manual de chillers 2

10
NOTE: The pages contained within this supplement may be substituted for pages in 201.23-RP3 (209). Revised OIL SEPARATOR information (Table 4, Pages 18, 19, 20 and 21). Revised OIL SEPARATOR callouts (Figure 4, Page 15) LITERATURE SUPPLEMENT 509 New Release Subject: Revised OIL SEPARATOR information (Table 4, Pages 18, 19, 20 and 21). Revised OIL SEPARATOR callouts (Figure 4, Page 15) Form: 201.23-RP3 (LS01) File with: 201.23-RP3 (209) MODELS YCIV0267, 0287, 0307, 0327, 0357 and YCIV0397 60 HERTZ MODELS YCIV1050, 1070, 1120, 1180, 1220, 1340, 1380 and YCIV1500 50 HERTZ STYLE "A" 315-3-60 460-3-60 380/415-3-50 MODELS ONLY

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Page 1: Manual de Chillers 2

NOTE: The pages contained within this supplement may be substituted for pages in 201.23-RP3 (209).

Revised OIL SEPARATOR information (Table 4, Pages 18, 19, 20 and 21).Revised OIL SEPARATOR callouts (Figure 4, Page 15)

LITERATURE SUPPLEMENT

509

New Release

Subject: Revised OIL SEPARATOR information (Table 4, Pages 18, 19, 20 and 21). Revised OIL SEPARATOR callouts (Figure 4, Page 15)

Form: 201.23-RP3 (LS01)

File with: 201.23-RP3 (209)

MODELS YCIV0267, 0287, 0307, 0327, 0357 and YCIV039760 HERTZ

MODELS YCIV1050, 1070, 1120, 1180, 1220, 1340,1380 and YCIV1500

50 HERTZ

STYLE "A"

315-3-60460-3-60

380/415-3-50

MODELS ONLY

Page 2: Manual de Chillers 2

JOHNSON CONTROLS14

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 15

FORM 201.23-RP3 LS01 (509)

This page intentionally left blank

Page 3: Manual de Chillers 2

JOHNSON CONTROLS14

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 15

FORM 201.23-RP3 LS01 (509)

REFRIGERANT PIPING COMPONENTS3 COMPRESSOR YCIV CHILLER MODELS

7193

4-20

0-1

Pipi

ng

FIG

. 4 –

RE

FRIG

ER

AN

T P

IPIN

G C

OM

PO

NE

NTS

(RE

F. T

AB

LE 4

, PA

GE

S 1

8, 1

9, 2

0 A

ND

21)

15 15A

12B

12A

12A

12D

12E

4 4A

5 5A

19 19A

11A

11C

11B

11D

14B14

A14

A

16A

16B

SY

ST

EM

#1

SY

ST

EM

#2

SY

ST

EM

#3

SY

ST

EM

#1

SY

ST

EM

#2

SY

ST

EM

#3

1

9

116

C

6B

1

Page 4: Manual de Chillers 2

JOHNSON CONTROLS16

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 17

FORM 201.23-RP3 LS01 (509)

Piping

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

FIG

. 4A

– R

EFR

IGE

RA

NT

PIP

ING

CO

MP

ON

EN

TS (R

EF.

TA

BLE

4, P

AG

ES

18,

19,

20

AN

D 2

1)

7193

4-20

0-3

10

18

4

8

1

8

8

6B

6B

2

7 3

3

4A

11A

11C

9

13

17

14A

14B

13

4 4A

Page 5: Manual de Chillers 2

JOHNSON CONTROLS16

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 17

FORM 201.23-RP3 LS01 (509)

Pipi

ng

7193

4-20

0-4

FIG

. 4B

– R

EFR

IGE

RA

NT

PIP

ING

CO

MP

ON

EN

TS (R

EF.

TA

BLE

4, P

AG

ES

18,

19,

20

AN

D 2

1)

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

41

4A5

8

5A

11B

14B

11D

17

10

7

17

3

8

6A 10

10

1813

1

Page 6: Manual de Chillers 2

JOHNSON CONTROLS18

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 19

FORM 201.23-RP3 LS01 (509)

Piping

TABLE 4 – REFRIGERANT PIPING COMPONENTS - 3 COMPRESSOR MODELSPIN #9 = S OR P (SEE FIGS. 4, 4A AND 4B, PAGES 15, 16 AND 17)

S = Recommended Spare Parts

ITEMNO.

