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    KISSSOFT RELEASE 03/2015 USER MANUAL

  • Issue 1.4

    Copyright Notice

    2015 KISSsoft AG

    Rosengartenstrasse 4

    CH-8608 Bubikon Schweiz

    All rights reserved

    This documentation may not be copied without the express written approval of KISSsoft AG.

  • Inhalt

    Table of Contents

    I General I-40

    1 I nsta ll ing KI S S sof t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -41

    1.1 Basic installation .......................................................................................... I-42

    1.2 Downloading a license file .......................................................................... I-43

    1.3 Licensing ..................................................................................................... I-44

    1.3.1 Test version .................................................................................. I-44

    1.3.2 Student version ............................................................................. I-44

    1.3.3 Single user version with dongle (protection key) ......................... I-44

    1.3.4 Single user version with license code ........................................... I-45

    1.3.5 Network version with dongle (protection key) ............................. I-45

    1.3.6 Network version with the license code ......................................... I-46

    2 S etting Up KI S S sof t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -47

    2.1 Directory structure ....................................................................................... I-48

    2.2 Language settings ........................................................................................ I-49

    2.3 System of units ............................................................................................ I-50

    2.4 Defining your own default files ................................................................... I-51

    2.5 Rights ........................................................................................................... I-52

    2.6 Global settings - KISS.ini ............................................................................ I-53

    2.6.1 Definitions in [PATH] .................................................................. I-53

    2.6.2 Definitions in [SETUP] ................................................................ I-54

    2.6.3 Definitions in [REPORT] ............................................................. I-56

    2.6.4 Definitions in [GRAPHICS] ........................................................ I-56

    2.6.5 Definitions in [LICENSE] ............................................................ I-56

    2.6.6 Definitions in [CADEXPORT] .................................................... I-57

    2.6.7 Definitions in [INTERFACES] .................................................... I-57

    2.6.8 Definitions in [SOLIDEDGE] ...................................................... I-58

    2.6.9 Definitions in [SOLIDWORKS] .................................................. I-58

    2.6.10 Definitions in [INVENTOR] ........................................................ I-58

  • Inhalt

    2.6.11 Definitions in [CATIA] ................................................................ I-59

    2.6.12 Definitions in [PROENGINEER] ................................................ I-59

    2.6.13 Definition in [COCREATE] ......................................................... I-60

    2.6.14 Definitions in [THINK3] .............................................................. I-60

    2.6.15 Definitions in [HICAD]................................................................ I-60

    2.7 User-defined settings ................................................................................... I-61

    2.7.1 Configuration tool ........................................................................ I-61

    2.8 Rules ............................................................................................................ I-65

