manual revision transmittal manual 165a (61-00-65...

HARTZELL PROPELLER INC.One Propeller PlacePiqua, Ohio 45356-2634 U.S.A.Telephone: 937.778.4200Fax: 937.778.4215

MANUAL REVISION TRANSMITTALManual 165A (61-00-65)

Illustrated Tool and Equipment Manual

REVISION 18 dated February 2016

Attached is a copy of Revision 18 to Hartzell Manual 165A.

Page Control Chart for Revision 18

Remove Insert Chapter/Page No. Chapter/Page No.

COVER COVER cover and page 2 cover and page 2

REVISION HIGHLIGHTS REVISION HIGHLIGHTS pages 1 thru 4 pages 1 thru 4

LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES pages 1 thru 4 pages 1 thru 4

TOOL AND EQUIPMENT INDEX TOOL AND EQUIPMENT INDEX pages 2-3 and 2-4 pages 2-3 and 2-4 pages 2-11 thru 2-18 pages 2-11 thru 2-18

TOOL AND EQUIPMENT LIST TOOL AND EQUIPMENT LIST pages 4-1 and 4-2 pages 4-1 and 4-2 pages 4-5 and 4-6 pages 4-5 and 4-6 pages 4-15 and 4-16 pages 4-15 and 4-16 TR-019 Refer to NOTE 1 pages 4-29 and 4-30 pages 4-29 and 4-30 pages 4-35 and 4-36 pages 4-35 and 4-36 TR-017 Refer to NOTE 1 TR-018 Refer to NOTE 1 pages 4-39 thru 4-42 pages 4-39 thru 4-42 pages 4-42.1 and 4-42.2, insert after page 4-42 pages 4-43 and 4-44 pages 4-43 and 4-44 pages 4-79 thru 4-82 pages 4-79 thru 4-82 TR-015 Refer to NOTE 1 pages 4-82.1 and 4-82.2, insert after page 4-82 pages 4-87 and 4-88 pages 4-87 and 4-88 pages 4-95 and 4-96 pages 4-95 and 4-96 pages 4-111 thru 4-114 pages 4-111 thru 4-114

This page may be discarded after proper filing of the revision.

Page Control Chart for Revision 18, continuedRemove Insert Chapter/Page No. Chapter/Page No.

TOOL AND EQUIPMENT LIST, CONTINUED TOOL AND EQUIPMENT LIST, CONTINUED

pages 4-129 thru 4-132 pages 4-129 thru 4-132pages 4-149 and 4-150 pages 4-149 and 4-150pages 4-153 and 4-154 pages 4-153 thru 4-156TR-020 Refer to NOTE 1

NOTE 1: Record the removal of a Temporary Revision on the Record of Temporary Revisions page in this manual.

NOTE 2: When the manual revision has been inserted in the manual, record the information required on the Record of Revisions page in this manual.

NOTE 3: Pages distributed in this revision may include pages from previous revisions if they are on the opposite side of revised pages. This is done as a convenience to those users who wish to print a two-sided copy of the new revision.

Illustrated

Tool and EquipmentManual

Hartzell Propeller Inc.One Propeller PlacePiqua, Ohio 45356-2634 U.S.A.Phone: 937.778.4200Fax: 937.778.4215

Manual No. 165ARevision 1861-00-65February 2016

COVER 61-00-65 Page 2Rev. 18 Feb/16

TOOL AND EQUIPMENT MANUAL165A

© 1995, 1996, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2011, 2012, 2013, 2014, 2016 - Hartzell Propeller Inc. - All rights reserved


REVISION HIGHLIGHTS 61-00-65 Page 1Rev. 18 Feb/16

REVISION 18 HIGHLIGHTS

• COVER

• Revised to match the manual revision

• REVISION HIGHLIGHTS • Revised to match the manual revision

• LIST OF EFFECTIVE PAGES • Revised to match the manual revision

• TOOL AND EQUIPMENT INDEX • Revised to match the manual revision

• TOOL AND EQUIPMENT LIST

• Removed TE139-1, Torque Wrench Adaptor AST-2805-1 • Revised TE551, Torque Wrench Adaptor description • Revised the section, Profi lometer • Incorporated TR-019 that revised TE228-1, Piston Installation Socket description

• Revised the section, "Digital Protractor"

• Incorporated TR-017 that added TE560, TE561, and TE562, Fit Check Tools

• Incorporated TR-018 that added TE563 thru TE566, Templates

• Added TE571 and TE572, Templates

• Added TE112-5, Thread Insert Removal Tool

• Revised TE437, Probe Housing Component description

• Incorporated TR-015 that added TE441-3, TE441-4, and TE441-5, Pressure Check Tools

• Added TE569, Optical Comparator Overlay and revised TE19, Optical Comparator Overlay description

• Revised the section, "Adjustable Riser Fixture"

• Revised the section, "Bench Top Blade Angle Protractor"

• Revised the section, "Slimsert® Installation and Removal Tool"

• Revised TE453, Balance Adapter description

• Incorporated TR-020 that added TE567, Extended Socket and TE568, Air Check Block

• Added the TE570, Tube Nut • Revised TE455, Blade Spud Adapter description and added the superseded by section • Revised TE539, Blade Spud Adapter description and added the supersedes section

• Made other minor language/format changes



REVISION 18 HIGHLIGHTS

1. Introduction

A. General

(1) This is a list of current revisions that have been issued against this manual. Please compare to the RECORD OF REVISIONS page to make sure that all revisions have been added to the manual.

B. Components

(1) Revision No. indicates the revisions incorporated in this manual.

(2) Issue Date is the date of the revision.

(3) Comments indicates the level of the revision.

(a) New Issue is a new manual distribution. The manual is distributed in its entirety. All the revision dates are the same and no change bars are used.

(b) Reissue is a revision to an existing manual that includes major content and/or major format changes. The manual is distributed in its entirety. All the revision dates are the same and no change bars are used.

(c) Major Revision is a revision to an existing manual that includes major content or minor format changes over a large portion of the manual. The manual is distributed in its entirety. All the revision dates are the same, but change bars are used to indicate the changes incorporated in the latest revision of the manual.



(d) Minor Revision is a revision to an existing manual that includes minor content changes to the manual. Only the revised pages of the manual are distributed. Each page retains the date and the change bars associated with the last revision to that page.

Revision No. Issue Date Comments

Original Nov/95 Total rewrite Revision 1 Aug/96 Minor Revision Revision 2 May/98 Minor Revision Revision 3 Jan/99 Minor Revision Revision 4 Oct/99 Minor Revision Revision 5 Apr/00 Minor Revision Revision 6 May/01 Minor Revision Revision 7 Aug/01 Minor Revision Revision 8 Mar/02 Minor Revision Revision 9 Jun/02 Minor Revision Revision 10 Sep/03 Minor Revision Revision 11 Aug/04 Minor Revision Revision 12 Aug/11 Major Revision Revision 13 Jul/12 Minor Revision Revision 14 Jun/13 Minor Revision Revision 15 Dec/13 Minor Revision Revision 16 Apr/14 Minor Revision Revision 17 Dec/14 Minor Revision Revision 18 Feb/16 Minor Revision



(This page is intentionally blank.)