QTYPERUNIT

DESCRIPTIONYCIV00287 AND

YCIV1070

YCIV0307AND

YCIV11801s 6 Valve, Drain or Feed - Straight Flow 025-41565-000 025-41565-0002 3 Valve, Relief 022-11312-000 022-11312-0003 3 Valve, Solenoid 025-40330-000 025-40330-000

4 3 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000

4As 9 Core, Dehydrator 026-37540-000 026-37540-0005 6 Moisture Indicator, Body 026-32399-000 026-32399-000

5A 6 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-0006A 2

Valve, Stop 022-02845-001 022-02845-0016B 17s 3 Sensor, Refrig Level 025-40274-000 025-40274-0008 3 Valve, Liquid Stop 022-09779-000 022-09779-0009 3 Compressor See pages 25 and 26

10 6 Valve, Charging 022-09754-000 022-09754-00011A 2 Muffler (Systems 1 and 2) 375-53202-000

375-53202-00011B 1 Muffler (System 3) 375-55738-00011C 2 Gasket (Use with 11A) 028-15296-000

028-15296-00011D 1 Gasket (Use with 11B) 028-15296-00112A 2 Oil Separator (Left) 026-42901-10012B 1 Oil Separator (Right) 026-42901-20012D 3 Sight Glass, Oil Separator (All) 026-43375-00012E 3 O-Ring, Sight Glass 028-15574-00013 3 Valve, Ball (Oil Line) 022-09172-000 022-09172-000

14A 2 Ball Valve, Discharge (System 1 and 2) 022-11325-000 022-11325-00014B 1 Ball Valve, Discharge (System 3) 022-11326-000 022-11325-00015 3 Flange 375-55970-000 375-55970-000

15A 3 Gasket, Flange 028-15075-159 028-15075-15916A 1 Flash Tank (System 1) 375-82922-000 375-82922-00016B 1 Flash Tank (System 2) 375-82924-000 375-82924-00016C 1 Flash Tank (System 3) 375-82921-000 375-82921-00017 6 Valve, Relief 022-11398-000 022-11398-00018 3 Valve, Angle 022-11358-000 022-11358-00019 3 Flange 075-49922-000 375-56088-000

19A 3 Gasket, Flange 028-13974-000 028-13974-000

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

Page 7: Manual de Chillers 2

JOHNSON CONTROLS18

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 19

FORM 201.23-RP3 LS01 (509)

Pipi

ng

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

TABLE 4 – REFRIGERANT PIPING COMPONENTS - 3 COMPRESSOR MODELSPIN #9 = S OR P (SEE FIGS. 4, 4A AND 4B, PAGES 15, 16 AND 17)

S = Recommended Spare Parts

ITEMNO.

QTYPERUNIT

DESCRIPTIONYCIV0357

ANDYCIV1340

YCIV0397AND

YCIV15001s 6 Valve, Drain or Feed - Straight Flow 025-41565-000 025-41565-0002 3 Valve, Relief 022-11312-000 022-11312-0003 3 Valve, Solenoid 025-40330-000 025-40330-000

4 3 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000

4As 9 Core, Dehydrator 026-37540-000 026-37540-0005 6 Moisture Indicator, Body 026-32399-000 026-32399-000

5A 6 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-0006A 2

Valve, Stop022-02845-001

022-11340-0016B 1 022-11340-0017s 3 Sensor, Refrig Level 025-40274-000 025-40274-0008 3 Valve, Liquid Stop 022-09779-000 022-09779-0009 3 Compressor See pages 25 and 26

10 6 Valve, Charging 022-09754-000 022-09754-00011A 2 Muffler (Systems 1 and 2)

375-53202-000 375-53202-00011B 1 Muffler (System 3)11C 2 Gasket (Use with 11A)

028-15296-000 028-15296-00011D 1 Gasket (Use with 11B)12A 2 Oil Separator (Left) 026-42901-10012B 1 Oil Separator (Right) 026-42901-20012D 3 Sight Glass, Oil Separator (All) 026-43375-00012E 3 O-Ring, Sight Glass 028-15574-00013 3 Valve, Ball (Oil Line) 022-09172-000 022-09172-000

14A 2 Ball Valve, Discharge (System 1 and 2) 022-11325-000 022-11325-00014B 1 Ball Valve, Discharge (System 3) 022-11325-000 022-11325-00015 3 Flange 375-55970-000 375-54668-000

15A 3 Gasket, Flange 028-15075-159 028-15075-15916A 1 Flash Tank (System 1) 375-82922-000 375-82922-00016B 1 Flash Tank (System 2) 375-82924-000 375-82924-00016C 1 Flash Tank (System 3) 375-82921-000 375-82921-00017 6 Valve, Relief 022-11398-000 022-11398-00018 3 Valve, Angle 022-11358-000 022-11358-00019 3 Flange 375-56088-000 375-56086-000

19A 3 Gasket, Flange 028-13974-000 028-15304-000

Page 8: Manual de Chillers 2

JOHNSON CONTROLS20

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 21

FORM 201.23-RP3 LS01 (509)

Piping

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

TABLE 4 – REFRIGERANT PIPING COMPONENTS - 3 COMPRESSOR MODELSPIN #9 = E OR V (SEE FIGS. 4, 4A AND 4B, PAGES 15, 16 AND 17)

S = Recommended Spare Parts

ITEMNO.