    3 S tarti ng KI S S sof t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -6 8

    3.1 Initial parameters ......................................................................................... I-69

    3.2 Disconnect license from the network ........................................................... I-70

    4 Eleme nts of the KI S S s of t U ser I nterf ac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -71

    4.1 Menus, context menus and the Tool bar ...................................................... I-72

    4.2 Docking window .......................................................................................... I-74

    4.2.1 The module tree ............................................................................ I-74

    4.2.2 The project tree ............................................................................. I-75

    4.2.3 The Results window ..................................................................... I-75

    4.2.4 The Messages window ................................................................. I-75

    4.2.5 The info window .......................................................................... I-75

    4.2.6 Manual and Search ....................................................................... I-76

    4.3 Graphics window ......................................................................................... I-77

    4.3.1 Tool bar and context menu ........................................................... I-78

    4.3.2 Comment field .............................................................................. I-80

    4.3.3 Context menu ............................................................................... I-80

    4.3.4 Properties ...................................................................................... I-80

    4.3.5 Toothing ....................................................................................... I-82

    4.4 Main input area ............................................................................................ I-84

    4.4.1 Report Viewer .............................................................................. I-84

    4.4.2 Helptext viewer ............................................................................ I-85

    4.5 Tooltips and status bar ................................................................................. I-86

  • Inhalt

    5 KI S S sof t C alc ul at ion Module s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -87

    5.1 Standard and special tabs ............................................................................. I-88

    5.2 Input elements .............................................................................................. I-89

    5.2.1 Value input fields ......................................................................... I-89

    5.2.2 Formula entry and angle input ...................................................... I-89

    5.2.3 Unit switch ................................................................................... I-90

    5.2.4 Tables ........................................................................................... I-90

    5.3 Calculating and generating a report ............................................................. I-91

    5.4 Messages ...................................................................................................... I-92

    6 Pro jec t M an ag emen t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -9 3

    6.1 Creating, opening and closing projects ........................................................ I-94

    6.2 Adding and deleting files ............................................................................. I-95

    6.3 The active working project .......................................................................... I-96

    6.4 Storage locations .......................................................................................... I-97

    6.5 Project properties ......................................................................................... I-98

    7 Dynam ic u ser I n terf ac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -9 9

    7.1 Modified tabs and dialogs supplied with the system ................................. I-100

    7.2 Adding additional tabs and dialogs ............................................................ I-101

    7.3 Formatting.................................................................................................. I-103

    7.3.1 Elements ..................................................................................... I-103

    7.3.2 Columns ..................................................................................... I-104

    7.3.3 Groups ........................................................................................ I-104

    7.3.4 Tabs ............................................................................................ I-105

    7.3.5 Comments ................................................................................... I-105

    8 R esult s and R ep orts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -106

    8.1 Results of a calculation .............................................................................. I-107

    8.1.1 Add your own texts in the results window ................................. I-107

    8.2 Calculation reports ..................................................................................... I-108

    8.3 Drawing data .............................................................................................. I-109

    8.4 Report settings ........................................................................................... I-110

  • Inhalt

    8.4.1 General ....................................................................................... I-110

    8.4.2 Page layout ................................................................................. I-110

    8.4.3 Header and footer ....................................................................... I-110

    8.4.4 Start and end block ..................................................................... I-111

    8.5 Report templates ........................................................................................ I-113

    8.5.1 Storage locations and descriptions ............................................. I-113

    8.5.2 Scope of a report ........................................................................ I-114

    8.5.3 Formatting .................................................................................. I-114

    9 Datab as e Tool a nd Ext erna l Tab les . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -124

    9.1 Viewing database entries ........................................................................... I-126

    9.2 Managing database entries ......................................................................... I-129

    9.2.1 Generating a database entry ....................................................... I-129

    9.2.2 Deleting a database entry ........................................................... I-130

    9.2.3 Restoring a database entry .......................................................... I-130

    9.3 Import and export data with the database tool ........................................... I-131

    9.4 External tables ........................................................................................... I-132

    9.4.1 Functions tables .......................................................................... I-133

    9.4.2 Range tables ............................................................................... I-135

    9.4.3 List tables ................................................................................... I-136

    9.4.4 List of key words used................................................................ I-138

    9.5 Description of database tables ................................................................... I-140

    9.5.1 Center distance tolerances ......................................................... I-140

    9.5.2 Machining allowance for cylindrical gear ................................. I-140

    9.5.3 Reference profiles ...................................................................... I-140

    9.5.4 Compression springs standard ................................................... I-140

    9.5.5 Selection of hobbing cutters ....................................................... I-141

    9.5.6 Basic material Glued and Soldered joints ................................. I-141

    9.5.7 Manufacturing process for bevel and hypoid gears ................... I-141

    9.5.8 V-belt Standard ......................................................................... I-141

    9.5.9 Spline Standard ......................................................................... I-142

    9.5.10 Chain profiles ISO606 ............................................................... I-142

    9.5.11 Adhesives .................................................................................. I-142

  • Inhalt

    9.5.12 Modifications ............................................................................. I-142

    9.5.13 Load spectra .............................................................................. I-142

    9.5.14 Solders ....................................................................................... I-143

    9.5.15 Surface roughness of shafts and shaft-hub connections ............ I-144