LIST OF EFFECTIVE PAGES


Page 1Rev. 18 Feb/1661-00-65

Cover/Cover Back Cover/Inside Cover Rev. 18 Feb/16

Revision Highlights 1 thru 4 Rev. 18 Feb/16

Record of Revisions 1 and 2 Rev. 12 Aug/11

Record of Temporary Revisions 1 and 2 Rev. 12 Aug/11

List of Effective Pages 1 thru 4 Rev. 18 Feb/16

Table of Contents 1 and 2 Rev. 17 Dec/14

Introduction 1 and 2 Rev. 17 Dec/14

Introduction 3 Rev. 13 Jul/12

Introduction 4 thru 10 Rev. 17 Dec/14

Numerical Index 1-1 and 1-2 Rev. 12 Aug/11

Tool and Equipment Index 2-1 Rev. 15 Dec/13

Tool and Equipment Index 2-2 Rev. 12 Aug/11

Tool and Equipment Index 2-3 and 2-4 Rev. 18 Feb/16

Tool and Equipment Index 2-5 Rev. 14 Jun/13

Tool and Equipment Index 2-6 and 2-7 Rev. 12 Aug/11


Tool and Equipment Index 2-9 Rev. 12 Aug/11

Tool and Equipment Index 2-10 Rev. 16 Apr/14

Tool and Equipment Index 2-11 Rev. 18 Feb/16


Tool and Equipment Index 2-13 thru 2-18 Rev. 18 Feb/16

Alphabetical Index 3-1 and 3-2 Rev. 12 Aug/11

Tool and Equipment List 4-1 Rev. 12 Aug/11

Tool and Equipment List 4-2 Rev. 18 Feb/16

Tool and Equipment List 4-3 thru 4-5 Rev. 12 Aug/11


Tool and Equipment List 4-7 Rev. 14 Jun/13

Tool and Equipment List 4-8 and 4-9 Rev. 12 Aug/11

Tool and Equipment List 4-10 Rev. 15 Dec/13



Chapter Page Revision Level Date



Page 2Rev. 18 Feb/1661-00-65

Tool and Equipment List 4-12 and 4-13 Rev. 15 Dec/13

Tool and Equipment List 4-14 Rev. 13 Jul/12












Tool and Equipment List 4-37 Rev. 14 Jun/13





Tool and Equipment List 4-42.1 and 4-42.2 Rev. 18 Feb/16
















Page 3Rev. 18 Feb/1661-00-65








Tool and Equipment List 4-82.1 and 4.82.2 Rev. 18 Feb/16


Tool and Equipment List 4-85 thru 4-87 Rev. 15 Dec/13









Tool and Equipment List 4-103 Rev. 16 Apr/14
















Page 4Rev. 18 Feb/1661-00-65

Tool and Equipment List 4-130 and 4-131 Rev. 18 Feb/16



Tool and Equipment List 4-136 Rev. 13 Jul/12

Tool and Equipment List 4-137 thru 4-143 Rev. 14 Jun/13





Tool and Equipment List 4-151 and 4-152 Rev. 16 Apr/14


Tool and Equipment List 4-154 thru 4-156 Rev. 18 Feb/16




TOOL AND EQUIPMENT INDEX 61-00-65 Page 2-3Rev. 18 Feb/16

TENUMBER PART NUMBER DESCRIPTION VENDOR PAGE

TE69 BST-10001 Transfer Tube O-ring Installation Tool HP 4-59,4-94TE70 BST-3056 PCU Bushing Installation Tool HP 4-54,4-92TE71 BST-3057 PCU Bushing Installation Tool HP 4-54,4-92TE72 BST-3054 PCU Manifold Installation Tool HP 4-53,4-92TE73 AST-2856 Pilot O-ring Installation Tool HP 4-4TE74 BST-3037 Aft Control Spring Compressor HP 4-48,4-92TE75 BST-2982 Drill Jig HP 4-40TE76 BST-2983 Drill Jig HP 4-40TE77 BST-2806 Air Pressure Gauge Kit - Obsolete OBSTE78 CST-3028 Dual Acting Propeller Assembly Tool Kit HP 4-92TE79 CST-3028-1 Dual Acting Line Maintenance Tool Kit HP 4-94

TE80 BST-2912-10 “C” Flange Spindle HP 4-26,4-91,4-99

TE81 796514021 Vacuum Pump 54976-029 VR 4-1TE82 A-2334 Tool Kit HP 4-1TE83 AST-2833 Safety Nozzle HP 4-3

TE84 BST-3041 Rigging Pin HP 4-49,4-92,4-94

TE85 BST-2912-11 Stop Pin HP 4-26,4-99TE86 BST-2958 Pitch Angle Stop Plug HP 4-35TE87 BST-2938 Shot Peen Plug HP 4-29TE88 BST-2939 Shot Peen Plug HP 4-76TE89 BST-2939N Shot Peen Plug HP 4-30TE90 BST-2940 Shot Peen Plug HP 4-30TE91 BST-2941 Shot Peen Plug HP 4-31TE92 BST-2946 Shot Peen Plug HP 4-32TE93 DST-2934 Blade Bearing Press HP 4-100TE94 AST-2857 Probe and Probe Holder HP 4-5,4-111TE95 BT-1313(-)( ) Eddy Current Probe Unit OL 4-66,4-111

TE96 799200105/PE 105

Bench Top Blade Angle Protractor - no longer available

PEHP 4-112

TE97 BST-2960-3 Digital Protractor HP 4-36TE98 BST-3045 Puller HP 4-50,4-92TE99 BST-3039 Bearing Puller HP 4-49,4-92TE100 CST-2987 Beta System Puller HP 4-89TE101 BST-2947 Bushing Puller HP 4-32TE102 BST-2948 Bearing Puller HP 4-33TE103 BST-2949 Bearing Puller HP 4-33TE104 BST-2950 Bearing Puller HP 4-34TE105 BST-2951 Bearing Puller HP 4-76TE106 BST-2952 Bearing Puller HP 4-34TE107 BST-2876 Pilot Tube Puller HP 4-21,4-102




TE108 BT-223 Retention Bearing Puller HP 4-63TE108-1 BT-223+9 Adaptor CS/HP 4-63TE108-2 BT-223+10 Adaptor CS/HP 4-63TE109 GFS081 Socket, 6 Point, 1/8 inch, 3/8 Drive SO 4-92TE110 BST-3065 Blade Shot Peen Plug Removal Tool HP 4-58TE111 1227-6 Helicoil Insert Removal Tool HE 4-115TE112 BST-3019 Thread Insert Removal Tool HP 4-43TE112-1 BST-3019-3 Thread Insert Removal Tool HP 4-43TE112-3 BST-3019-4 Thread Insert Removal Tool HP 4-43TE112-4 BST-3019-8 Thread Insert Removal Tool HP 4-43TE112-5 BST-3019-7 Thread Insert Removal Tool HP 4-43TE113 BST-2884 Plug-Lifting Ring HP 4-22TE114 BST-2959 Alignment Check Rod HP 4-36TE115 BST-2984 Alignment Check Rod HP 4-41TE116 DT-1724-( ) Rolling Machine HP 4-102TE117 BST-10002 Beta Valve Freeze Sleeve HP 4-59,4-92TE118 BST-3060 Shot Peen Masking Tool HP 4-55TE119 AST-2961 Shipping Sleeve HP 4-8TE120 BST-2922 Modifi ed Deep Well Socket HP 4-28

