.) ER80S-B2 E8018-B2

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 10.2mm 203mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-615SAMS S/N 20-484-523

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P4-3

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design is for BM thickness greater than 22mm.Other

    *Mandatory above 427 COther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4, 5, 6, 7, 8, 9 & 10 represent Fill2.3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknessand the user's decision.4. The bead sequence shown in the drawing is recommended but not mandatory.5. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111222

    RootFill1Fill2CapFill1Fill2Cap

    GTAWGTAWSMAWSMAWGTAWSMAWSMAW

    ER80S-B2ER80S-B2E8018-B2E8018-B2ER80S-B2E8018-B2E8018-B2

    2.42.43.23.22.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    ER80S-B2ER80S-B2E8018-B2E8018-B2

    2.42.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    2.42.43.23.2

    ER80S-B2ER80S-B2E8018-B2E8018-B2

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    22.5 deg -0/+ 2.5

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is optional depending upon thepenetration & quality of the root pass back side.

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    A=

    B=

    C=

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Other Dimensions/Comments:See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1913-1920-2620-2513-1920-2620-25

    VOLT.

    100-165100-16590-16090-160

    100-15590-16090-160

    AMP.

    DCSPDCSPDCRPDCRPDCSPDCRPDCRP

    4.4-74.4-7

    3.8-10.85-10.24.4-7

    3.8-10.85-10.2

    DCSPDCSPDCRPDCRP

    POL.

    13-1913-1920-2620-25

    VOLT.

    100-165100-16590-16090-160

    AMP.

    4.4-74.4-7

    3.8-10.85-10.2

    TRAVEL SPEED(cm/min)

    DCSPDCRPDCRPDCRP

    13-1913-1920-2620-25

    100-165100-16590-16090-160

    2.5-7.53.8-8.9

    3.8-10.85-10.2

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Alternative recommended joint design for BM thickness greater than 22mm.

    Recommended joint design for BM thickness equal to or less than 22mm.

    Other

    Other

    Other Recommended joint design for branch connection.

    P4-3WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P4-3 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 &ASTM A-335 P22.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5A-1WPS No. 0WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5A P-No.BASE METAL

    TON/A Group5AP-No. N/AGroup

    1.6-19mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER90S-B3ER90S-B3ER90S-B3

    2.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAW

    111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    13-1614-1814-18

    100-130115-155115-155

    3.8-6.43.8-6.43.8-6.4

    Spec. No. (SFA) A5.28

    AWS No. (Class.) ER90S-B3

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-504-625SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5A-1

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Sep 2, 2000

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111

    RootFillCap

    GTAWGTAWGTAW

    ER90S-B3ER90S-B3ER90S-B3

    2.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1614-1814-18

    VOLT.

    100-130115-155115-155

    AMP.

    DCSPDCSPDCSP

    3.8-6.43.8-6.43.8-6.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5A-1WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P5A-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    N/ATungsten Electrode Size and Type N/AOrifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    NoneShielding Gas (Type)

    N/AFlow Rate

    POST WELD HEAT TREATMENT

    2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 &ASTM A-335 P22.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5A-2WPS No. 0WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5A P-No.BASE METAL

    TON/A Group5AP-No. N/AGroup

    1.6-19mmGroove

    UnlimitedFillet

    50.8mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    E9018-B3E9018-B3E9018-B3E9018-B3E9018-B3

    3.23.23.23.23.2

    A =

    B =

    C =

    D =

    SMAWSMAWSMAWSMAWSMAW

    11122

    None

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFillCapFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCRPDCRPDCRPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    19-2419-2419-2419-2419-24

    90-16090-16090-16090-16090-160

    12.7-17.86.4-11.47.6-12.76.4-11.47.6-12.7

    Spec. No. (SFA) A5.5

    AWS No. (Class.) E9018-B3

    Size of Filler Metals 3.2mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-484-594SAMS S/N

    PQR Revision No. 0

    Root Pass V-Down or V-Up

    Arc Air and/or GrindingMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5A-2

    Refer to table IV.1 for complete listing of materials.Other

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    11122

    RootFillCapFillCap

    SMAWSMAWSMAWSMAWSMAW

    E9018-B3E9018-B3E9018-B3E9018-B3E9018-B3

    3.23.23.23.23.2

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    None

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    19-2419-2419-2419-2419-24

    VOLT.