    9.5.16 Key standard .............................................................................. I-144

    9.5.17 Polygon standard ....................................................................... I-144

    9.5.18 Woodruff Key standard ............................................................. I-144

    9.5.19 Bolts/pins .................................................................................... I-144

    9.5.20 Lubricants .................................................................................. I-144

    9.5.21 Bolts: Tightening factor ............................................................. I-146

    9.5.22 Bolts: Bore ................................................................................. I-146

    9.5.23 Bolts: Strength class .................................................................. I-146

    9.5.24 Bolts: Nuts strength class ........................................................... I-147

    9.5.25 Bolts: Coefficients of friction classes ......................................... I-147

    9.5.26 Bolts: Thread type ..................................................................... I-147

    9.5.27 Bolts: Nuts ................................................................................. I-148

    9.5.28 Bolts: Type ................................................................................ I-148

    9.5.29 Bolts: Washer ............................................................................ I-148

    9.5.30 Selection of pinion type cutters ................................................. I-148

    9.5.31 Disc spring standard .................................................................. I-148

    9.5.32 Tolerances standard ................................................................... I-149

    9.5.33 Beam profiles ............................................................................ I-149

    9.5.34 Multi-Spline standard ................................................................ I-149

    9.5.35 Materials .................................................................................... I-149

    9.5.36 Roller bearing ............................................................................ I-154

    9.5.37 Roller bearing tolerance ............................................................ I-162

    9.5.38 Roller bearing Tolerance classes ............................................... I-162

    9.5.39 Tooth thickness tolerances ........................................................ I-162

    9.5.40 Toothed belt standard ................................................................ I-163

    10 Desc rip t ion of t he p ub lic interf ac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -165

    10.1 Interfaces between calculation programs and CAD - Overview................ I-166

    10.1.1 Efficient interfaces ..................................................................... I-166

  • Inhalt

    10.1.2 Open interfaces concept in KISSsoft .......................................... I-167

    10.2 Defining input and output .......................................................................... I-169

    10.2.1 Preamble ..................................................................................... I-169

    10.2.2 Requirements placed on the third party program ....................... I-170

    10.2.3 Used files .................................................................................... I-170

    10.2.4 Service life of files ..................................................................... I-171

    10.2.5 Explicitly reading (importing) and generating data .................... I-171

    10.3 Example: Interference fit calculation ......................................................... I-172

    10.4 Geometry data ............................................................................................ I-174

    10.5 COM Interface ........................................................................................... I-175

    10.5.1 Registering the server ................................................................. I-175

    10.5.2 Server functionality .................................................................... I-175

    10.5.3 Example of a call from Excel ..................................................... I-178

    11 3 D int erf ac e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -184

    11.1 Overview of the available CAD interfaces and their functionality ............ I-185

    11.2 Generation of 3D gears .............................................................................. I-186

    11.3 Generating 3D shafts ................................................................................. I-188

    11.4 Viewer with neutral format interface ......................................................... I-190

    11.4.1 Parasolid Export of 3D Shafts .................................................... I-191

    11.4.2 Face gear - 3D geometry ............................................................ I-191

    11.4.3 Bevel gear - generating a 3D model ........................................... I-193

    11.4.4 Worm wheel - generating a 3D model ....................................... I-194

    11.5 3D interface to Solid Works ...................................................................... I-195

    11.5.1 Gear teeth in the case of an existing basic solid ......................... I-195

    11.5.2 Integrating the KISSsoft Add-in (menu options in CAD) .......... I-197

    11.5.3 Add-in functions (calls) .............................................................. I-200

    11.6 3D interface to Solid Edge ......................................................................... I-203

    11.6.1 Changes of the parameters for generation .................................. I-203

    11.6.2 Gear teeth in the case of an existing basic solid ......................... I-203

    11.6.3 Integrating the KISSsoft Add-in (menu options in CAD) .......... I-205

    11.6.4 Add-in functions (calls) .............................................................. I-209

    11.6.5 Opening the calculation file for the created gear ........................ I-210

  • Inhalt

    11.7 3D interface to Autodesk Inventor ............................................................. I-211

    11.7.1 Gear teeth in the case of existing shaft data ............................... I-211

    11.7.2 Add-in (menu items in CAD) ..................................................... I-212

    11.7.3 Add-in functions (calls) .............................................................. I-215

    11.7.4 Opening the calculation file for the created gear ........................ I-216

    11.8 3D interface to Unigraphics NX ................................................................ I-217

    11.8.1 Add-in (menu items in CAD) ..................................................... I-218

    11.8.2 Running KISSsoft via an add-in ................................................. I-221

    11.8.3 Add-in functions (calls) .............................................................. I-228

    11.9 3D interface to Creo Parametric (ProEngineer) ......................................... I-229

    11.9.1 Integrating the KISSsoft Add-in ................................................. I-232

    11.9.2 Modifying the selected 3D model .............................................. I-236

    11.9.3 Cutting teeth on an existing shaft ............................................... I-237

    11.9.4 Modifying the teeth on an existing shaft .................................... I-239

    11.9.5 Changing base settings in the interface ...................................... I-240

    11.10 3D interface to CATIA ...................................................................... I-242

    11.10.1 Registering the interface ............................................................. I-242

    11.11 3D interface to CoCreate.................................................................... I-245

    11.12 3D interface to ThinkDesign .............................................................. I-247

    11.12.1 Integrating the KISSsoft Add-in ................................................. I-249

    11.13 3D interface to ASCON Kompas ....................................................... I-250

    12 A nsw ers to F req uen tly A sked Qu est ion s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I -251

    12.1 Change the output of angles in reports ...................................................... I-252

    12.2 Input materials for gear calculations in the database ................................. I-253

    12.3 How can I test the software? ...................................................................... I-254

    12.4 What licenses are available? ...................................................................... I-255

    12.5 Add your own texts in the results window ................................................ I-256

    12.6 Restore previous stages of the calculation ................................................. I-257

    II Toothing II-258

    13 I ntroduc tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -259

  • Inhalt

    14 Cyli ndric a l g e ar s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -260

    14.1 Basic data .................................................................................................. II-262

