manual bomba cat 05183

7/24/2019 Manual bomba Cat 05183

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INJECTION PUMP SPECIFICATION

STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in anyform or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

FULL LOAD RPM: 1500 CUSTOMER PART #: U2643U216 NC MODEL NO.: DB2435-51GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:ENGINE: 1000.4TG PERKINS ENGINES LIMITED EDITION NO.: 11APPLICATION: GENERATOR DATED: 07-31-03

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND:1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:

.063" (1.6 mm) I.D. X 25" (635 mm) LONG.2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440:

0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 bar) LONG.3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201):

a. TEMPERATURE AT INLET:100-108F (38-42C)b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI (34 3 kPa) AT

PUMP INLET.4. CAM MOVEMENT READOUT DEVICE: # 23745

PUMP INSTALLATION: IT-004ROTATION-C-*NAME PLATE-L-SIDE**#1 CYL.-8-O'CLOCK**THROTTLE-L-SIDE**E.S.O. (12V E.T.R.)

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED...HALF...ENGINE SPEEDAIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)

PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)1. 1000 RPM (WOT):OPERATE PUMP FOR 10 MIN. TO BRING TO

OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.2. TURN SPEED DROOP TO MINIMUM POSITION (C'C DIRECTION).3. 1625 RPM (WOT):RESET HIGH IDLE SCREW TO OBTAIN 4 MAX.,

mm/STROKE.4. CHECK POINTS:(SEQUENCE MUST BE FOLLOWED AS LISTED)

THROTTLERPM POSITION mm/STROKE

a. 1625 WOT 5 MAX.b. 1500 WOT* 4 MAX.c. 1500 WOT 87-92d. 400 WOT* 4 MAX.e. 200 WOT 48 MIN.

* E.S.O. DE-ENERGIZED

PUMP SETTINGS: FOLLOWING PUMP SERVICE1. ROLLER-TO-ROLLER DIMENSION: 1.976" .001"

(50.19 .025 mm)MAXIMUM ECCENTRICITY: .004"(0.10 mm) T.I.R.

2. GOVERNOR LINKAGE GAP: .125"-.145"(3.2-3.7 mm)(USE KIT #23093 S.B. 95)

3. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B. 97RENSURE CONTROL SPRING IS INSTALLED WITH 3.5 TURN ONCONTROL SPRING GUIDE

4. 1000 RPM (WOT):OPERATE PUMP FOR 10 MINUTES TO BRING TOOPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.

5. 400 RPM (WOT):a. CHECK SHUT-OFF:4 mm/STROKE, MAX.b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.

(60 kPa).6. 1500 RPM (WOT):

a. SET TRANSFER PUMP PRESSURE FOR70-75PSI,(483-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).

b. ADJUST RETURN OIL TO225-475 CC/MIN. RECHECK TRANSFEPUMP PRESSURE.

c. CHECK HOUSING PRESSURE FOR4-10.5PSI, (28-72 kPa).7. 1500 RPM (WOT):SET ROLLER-TO-ROLLER FUEL DELIVERY:

90-91mm/STROKE.8. 1625 RPM (WOT):ADJUST HIGH IDLE SCREW TO OBTAIN4MAX., mm/STROKE.

9. TURN LI SCREW IN UNTIL THE SCREW JUST CONTACTS THETHROTTLE BOSS WITH THE THROTTLE IN THE WOT POSITION.LOCK LI SCREW NUT.

10. CHECK POINTS:

THROTTLE T.P.RPM POSITION mm/ST ROKE PRESSURE

a. 1625 WOT 5 MAX. ---b. 1500 WOT* 4 MAX. ---c. 1500 WOT 90-91 70-75***d. 400 WOT* 4 MAX. ---e. 200 WOT 50 MIN. 10 MIN.**

* E.S.O. DE-ENERGIZED ** (69 kPa) *** (483-517 kPa)

11. SPECIAL NOTES:a. TORQUE ALL FASTENERS PER S.B. 106.b. TURN SPEED DROOP ADJUSTING CAP1 1/4 TURN FROM FUL

COUNTERCLOCKWISE POSITION.c. CHECK PUMP FOR MODIFICATION PLATES PER S.B. 490.d. SEAL FASTENERS PER S.B. 134R AND 365R1.e. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL

7244-27 WITH INSERT 7244-28 AND PILOT RING 7244-26DCONNECT AIR SUPPLY WITH60-100PSI (4.1-6.9 BAR) TO #1CYLINDER OUTLET. SET TOOL TO292

AND INSTALL TO DRIVSHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERSSTRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ONHOUSING FLANGE. REPEAT PROCEDURE TO ENSUREACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGEAND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)BETWEEN STRAIGHT EDGE AND TOOL.

12. IF LETTER "U" APPEARS IN FRONT OF CUSTOMER PART NUMBERPUMP IS PRELIMINARY VERSION AND MAY NOT MEET THE ASRECEIVED SPECIFICATION. IN SUCH CASES, ALL PERFORMANCERELATED ADJUSTMENTS ARE CHARGEABLE TO THE CUSTOMER.