    90-16090-16090-16090-16090-160

    AMP.

    DCRPDCRPDCRPDCRPDCRP

    12.7-17.86.4-11.47.6-12.76.4-11.47.6-12.7

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5A-2WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P5A-2 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 &ASTM A-335 P22.

    Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WTHeating Rate

    278 C/hr/25mm WTCooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5A-3WPS No. 0WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5A P-No.BASE METAL

    TON/A Group5AP-No. N/AGroup

    4.8-203mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER90S-B3ER90S-B3E9018-B3E9018-B3

    2.42.43.23.2

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    10 deg -/+ 2.5

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    13-1913-1920-2620-25

    95-16095-16090-16090-160

    4.4-74.4-7

    3.8-10.85-10.2

    Spec. No. (SFA) A5.28 A5.5

    AWS No. (Class.) ER90S-B3 E9018-B3

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 10.2mm 203mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-625SAMS S/N 20-484-594

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5A-3

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design is for BM thickness greater than 22mm.Other

    *Mandatory above 427 COther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Sep 2, 2000

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4, 5, 6, 7, 8, 9 & 10 represent Fill2.3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknessand the user's decision.4. The bead sequence shown in the drawing is recommended but not mandatory.5. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111222

    RootFill1Fill2CapFill1Fill2Cap

    GTAWGTAWSMAWSMAWGTAWSMAWSMAW

    ER90S-B3ER90S-B3E9018-B3E9018-B3ER90S-B3E9018-B3E9018-B3

    2.42.43.23.22.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    ER90S-B3ER90S-B3E9018-B3E9018-B3

    2.42.43.23.2

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    2.42.43.23.2

    ER90S-B3ER90S-B3E9018-B3E9018-B3

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    22.5 deg -0/+ 2.5

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is optional depending upon thepenetration & quality of the root pass back side.

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    A=

    B=

    C=

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Other Dimensions/Comments:See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1913-1920-2620-2513-1920-2620-25

    VOLT.

    100-165100-16590-16090-160

    100-15590-16090-160

    AMP.

    DCSPDCSPDCRPDCRPDCSPDCRPDCRP

    4.4-74.4-7

    3.8-10.85-10.24.4-7

    3.8-10.85-10.2

    DCSPDCSPDCRPDCRP

    POL.

    13-1913-1920-2620-25

    VOLT.

    100-165100-16590-16090-160

    AMP.

    4.4-74.4-7

    3.8-10.85-10.2

    TRAVEL SPEED(cm/min)

    DCSPDCRPDCRPDCRP

    13-1913-1920-2620-25

    100-165100-16590-16090-160

    2.5-7.53.8-8.9

    3.8-10.85-10.2

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Alternative recommended joint design for BM thickness greater than 22mm.

    Recommended joint design for BM thickness equal to or less than 22mm.

    Other

    Other

    Other Recommended joint design for branch connection.

    P5A-3WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P5A-3 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    5Cr 1/2Mo Steel, e.g. ASTM A-213 T5 &ASTM A-335 P5.

    Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WT*Heating Rate

    278 C/hr/25mm WT*Cooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5B-1WPS No. 1WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5B P-No.BASE METAL

    TON/A Group5BP-No. N/AGroup

    4.8-22.0mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B6ER80S-B6ER80S-B6ER80S-B6

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAWGTAW

    1111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    13-1712-1913-1815-19

    110-150100-185130-185135-175

    3.8-6.44.4-74.4-74.4-7

    Spec. No. (SFA) A5.28

    AWS No. (Class.) ER80S-B6

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 4.8-22.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-504-641SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5B-1

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    *Mandatory above 427 COther

    This GTAW wire was formerly classified ER502Other

    NoneOther

    1 of 2Page

    315 C Maximum.

    Sep 2, 2000

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4, 5, 6, 7 & 8 represent Fill2.3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknessand the user's decision.4. The bead sequence shown in the drawing is recommended but not mandatory.5. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootFill1Fill2Cap

    GTAWGTAWGTAWGTAW

    ER80S-B6ER80S-B6ER80S-B6ER80S-B6

    2.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1712-1913-1815-19

    VOLT.

    110-150100-185130-185135-175

    AMP.

    DCSPDCSPDCSPDCSP

    3.8-6.44.4-74.4-74.4-7

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5B-1WPS No. 1WPS Revision No. PQR Revision No. 0PQR No. P5B-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    5Cr 1/2Mo Steel, e.g. ASTM A-213 T5 &ASTM A-335 P5.

    Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WT*Heating Rate

    278 C/hr/25mm WT*Cooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5B-2WPS No. 1WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5B P-No.BASE METAL

    TON/A Group5BP-No. N/AGroup

    4.8-22.0mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B6ER80S-B6E8015-B6E8015-B6

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    13-1712-1625-3325-31

    110-140110-140

    55-9055-90

    3.8-6.44.4-74.4-74.4-7

    Spec. No. (SFA) A5.9 A5.5

    AWS No. (Class.) ER80S-B6 E8015-B6

    Size of Filler Metals 2.4mm 2.4mm

    Max. Deposit Thickness 3.4mm 16.6mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-641SAMS S/N 20-484-684

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5B-2

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    *Mandatory above 427 COther

    GTAW wire & SMAW electrode were formerly classified ER502 & E502-15Other

    NoneOther

    1 of 2Page

    315 C Maximum.

    Mar 24, 2001

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4 & 5 represent Fill2.3. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    ER80S-B6ER80S-B6E8015-B6E8015-B6

    2.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1712-1625-3325-31

    VOLT.

    110-140110-140

    55-9055-90

    AMP.

    DCSPDCSPDCRPDCRP

    3.8-6.44.4-74.4-74.4-7

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5B-2WPS No. 1WPS Revision No. PQR Revision No. 0PQR No. P5B-2 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    9Cr 1Mo Steel, e.g. ASTM A-213 T9 & ASTMA-335 P9.

    Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WT*Heating Rate

    278 C/hr/25mm WT*Cooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5B-3WPS No. 1WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5B P-No.BASE METAL

    TON/A Group5BP-No. N/AGroup

    4.8-22.0mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B8ER80S-B8ER80S-B8ER80S-B8

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAWGTAW

    1111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    13-1710-1714-1815-19

    105-145110-155115-165130-175

    3.8-6.43.8-7.63.8-7.63.8-6.4

    Spec. No. (SFA) A5.28

    AWS No. (Class.) ER80S-B8

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 22.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    Not in Stock.SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5B-3

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    *Mandatory above 427 COther

    This GTAW wire was formerly classified ER505 ( it is METRODE 9CRMO TIG)Other

    NoneOther

    1 of 2Page

    315 C Maximum.

    Sep 2, 2000

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4, 5, 6, 7 & 8 represent Fill2.3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknessand the user's decision.4. The bead sequence shown in the drawing is recommended but not mandatory.5. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootFill1Fill2Cap

    GTAWGTAWGTAWGTAW

    ER80S-B8ER80S-B8ER80S-B8ER80S-B8

    2.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    13-1710-1714-1815-19

    VOLT.

    105-145110-155115-165130-175

    AMP.