    14.1.1 Normal module .......................................................................... II-262

    14.1.2 Hand of gear for gear teeth ........................................................ II-262

    14.1.3 Pressure angle at normal section ............................................... II-263

    14.1.4 Helix angle at reference circle ................................................... II-263

    14.1.5 Center distance .......................................................................... II-263

    14.1.6 Number of teeth ......................................................................... II-264

    14.1.7 Facewidth .................................................................................. II-264

    14.1.8 Profile shift coefficient .............................................................. II-265

    14.1.9 Quality ....................................................................................... II-268

    14.1.10 Geometry details ....................................................................... II-271

    14.1.11 Material and lubrication ............................................................ II-272

    14.2 Load .......................................................................................................... II-279

    14.2.1 Calculation methods .................................................................. II-279

    14.2.2 Service life ................................................................................. II-287

    14.2.3 Application factor ...................................................................... II-287

    14.2.4 Power, torque and speed ............................................................ II-288

    14.2.5 Strength details .......................................................................... II-288

    14.2.6 Strength details (AGMA) .......................................................... II-303

    14.2.7 Define load spectrum................................................................. II-304

    14.2.8 Calculate scuffing ...................................................................... II-306

    14.2.9 Calculate the internal temperature and the flash temperature ... II-307

    14.3 Factors ...................................................................................................... II-308

    14.3.1 Transverse coefficient ............................................................... II-308

    14.3.2 Dynamic factor .......................................................................... II-308

    14.3.3 Load distribution coefficient ..................................................... II-309

    14.3.4 Alternating bending factor ......................................................... II-310

    14.3.5 Face load factor ......................................................................... II-313

    14.3.6 Taking into account shaft bending (face load factor and contact

    analysis) .................................................................................................. II-333

    14.3.7 Z-Y coefficients and the technology factor ............................... II-338

  • Inhalt

    14.3.8 General calculation procedure for KHbeta as specified in ISO 6336-

    1, Appendix E. ........................................................................................ II-341

    14.4 Reference profile ...................................................................................... II-342

    14.4.1 Configuration ............................................................................ II-342

    14.4.2 Preliminary treatment and grinding allowance .......................... II-349

    14.4.3 Tip alteration ............................................................................. II-351

    14.5 Tolerances ................................................................................................. II-352

    14.5.1 Tooth thickness tolerance .......................................................... II-352

    14.5.2 Tip diameter allowances ............................................................ II-354

    14.5.3 Root diameter allowances ......................................................... II-354

    14.5.4 Center distance tolerances ......................................................... II-355

    14.5.5 Settings ...................................................................................... II-355

    14.6 Modifications ............................................................................................ II-356

    14.6.1 Define grinding wheel for gear n dialog window ...................... II-357

    14.6.2 Type of modification ................................................................. II-358

    14.6.3 Underlying principles of calculation ......................................... II-359

    14.6.4 Profile modifications ................................................................. II-361

    14.6.5 Tooth trace modifications .......................................................... II-366

    14.6.6 Sizing modifications .................................................................. II-372

    14.6.7 Notes about profile modification ............................................... II-376

    14.7 Tooth form ................................................................................................ II-377

    14.7.1 Context menu ............................................................................ II-378

    14.7.2 Operations ................................................................................. II-379

    14.8 Flank breaking .......................................................................................... II-399

    14.9 Contact Analysis ....................................................................................... II-401

    14.9.1 Theory of Contact Analysis ....................................................... II-402

    14.9.2 Discretized model ...................................................................... II-406

    14.9.3 Smoothing the tooth form curvature to calculate Hertzian pressure in

    the contact analysis ................................................................................. II-406

