CoverContentsSymbols1. General InformationModel IdentificationSpecificationsTorque ValuesToolsLubrication & Seal PointsCable & Harness RoutingEmission Control Systems

2. Frame/Body Panels/Exhaust SystemSeat/Fuel TankSide Covers/Sub-FrameFront Visor/Front FenderRear Fender/Under GuardExhaust System

3. MaintenanceFuel Line/Throttle OperationAir CleanerCrankcase BreatherSpark PlugValve ClearanceEngine OilEngine Oil FilterDecompressor SystemEngine Idle Speed/Drive ChainDrive Chain Slider/Brake FluidRear Brake/Brake SystemHeadlight Aim/Clutch SystemSide StandSuspensionSpark Arrestor/Nuts, Bolts, FastenersWheels/Tires/Steering Head Bearings

4. Lubrication SystemOil Pump & StrainerOil Cooler & Oil Pipe

5. Fuel SystemSpecificationsCarburetor RemovalCarburetor AssemblyCarburetor InstallationPilot Screw AdjustmentCarburetor Tuning ('96 - '97)Temperature & Altitude Adjustment (After '97)Air Cleaner Housing

6. Engine Removal/InstallationService InformationEngine RemovalEngine Installation

7. Cylinder Head/ValveSpecificationsTroubleshootingCylinder CompressionCylinder Head Cover RemovalCamshaft RemovalDecompressor SystemCylinder Head Cover DisassemblyCylinder Head RemovalCylinder Head DisassemblyValve Guide ReplacementValve Seat Inspection/RefacingCylinder Head AssemblyCylinder Head InstallationCamshaft InstallationCam Shaft Tensioner Lifter InstallationCylinder Head Cover AssemblyCylinder Head Cover Installation

8. Cylinder/PistonSpecificationsTroubleshootingCylinder RemovalPiston RemovalPiston/Piston Ring InstallationCylinder Installation

9. Clutch/Kickstarter/Gearshift LinkageSpecificationsTroubleshootingClutch RemovalClutch InstallationRight Crankcase CoverPrimary Drive GearKickstarterGearshift Linkage

10. AlternatorService InformationAlternator RemovalAlternator Installation

11. TransmissionSpecificationsTroubleshootingCrankcase SeparationTransmission DisassemblyTransmission AssemblyCrankcase Assembly

12. Crankshaft/BalancerSpecifications/TroubleshootingCrankshaft RemovalCrankshaft Installation

13. Front Wheel/Suspension/SteeringSpecificationsTroubleshootingFront WheelForkHandlebarSteering Stem

14. Rear Wheel/SuspensionSpecificationsTroubleshootingRear WheelShock AbsorberShock LinkageSwingarm

15. Hydraulic Disc BrakeSpecificationsTroubleshootingBrake Fluid Replacement/Air BleedingBrake Pad/DiscFront Master CylinderFront CaliperRear Master CylinderRear CaliperBrake Pedal

16. Electrical SystemSpecificationsTroubleshootingLighting System InspectionIgnition System InspectionExciter Peak VoltageIgnition Pulse Generator Coil Peak VoltageIgnition TimingHeadlight/TaillightEngine Stop Switch

17. Wiring Diagram18. Troubleshooting19. Index