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DB2435-5183 EDITION 11 DATED 07/31/2003 PAGE 2 OF

INDENTED ITEMS INCLUD

(60566)

NOTES:

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONHOUSING & DRIVE GROUP

10393 1 SCREW, SOCKET HD CAP

11363 1 SCREW, SCKT HEAD CAP

27602 1 SEAL, O-RING

11354 1 WASHER, PLAIN

21521 1 WASHER, THRUST

10443 1 RING, RETAINING

21522 2 WASHER, DRSFT SPRING

26180 1 BEARING, THRUST

10464 1 WASHER, SEALING

12259 1 SCREW, PAN HEAD

11331 2 SCREW, HEX HEAD

OR 21661-2166521660 1 SCREW ASSY, VENT

231071COVER, TIMING WINDOW

211942SCREW, HEX HEAD

276031GASKET, TIMING WINDOW CVR

287711NAMEPLATE

244192SCREW, RIVET

243641SLEEVE, THROTTLE STOP

330601HOUSING ASSY, PUMP

163711SEAL, O-RING

303871KEY, WOODRUFF

309411DRIVESHAFT

104532SEAL, DRIVESHAFT

(60050)

NOTES:

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONHEAD & ROTOR GROUP

13837 1 SCREW, DLVY VALVE RET

REF. S.B. 143BOR 13824 O.S. AS REQ'D

13823 1 VALVE, DELIVERY


29384 1 PLATE, SINTERED LOCK

29710 1 SCREW, SKT HEAD CAP

20727 4 CONNECTOR, FUEL LINE

12 216 1 SCREW , HEAD PLUG

11438 1 SCREW, SET

AS IND. ON ROTOR SB 60ROR 11097-11100 (O/S)USE 11087-11090 (STD)

11 086 2 PLUN GER, ROTOR32100 1 H&R ASSY, HYD 4 CYL

164401STOP, DELIVERY VALVE

164411SPRING, DLVY VALVE

111751SCREW, LEAF SPR ADJ

111971SPRING, LEAF

272451SEAL, O-RING

216871RING, CAM

201162SHOE, CAM ROLLER

111412ROLLER, CAM

(60023)

NOTES:

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONTRANSFER PUMP GROUP

33 128 1 CAP, TP END

19855 1 SPRING, REGULATING

28987 1 REGULATOR ASSY, TP

20528 1 RING, ROTOR RETAINER

OR 20512 REF. S.B. 30420511 4 BLADE, TRANSFER PUMP

21232 1 LINER, TRANSFER PUMP

20530 2 RETAINER, ROTOR

289861FILTER, INLET

152281PLUG ASSY, END PL ADJ

198951PISTON, REGULATING

198441SEAL, TP RGLTR SLEEVE

198371ROLL PIN

156992SPRING, TP BLADE

276081SEAL, TRANSFER PUMP


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(63251)

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONGOVERNOR GROUP

29111 1 RETAINER ASSY, GOV WT

20359 1 SPRING, MTR VALVE

26427 1 SHIM, MTR VALVE SPRG

* SEE NOTE11563 1 VALVE, METERING

22134 1 ARM ASSY, MTR VALVE

18121 1 BARREL ASSY, DAMPER27599 1 GUIDE, CONTROL ROD

20355 1 CAP, DROOP CTRL LOCK

36556 1 CAP, ADJUSTING


27606 1 WASHER, SEALING

13554 1 PIN, CONTROL SPRING

20240 1 ROD ASSY-CONTROL

122851RING, RETAINING

202221WASHER, THRUST

116586WEIGHT, GOVERNOR

144831SLEEVE, GOV THRUST

165721PISTON ASSY, DAMPER

204751SPRING, DAMPER

122882NUT, PIVOT SFT RTNR

313322SEAL, O-RING

122141SHAFT, GOVERNOR ARM

249291ARM ASSY, GOVERNOR

BLACK STRIPE295301SPRING, SPEED DROOP

(60779)

NOTES:

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONLINKAGE GROUP

11919 1 SPRING, GOVERNOR LINK

12358 1 LINK ASSY, ADJ USTING

17604 1 HOOK, GOV LINKAGE12362 1 LOCK WASHER, SHPRF12 360 1 SCREW , HEX HEAD

17605 1 HOOK ASSY, GOV LKGE

12174 1 NUT, HEX

12972 1 SCREW, HEX HEAD

12221 1 LEVER, THROTTLE FORK

12253 1 CLIP, SHAFT RETAINER

16279 1 SHAFT, SHUTOFF

129721SCREW, HEX HEAD

121741NUT, HEX

293661SHAFT ASSY, THROTTLE

144082WASHER, SPACER

174382SEAL, O-RING

165871SPACER, THROT SHAFT

(60026)

NOTES: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

DESCRIPTION QTY P/N P/N QTY DESCRIPTIONCOVER GROUP

2-23190 TUBE, INSULATE26214 1 SOLENOID, 12V ETR

21898 1 COVER, GOV CONTROL

30788 1 CUP, COVER SCREW

30789 1 CAP, COVER SCREW

12500 2 WASHER, FIBER12049 2 WASHER, INTL TOOTH

28388 2 TERMINAL, ESO

14 760 2 NUT, HEX LOCK


26564 1 RGLTR ASSY, HSG PRESS

272441SEAL, RECT SECTION

185012WASHER, PLAIN

125192NUT, HEX

223513SCREW, BUTTON HD CAP


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PILOT TUBE REPLACEMENT REF SB 171C 32980ESO MOUNTING AND GROUNDING KIT 26431OVERHAUL GASKET KIT 33814THROTTLE SHAFT BUSHING REPLACEMENT 17776

APPLICABLE SERVICE ASSEMBLIES

FOR SERVICE USE ONLY

07/31/2003 27563 1106/30/2000 26934 1002/07/2000 26664 901/05/1999 25738 807/07/1998 25738 710/31/1995 23333 607/11/1995 23333 505/12/1995 23333 411/29/1994 23333 311/14/1994 23333 211/01/1994 23333 1

DATE CHANGE NO. EDITION

FOR ENGINEERING USE ONLY

manual bomba cat 05183

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