    14.9.4 Reduced stiffness on the side edges ......................................... II-408

    14.9.5 Linking the individual slices ..................................................... II-409

    14.9.6 Wear iteration ............................................................................ II-409

    14.10 Gear pump ......................................................................................... II-411

  • Inhalt

    14.11 Operating backlash ............................................................................ II-414

    14.11.1 Reference temperature ............................................................... II-416

    14.11.2 Relative water absorption during swelling ................................ II-416

    14.11.3 Coefficient of thermal expansion for housing ........................... II-417

    14.12 Master gear ........................................................................................ II-418

    14.13 AGMA 925 ....................................................................................... II-420

    14.14 Rough sizing ..................................................................................... II-422

    14.15 Fine Sizing ........................................................................................ II-428

    14.15.1 Necessary entries in the input window ...................................... II-429

    14.15.2 Conditions I ............................................................................... II-429

    14.15.3 Conditions II .............................................................................. II-431

    14.15.4 Results ....................................................................................... II-436

    14.15.5 Graphics .................................................................................... II-438

    14.15.6 Geometry-Fine Sizing for 3 gears ............................................. II-439

    14.15.7 Additional strength calculation of all variants ........................... II-439

    14.16 Measurement grid ............................................................................. II-440

    14.17 Modifications sizing .......................................................................... II-443

    14.17.1 Conditions I/II ........................................................................... II-443

    14.17.2 Results ....................................................................................... II-443

    14.17.3 Graphics .................................................................................... II-444

    14.17.4 Report ........................................................................................ II-444

    14.18 Settings .............................................................................................. II-446

    14.18.1 General ...................................................................................... II-446

    14.18.2 Plastic ........................................................................................ II-448

    14.18.3 Planets ....................................................................................... II-451

    14.18.4 Sizings ....................................................................................... II-452

    14.18.5 Calculations ............................................................................... II-454

    14.18.6 Required safeties ....................................................................... II-459

    14.18.7 Contact analysis/Face load factor .............................................. II-460

    14.18.8 Summary ................................................................................... II-462

    14.18.9 Diagrams ................................................................................... II-462

    14.18.10 Generation of 3D model .................................................... II-463

    14.19 Tooth thickness ................................................................................. II-466

  • Inhalt

    15 Bevel a nd H yp oid g ear s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -467

    15.1 Underlying principles of calculation......................................................... II-468

    15.1.1 General ...................................................................................... II-468

    15.1.2 Overview of the bevel gear manufacturing process and the

    terminology used in it ............................................................................. II-468

    15.1.3 Calculation according to Klingelnberg, Gleason and Oerlikon . II-469

    15.2 Basic data .................................................................................................. II-471

    15.2.1 Normal module (middle) ........................................................... II-471

    15.2.2 Reference diameter gear 2 ......................................................... II-471

    15.2.3 Pressure angle at normal section ............................................... II-472

    15.2.4 Pressure angle driving/driven flank: Hypoid gears ................... II-472

    15.2.5 Helix angle ................................................................................ II-473

    15.2.6 Shaft angle ................................................................................. II-474

    15.2.7 Offset (Center dist.) ................................................................... II-475

    15.2.8 Number of teeth ......................................................................... II-475

    15.2.9 Facewidth .................................................................................. II-476

    15.2.10 Profile shift coefficient .............................................................. II-476

    15.2.11 Thickness modification coefficient ........................................... II-476

    15.2.12 Quality ....................................................................................... II-477

    15.2.13 Addendum angle and root angle ................................................ II-478

    15.2.14 Angle modifications .................................................................. II-479

    15.2.15 Geometry details ....................................................................... II-480

    15.2.16 Manufacturing process .............................................................. II-481

    15.3 Type .......................................................................................................... II-482

    15.3.1 Converting or inputting Gleason toothing data ......................... II-484

    15.4 Manufacture .............................................................................................. II-488

    15.4.1 Cutter radius .............................................................................. II-488

    15.4.2 Number of blade groups, tool .................................................... II-488

    15.5 Load .......................................................................................................... II-489