TE121 AST-2979 Test Specimen for Calibration HP 4-13,4-111

TE122 BST-2912-2 #20 Spline Spindle HP 4-26,4-99TE123 BST-2912-3 #30 Spline Spindle HP 4-26,4-99TE124 BST-2912-1 Flanged Hub Spindle HP 4-26,4-99TE125 BST-2912 Building Buck Components HP 4-26,4-99TE125-1 BST-2912+ Building Buck Components HP 4-26,4-99TE126 BST-3024 Blade Assembly Support Stand HP 4-43TE127 BST-2912-12 Mid Pitch Stop HP 4-26,4-99TE128 BST-2847 Probe Support HP 4-20,4-111TE129 CST-2901-( ) Propeller Assembly Table HP 4-99,4-26TE130 n/a Vu Thru II Tachometer - no longer available n/a OBSTE131 BST-2825 Template HP 4-18TE132 79651417A Vacuum Filter 55007-020 VR 4-1TE133 ED-520 Eddy Current Test Instrument MF 4-111TE134 ED-530 Eddy Current Test Instrument MF 4-111TE135 79656547A Timer, 12 Hour 6X547 PE 4-1TE136 BST-10003 Flight Idle Set Fixture HP 4-60,4-92

TE137 BT-1271-1,2 Shot Peen Tube Assembly HP 4-64,4-95,4-126

TE138 AST-2802 Plastic Wedge HP 4-1TE139 AST-2805 Torque Wrench Adaptor HP 4-2TE139-1 n/a n/a n/a n/a




TE373 CST-10050 Optical Comparator Overlay HP 4-88

TE374 CUST. P/N Transducer Assembly PM 4-124,4-116

TE375 Approved Units Ultrasonic Flaw Detector Cust. P/N 4-124,4-116

TE376 n/a n/a n/a n/aTE377 BST-2975-12 Fit Check Tool HP 4-39TE378 BST-2975-13 Fit Check Tool HP 4-39

TE379 02643 Shot Peen Gun CL 4-126,4-64,4-95

TE380 CST-3110 Cylinder Cap HP 4-96TE381 BST-3109 T-Handle Wrench HP 4-74TE382 DST-3146 Thread Gauge Airfl ow Kit HP 4-106,4-81TE382-1 DST-3146-1 Thread Gauge Airfl ow Kit HP 4-81,4-106TE383 BST-3103 Feathering Tool HP 4-74TE384 BST-3104 Cylinder Installation Rod HP 4-75TE385 BST-2837+1+3 Modifi ed Socket HP 4-19TE386 BST-2837+2 Anti-Rotation Pin HP 4-19TE387 B-3368 5/16-24 Hex Nut HP 4-20TE388 A-3204 5/16-24 Set Screw HP 4-20

TE389-1

BST-2930-1 SR25W4A MR25W4A 225-072722

Slimsert® Installation Tool

HPRCMKAC

4-114,4-12

TE389-2

BST-2930-2SR43W4AMR43W4A 225-072734225-890028


HPRCMKACAC

4-114

TE389-3

BST-2930-3SR50W4AMR50W4A 225-072738225-890051


HP RCMKACAC

4-114

TE389-4

BST-2930-4SR56W4A MR56W4A 225-072742225-890053


HPRCMKACAC

4-114

TE389-5

BST-2930-5 SR19W4A MR19W4A 225-072718


HPRC MKAC

4-114

TE389-6

BST-2930-6 SR16W4AMR16W4A225-072714


HP RCMKAC

4-114


TOOL AND EQUIPMENT INDEX 61-00-65 Page 2-12Rev. 15 Dec/13


TE389-7

BST-2930-7SR37W4A MR37W4A225-072730225-890031


HPRCMKACAC

4-114

TE389-8

BST-2930-8SR31W4AMR31W4A225-072726


HPRC MKAC

4-114

TE389-9

BST-2930-9SR14W4AMR14W4A225-072710


HPRC MKAC

4-114

TE389-10

BST-2930-10SR11W4AMR11W4A225-072706


HPRC MKAC

4-114

TE390 DT-2997-2 Pressure Check Adapter CS 4-105,4-104

TE391 DT-2997-4 Pitch Change Bore Plug CS 4-104,4-105

TE392 DT-2997-5 Pitch Change Bore Plug CS 4-104,4-105



TE395 0.0525 inch dia. Gear Inspection Wire VK 4-125TE396 0.0620 inch dia. Gear Inspection Wire VK 4-125TE397 0.0850 inch dia. Gear Inspection Wire VK 4-125TE398 0.2634 inch dia. Gear Inspection Wire VK 4-125TE399 0.2700 inch dia. Gear Inspection Wire VK 4-125TE400 0.0962 inch dia. Gear Inspection Wire VK 4-125TE401 0.1400 inch dia. Gear Inspection Wire VK 4-125TE402 0.1480 inch dia. Gear Inspection Wire VK 4-125TE403 BST-3022 Reamer HP 4-75TE403-1 BST-3022A Reamer HP 4-75TE404 AST-2968 Stud Installation/Torque Check Tool HP 4-12TE404-1 AST-2968-1 Stud Installation/Torque Check Tool HP 4-12TE404-2 AST-2968-2 Stud Installation/Torque Check Tool HP 4-12TE405 AST-3163-( ) Shot Peen Plug Kit HP 4-11TE406 AST-3157 Shot Peen Plug HP 4-11TE407 AST-2971-1 Screw - 0.50 inch (12.7 mm) HP 4-11TE408 AST-2971-2 Screw - 0.62 inch (15.7 mm) HP 4-11TE409 A-2327 Slimsert® Repair Kit HP 4-12




TE410 B-6986-258 SR258 Slimsert® HP

RC 4-12

TE411 7917623135/16-24 UNF-3B MOD Tap HP

RC 4-12

TE412 BST-2931-1 SR25D Step Drill HP

RC 4-12

TE413 CST-2969 Blade Angle Locating Fixture HP 4-96TE414 BST-3006 Paint Mask Cap HP 4-77TE415 BST-3158 Paint Mask Cap HP 4-77TE416 BST-3159 Paint Mask Cap HP 4-77TE417 BST-3160 Paint Mask Cap HP 4-77TE418 BST-3161 Paint Mask Cap HP 4-77TE419 BST-3162 Paint Mask Cap HP 4-77TE420 BST-2991 Spacer HP 4-78TE421 AST-3154 Slimsert® Repair Kit HP 4-13

TE422 B-6986-192SR192 Slimsert® HP

RC 4-13

TE423 996200701/4-28 UNF-3B Tap HP

RC 4-13

TE424 BST-2931-5 SR19D Step Drill HP

RC 4-13

TE425 n/a n/a n/a n/aTE426 n/a n/a n/a n/aTE427 CST-3169 Sleeve Installation Tool HP 4-97TE428 BST-3081 Mask Screw HP 4-78


TE430 .2760 Pin Gauge, Minus "Y" Tolerance No Go Gauge HM 4-127

TE431 BST-3200 E13890 Master Blade, Group 0 CS 4-71TE432 AST-3175 Torque Wrench Adaptor CS 4-7TE433 BST-2912-17 A Flange Spindle HP 4-26TE434 101088 Eddy Current Probe HP 4-127TE435 CST-3015 Calibration Standard HP 4-98

TE436 AST-3475 Profi lometer MHMT 4-14,4-79

TE436-1 AST-3475-1 Profi lometer MH 4-14TE437 BST-3227 Probe Housing Component HP 4-79,4-14TE438 BST-3226 Blade Pitch Fixture CS 4-79TE439 AST-3174 Ball Hex Driver HP 4-14TE440 BST-3177 Blade Seal Alignment Tool HP 4-80TE440-1 BST-3063 Blade Seal Alignment Tool HP 4-80




TE441 BST-7587 Pressure Check Tool CS 4-82

TE441-1 BST-7587-1 Pressure Check Tool - Kit without the Pilot Tube Installation Tool CS 4-82