    DCSPDCSPDCSPDCSP

    3.8-6.43.8-7.63.8-7.63.8-6.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5B-3WPS No. 1WPS Revision No. PQR Revision No. 0PQR No. P5B-3 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    100% ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    9Cr 1Mo Steel, e.g. ASTM A-213 T9 & ASTM A-335 P9.Material Specification(typical)

    FILLER METAL

    704-746 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WT*Heating Rate

    278 C/hr/25mm WT*Cooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P5B-4WPS No. 1WPS Revision No.

    177 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    5B P-No.BASE METAL

    TON/A Group5BP-No. N/AGroup

    4.8-22.0mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    4-7 l/minGas Backing Flow Rate

    100% ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER80S-B8ER80S-B8

    E8015-B8E8015-B8

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFill1Fill2Cap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    11-1411-1523-3023-29

    90-120100-13060-10075-105

    7.6-12.23.8-6.45-12.73.8-8.9

    Spec. No. (SFA) A5.28 A5.5

    AWS No. (Class.) ER80S-B8 E8015-B8

    Size of Filler Metals 2.4mm 2.4mm

    Max. Deposit Thickness 4.8mm 17.2mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    Not in Stock.SAMS S/N Not in Stock.

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P5B-4

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt weld.Other

    *Mandatory above 427 COther

    GTAW wire is METRODE 9CRMO TIG, SMAW electrode is METRODE CHROMET9Other

    NoneOther

    1 of 2Page

    315 C Maximum.

    Mar 24, 2001

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. Fill passes 2 & 3 represent Fill1.2. Fill passes 4 & 5 represent Fill2.3. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootFill1Fill2Cap

    GTAWGTAWSMAWSMAW

    ER80S-B8ER80S-B8

    E8015-B8E8015-B8

    2.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    11-1411-1523-3023-29

    VOLT.

    90-120100-13060-10075-105

    AMP.

    DCSPDCSPDCRPDCRP

    7.6-12.23.8-6.45-12.73.8-8.9

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P5B-4WPS No. 1WPS Revision No. PQR Revision No. 0PQR No. P5B-4 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    N/ATungsten Electrode Size and Type N/AOrifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    NoneShielding Gas (Type)

    N/AFlow Rate

    POST WELD HEAT TREATMENT

    Martensitic Stainless Steel, e.g. ASTM A-240type 410 & ASTM A-182 F6NM.

    Material Specification(typical)

    FILLER METAL

    732-788 CTemperature Range

    1 hr/25mm WT, 2 hr minimum.Time Range

    222 C/hr/25mm WT*Heating Rate

    278 C/hr/25mm WT*Cooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P6-1WPS No. 0WPS Revision No.

    149 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    6 P-No.BASE METAL

    TON/A Group6P-No. N/AGroup

    4.8-50.8mmGroove

    UnlimitedFillet

    50.8mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    E410E410E410E410E410

    3.23.23.23.23.2

    A =

    B =

    C =

    D =

    SMAWSMAWSMAWSMAWSMAW

    11122

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    22.5 deg -0/+ 2.5

    Application: Piping X Pipeline Pressure Vessel X Tank Structural

    SIDE

    RootFillCapFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness 0 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCRPDCRPDCRPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    23-2921-2719-2521-2719-25

    115-150105-14595-135

    105-14595-135

    8.9-143.6-10.23.6-8.9

    3.6-10.23.6-8.9

    Spec. No. (SFA) A5.4

    AWS No. (Class.) E410

    Size of Filler Metals 3.2mm

    Max. Deposit Thickness 50.8mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-487-010SAMS S/N

    PQR Revision No. 0

    Root Pass V-Down or V-Up

    Arc Air and/or GrindingMethod of Backgouging N/AContact Tube to Work Distance

    PQR No. P6-1

    Refer to table IV.1 for complete listing of materials.Other

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    NoneOther

    Recommended joint design for BM thickness greater than 22mm.Other

    *Mandatory above 427 COther

    NoneOther

    NoneOther

    1 of 2Page

    315 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The bead sequence shown in the drawing is recommended but not mandatory.2. The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1112

    RootFillCap

    Back Weld

    SMAWSMAWSMAWSMAW

    E410E410E410E410

    3.23.23.23.2

    1112

    RootFillCap

    Back Weld

    SMAWSMAWSMAWSMAW

    E410E410E410E410

    3.23.23.23.2

    1112

    RootFillCap

    Back Weld

    SMAWSMAWSMAWSMAW

    3.23.23.23.2

    E410E410E410E410

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    None

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    10 deg -/+ 2.5

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    A=

    B=

    C=

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Other Dimensions/Comments:1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    SPECIFIC INSTRUCTIONS & DETAILS

    23-2921-2719-2521-27

    VOLT.

