::Manual of Construction::

MENU OF THE MANUAL

03 Cutting the panels

07 Straight duct

08 Elbow

10 End cap

01 Bases of the system

04 Type of strips

05 Cross joints fit

06 Longitudinal joints

09 Reduction or transition

11 Wye: dynamic derivation

12 Tee branch: static derivation

13 Plenum

14 Offset

19 Outdoor duct

20 Unit conections

15 Square elbow with turning vanes

16 Reinforcements

17 Access door

18 Hangers and supports

21 Installation of dampers & V.C.D.

22 Grilles, diffusers and flexible duct

02 Tools

::CHAPTER CONTENT:: ::CHAPTER CONTENT::

Size of the panels: 3.000x1.200x20mm

or 4.000x1.200x20mm1º1º

4.000mm

TH

E B

AS

ES

OF

TH

E S

YS

TEM

Cut of the longitudinal strips at 45º2º2º

4.000mm

TH

E B

AS

ES

OF

TH

E S

YS

TEM

Ducts assembled with four separate faces.3º3º

4.000mm

TH

E B

AS

ES

OF

TH

E S

YS

TEM

Lengthwise glued,

Aluminium tape in trhe external longitudinals angles,

Silicone in the longitudinal internal angles.

Glue

Aluminium tape

Silicone

TH

E B

AS

ES

OF

TH

E S

YS

TEM

Construction

Assembling

Easy to build

Practical

Standard

Readiness

Cost controlInternational

Standards

Respectful

Ex stock

Available with distributor

With the norms

With the environment

Own workers

DID

Competitive

mm.150200250300400500600800

10001200

Economical

ADVANTAGES OF THE SYSTEM

45º Left45º Right 45º Right

Module only 1th. cut

Remove the Module

Code: TM0090VVApplication No. 1: Single Cut 45º

“V”

SH

APE C

UTTER

Double Cut

Code: TM0090VVApplication No. 2: Double Cut 90º

2

Double Cut

3

Single Cut

1

Double Cut

4

Double Cut

5

“V”

SH

APE C

UTTER

45º Right

Code: TM0045RT

::45º RIGHT JACK PLANE::

45

º R

IGH

T JA

CK

PLA

NE

45º Straight45º Straight

Code: TM0090ST ::90º STRAIGHT JACK PLANE::

90º

STR

AU

GH

T JA

CK

PLA

NE

45º Left

Code: TM0045LT

45

º LE

FT JA

CK

PLA

NE

4.000mm

CU

T O

F TH

E P

AN

ELS

4.000mm

CU

T O

F TH

E P

AN

ELS

Module 1th. cut

Module 1th. cut

::CUT OF THE PANELS::

CU

T O

F TH

E P

AN

ELS

45ºLeft

45ºRight

11 To build ducts with section =<1.200mm

::STRIP NORMAL ::

STR

IP N

OR

MA

L

22

45º Right

45ºRight

To build ducts with section >1.200mm

STR

IP S

PEC

IAL

90º Straight

45º Right

33 To build elbows, wye and special shares. Fixed meassure: 300mm

Plenums

300 mm

SPEC

IAL

STR

IP

Glue

Glue

Air Flow

Figure 1

CR

OSS

JO

INTS:

MA

LE &

FEM

ALE

FIT

Air Flow

Aluminium tape

Aluminium tape

Figure 2

CR

OSS

JO

INTS:

MA

LE &

FEM

ALE

FIT

Female

Internal faces ofthe four strips

CR

OSS

JO

INTS:

MA

LE &

FEM

ALE

FIT

Male

Four sides of theexternal duct C

RO

SS

JO

INTS:

MA

LE &

FEM

ALE

FIT

Figure 1

Aluminium tape

Glue

LON

GU

ITU

DIN

AL

JOIN

TS

Figure 2

Silicone

Aluminium tape

LON

GU

ITU

DIN

AL

JOIN

TS

Select the four sides and to make the female before gluing.11

4.0

00

mm

STR

AIG

HT D

UC

T

Glue Glue

Glue all the sides cut at 45º22

STR

AIG

HT D

UC

T

Unite the four sides with aluminum tape for the exterior.

Level

Aluminium tape

External face

33

STR

AIG

HT D

UC

T

Rotate the duct in position with the interior face up.