TE441-2 BST-7587-2 Pressure Check Tool CS 4-82TE441-3 BST-7587-3 Pressure Check Tool CS 4-82TE441-4 BST-7587-4 Pressure Check Tool CS 4-82TE441-5 BST-7587-5 Pressure Check Tool CS 4-82TE442 BST-4114 Composite Balance Tube Puller CS 4-80TE443 BT-3838 Grease Seal Pressure Test Tool (Adapter) HP 4-81,4-106TE443-1 BT-3838-1 Grease Seal Pressure Test Tool HP 4-81,4-106TE444 DST-3483 Masking Fixture CS 4-107TE445 BST-7588 Insert Installation Tool CS 4-82

TE446 DST-5855(F) Shot Peen Machine Assembly CS/WH 4-108,4-109

TE447 DST-5855-1(F) Shot Peen, "Y" Shank Knob Kit HP 4-109,4-108

TE448 CST-3178 Bolt Alignment Fixture HP 4-98

TE449 101679 "E" Shank Form Tool HP 4-128,4-129

TE449-1 105473 "E" Shank Form Tool HP 4-128,4-129

TE450 101736 "E" Shank Potting Mold HP 4-128,4-129

TE451 GT-3669 Composite E-shank Comparison Chart HP 4-129,4-128

TE452 101999 Tube Puller Assembly CS 4-129TE453 101923 Balance Adapter CS 4-130TE454 101781 Plug Puller HP 4-130TE455 101932 Blade Spud Adapter CS 4-156TE456 103570 Mandrel CS 4-131TE457 101939 Torque Wrench Adapter CS/HP 4-132TE458 101060 Shot Peen Plug HP 4-132TE459 103572 Ring CS 4-133TE460 102690 E13890 Master Blade, Group 4 CS 4-71TE461 BST-3004-12A Template HP 4-42TE462 BST-3004-12B Template HP 4-42TE463 BST-3004-13A Template HP 4-42TE464 BST-3004-13B Template HP 4-42TE465 BST-3004-14A Template HP 4-42TE466 BST-3004-14B Template HP 4-42TE467 BST-3004-15A Template HP 4-42TE468 BST-3004-15B Template HP 4-42TE469 BST-3004-16A Template HP 4-42TE470 BST-3004-16B Template HP 4-42




TE471 BST-3004-19A Template HP 4-42TE472 BST-3004-20A Template HP 4-42TE473 BST-3004-20B Template HP 4-42TE474 CST-3000-11 Initial Erosion Shield Sample Program Kit HP 4-90

TE475 CST-3000-11A Supplemental Erosion Shield Sample Program Kit HP 4-90

TE476 CST-3000-12 Initial Erosion Shield Sample Program Kit HP 4-90

TE477 CST-3000-12A Supplemental Erosion Shield Sample Program Kit HP 4-90

TE478 CST-3000-15 Initial Erosion Shield Sample Program Kit HP 4-90

TE479 CST-3000-15A Supplemental Erosion Shield Sample Program Kit HP 4-90TE480 BST-2975-14 Fit Check Tool HP 4-39TE481 BST-2975-16 Fit Check Tool HP 4-39TE482 BST-2975-17 Fit Check Tool HP 4-39TE483 BST-2975-18 Fit Check Tool HP 4-39TE484 BST-2975-19 Fit Check Tool HP 4-39TE485 BST-2975-20 Fit Check Tool HP 4-39TE486 791911212 212-8 Driver HP 4-133TE487 CST-421 Stud Fixture Plate HP 4-83TE488 BST-2890 Spring Compressor Base HP 4-22,4-85TE488-1 BST-2891 Spring Compressor Base HP 4-22,4-85TE488-2 BST-2894 Spring Compressor Base HP 4-22,4-85TE489 BST-2895 Spring Compressor Retainer HP 4-23,4-85TE489-1 BST-2896 Spring Compressor Retainer HP 4-23,4-86TE489-2 BST-2897 Spring Compressor Retainer HP 4-23,4-85TE489-3 BST-2899 Spring Compressor Retainer HP 4-23,4-85TE490 BST-2902 Spring Compressor Guide Rod HP 4-24,4-85TE490-1 BST-2903 Spring Compressor Guide Rod HP 4-24,4-86TE490-2 BST-2904 Spring Compressor Guide Rod HP 4-24,4-85TE490-3 BST-2905 Spring Compressor Guide Rod HP 4-24,4-85TE490-4 BST-2907 Spring Compressor Guide Rod HP 4-24,4-85TE491 DST-3017 Propeller Transport Cart HP OBS

TE492 BST-3050 Chip Detector Fitting HP 4-52,4-101

TE493 BST-3051 Chip Dectector Fitting Cover HP 4-52,4-101

TE494 BT-1271-4 Shot Nozzle Unit HP 4-64,4-95, 4-126

TE494-1 BT-1271-5 Shot Nozzle Unit HP 4-64,4-95, 4-126







TE495 104287 Torque Wrench CS 4-134TE496 104371 Stand Adapter MF 4-134TE497 104372 Drive Housing Adapter MF 4-135TE498 104374 Roughness Standard MF 4-135TE499 M22520/37-01 Crimp Tool CS 4-136TE500 BST-3076 Calibration Standard HP 4-136TE501 BST-3077-1 Eddy Current Probe CS 4-137TE502 104933 Fitting Wrench CS 4-137TE503 104811 Spacer Blank CS 4-138TE504 105189 Bearing Assembly Tool CS 4-139TE505 105190 Clamp CS 4-139TE506 104507 Leak Check Manifold CS 4-140TE507 104504 Adapter CS 4-140TE508 104798 Check Cylinder HP 4-141TE509 105167 Check Cylinder CS 4-141TE510 104506 Plug Assembly CS 4-142TE511 BST-2975-21 Fit Check Tool HP 4-39TE512 BST-2975-22 Fit Check Tool HP 4-39TE513 BST-2975-23 Fit Check Tool HP 4-39TE514 BST-2975-24 Fit Check Tool HP 4-39TE515 BST-2975-25 Fit Check Tool HP 4-39TE516 BST-3075 Double Shoulder Blade Eddy Current Kit HP 4-143TE517 105266 Torque Unit Adapter CS 4-144TE518 105269 Torque Unit Adapter CS 4-144TE519 BST-2912-20 Hovercraft 5-Way Adapter CS 4-145TE520 BST-2912-21 Hovercraft 6-Way Adapter CS 4-145TE521 BST-3004-21A Template HP 4-42TE522 BST-3004-21B Template HP 4-42TE523 BST-3004-22A Template HP 4-42TE524 BST-3004-22B Template HP 4-42TE525 BST-3004-23A Template HP 4-42TE526 BST-3004-23B Template HP 4-42TE527 BST-3004-24A Template HP 4-42TE528 BST-3004-24B Template HP 4-42TE529 BST-3004-25A Template HP 4-42TE530 BST-3004-25B Template HP 4-42TE531 105274 Balance Adapter HP 4-146TE532 Contact Hartzell Bantam Blade Spud Adapter HP 4-146TE533 102560 Leak Detector Kit HP 4-147TE534 105478 Blade Adapter Service Tool HP 4-147TE535 104052 Drill Jig for N7605 Shank HP 4-148TE536 BST-2912-19 “H”, “T”, “Q”, and “G” Flange Spindle HP 4-26TE537 102515 Shank Spacer Puller CS 4-149TE538 102516 Shank Spacer Puller CS 4-149TE539 105501 Blade Inspection Adapter CS 4-157