    115-150105-14595-135

    105-145

    AMP.

    DCRPDCRPDCRPDCRP

    8.9-143.6-10.23.6-8.9

    3.6-10.2

    DCRPDCRPDCRPDCRP

    POL.

    23-2921-2719-2521-27

    VOLT.

    115-150105-14595-135

    105-145

    AMP.

    8.9-143.6-10.23.6-8.9

    3.6-10.2

    TRAVEL SPEED(cm/min)

    DCRPDCRPDCRPDCRP

    23-2921-2719-2521-27

    115-150105-14595-135

    105-145

    8.9-143.6-10.23.6-8.9

    3.6-10.2

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Alternative recommended joint design for BM thickness greater than 22mm.

    Recommended joint design for BM thickness equal to or less than 22mm.

    Other

    Other

    Other Recommended joint design for branch connection.

    P6-1WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P6-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-312TP304L & ASTM A-240 Type 316.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-1AWPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO1 Group8P-No. 1Group

    3.0-12.0mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    2-7 l/minGas Backing Flow Rate

    ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER316LER316LER316L

    2.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAW

    111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -176 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    12-1511-1411-14

    90-11580-10080-100

    6.4-8.95-10.25-7.6

    Spec. No. (SFA) A5.9

    AWS No. (Class.) ER316L

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 12.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-504-795SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-1

    NoneOther

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    NoneOther

    Recommended joint design for butt joint.Other

    NoneOther

    See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.Other

    NoneOther

    1 of 2Page

    177 C Maximum.

    Sep 15, 2003

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The number of beads may vary, depending upon bead thickness.2. Additional filler metal listing: Base Metal Filler Metal S/N 304 308L or 316L 20-504-797 & 20-504-795 304L 308L or 316L 20-504-797 & 20-504-795 316 316L 20-504-795 316L 316L 20-504-795 321 347 20-504-803 347 347 20-504-803

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111

    RootFillCap

    GTAWGTAWGTAW

    ER316LER316LER316L

    2.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    12-1511-1411-14

    VOLT.

    90-11580-10080-100

    AMP.

    DCSPDCSPDCSP

    6.4-8.95-10.25-7.6

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P8-1AWPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-1 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-312TP304L & ASTM A-240 Type 316.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-2AWPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO1 Group8P-No. 1Group

    3.0-12.0mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    2-7 l/minGas Backing Flow Rate

    ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER316LER316LE316LE316L

    2.42.43.23.2

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootHotFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -178 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    12-1511-1420-2421-26

    85-10565-8565-8570-90

    7.6-10.25.7-8.3

    10.2-15.211.4-16.4

    Spec. No. (SFA) A5.9 A5.4

    AWS No. (Class.) ER316L E316L

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 6.2mm 5.8mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-795SAMS S/N 20-484-698

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-2

    NoneOther

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    NoneOther

    Recommended joint design for butt joint.Other

    NoneOther

    See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.Other

    NoneOther

    1 of 2Page

    177 C Maximum.

    Sep 15, 2003

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The number of beads may vary, depending upon bead thickness.2. Additional filler metal listing: Base Metal Filler Metal GTAW S/N SMAW S/N 304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 316 316L 20-504-795 20-484-698 316L 316L 20-504-795 20-484-698 321 347 20-504-803 20-485-155 347 347 20-504-803 20-485-155

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootHotFillCap

    GTAWGTAWSMAWSMAW

    ER316LER316LE316LE316L

    2.42.43.23.2

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    12-1511-1420-2421-26

    VOLT.