Interior face

44

STR

AIG

HT D

UC

T

PRÁCTICA: Construcción

Close the first side in position 90º vertical.

11

55

STR

AIG

HT D

UC

T

22

Also close the second side in position 90º vertical. 66

STR

AIG

HT D

UC

T

33

Close the third side.77

STR

AIG

HT D

UC

T

Pressing

Pressing the closing joint with the help of a piece of PVC pipe.88

STR

AIG

HT D

UC

T

Aluminium tape

Place the aluminum tape in the closing angle and the silicone. 99

Silicone inside

STR

AIG

HT D

UC

T

Draw the template of the cover bottom and cut toward “EXTERNAL”.

W+

35

0m

m

W+

35

0m

m

W+

20

0m

m

Cover bottom Cover top

11

Aluminium tapeAluminium tape

ELB

OW

Copy the template and to cut on the contrary: toward the “INTERIOR”.

Cover bottom

Cover top

22

ELB

OW

Exterior face

Interior face

50m

m50

mm

50mm

50mm

20mm

20mm

BEN

T O

F TH

E P

AN

ELS

Possibility to bend with different forms.

BEN

T O

F TH

E P

AN

ELS

Cut the walls and make the female before of to glue.33

ELB

OW

Glue

44 Glue all the sides cut at 45º

ELB

OW

Paste the covers on the external wall.55

ELB

OW

Rotate the piece slowly on the external wall...66

ELB

OW

...until the end.77

ELB

OW

Paste the internal wall beginning with the same place. 88

ELB

OW

To press, to tape, to clip and to make the male.

Pressing

Aluminium tape

99

Silicone inside

ELB

OW

Select the four sides, draw and to cut the reduction.

1:4

11

4.0

00

mm

RED

UC

TIO

N

To make the female before gluing.22

RED

UC

TIO

N

Glue

33 Glue all the sides cut at 45º

RED

UC

TIO

N

Level

Aluminium tape

44

External face

Unite the four sides with aluminum tape for the exterior.

RED

UC

TIO

N

Interior face

55 Rotate the duct in position with the interior face up.

RED

UC

TIO

N

11

66 Close the first side in position 90º vertical.

RED

UC

TI

ON

22

77 Close the second side in position 90º vertical.

RED

UC

TIO

N

88

33

Close the third side.

RED

UC

TIO

N

Finish with the part of the reduction.99

44

RED

UC

TIO

N

1010 Pressing the closing joint with the PVC pipe.

Pressing

RED

UC

TIO

N

Aluminium tape

1111

Silicone inside

Place the aluminum tape in the closing angle and the silicone.

RED

UC

TIO

N

Cut at 45º in the end for lodging of the end cap.11

3.0

00

mm

EN

D C

AP

Glue

Glue

Glue all the sides with cut at 45º22

EN

D C

AP

Unite the four sides with aluminum tape for the exterior.

Level

Aluminium tape

33

External face

EN

D C

AP

Interior face

44 Rotate the duct in position with the interior face up.

EN

D C

AP

Paste the Cover in position on the base.55

End cap

EN

D C

AP

11

66 Close the first side in position 90º vertical.

EN

D C

AP

22

77 Also close the second side in position 90º vertical.

EN

D C

AP

88

33

Close the third side and pressing the closing joint with the PVC pipe.

Pressing

Pressing

EN

D C

AP

Aluminium tape

Aluminium tape

99

Silicone inside

Place the aluminum tape in the closing angle and the silicone.

EN

D C

AP

11

Cover bottom Cover top

Radius 150mm

1:7

W+

20

0m

m

4.0

00

mm

Aluminium tape

Draw the template of the cover bottom and cut toward “EXTERNAL”.

WYE

22

Cover top

Cover bottom

4.0

00

mm

Copy the template and to cut on the contrary: toward the “INTERIOR”.

WYE

33

=4.000mm

Cut the walls and make the female before of to glue.

WYE

Detail of the internal deflector. 44

Aluminium tape

Bent

WYE

55

Glue

Glue all the sides cut at 45º

WYE

66

Aluminium tape

Exterior face

Unite the four sides with aluminum tape for the exterior.

WYE

77

Interior face

Rotate the duct in position with the interior face up.