TE540 103454 Stud Preload Plate CS 4-150TE541 BST-2974-5 Erosion Shield Bonding Clamp HP 4-38TE542 BST-2974-6 Erosion Shield Bonding Clamp HP 4-38TE543 BST-2974-8 Erosion Shield Bonding Clamp HP 4-38TE544 BST-2974-9 Erosion Shield Bonding Clamp HP 4-38TE545 BST-2974-10 Erosion Shield Bonding Clamp HP 4-38TE546 BST-2974-11 Erosion Shield Bonding Clamp HP 4-38TE547 105615 Valve Assembly Check Tool CS 4-149TE548 105532 Bantam Spring Compressor HP 4-150TE549 BST-2975-15 Fit Check Tool HP 4-39TE550 BST-2912-22 "F" Flange Bantam Adapter Ring HP 4-26,4-153TE551 AST-2877-2 Torque Wrench Adaptor HP 4-6TE552 BST-2975-26 Fit Check Tool HP 4-39TE553 BST-2975-27 Fit Check Tool HP 4-39TE554 BST-2975-30 Fit Check Tool HP 4-39TE555 BST-2975-31 Fit Check Tool HP 4-39TE556 BST-2975-32 Fit Check Tool HP 4-39TE557 BST-2975-33 Fit Check Tool HP 4-39TE558 BST-2975-34 Fit Check Tool HP 4-39TE559 105702 Right Angle Grease Coupler HP 4-153TE560 BST-2975-28 Fit Check Tool HP 4-39TE561 BST-2975-35 Fit Check Tool HP 4-39TE562 BST-2975-36 Fit Check Tool HP 4-39TE563 BST-3004-28A Template HP 4-42.1TE564 BST-3004-28B Template HP 4-42.1TE565 BST-3004-35A Template HP 4-42.1TE566 BST-3004-35B Template HP 4-42.1TE567 106221 Extended Socket HP 4-154TE568 105236 Air Check Block HP 4-154TE569 106415 "D" Outer Shank Optical Comparator Overlay HP 4-88TE570 106450 Nut Tube HP 4-155TE571 BST-3004-30A Template HP 4-42.1TE572 BST-3004-30B Template HP 4-42.1


TOOL AND EQUIPMENT LIST 61-00-65 Page 4-1Rev. 12 Aug/11

Tool KitPart Number: A-2334 (TE82)

Description: Kit to prepare facilities for erosion shield replacement on composite blades. The kit contains the following:

Vendor Vendor P/N Hartzell P/N Description Qty/Size

VR 54976-029 796514021 (TE81) Vacuum Pump 1

VR 55007-020 79651417A (TE132) Filter 1

PE 6X547 79656547A (TE135) Timer, 12-hour 2

VR 54996-252 79651407K (TE147) Vacuum Oil 5 gallons

CP YA-6407-02 796540702 (TE156) Vacuum Hose (6 ea.) 10 feet

JC 1009A 79651009A (TE158) Vacuum Gauge 2

CP YA-6392-21 7965639221 (TE160) Vacuum Fitting 1

Plastic WedgePart Number: AST-2802 (TE138)

Description: Wedge to aid in separating the hub halves of an aluminum hub propeller without scarring the mating surfaces.


Page 4-2Rev. 18 Feb/16

TOOL AND EQUIPMENT LIST 61-00-65

Ring Centering ToolPart Number: AST-2803 (TE17)

Description: Tool to keep internal rings in alignment. Used during assembly of oil transfer unit for A-224-2 Seal in propeller model HC-A2X20-4( )2.

Torque Wrench AdaptorPart Number: AST-2805 (TE139) “K” fl ange steel hub propellers AST-2805-2 (TE139-2) “D” fl ange propellers

Description: Wrench to tighten and torque mounting bolts on propellers. Usedin conjunction with a standard 1/2 inch square drive torque wrench.



Block

Area to be Inspected

Probe

APS-381

APS-155

Probe and Probe HolderPart Number: AST-2857 (TE94)

Description: Part of Eddy Current Instrument used to inspect “Y” shank aluminum blade retention radius.

Hub Bearing Radius ComparatorPart Number: AST-2870 (TE27)

Description: Comparator to ensure proper fi t of blade retention bearing into “D” or “Y” shank hubs.




Propeller Mounting Flange

Aircraft EngineMounting Flange

Standard Torque Wrench

Torque Wrench Adap-tor AST-2877-( )

MountingBolt

PropellerMounting

O-ring AP

S-5

43

Torque Wrench AdaptorPart Number: AST-2877 (TE5) 5/8 inch Used for lightweight turbine propellers

that use 5/8 -18, 12 point propeller mounting bolt.

AST-2877-1 (TE155) 11/16 inch Used for dual acting and light weight turbine propellers that use mounting nut C-6006.

AST-2877-2 (TE551) 11/16 inch Used for HC-E4P-3K and HC-E5P-3 installation only.

Description: Wrench adaptor to install and torque mounting bolts. Used in conjunction with a standard 1/2 inch square drive torque wrench.

Torque Wrench AdaptorPart Number AST-2917 (TE152)

Description Wrench to tighten and torque propeller mounting bolts on “K” fl angepropellers. Used in conjunction with a standard 1/2 inch square drive torque wrench.

Supersedes: A-1327


TOOL AND EQUIPMENT LIST 61-00-65 Page 4-15Rev. 18 Feb/16

Profi lometer Part Number: AST-3475 (TE436), AST-3475-1 (TE436-1)

Description: Used to measure surface fi nish in the radius and transition areas of aluminum blade shanks. Probe Housing Component BST-3227 (TE437) is available for use with the Hartzell Propeller Inc. and Mahr Federal models. Stand Adapter 104371 (TE496) and Drive Housing Adapter 104372 (TE497) are available for use with the Mahr Federal Model as an alternate to BST-3227. Use of Stand Adapter 104371 (TE496) and Drive Housing Adapter 104372 (TE497) connect the drive unit to a standard height stand (customer procured) without the use of BST-3227 (TE437).

Hartzell Propeller Inc. Approved Alternates:

Part Number Vendor Part Number Vendor

AST-3475 (TE436) Perthometer 6910431 Mahr Federal Inc. (MH)

AST-3475 (TE436) Perthometer 6910134 Mahr Federal Inc. (MH) (no longer available)

AST-3475 (TE436) Perthometer 6910135 Mahr Federal Inc. (MH) (no longer available)

AST-3475 (TE436) Surftest SV-600 series Mitutoyo America Corporation (MT) (no longer available)

AST-3475-1 (TE436-1) MarSurf PS1-1 6910214 Mahr Federal Inc. (MH) (No alternatives are approved)

TI-1

6500

5TI

-165

AS

T347

5

Perthometer 6910431AST-3475 (TE436)

Mahr Federal Inc. (MH)

MarSurf PS1 6910214AST-3475-1 (TE436-1)Mahr-Federal Inc. (MH)



Flatness GaugePart Number: BST-2811 (TE321)

Description: Flatness gauge for steel hub fl anges.

Counterweight Clamp GaugePart Number: BST-2812 (TE60)

Description: Gauge to locate D-1209 Counterweight Clamp on A10460E Composite Blade.

Supersedes: BG-3445



Shot Peen PlugPart Number: BST-2938 (TE87)

Description: Plug to mask the blade bore prior to shot peening on “Y” shank blades.

Piston Installation SocketPart Number TE Number Description

BST-3067 TE228 Modifi ed socket to install and remove piston on D-6071 and D-494 pitch change rods.

BST-3067+3 TE228-1 Modifi ed socket to install and remove piston on D-3657 and D-7412 pitch change rods.



Shot Peen PlugPart Number: BST-2939N (TE89)

Description: Plug to mask the blade bore prior to shot peening on “M” and “T” shank blades, with “N” modifi cations.

Shot Peen PlugPart Number: BST-2940 (TE90)

Description: Plug to mask the blade bore prior to shot peening on “E” shank blades.