    85-10565-8565-8570-90

    AMP.

    DCSPDCSPDCRPDCRP

    7.6-10.25.7-8.3

    10.2-15.211.4-16.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P8-2AWPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-2 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-312TP304L & ASTM A-240 Type 316.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-3AWPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO1 Group8P-No. 1Group

    9.5-19.0mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    2-7 l/minGas Backing Flow Rate

    ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER316LER316LE316LE316L

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootHotFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -195 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    10-1411-1520-2320-23

    85-11590-12060-7060-70

    8.3-11.45-7.6

    4.4-9.54.4-7

    Spec. No. (SFA) A5.9 A5.4

    AWS No. (Class.) ER316L E316L

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 6.2mm 12.8mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-795SAMS S/N 20-484-698

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-3

    NoneOther

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    NoneOther

    Recommended joint design for butt joint.Other

    NoneOther

    See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.Other

    NoneOther

    1 of 2Page

    177 C Maximum.

    Sep 15, 2003

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The number of beads may vary, depending upon bead thickness.2. Additional filler metal listing: Base Metal Filler Metal GTAW S/N SMAW S/N 304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 316 316L 20-504-795 20-484-698 316L 316L 20-504-795 20-484-698 321 347 20-504-803 20-485-155 347 347 20-504-803 20-485-155

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    1111

    RootHotFillCap

    GTAWGTAWSMAWSMAW

    ER316LER316LE316LE316L

    2.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    10-1411-1520-2320-23

    VOLT.

    85-11590-12060-7060-70

    AMP.

    DCSPDCSPDCRPDCRP

    8.3-11.45-7.6

    4.4-9.54.4-9.5

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P8-3AWPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-3 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    ArgonShielding Gas (Type)

    7-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-312TP304L & ASTM A-240 Type 316.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-4AWPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO1 Group8P-No. 1Group

    15.9-50.8mmGroove

    UnlimitedFillet

    25.4mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    2-7 l/minGas Backing Flow Rate

    ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER316LER316LE316LE316L

    2.42.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWSMAWSMAW

    1111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    10 deg -/+ 2.5

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootHotFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -195 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    11-1511-1519-2619-26

    95-11595-11560-7560-75

    5.7-8.35.7-8.3

    6.4-11.46.4-11.4

    Spec. No. (SFA) A5.9 A5.4

    AWS No. (Class.) ER316L E316L

    Size of Filler Metals 2.4mm 3.2mm

    Max. Deposit Thickness 9.4mm 41.4mm

    SAW Electrode-Flux (Class.) N/A N/A

    N/AFlux Trade Name N/A

    20-504-795SAMS S/N 20-484-698

    SMAW

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-4

    NoneOther

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    NoneOther

    Recommended joint design is for BM thickness greater than 22mm.Other

    NoneOther

    See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.Other

    NoneOther

    1 of 2Page

    177 C Maximum.

    Sep 15, 2003

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The bead sequence shown in the drawing is recommended but not mandatory.2. The number of beads may vary, depending upon bead thickness.3. Additional filler metal listing: Base Metal Filler Metal GTAW S/N SMAW S/N 304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698 316 316L 20-504-795 20-484-698 316L 316L 20-504-795 20-484-698 321 347 20-504-803 20-485-155 347 347 20-504-803 20-485-155

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111122

    RootHotFillCapFillCap

    GTAWGTAWSMAWSMAWSMAWSMAW

    ER316LER316LE316LE316LE316LE316L

    2.42.42.42.42.42.4

    1111

    RootHotFillCap

    GTAWGTAWSMAWSMAW

    ER316LER316LE316LE316L

    2.42.42.42.4

    1111

    RootHotFillCap

    GTAWGTAWSMAWSMAW

    2.42.42.42.4

    ER316LER316LE316LE316L

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    22.5 deg -0/+ 2.5

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.3. Backgouging is optional depending upon thepenetration & quality of the root pass back side.

