OPERATOR’S MANUAL

MANUAL PROPELLEDSEMI-ELECTRIC

STRADDLELIFT TRUCK

Big Lift LLCwww.bigjoeforklifts.com

Manual Part No. 901638

08/16/2018

FOREWORD

As a lift truck operator, you are responsi-ble for a machine that is useful, powerful,and can be hazardous if not operated asdescribed. Your Big Joe truck may weighmore than some cars, depending on themodel. Observing and practicing thesafety warnings in this manual cannot beoveremphasized. Just knowing the warn-ings, however, is no substitute for commonsense. Using your common sense will, inalmost all cases, prevent accidents. Thinkof the truck as your own. In this way youwill learn its capabilities and limitations.This manual is intended to remain with the

truck at all times as a handy referenceguide to operation. Detailed maintenanceprocedures are found in the parts and ser-vice manual for the specific truck model,and are to be performed only by a quali-fied technician. For further information onobtaining a complete parts and servicemanual, see page 21 of this manual. Theoperator who knows his truck will learn tospot problems as they develop. This isaccomplished by performing the DailyChecks and reporting any problems to thedesignated authority.

TABLE OF CONTENTS

FOREWORD..........................................................................................................1

SAFETY SYMBOLS ..............................................................................................2

GENERAL DESCRIPTION....................................................................................2

LOAD CAPACITY..................................................................................................4

BEFORE OPERATION ..........................................................................................5

INSTRUMENTS AND CONTROLS .......................................................................7

OPERATION ..........................................................................................................8TRANSPORT............................................................................................8OPERATING THE LIFT ............................................................................9LOADING AND UNLOADING ..................................................................9PARKING..................................................................................................9BATTERY CHARGING ...........................................................................10MOVING A DISABLED TRUCK .............................................................10

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SAFETY SYMBOLS

WARNING and CAUTION are both signal words intended to alert the viewer to the exis-tence and relative degree of a hazard. They are both preceded by a safety alert symbolconsisting of an exclamation mark enclosed by a triangle.

A Warning indicates a hazard which could result in injury or death if proper precautions arenot taken.

A Caution indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or actionthat should not be performed under any circumstances, as both personal injury and/or dam-age to equipment will result.

GENERAL DESCRIPTION

Big Joe LLC M22 utilize the straddle legconfiguration, which normally straddlesthe load.

The mast handles are used to help controlthe lift truck. The control handle is used topropel and steer the lift truck. Lift andLower are controlled by a lever locatednear the operator.

The model number will be found on thename plate along with the serial number,lifting capacity and load center.

If the name plate or warning decal are lostor damaged they should be replacedimmediately. Have your supervisor or thedesignated authority contact Big JoeAuthorized Dealer for replacement

.

Name Plate

N

2

This truck is equipped with a battery. Read and heed the following warning plus any otherwarnings located near or on the battery. An example is shown here:

WARNING:

3

LOAD CAPACITY

The further the load center is from thebackrest, the lower the load capacity. Theload center must also be no higher thanthat specified above the lifting surface(Top side of forks). For example, a loadcapacity of 2200 pounds with a load cen-ter of 24 inches means that the truck canbe used to lift 2200 pounds only when theload’s center of gravity is no morethan 24 inches from the face of the forks

or 24 inches above the top side of theforks. Note that a truck under-going speedchanges is less stable than a standingtruck. If you are not sure that the truck canlift a certain load, consult your supervisoror the designated authority.

An overload can cause machine damageand stability loss or tipping of the lift truck.

Load Center

R3814

4

BEFORE OPERATION

The table on page 6 covers importantinspection points on the truck whichshould be checked prior to operation.Depending on use, some trucks mayrequire additional checks.

The illustration below shows a sample for-mat for an Operator Checklist, which canbe modified as necessary to fit your opera-tion.

Periodic maintenance of this truck bya QUALIFIED SERVICE TECHNI-CIAN is required.

A QUALIFIED SERVICE TECHNI-CIAN should check the truck monthly

for proper lubrication, proper fluidlevels, brake maintenance, motormaintenance and other areas spec-ified in the parts and service manualmaintenance section.

If the truck is found to be unsafe andin need of repair, or contributes to anunsafe condi-tion, report it immedi-ately to the designated authority. Donot operate it until it has beenrestored to a safe operating condi-tion. Do not make any unauthorizedrepairs or adjust-ments. All servicemust be performed by a qualifiedmaintenance technician.

If the truck has not been used for a longtime (more than a month), regular batterymaintenance should be performed.

Sample of Operator Check List

WARNING:

WARNING:

WARNING:

5

Operator Checks

ITEM PROCEDURE

Key SwitchCheck that key switch disconnects & restores truck power when turned off and on.

Battery capacityBefore operation, turn on key switch and check that the electric capacity is enough. If low, recharge the battery.

Hydraulic system Check for signs of fluid leakage.

ForksCheck for cracks and damage and that they are properly secured.

Chains, cables and hosesCheck that they are in place, properly secured and not damaged.

GuardsCheck that safety guards are in place, prop-erly secured and not damaged.

Safety signsCheck that warning labels, nameplate, etc., are in good condition and legible.

WheelsCheck drive wheel for cracks or damage. Move truck to check load wheels and casters for freedom of rotation.

Lift and LowerCheck operation of lift and lower to their maxi-mum positions.

Floor LockCheck that floor lock holds the truck station-ary.

6

INSTRUMENTS AND CONTROLS

The instrument panel contains the keyswitch, lift/lower control lever, volt meter andcharging indicators.

The foot actuated floor lock is used to holdthe truck stationary. The operator mast han-

dles located on each side of the mast areused to help control the truck.

The spring loaded steering handle is used topropel and steer the lift truck. It is linked tothe left caster to provide steer tracking.