Pitch Angle Stop PlugPart Number: BST-2958 (TE86)

Description: Plug to block the end of the pitch change rod to allow actuation of the propeller on the bench.

Hoist Ring ComboPart Number: BST-2958L (TE62)

Description: Combination tool to lift and move propellers. Also, to seal the end of pitch change rods and actuation of propellers on the bench.




Alignment Check RodPart Number: BST-2959 (TE114)

Description: Rod to check concentricity of the inner threads of the B-3018 or B-1948 Rod.

Supersedes: B-1509

Digital ProtractorPart Number: BST-2960-3 (TE97)

Description: Protractor to measure blade angles. May be used to check angles with propeller installed on engine. Protractor includes protractor case.

Supersedes: BST-2960-1, BST-2960-2, BST-2820, PE 105 (TE96), 799200105 (TE96), and CST-2880

NOTE: Locally procured and calibrated bubble protractor accurate to within 0.1 degree may be used and is considered equivalent.

Protractor Case

BS

T-29

60A

PS

0336



Fit Check ToolPart Number: Blade Erosion Shield ReferenceBST-2975 (TE171) LM10585AN+4 D-5019BST-2975-1 (TE172) M10877 D-5003BST-2975-2 (TE173) M10083 D-5013BST-2975-3 (TE174) B7421 D-5069BST-2975-4 (TE175) A10460E D-5059BST-2975-6 (TE177) E11990 D-5072BST-2975-7 (TE178) E10950 D-5133BST-2975-9 (TE180) E12902 D-2833BST-2975-10 (TE340) E13890K D-6221BST-2975-12 (TE377) 7890K D-6763BST-2975-13 (TE378) 7690E D-6015-2BST-2975-14 (TE480) N7605 & N7605C 101622BST-2975-15 (TE549) E9193( ) 100515BST-2975-16 (TE481) N7893 101181BST-2975-17 (TE482) N7605-2 101622-2BST-2975-18 (TE483) N7605+2 101622+2BST-2975-19 (TE484) N7605-4 101622-4BST-2975-20 (TE485) NC9208 102227BST-2975-21 (TE511) N(C,G)8301 104595BST-2975-22 (TE512) NC8834 104926BST-2975-23 (TE513) (H)79A06 100503BST-2975-24 (TE514) (L,J)76A01-2 104639BST-2975-25 (TE515) (H)75A01-2 104772-2BST-2975-26 (TE552) NG8301-5 104595-5BST-2975-27 (TE553) NC8301-7 104595-7BST-2975-28 (TE560) NC10245 105625BST-2975-30 (TE554) 108MH92 D-6221-1BST-2975-31 (TE555) 138MH91 105448BST-2975-32 (TE556) NG8301-1 104595-1BST-2975-33 (TE557) NG8301-3 104595-3BST-2975-34 (TE558) E8190 D-4786BST-2975-35 (TE561) 78D01 105966BST-2975-36 (TE562) L75A01-2 104772-2LDescription: Tool to check fi t of erosion shield before installation on composite blades.



Drill JigPart Number: BST-2982 (TE75)

Description: Drill jig for “N” fl ange slimsert installation.

Drill JigPart Number: BST-2983 (TE76)

Description: Drill jig for “F” fl ange slimsert installation.



Alignment Check RodPart Number: BST-2984 (TE115)

Description: Rod to check concentricity of internal threads of D-494 Pitch Change Rod.

Bearing Installation ToolPart Number TE Number Description

BST-2985 TE64 Tool to install the blade alignment bearings in T and M shank blades with N modifi cation. Used in conjunction with customer supplied hydraulic or pneumatic press.

BST-2985-1 TE64-1 Tool to install the blade alignment bearings in R and W shank blades with N modifi cation. Used in conjunction with customer supplied hydraulic or pneumatic press.

BST-2985,-1

BST-2985 BST-2985-1




TemplatePart Number: BST-3004 (TE219) 48 inch station of LM10585 BST-3004-1A (TE220) 42 inch station of M10877 BST-3004-1B (TE221) 52 inch station of M10877 BST-3004-2A (TE222) 39.75 inch station of M10083 BST-3004-2B (TE223) 47.25 inch station of M10083 BST-3004-3A (TE224) 30 inch station of B7421 BST-3004-3B (TE225) 34 inch station of B7421 BST-3004-4A (TE226) 30 inch station of A10460 BST-3004-4B (TE227) 48 inch station of A10460 BST-3004-6A (TE230) 42 inch station of E11990 BST-3004-6B (TE231) 54 inch station of E11990 BST-3004-7A (TE232) 42 inch station of E10950 BST-3004-7B (TE233) 51 inch station of E10950 BST-3004-9A (TE236) 54 inch station of E12902 BST-3004-9B (TE237) 60 inch station of E12902 BST-3004-10A (TE335) 54 inch station of E13890 BST-3004-10B (TE336) 60 inch station of E13890 BST-3004-11A (TE337) 30 inch station of E7690 BST-3004-11B (TE338) 36 inch station of E7690 BST-3004-12A (TE461) 30 inch station of 7890 BST-3004-12B (TE462) 36 inch station of 7890 BST-3004-13A (TE463) 30 inch station of E8190 BST-3004-13B (TE464) 30 inch station of E8190 BST-3004-14A (TE465) 30 inch station of E9193 BST-3004-14B (TE466) 40 inch station of E9193 BST-3004-15A (TE467) 30 inch station of N7605 BST-3004-15B (TE468) 36 inch station of N7605 BST-3004-16A (TE469) 30 inch station of N( )7893 BST-3004-16B (TE470) 36 inch station of N( )7893 BST-3004-19A (TE471) 24 inch station of N7605-4 BST-3004-20A (TE472) 30 inch station of NC9208 BST-3004-20B (TE473) 42 inch station of NC9208 BST-3004-21A (TE521) 30 inch station of NG8301 BST-3004-21B (TE522) 36 inch station of NG8301 BST-3004-22A (TE523) 30 inch station of NC8834 BST-3004-22B (TE524) 36 inch station of NC8834


TOOL AND EQUIPMENT LIST 61-00-65 Page 4-42.1Rev. 18 Feb/16

BS

T-30

04

Template (Con't.)Part Number: BST-3004-23A (TE525) 30 inch station of ( )79(A/B)06 BST-3004-23B (TE526) 36 inch station of ( )79(A/B)06 BST-3004-24A (TE527) 30 inch station of ( )76(A/B)01-2 BST-3004-24B (TE528) 36 inch station of ( )76(A/B)01-2 BST-3004-25A (TE529) 30 inch station of ( )75(A/B)01-2 BST-3004-25B (TE530) 36 inch station of ( )75(A/B)01-2 BST-3004-28A (TE563) 24 inch station of NC10245 BST-3004-28B (TE564) 42 inch station of NC10245 BST-3004-30A (TE571) 24 inch station of 108MH92 BST-3004-30B (TE572) 48 inch station of 108MH92 BST-3004-35A (TE565) 24 inch station of 78D01 BST-3004-35B (TE566) 36 inch station of 78D01

Description: Tool to check stations of composite blades.


Page 4-42.2Rev. 18 Feb/16





Thread Insert Removal ToolPart Number: Description:

BST-3019 (TE112) Tool to remove B-1243 threaded staked insert.

BST-3019-3 (TE112-1) Tool to remove B-1243-1 threaded staked insert.




Blade Assembly Support StandPart Number: BST-3024 (TE126)

Description: Stand to support blade in hub during HD-E6C-3 or HC-E4N-3A propeller assembly.



Bearing Press Part Number: BST-3026-1 (TE238) 1.000 inch O.D. BST-3026-2 (TE239) 1.500 inch O.D. BST-3026-3 (TE240) 1.625 inch O.D.