WYE

Place the wall of the deflector.99

Internal deflector

33

WYE

Close the piece follow the order.88

11

22

WYE

Adapt the internal deflector in the correct position.1010

Positioninternal

deflector

Internaldeflector

44

WYE

Place the external wall of the elbow part.1111

55

WYE

Finish off of the internal deflector.1212

Triangleclipspanel

Glue

Aluminium tape

WYE

1313 Place the internal wall of the elbow part.

66

WYE

1414

Aluminium tape

Pressing

Silicone inside

To press, to tape, to clip and to make the male.

WYE

Samples of application: wye of “SHORT ENTRANCE” (1)

4.000mm

WYE

4.0

00

mm

Samples of application: wye of “LONG ENTRANCE” (1)

WYE

4.0

00

mm

Samples of application: wye of “LONG ENTRANCE” (2)

WYE

11 Mark, to cut the hole +20mm and to glue.

H+20mm

W+20mm Glue

±300mm

Male fit

Male fit

TEE B

RA

NC

H

Insert in the hole, press and put silicone outside.

Silicone

22

Pressing

TEE B

RA

NC

H

Take an “STRIP SPECIAL”,cut the four faces plus the end cap.

W+400mm W+400mm H+400mm H+400mm W+400mm

H+400mmTapa

30

0m

m

11

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

With the tool “BASE” cut 45º

Tapa

22

End cap

Four sides

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

33

Glue

End cap

Glue all the sides cut at 45º

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

End cap

44

Aluminium tape

Exterior face

Unite the four sides with aluminum tape for the exterior.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

55

Interior face

End cap

Rotate the duct in position with the interior face up.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

66

End cap

Paste the end cap in position on the base.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

77

End cap

11

Close the first side in position 90º vertical.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

88

22

Close the second side in position 90º vertical.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

99

33

Close the third side in position 90º vertical and press.

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

1010 Put the aluminium tape and the silicone inside.

Aluminium tape

Silicone inside

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

Frame of grill

Flexible duct

Grill

Plenum grill

Plenum diffuser

PLE

NU

M F

OR

GR

ILLE

S &

DIF

FUS

ER

S

11

4.0

00

mm

Cover bottom Cover top

Aluminium tape

Draw the template of the cover bottom and cut toward “EXTERNAL”.

OFF

SET

22

3.0

00

mm

Cover top

Cover bottom

Copy the template and to cut on the contrary: toward the “INTERIOR”.

OFF

SET

33 Cut the walls and make the male fit before to glue.

OFF

SET

44

Glue

Glue all the sides cut at 45º

OFF

SET

66

Glue

Internal face

Rotate the duct in position with the interior face up.

OFF

SET

55

Aluminium tape

Aluminium tape

External face

Unite the four sides with aluminum tape for the exterior.

OFF

SET

77

22

11

Close the piece follow the order.

OFF

SET

88

33

Close the piece follow the order.

OFF

SET

99

44

Close the piece follow the order.

OFF

SET

99 Close the piece follow the order.

OFF

SET

1010

55

Close the piece follow the order.

OFF

SET

1111

66

Close the piece follow the order.

OFF

SET

1212

Aluminium tapePressing

Silicone inside

To press, to tape, to clip and to make the male.

OFF

SET

W+

35

0m

m

W+

35

0m

m

W+

20

0m

m

Cover bottom Cover top

11

Aluminium tape Aluminium tape

LN

Draw the template of the cover bottom and cut toward “EXTERNAL”.

SQ

UA

RE E

LBO

W

22 Cut the walls and make the female before of to glue.

SQ

UA

RE E

LBO

W

33

Glue

Glue all the sides cut at 45º

SQ

UA

RE E

LBO

W

44

Aluminium tape

Exterior face

Unite the four sides with aluminum tape for the exterior.

SQ

UA

RE E

LBO

W

55

Interior face

Rotate the piece in position with the interior face up.

SQ

UA

RE E

LBO

W

66 Close the first side in position 90º vertical.

SQ

UA

RE E

LBO

W

77 Close the second side in position 90º vertical.

SQ

UA

RE E

LBO

W

88 Close the third side.

SQ

UA

RE E

LBO

W

99 Place the interior walls.

SQ

UA

RE E

LBO

W

1010

Silicone inside

Pressing

Aluminium tape

To press, to tape, to clip and to make the male.