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    A=

    B=

    C=

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Other Dimensions/Comments:1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Amperage, voltage, and travel speed limits aremandatory due to heat input restrictions.

    SPECIFIC INSTRUCTIONS & DETAILS

    11-1511-1519-2619-2619-2619-26

    VOLT.

    95-11595-11560-7560-7560-7560-75

    AMP.

    DCSPDCSPDCRPDCRPDCRPDCRP

    5.7-8.35.7-8.3

    6.4-11.46.4-11.46.4-11.46.4-11.4

    DCSPDCSPDCRPDCRP

    POL.

    11-1511-1519-2619-26

    VOLT.

    95-11595-11560-7560-75

    AMP.

    5.7-8.35.7-8.3

    6.4-11.46.4-11.4

    TRAVEL SPEED(cm/min)

    DCSPDCSPDCRPDCRP

    11-1511-1519-2619-26

    95-11595-11560-7560-75

    5.7-8.35.7-8.3

    6.4-11.46.4-11.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Alternative recommended joint design for BM thickness greater than 22mm.

    Recommended joint design for BM thickness equal to or less than 22mm.

    Other

    Other

    Other Recommended joint design for branch connection.

    P8-4AWPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-4 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    ArgonShielding Gas (Type)

    5-12 l/minFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-240Type 310 & 310S and ASTM A-312 TP310S.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-5WPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO2 Group8P-No. 2Group

    1.6-11.2mmGroove

    UnlimitedFillet

    UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    5-7 l/minGas Backing Flow Rate

    ArgonGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    ER310ER310ER310

    2.42.42.4

    A =

    B =

    C =

    D =

    GTAWGTAWGTAW

    111

    3.2mm -0/+0.8

    1.6mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -29 CMinimum DesignTemperature

    YesNo

    PWHT GTAWWelding Process

    VOLT. AMP.

    DCSPDCSPDCSP

    POL.TRAVEL SPEED

    (cm/min)

    8-128-138-12

    55-10570-10555-105

    N/AN/AN/A

    Spec. No. (SFA) A5.9

    AWS No. (Class.) ER310

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 11.2mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-504-827SAMS S/N

    PQR Revision No. 0

    None

    N/AMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-5

    Refer to table IV.1 for complete listing of materials.Other

    Other

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    NoneOther

    Recommended joint design for butt joint.Other

    NoneOther

    NoneOther

    Gas purging should be maintained throughout welding.Other

    1 of 2Page

    177 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    1. The number of beads may vary, depending upon bead thickness.2. Shielding gas flow should be maintained after arc is extinguished.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    111

    RootFillCap

    GTAWGTAWGTAW

    ER310ER310ER310

    2.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    3.2mm -0/+0.8

    A=

    1.6mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    See SPECIFIC INSTRUCTIONS & DETAILS section at thebottom of page 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    8-128-138-12

    VOLT.

    55-10570-10555-105

    AMP.

    DCSPDCSPDCSP

    N/AN/AN/A

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P8-5WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-5 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    N/ATungsten Electrode Size and Type N/AOrifice or Gas Cup Size

    Department Revision Date

    NoneApproval restrictions

    PREHEAT

    NoneShielding Gas (Type)

    N/AFlow Rate

    POST WELD HEAT TREATMENT

    Austenitic Stainless Steel, e.g. ASTM A-240Type 310 & 310S and ASTM A-312 TP310S.

    Material Specification(typical)

    FILLER METAL

    NoneTemperature Range

    N/ATime Range

    N/AHeating Rate

    N/ACooling Rate

    Stringer and WeaveString or Weave Bead

    Brushing & GrindingInitial & Interpass Cleaning (Brushing, Grinding, etc.)