Description: Press used to install bearings into bearing carriers or housings during assembly of HD-E6C-3 propeller or PCU.

Modifi ed CrowfootPart Number: BST-3027 (TE40)

Description: Modifi ed 15/16 inch, 3/8 inch drive crowfoot wrench.



Blade Pitch FixturePart Number: BST-3226 (TE438)

Description: Tool that attaches to the blade for blade angle check.

Probe Housing ComponentPart Number: BST-3227 (TE437)

Description: Used to support the probe of the profi lometer when performing the surface fi nish inspection in the radius and transition areas of aluminum blade shanks.Used with AST-3475 (TE436) (MH), as necessary.

BS

T-32

27TI

-BS

T-32

26



Blade Seal Alignment ToolPart Number:

BST-3177 (TE440) For four-bladed lightweight turbine propellers

BST-3063 (TE440-1) For fi ve-bladed lightweight turbine propellers

Description: Used during assembly to aid installation of the blade seal. BST3177

Composite Balance Tube PullerPart Number: BST-4114 (TE442)

Description: Tool to remove composite blade balance tube.

BST4114


TOOL AND EQUIPMENT LIST 61-00-65 Page 4-81Rev. 15 Dec/13

Grease Seal Pressure Test Tool (Adapter)Part Number: BT-3838 (TE443)

Description: Used with TE382 (DST-3146) Thread Gauge Airfl ow Kit to perform grease seal pressure test.

NOTE: Use with O-rings C-3317-010-2 and C-3317-08-2, not supplied.BT-3838

Grease Seal Pressure Test ToolPart Number: BT-3838-1 (TE443-1)

Description: Used with TE382 or TE382-1 Thread Gauge Airfl ow Kit to perform grease seal pressure test.

NOTE: BT-3838-1 (TE443-1) eliminates the need for using both the CST-3117 Probe Assembly and BT-3838 (TE443) to check grease seal pressure.

BT-3838-1A




Pressure Check ToolPart Number: BST-7587 (TE441) ........ For K, R, L, and F fl ange

BST-7587-1 (TE441-1) ..For N, P, and W fl ange

BST-7587-2 (TE441-2) ..For Q, T, H, and G fl ange

BST-7587-3 (TE441-3) ..For A and B fl ange, except D-1066-1 hub with an A fl ange

BST-7587-4 (TE441-4) ..For C fl ange

BST-7587-5 (TE441-5) ..For a D-1066-1 hub unit with an A fl ange. Use with the BST-7587-3 pressure check tool.

Description: Used to perform a leak inspection after repair of the pitch change rod bore of an aluminum hub.

NOTE: This part number may be used to order the drawing to allow for local fabrication.

BST-7587 TI-165A-BST-7587-1

BST-7587-2TI-165A-BST-7587-3TI-165A-BST-7587-4TI-165A-BST-7587-5


TOOL AND EQUIPMENT LIST 61-00-65 Page 4-82.1Rev. 18 Feb/16

Insert Installation ToolPart Number: BST-7588 (TE445)

Description: Used to provide a location of depth of the fl ange mounting inserts during the adhesive cure process.

NOTE: This part number may be used to order the drawing to allow for local fabrication.

BS

T-75

88

(This space is intentionally blank.)


Page 4-82.2Rev. 18 Feb/16





Spring Compressor FixturePart Number: CST-2914 (TE59)..... Con’t

The following tooling is required in addition to the CST-2914 Spring Compressor Fixture depending upon the type of Spring Assembly:

Spring Assembly Base Retainer Guide Rod

831-46 BST-2890 (TE488) BST-2895 (TE489) BST-2903 (TE490-1)831-47 BST-2890 (TE488) BST-2895 (TE489) BST-2902 (TE490) 831-48 BST-2894 (TE488-2) BST-2895 (TE489) BST-2904 (TE490-2) 831-50 BST-2894 (TE488-2) BST-2895 (TE489) BST-2903 (TE490-1)831-51 BST-2894 (TE488-2) BST-2896 (TE489-1) BST-2903 (TE490-1)831-52 BST-2890 (TE488) BST-2899 (TE489-3) BST-2905 (TE490-3)831-53 BST-2894 (TE488-2) BST-2895 (TE489) BST-2907 (TE490-4)831-54 BST-2894 (TE488-2) BST-2896 (TE489-1) BST-2904 (TE490-2) 831-55 BST-2890 (TE488) BST-2896 (TE489-1) BST-2903 (TE490-1)831-56 BST-2890 (TE488) BST-2897 (TE489-2) BST-2902 (TE490) 831-57 BST-2890 (TE488) BST-2895 (TE489) BST-2903 (TE490-1)831-58 BST-2890 (TE488) BST-2896 (TE489-1) BST-2903 (TE490-1)831-59 BST-2890 (TE488) BST-2895 (TE489) BST-2904 (TE490-2)

Balance ArborPart Number: CST-2919 (TE8)

Description: Used to determine the location of the static balance weights on a completed propeller assembly. Used with customer supplied balance units. Works with 2 to 5 bladed propellers with “F,” “K,” “L,” “N” and “R” fl anges.

Supersedes: CT-2210 and CSK-155

Includes2 Flanges

CST-2919




Optical Comparator OverlayPart Number: CST-2923 (TE18) “D” and “Y” Shanks CST-2924 (TE19) “X,” “V” and “V with N modifi cation” Shanks CST-2925 (TE20) “Z,” “W,” “T” and “S” Shanks CST-2926 (TE21) “M,” “R” and “P” Shanks CST-2989 (TE22) “E” Shank CST-10050 (TE373) "MV" Shank 106415 (TE569) "D" Outer ShankDescription: A 14 inch (355.6 mm) clear overlay to check the condition and repairability

of an aluminum blade retention radius. Used with a locally procured optical comparator. For the current revision level of each overlay, refer to the Hartzell Propeller Inc. Aluminum Blade Overhaul Manual 133C (61-13-33) or Hartzell Propeller Inc Composite Propeller Blade Maintenance Manual 135F (61-13-35), as applicable.

Blade Retention Components ClampPart Number: CST-2929 (TE25)

Description: Clamp to hold the blade retention components onto the blade shank for installation into the hub. Designed to fi t “A” and “E” shank blades, and“N” shank composite blades in lightweight compact hubs.

AP

S-1

62



Riser FixtureNo. CT-1075

AP

S-1

59-1

Adjustable Riser FixturePart Number: CT-1075 (TE48)

Description: Fixture to permit blade angle measurements during assembly. Used in conjunction with a bench-top protractor. For propeller models with extended hubs, adjust fi xture to raise the mechanical bench top protractor TE96. A fully collapsed to fully raised fi xture adds from 2.00.inches (50.8 mm) to 4.1 inches (104.1 mm) of lift.




Cylinder CapPart Number: CST-3110 (TE380)

Description: Cap used with the cylinder when installing the spring assembly in compact aluminum, feathering -2 propellers.

APS-6263

Blade Angle Locating FixturePart Number: CST-2969 (TE413)

Description: Fixture to check blade-to-blade angular difference before fi nal hub assembly.