SQ

UA

RE E

LBO

W

1111 Insert the kit “Turning Vanes”.

SQ

UA

RE E

LBO

W

1212 Insert the kit of “Turning Vanes”.

Reinforcement disk

Reinforcement disk

Tierod M6

Nut M6

Nut M6

SQ

UA

RE E

LBO

W

REIN

FOR

CEM

EN

TS

Nº

LL

Step final=<L

Start 100mm

Position of the reinforcements.

REIN

FOR

CEM

EN

TS

Nut M6

Nut M6

PVC pipe Ø 9mm

Components of a reinforcement.

Reinforcement disk

Reinforcement disk

Reinforcement disk

Tie rod M6

REIN

FOR

CEM

EN

TS

Size of the door

11 Mark and cut the hold at the size of the door.

AC

CESS

DO

OR

Clip of the door

22 Take advantage of the clip of the door.

AC

CESS

DO

OR

Door + 40mm

Clip of the door

33 Cut an piece of the panel with add 40mm arround.

AC

CESS

DO

OR

Glue

44 To glue the two faces and to allow to dry off.

AC

CESS

DO

OR

Hold Ø tie rod M6

55 Paste the two pieces.

AC

CESS

DO

OR

Nut M6

Reinforcement disk

Tie rod M6

Support profile:L=Wx1,5

Nut M6

Gasket

Combineddoor

66 Install the control of the access door.

AC

CESS

DO

OR

Door kit

Inside Duct

Access door kit finished.

AC

CESS

DO

OR

Inside Duct

Ready to install.

Door kit

AC

CESS

DO

OR

Weigth m² of duct: ±1,1 Kg.

Plug

Support profile& nut M6

Tie rod M6

2.500mm

LENGTH of the PANEL: 4.000mm

2.500mm 1.500mm1.500mm

Types of profiles

± 40x20mm.

HANGERS & SUPPORTS

RecommendedTHREE hands

Application withbrush or roller

Standard rubber paintingfor terraces

Recommended: panel thickness 30mm

INDOORINDOOR

OUTDOOROUTDOOR

OU

TS

IDE D

UC

T

Application of the “F” profile

“F” profile

Gasket

Rivet

Glue inside ofthe “F” profile

Duct

UN

IT C

ON

EC

TIO

NS

“F” profile

Gasket

Rivet

Glue inside ofthe “F” profile

Duct

Application of the “F” profile

::INSTALLATION OF DAMPERS & V.C.D.::

Application of the “U” profile

Profile of 20x10x20mmglued in the male

Profile glued of25x20x20mm

Profile of25x20x20mm

INSTA

LLA

TIO

N O

F G

RIL

LES

Fixation of the grilles:See the recommendationof every producer.

(1) Doublereinforcementdisk withdouble nut M6

Tie rod M6

Support adjustableSupport adjustable

Standardcollar Øin aluminium

Kit of diffusor withspecial support toadapt the flexible duct

Application in the ceiling

INS

TA

LLA

TIO

N O

F R

OU

ND

DIF

FUS

ER

S

Fixation of the diffusers:See the recommendationof every producer.

Application in the ceiling

(2) Angle bracketand nut M6

Tie rod M6

SupportSupportadjustableadjustable

Collarwith panel

INSTA

LLA

TIO

N O

F S

QU

AR

E D

IFFU

SER

S

Fixation of the diffusers:See the recommendationof every producer.

(1) Doublereinforcement disk

Tie rod M6

(2) Angle bracket

Support adjustableSupport adjustable

Nut M6

Application in the ceilingFixation of the diffusers:See the recommendationof every producer.

::INSTALLATION OF LINEAL DIFFUSERS::

INSTA

LLA

TIO

N O

F LI

NEA

R S

LOT D

IFFU

SER

S

Mark Ø collar

To cut

Install the spin collar

Bend the lashesof the collar insideof the duct

Install theFlexible duct

Metalic ornylon climp

Seal with siliconfor the exteriorof the colar

Standard Ø aluminium collar with lashes

::INSTALLATION OF FLEXIBLE DUCT::

INSTA

LLA

TIO

N O

F FL

EX

IBLE

DU

CT