Control Handle

Battery Indicator

R6733

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OPERATION

TRANSPORT

Moving and Stopping

NOTE: The truck should only be operatedon a level surface.

1. Turn on the key switch and check thatthe electric capacity is enough. If low,recharge the battery

2. Check that the load is in the down posi-tion before traveling.

3. Release the floor lock.

4. Apply pressure to the steering handleand mast handles to move the truck for-ward. Pull evenly on the steering han-dle to move the truck backward.

5. To stop the lift truck, hand restraintagainst the steering handle and masthandles is usually adequate.

6. After the lift truck has stopped, alwaysengage the floor lock before lifting orlowering and when parking.

7. Turn off the key switch to prevent bat-tery drain and to prolong the servicelife.

M22 Lift Truck

R6733

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Turning

1. Release the floor lock.

NOTE: Turning and maneuvering the lifttruck is made easier if the truck isin motion.

2. Begin rolling the truck and simultane-ously apply side pressure to the steer-ing handle to cause the caster wheelsto swivel.

OPERATING THE LIFT

WARNING: Check the space above the load on the forks to ensure that the load will not strike any obstruction while being raised.

1. Turn the key switch ON.

2. To raise the forks, pull the lift con-trolback and hold until the forks reach thedesired height. The forks will raise at afixed speed. Return the lift control tothe neutral position.

3. To lower the forks, push the lift controlforward and hold until the forks reachthe desired level. The lowering speedcan be controlled by the lever. Returnthe lift control to the neutral position.

LOADING AND UNLOADING

1. Move the truck to the location wherethe load is to be picked up.

2. Adjust the forks to the maximum prac-tical width to support the load.

3. Raise the forks to the desired height forentry under the load.

4. Move the lift truck into position so thatthe forks are centered under the load.

5. Move the lift truck forward to place theload as far back as pos-sible toward thelift carriage. Raise the forks to lift theload.

CAUTION: To avoid spilling the load,move slowly and use extracaution when turning.

6. Move the lift truck backward from theloading position.

7. When the load is clear of its rack, lowerthe load, leaving enough floor clear-ance to maneuver the truck.

8. Push or pull the truck carefully to thearea where the load is to be placed.

9. Align the lift truck with its new position.

10. Raise the forks to the desired heightand slowly move the lift truck into posi-tion for off-loading.

CAUTION: The load must rest squarelyon its rack when it is low-ered into position.

11. When the load is in position, lower theforks until the pallet rests on its rack andthe forks are free.

12. Slowly move the lift truck back-ward,checking that the forks do not catch onthe pallet or rack.

13. Lower the forks when they are clear.

14. Proceed to move the next load.

PARKING

When finished with moving loads, lowerthe forks and move the lift truck to itsmaintenance or storage area. Engage thefloor lock. Turn off the key switch. Chargethe battery if required.

9

BATTERY CHARGING

Refer to DOC 245 for battery safety andmaintenance.

Turn on the key switch when charging thebattery. Charge for 3 to 5 hours (but notmore than 24 hours).

NOTE: Battery charging instructions arecontained in the service manual.

MOVING A DISABLED TRUCK

Do not attempt to move a disabled truck;notify your supervisor or proper authority.

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The following operating instructions should be followed at all times when using truck.

Do not operate this truckunless you have beentrained and authorized to doso, and have read and un-derstand all warnings andinstructions contained inthis operator’s manual.

R6733

Do not operate this truck un-til you have checked its con-dition. Give special attention to tires, horn, lights, battery, controller, lift systems (in-cluding forks or attachments, chains, and cables), floor lock, steering mechanism, guards and safety devices. If you have any questions, no-tify your supervisor or proper authority.

R6733

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R7184

Never place any part of the body into the mast structure.

R7185

Do not carry passengers.

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R7186

Keep feet clear of truck andalways wear foot protection.

R7187

Observe applicable trafficregulations. Yield right-of-way to pedestrians. Slowdown and at cross aislesand wherever vision is ob-structed.

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R7188

Start, stop, travel, steerand brake smoothly. Slowdown for turns and on un-even or slippery surfacesthat could cause truck toslide or overturn. Use spe-cial care when travelingwithout load as the risk ofoverturn may be greater.

R7189

Travel with lifting mecha-nism as low as possible.Always look in direction oftravel. Keep a clear view,and when load interfereswith visibility, travel withload or lifting mechanismtrailing.

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R7190

Do NOT operate on Ramps!

R7191

Do not overload truck. Check name plate for load weightcapacity and load center information.

15

R7192

When us ing fo rks ,space forks as far apartas load will permit. Be-fore lifting, be sure loadis centered, forks arecompletely under load,and load is as far back aspossible against loadbackrest.

R7193

Do not handle unstable orloosely stacked loads. Usespecial care when handlinglong, high or wide loads toavoid losing the load, strik-ing bystanders or tippingthe truck.

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R7194

Do not handle loads whichare higher than the loadbackrest or load backrestextension unless load is se-cured so that no part of itcould fall backward.

R7195

Elevate forks or other lift-ing mechanism only to pickup or stack a load. Watchout for obstructions, espe-cially overhead.

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18

R7196

Do not lift personnel withthis truck. It is not de-signed for this functionand someone could getseriously injured if theyfell off. Use the correctequipment for this task.

R7197

Do not allow anyone to standor pass under a load or liftingmechanism.

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R7198

When leaving truck neutral-ize travel control. Fully lowerlifting mechanism and setbrake. When leaving truckunattended also shut offpower.

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NOTICE - OBTAINING A PARTS AND SERVICE MANUAL

A complete parts and service manual covering this truck is available at

www.bigjoesupport.com. For questions or service please contact your Big Joe Authorized Dealer.

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Big Lift LLC