CST2969A



Eddy Current Test InstrumentPart Number: ED-520 (TE133), ED-530 (TE134)

Vendor: Magnafl ux Corporation (MF)

Description: Instrument to locate cracks and fl aws in non-magnetic material (single shoulder aluminum blade retention radii). Used in conjunction with the following:

AST-2857 (TE94) Probe and Probe Holder for "Y" Shank Blade Inspection

AST-2979 (TE121) Test Specimen for Calibration BST-2847 (TE128) Probe Support BT-1313(-)( ) (TE95) Eddy Current Probe Unit for Blade Balance Hole

Inspection BST-3069 (TE315) Eddy Current Fixture




AP

S-1

47

Bench Top Protractor

Riser FixtureNo. CT1075 A

PS

-159

-1

Thread Insert Installation ToolPart Number: KHT9000-9 (TE67)

Vendor: ALATEC Products Corporation (AL)

Description: Tool to assist in installing the thread insert into the pre-threaded hole and then aid in driving in the locking tangs.

Superseded by: BST-3047-( ) TE68-( )

Bench Top Blade Angle ProtractorPart Number: Vendors

PE 105 (TE96) Mausner Equipment Company, Inc. (MS) (No longer available)

799200105 (TE96) Hartzell Propeller Inc. (No longer available)

Description: Protractor to measure the blade angles of an assembled propeller while installed on the bench. Used in conjunction with the CT-1075 Riser Fixture.

NOTE: Locally procured and calibrated bubble protractor accurate to within 0.1 degree may be used and is considered equivalent.

Superseded by: BST-2960-3 TE97



APS-173

APS-146

CrowfootPart Number: SC038 (TE33) Crowfoot 13/16 inch SC040 (TE34) Crowfoot 11/4 inch SC042 (TE35) Crowfoot 15/16 inch SC048 (TE36) Crowfoot 11/2 inch SC052 (TE37) Crowfoot 15/8 inch SC056 (TE38) Crowfoot 13/4 inch SC060 (TE39) Crowfoot 17/8 inch

Vendor: Snap-On Tools Corporation (SO)

Description: Used in conjunction with a 1/2 inch square drive torque wrench or breaker bar for propeller assembly and disassembly.

Apex Torqset BitPart Number: 170-1/4 (TE44)

Vendor: APEX Products (AP)

Description: Bit to remove, install and torque self-locking mounting screws.




Slimsert® Installation and Removal Tool

Vendor: Fairchild Fasteners

Part Number Hartzell Part Number Description

SR25W4A (Rosan)MR25W4A (McKinnon)225-072722 (Acme)

BST-2930-1 (TE389-1) (Supersedes TE389)

Used to install Slimsert®-type threaded inserts into 5/16-24 threaded holes

SR43W4A (Rosan)MR43W4A (McKinnon)225-072734 (Acme) or225-890028 (Acme)







BST-2930-4 (TE389-4) Used to install Slimsert®-type threaded inserts into 11/16-12 threaded holes


BST-2930-5 (TE389-5)(Supersedes TE314)



BST-2930-6 (TE389-6) Used to install Slimsert®-type threaded inserts into 12-28 threaded holes







Used to install Slimsert®-type threaded inserts into 10-32 threaded holes


BST-2930-10 (TE389-10) Used to install Slimsert®-type threaded inserts into 8-32 threaded holes

BS

T-29

30



Tube Puller AssemblyPart Number: 101999 (TE452) (CS)

Description: Tool used to pull the balance tube for the N-shank composite blade. This part number may be used to order the drawing of the tube puller assembly for local fabrication. Used with customer supplied press.

Composite E-shank Comparison ChartPart Number: GT-3669 (TE451)

Description: Chart to check condition and repairability of composite blade retention radius. Used in conjunction with a customer supplied optical comparator, TE449, and TE450. NOTE: This is a 14-inch diameter chart.

GT-3669

101999




1019

23

Plug PullerPart Number: 101781 (TE454)

Description: Tool used to pull the blade plug for the N-shank composite blade. Used with a customer supplied press.

1017

81

Balance AdapterPart Number: 101923 (TE453)(CS)

Description: Adapter used with the balance arbor for the N-shank composite blade. Adapter Revision A used with the balance arbor for the Raptor composite blade used on reciprocating or turbine engines. This part number may be used to order the drawing of the balance adapter for local fabrication. Used with customer supplied blade balancing equipment.



MandrelPart Number: 103570 (TE456)(CS)

Description: Adapter used with the N-shank composite blade. This part number may be used to order the drawing of the mandrel for local fabrication.

1035

70




Torque Wrench AdapterPart Number: 101939 (TE457)(CS)

Description: Installation of the hub clamping bolts and nuts in 3-bladed compact propellers with smooth forged hubs. Used with standard 3/8 inch square drive torque wrench. This part number may be used to order the drawing of the torque wrench adapter for local fabrication.

101939

Shot Peen PlugPart Number: 101060 (TE458)

Description: Plug to mask the blade bore before shot peening on "P" shank, "R" shank, "W" shank, and "Z" shank blades with "N" modifi cation.

101060



Shank Spacer PullerPart Number: 102516 (TE538)

Description: Tool for engaging the threaded bearing spacer in P, R, P/N, M, T, Z/W, W, M/N, and T/N blades to pull out the spacer and the outboard bearing.

Shank Spacer PullerPart Number: 102515 (TE537)

Description: Tool for engaging the threaded bearing spacer in V, V/N, and MV blades to pull out the spacer and the outboard bearing.

102515

102516




1034

54

Preload Stud PlPart Number: 103454 (TE540)

Description: Used for the 103437 hub at overhaul to re-install the mounting studs properly. Drawing available for local fabrication, not for sale.




"F" Flange Bantam Adapter RingPart Number: BST-2912-22 (TE550)

Description: Adapter permits mating to the BST-2912-19 spindle so that the Bantam spring compressor features will work. Used with TE536 BST-2912-19 Hub Flange Spindle.

NOTE: This part number may be used to order the drawing of the"F" Flange Bantam Adapter Ring to permit local fabrication.

TPI-BST-2912-22

Right Angle Grease CouplerPart Number: 105702 (TE559)

Description: Fits used between the counterweight and the lubrication fi tting of the TBM Socata 5-way Propeller, HC-E5N-3C. Provides 90 degree access.

Vendor Vendor Part Number MC 1091K61

OT 2322

TM THX-418MD0213-4

AF 8034

SP QCC-HTR

MA GGA21600

SM 06135

LI 5883




Air Check BlockPart Number: 105236 (TE568)

Description: Used to provide a method to check the leak check manifold 104507 (TE506) assembly and to provide a protective way to store the leak check manifold 104507 (TE506) when not in use.

TPI-1

65-1

0523

6

Extended SocketPart Number: 106221 (TE567) For fi ve-bladed light-weight turbine propellers

Description: Modifi ed extended socket used to torque the piston mounting nut against the piston on lightweight turbine propellers.

TPI-1

65A

-106

221

Extended Socket 106221TE567

Pitch ChangeRod

Piston

et Cylinder



Tube NutPart Number: 106450 (TE570) For building the "G" fl ange propeller

Description: Used to hold the propeller to the assembly table spindle and to protect the threads of the captive fasteners within the spindle slots. Used with TE536 BST-2912-19 Hub Flange Spindle.

TPI-1

65A

-106

450





Blade Spud AdapterPart Number: 101932 (TE455) (CS)

Description: This part number may be used to order the drawing of the blade spud adapter for local fabrication. Adapter used with a locally procured blade spud inspection bench. Only use adapter 101932 (TE455) on composite blades that have an integral pitch change knob.

Superseded by: 105501 (TE539)

1019

32

Blade Inspection AdapterPart Number: 105501 (TE539)

Description: This part number may be used to order the drawing of the adapter for local fabrication. Adapter used with a locally procured blade spud inspection bench. Use adapter 105501 (TE539) for any composite blade that needs an adapter except for E, M, and B shank composite blades.

Supersedes: 101932 (TE455)10

5501

_

manual revision transmittal manual 165a (61-00-65...

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