    15.5.1 Methods used for strength calculation ....................................... II-489

    15.5.2 Required service life .................................................................. II-493

    15.5.3 Power, torque and speed ............................................................ II-493

    15.5.4 Strength details .......................................................................... II-494

  • Inhalt

    15.5.5 Application factor ...................................................................... II-496

    15.6 Reference profile ...................................................................................... II-497

    15.6.1 Default values for tip base clearance ......................................... II-497

    15.6.2 Default values for addendum coefficients ................................. II-497

    15.7 Contact Analysis ....................................................................................... II-498

    15.8 Rough sizing ............................................................................................. II-499

    15.8.1 Face width ratio ......................................................................... II-499

    15.8.2 Module ratio .............................................................................. II-500

    15.9 Fine Sizing ................................................................................................ II-501

    15.9.1 Necessary entries in the input window ...................................... II-502

    15.9.2 Conditions I ............................................................................... II-502

    15.9.3 Conditions II .............................................................................. II-503

    15.9.4 Conditions III ............................................................................ II-504

    15.9.5 Results ....................................................................................... II-509

    15.9.6 Graphics .................................................................................... II-510

    15.10 Notes on calculations in accordance with the Klingelnberg standard ..... II-

    511

    15.10.1 Bevel gears with cyclo-palloid gear teeth .............................. II-511

    15.10.2 Hypoid gears with cyclo-palloid gear teeth ............................... II-511

    15.10.3 Normal module ranges for Klingelnberg machines (cyclo-palloid) II-

    512

    15.10.4 Bevel gears with Palloid toothing ............................................. II-513

    15.10.5 Definitions and dimensions of standard cutters for palloid toothing

    II-514

    15.10.6 Minimum safeties ...................................................................... II-515

    15.10.7 Surface roughness at tooth root ................................................. II-515

    15.10.8 Accuracy grade bevel gears ....................................................... II-515

    15.10.9 Characteristic number................................................................ II-515

    15.11 Settings .............................................................................................. II-517

    15.11.1 Calculations ............................................................................... II-517

    15.11.2 Differential gears ....................................................................... II-517

    15.11.3 Helpful information about the Generation of 3D model tab ..... II-518

    15.11.4 Factors ....................................................................................... II-519

  • Inhalt

    15.11.5 Contact Analysis ....................................................................... II-521

    16 F ac e g ear s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -522

    16.1 Underlying principles of calculation......................................................... II-523

    16.2 Basic data .................................................................................................. II-526

    16.2.1 Normal module .......................................................................... II-526

    16.2.2 Pressure angle at normal section ............................................... II-528

    16.2.3 Helix angle at reference circle ................................................... II-528

    16.2.4 Axial offset ................................................................................ II-529

    16.2.5 Profile shift coefficient (on the pinion) ..................................... II-529

    16.2.6 Quality ....................................................................................... II-530

    16.2.7 Geometry details ....................................................................... II-531

    16.2.8 Material and lubrication ............................................................ II-532

    16.3 Load .......................................................................................................... II-533

    16.3.1 Methods used for strength calculation ....................................... II-533

    16.3.2 Service life ................................................................................. II-535

    16.3.3 Power, torque and speed ............................................................ II-535

    16.3.4 Application factor ...................................................................... II-535

    16.4 Factors ...................................................................................................... II-537

    16.4.1 Face load factor ......................................................................... II-537

    16.5 Modifications ............................................................................................ II-538

    16.5.1 Addendum reduction ................................................................. II-538

    16.5.2 Type of modification ................................................................. II-538

    16.6 Settings ..................................................................................................... II-539

    16.6.1 General ...................................................................................... II-539

    16.6.2 Sizings ....................................................................................... II-540

    16.7 Notes on face gear calculation .................................................................. II-541

    16.7.1 Dimensioning ............................................................................ II-541

    16.7.2 Pinion - Face gear with Z1 > Z2 ................................................ II-542

    17 Worms w i th env elop in g w orm w hee ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -543

    17.1 Underlying principles of calculation......................................................... II-544

    17.2 Basic data .................................................................................................. II-546

  • Inhalt

    17.2.1 Axial/transverse module ............................................................ II-546

    17.2.2 Pressure angle at normal section ............................................... II-546

    17.2.3 Lead angle at reference circle .................................................... II-546

    17.2.4 Center distance .......................................................................... II-547

    17.2.5 Number of teeth ......................................................................... II-547

    17.2.6 Facewidth .................................................................................. II-548

    17.2.7 Profile shift coefficient .............................................................. II-548

    17.2.8 Tooth thickness modification factor .......................................... II-549

    17.2.9 Quality ....................................................................................... II-549

    17.2.10 Geometry details ....................................................................... II-550

    17.2.11 Material and lubrication ............................................................ II-551

    17.3 Load .......................................................................................................... II-553

    17.3.1 Strength calculation methods .................................................... II-553

    17.3.2 Service life ................................................................................. II-554

    17.3.3 Application factor ...................................................................... II-554

    17.3.4 Permissible decrease in quality ................................................. II-554

    17.3.5 Power, torque and speed ............................................................ II-555

    17.3.6 Strength details .......................................................................... II-555

    17.4 Tolerances ................................................................................................. II-559

    17.5 Settings ..................................................................................................... II-560

    17.5.1 General ...................................................................................... II-560

    17.5.2 Reference gearing ...................................................................... II-561

    17.5.3 Calculations ............................................................................... II-562

    17.5.4 Required safeties ....................................................................... II-563

    18 Cross ed h el ic al g ear s and p r ec is ion mec ha n ic s w orm s . . . . . . I I -565

    18.1 Underlying principles of calculation......................................................... II-566

    18.2 Basic data .................................................................................................. II-567

    18.2.1 Normal module .......................................................................... II-567

    18.2.2 Pressure angle at normal section ............................................... II-567

    18.2.3 Helix angle reference circle gear 1 ............................................ II-567

    18.2.4 Center distance .......................................................................... II-568

    18.2.5 Facewidth .................................................................................. II-568

  • Inhalt

    18.2.6 Profile shift coefficient .............................................................. II-568

    18.2.7 Quality ....................................................................................... II-568

    18.2.8 Define details of geometry ........................................................ II-569

    18.2.9 Material and lubrication ............................................................ II-570

    18.3 Load .......................................................................................................... II-571