QTYPERUNIT

DESCRIPTIONYCIV00267 AND

YCIV1050

YCIV0287AND

YCIV11201s 6 Valve, Drain or Feed - Straight Flow 025-41565-000 025-41565-0002 3 Valve, Relief 022-11312-000 022-11312-0003 3 Valve, Solenoid 025-40330-000 025-40330-000

4 3 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000

4As 9 Core, Dehydrator 026-37540-000 026-37540-0005 6 Moisture Indicator, Body 026-32399-000 026-32399-000

5A 6 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-0006A 2

Valve, Stop 022-02845-001 022-02845-0006B 17s 3 Sensor, Refrig Level 025-40274-000 025-40274-0008 3 Valve, Liquid Stop 022-09779-000 022-09779-0009 3 Compressor See pages 25 and 26

10 6 Valve, Charging 022-09754-000 022-09754-00011A 2 Muffler (Systems 1 and 2) 375-53202-000

375-53202-00011B 1 Muffler (System 3) 375-55738-00011C 2 Gasket (Use with 11A) 028-15296-000

028-15296-00011D 1 Gasket (Use with 11B) 028-15296-00112A 2 Oil Separator (Left) 026-42901-10012B 1 Oil Separator (Right) 026-42901-20012D 3 Sight Glass, Oil Separator (All) 026-43375-00012E 3 O-Ring, Sight Glass 028-15574-00013 3 Valve, Ball (Oil Line) 022-09172-000 022-09172-000

14A 2 Ball Valve, Discharge (System 1 and 2) 022-11325-000 022-11325-00014B 1 Ball Valve, Discharge (System 3) 022-11326-000 022-11325-00015 3 Flange 375-55970-000 375-55970-000

15A 3 Gasket, Flange 028-15075-159 028-15075-15916A 1 Flash Tank (System 1) 375-82922-000 375-82922-00016B 1 Flash Tank (System 2) 375-82924-000 375-82924-00016C 1 Flash Tank (System 3) 375-82921-000 375-82921-00017 6 Valve, Relief 022-11398-000 022-11398-00018 3 Valve, Angle 022-11358-000 022-11358-00019 3 Flange 375-49922-000 375-56088-000

19A 3 Gasket, Flange 028-13974-000 028-13974-000

Page 9: Manual de Chillers 2

JOHNSON CONTROLS20

FORM 201.23-RP3 LS01 (509)

JOHNSON CONTROLS 21

FORM 201.23-RP3 LS01 (509)

Pipi

ng

REFRIGERANT PIPING COMPONENTS (CONT'D)3 COMPRESSOR YCIV CHILLER MODELS

TABLE 4 – REFRIGERANT PIPING COMPONENTS - 3 COMPRESSOR MODELSPIN #9 = E OR V (SEE FIGS. 4, 4A AND 4B, PAGES 15, 16 AND 17)

S = Recommended Spare Parts

ITEMNO.

QTYPERUNIT

DESCRIPTIONYCIV0327

ANDYCIV1220

YCIV0357AND

YCIV13801s 6 Valve, Drain or Feed - Straight Flow 025-41565-000 025-41565-0002 3 Valve, Relief 022-11312-000 022-11312-0003 3 Valve, Solenoid 025-40330-000 025-40330-000

4 3 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000

4As 9 Core, Dehydrator 026-37540-000 026-37540-0005 6 Moisture Indicator, Body 026-32399-000 026-32399-000

5A 6 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-0006A 2

Valve, Stop N/A022-11340-001

6B 1 022-02845-0017s 3 Sensor, Refrig Level 025-40274-000 025-40274-0008 3 Valve, Liquid Stop 022-09779-000 022-09779-0009 3 Compressor See pages 25 and 26

10 6 Valve, Charging 022-09754-000 022-09754-00011A 2 Muffler (Systems 1 and 2)

375-53202-000 375-53202-00011B 1 Muffler (System 3)11C 2 Gasket (Use with 11A)

028-15296-000 028-15296-00011D 1 Gasket (Use with 11B)12A 2 Oil Separator (Left) 026-42901-10012B 1 Oil Separator (Right) 026-42901-20012D 3 Sight Glass, Oil Separator (All) 026-43375-00012E 3 O-Ring, Sight Glass 028-15574-00013 3 Valve, Ball (Oil Line) 022-09172-000

14A 2 Ball Valve, Discharge (System 1 and 2) 022-11325-000 022-11325-00014B 1 Ball Valve, Discharge (System 3) 022-11325-000 022-11325-00015 3 Flange 375-55970-000 375-54668-000

15A 3 Gasket, Flange 028-15075-159 028-15075-15916A 1 Flash Tank (System 1) 375-82922-000 375-82922-00016B 1 Flash Tank (System 2) 375-82924-000 375-82924-00016C 1 Flash Tank (System 3) 375-82921-000 375-82921-00017 6 Valve, Relief 022-11398-000 022-11398-00018 3 Valve, Angle 022-11358-000 022-11358-000

192

Flange 375-56088-000375-56086-000

1 375-56088-000

19A2

Gasket, Flange 028-13974-000028-13974-000

1 028-15304-000

Page 10: Manual de Chillers 2

Copyright © 2009 Johnson Controls, Inc. Printed in USA Form: 201.23-RP3 LS01 (509) File with: 201.23-RP3 (209)

P.O. Box 423, Milwaukee, WI 53203www.johnsoncontrols.com