    MultipleMultiple or Single Passes

    GAS

    POSITION

    V-UPWelding Progression

    TECHNIQUE & ELECTRICAL CHARACTERISTICS

    P8-6WPS No. 0WPS Revision No.

    10 CPreheat Temp.

    Interpass Temp.

    BM Thickness Range:

    8 P-No.BASE METAL

    TO2 Group8P-No. 2Group

    1.6-19mmGroove

    UnlimitedFillet

    50.8mm-UnlimitedGroove

    UnlimitedFillet

    Pipe Diameter Range:

    N/AGas Backing Flow Rate

    NoneGas Backing (Type)AllGroove AllFillet

    JOINT SKETCH

    E310-15E310-15E310-15E310-15E310-15

    2.42.42.42.42.4

    A =

    B =

    C =

    D =

    SMAWSMAWSMAWSMAWSMAW

    11122

    None

    0.8mm -/+ 0.8

    37.5 deg -/+ 2.5

    N/A

    Application: Piping X Pipeline X Pressure Vessel X Tank Structural

    SIDE

    RootFillCapFillCap

    PASS PROCESS FILLER METAL SIZE (mm)

    Other Dimensions/Comments:

    SourNon-Sour

    Service YesNo

    Impact Toughness -29 CMinimum DesignTemperature

    YesNo

    PWHT SMAWWelding Process

    VOLT. AMP.

    DCRPDCRPDCRPDCRPDCRP

    POL.TRAVEL SPEED

    (cm/min)

    23-2923-2923-2923-2923-29

    70-10055-8555-8555-8555-85

    7.6-12.75-10.2

    6.4-11.45-10.2

    6.4-11.4

    Spec. No. (SFA) A5.4

    AWS No. (Class.) E310-15

    Size of Filler Metals 2.4mm

    Max. Deposit Thickness 19.0mm

    SAW Electrode-Flux (Class.) N/A

    N/AFlux Trade Name

    20-482-660SAMS S/N

    PQR Revision No. 0

    Root Pass V-Down or V-Up

    Arc Air and/or GrindingMethod of Backgouging N/AContact Tube to Work Distance

    Consulting Services Department

    PQR No. P8-6

    Refer to table IV.1 for complete listing of materials.Other

    Other

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    NoneOther

    Recommended joint design for butt weld.Other

    NoneOther

    NoneOther

    NoneOther

    1 of 2Page

    177 C Maximum.

    Nov 24, 1998

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    The number of beads may vary, depending upon bead thickness.

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    Other Dimensions/Comments:

    11122

    RootFillCapFillCap

    SMAWSMAWSMAWSMAWSMAW

    E310-15E310-15E310-15E310-15E310-15

    2.42.42.42.42.4

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    SIDE PASS PROCESS FILLER METAL SIZE(mm)

    None

    A=

    0.8mm -/+ 0.8

    B=

    37.5 deg -/+ 2.5

    C=

    N/A

    D=

    1. See SPECIFIC INSTRUCTIONS & DETAILS section atthe bottom of page 2.2. Backgouging is mandatory before welding side 2.

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    A=

    B=

    C=

    D=

    Other Dimensions/Comments:

    SPECIFIC INSTRUCTIONS & DETAILS

    23-2923-2923-2923-2923-29

    VOLT.

    70-10055-8555-8555-8555-85

    AMP.

    DCRPDCRPDCRPDCRPDCRP

    7.6-12.75-10.2

    6.4-11.45-10.2

    6.4-11.4

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL. VOLT. AMP.TRAVEL SPEED

    (cm/min)

    POL.TRAVEL SPEED

    (cm/min)

    Recommended joint design for branch connection.Other

    Other

    Other

    P8-6WPS No. 0WPS Revision No. PQR Revision No. 0PQR No. P8-6 2 of 2Page

  • SAUDI ARAMCO

    WELDING PROCEDURE SPECIFICATIONS

    2%Th, 2.4mmTungsten Electrode Size and Type 4, 6, 8Orifice or Gas Cup Size

    Department Revision Date

    NoneA