    18.3.1 Methods used for strength calculation ....................................... II-571

    18.3.2 Service life ................................................................................. II-574

    18.3.3 Application factor ...................................................................... II-575

    18.3.4 Power, torque and speed ............................................................ II-575

    18.3.5 Strength details .......................................................................... II-576

    18.4 Settings ..................................................................................................... II-582

    18.5 Notes ......................................................................................................... II-583

    18.5.1 Checking the contact pattern ..................................................... II-583

    19 Bevelo id g e ar s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -584

    19.1 Underlying principles of calculation......................................................... II-585

    19.2 Basic data .................................................................................................. II-586

    19.2.1 Normal module .......................................................................... II-586

    19.2.2 Pressure angle at normal section ............................................... II-586

    19.2.3 Helix angle ................................................................................ II-586

    19.2.4 Shaft angle ................................................................................. II-586

    19.2.5 Number of teeth ......................................................................... II-587

    19.2.6 Width ......................................................................................... II-587

    19.2.7 Cone angle ................................................................................. II-587

    19.2.8 Profile shift coefficient (center) ................................................ II-587

    19.2.9 Quality ....................................................................................... II-587

    19.2.10 Material and lubrication ............................................................ II-587

    19.3 Reference profile ...................................................................................... II-588

    19.4 Modifications ............................................................................................ II-589

    19.5 Factors ...................................................................................................... II-590

    19.6 Dimensioning ............................................................................................ II-591

    19.7 Manufacturing Data and Working Data .................................................... II-592

  • Inhalt

    20 Non c irc u lar g ear s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -593

    20.1 Input data .................................................................................................. II-594

    20.1.1 Geometry ................................................................................... II-594

    20.1.2 Tolerances ................................................................................. II-597

    20.1.3 Reference profile ....................................................................... II-597

    20.2 How to use KISSsoft ................................................................................ II-599

    20.2.1 Angle error ................................................................................ II-599

    20.2.2 Checking the meshing ............................................................... II-599

    20.2.3 Improve tooth form ................................................................... II-600

    20.2.4 Accuracy of the tooth form ....................................................... II-600

    20.2.5 Export individual teeth .............................................................. II-601

    20.2.6 Report ........................................................................................ II-602

    20.2.7 Temporary files ......................................................................... II-602

    21 R ep ort men u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -604

    21.1 Drawing data ............................................................................................. II-605

    21.2 Manufacturing tolerances ......................................................................... II-606

    21.3 Summary ................................................................................................... II-607

    21.4 Service life ................................................................................................ II-608

    21.5 Sizing of torque......................................................................................... II-609

    21.6 Proposal for the hardening depth EHT ..................................................... II-610

    22 G rap hic s men u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -611

    22.1 AGMA 925 ............................................................................................... II-615

    22.1.1 Thickness of lubrication film and specific oil film thickness .... II-615

    22.2 2D geometry ............................................................................................. II-616

    22.2.1 Gear tooth forms ........................................................................ II-616

    22.2.2 Gear tool .................................................................................... II-617

    22.2.3 Manufacturing a gear................................................................. II-617

    22.2.4 Meshing ..................................................................................... II-617

    22.2.5 Profile and tooth trace diagram ................................................. II-618

    22.2.6 Flank curvature radii ................................................................. II-622

    22.2.7 Angle of flank normal ............................................................... II-623

  • Inhalt

    22.2.8 Drawing ..................................................................................... II-623

    22.2.9 Assembly ................................................................................... II-623

    22.2.10 Manufacturing drawing ............................................................. II-623

    22.3 3D geometry ............................................................................................. II-626

    22.3.1 Tooth system ............................................................................. II-627

    22.3.2 Tooth form ................................................................................. II-627

    22.4 Evaluation ................................................................................................. II-628

    22.4.1 Specific sliding .......................................................................... II-628

    22.4.2 Flash temperature ...................................................................... II-629

    22.4.3 Hardening depth ........................................................................ II-630

    22.4.4 Woehler line for material .......................................................... II-631

    22.4.5 Safety factor curves ................................................................... II-632

    22.4.6 Oil viscosity, depending on temperature ................................... II-632

    22.4.7 Theoretical contact stiffness ...................................................... II-633

    22.4.8 Contact line (face gear) ............................................................. II-634

    22.4.9 Stress curve (face gear) ............................................................. II-635

    22.4.10 Scuffing and sliding velocity (face gear)................................... II-636

    22.5 Contact Analysis ....................................................................................... II-638

    22.5.1 Axis alignment .......................................................................... II-638

    22.5.2 Transmission error ..................................................................... II-638

    22.5.3 Transmission error acceleration ................................................ II-639

    22.5.4 Amplitude of transmission error ................................................ II-640

    22.5.5 Contact lines on tooth flank ....................................................... II-640

    22.5.6 Normal force curve .................................................................... II-640

    22.5.7 Normal force distribution .......................................................... II-641

    22.5.8 Torque curve ............................................................................. II-641

    22.5.9 Single contact stiffness .............................................................. II-641

    22.5.10 Stiffness curve ........................................................................... II-641

    22.5.11 Amplitude of contact stiffness ................................................... II-642

    22.5.12 Bearing force curve and direction of the bearing forces ........... II-642

    22.5.13 Kinematics ................................................................................. II-643

    22.5.14 Specific sliding .......................................................................... II-643

    22.5.15 Power loss ................................................................................. II-643

  • Inhalt

    22.5.16 Heat development ...................................................................... II-643

    22.5.17 Stress curve ............................................................................... II-643

    22.5.18 Flash temperature ...................................................................... II-644

    22.5.19 Safety against micropitting ........................................................ II-644

    22.5.20 Wear .......................................................................................... II-646

    22.6 Gear pump ................................................................................................ II-649

    22.7 3D export .................................................................................................. II-650

    22.8 Settings ..................................................................................................... II-651

    22.9 Graphics list .............................................................................................. II-652

    23 A nsw ers to F req uen tly A sked Qu est ion s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I -653

    23.1 Answers concerning geometry calculation ............................................... II-654

    23.1.1 Precision mechanics .................................................................. II-654

    23.1.2 Deep toothing or cylindrical gears with a high transverse contact

    ratio II-654

    23.1.3 Pairing an external gear to an inside gear that has a slightly different

    number of teeth ....................................................................................... II-655

    23.1.4 Undercut or insufficient effective involute ................................ II-655

    23.1.5 Tooth thickness at tip ................................................................ II-656

    23.1.6 Special toothing ......................................................................... II-656

    23.1.7 Calculating cylindrical gears manufactured using tools specified in

    DIN 3972 ................................................................................................ II-656

    23.1.8 Variations in rolling as defined in DIN 58405 .......................... II-657

    23.1.9 Automatic change of reference profiles .................................... II-658

    23.1.10 Non-identical (mirrored symmetry) tooth flanks ...................... II-658

    23.1.11 Internal teeth - differences in the reference profile if you select

    different configurations .......................................................................... II-659

    23.1.12 Effect of profile modifications .................................................. II-660

    23.1.13 Number of teeth with common multiples .................................. II-661

    23.1.14 Allowances for racks ................................................................. II-662

    23.2 Answers to questions about strength calculation ...................................... II-663

    23.2.1 Differences between different gear calculation programs ......... II-663

  • Inhalt

    23.2.2 Difference between cylindrical gear calculation following ISO 6336

    or DIN 3990 ............................................................................................ II-663

    23.2.3 Calculation using Methods B or C (DIN 3990, 3991) ............... II-664

    23.2.4 Required safeties for cylindrical gears ...................................... II-664

    23.2.5 Insufficient scuffing safety ........................................................ II-665

    23.2.6 Material pairing factor (strengthening an unhardened gear) ..... II-666

    23.2.7 Defining the scoring load level (oil specification) .................... II-666

    23.2.8 The influence of the face load factor KH for tooth trace deviation

    fma is due to a manufacturing error. ....................................................... II-666

    23.2.9 Load spectrum with changing torque ........................................ II-667

    23.2.10 Strength calculation with several geometries on one gear ........ II-669

    23.2.11 Bevel gears: Determine permitted overloads ......................... II-670

    23.2.12 Take shot peening data into account in calculating the strength of

    toothed gears ........................................................................................... II-671

    23.2.13 Calculation according to AGMA 421.06 (High Speed Gears) .. II-672

    23.2.14 Comparison of a FEM calculation with spiral-toothed gear wheel

    calculation ............................................................................................... II-673

    23.2.15 Estimate the strength of asymmetrical spur gear toothings ....... II-673

    23.2.16 Determine the equivalent torque (for load spectra) ................... II-674

    23.2.17 Check changes in safeties if the center distance changes .......... II-674

    23.2.18 Warning: "Notch parameter qs . outside RANGE (1.0 to 8.0) ..."

    II-675

    23.3 Abbreviations used in gear calculation ..................................................... II-676

    III Shafts and Bearings III-683

    24 Def ining S haf ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -684

    24.1 Input window ........................................................................................... III-687

    24.1.1 Shaft editor ............................................................................... III-687

    24.1.2 Elements tree ............................................................................ III-689

    24.1.3 Elements list ............................................................................. III-690

    24.1.4 Elements editor ......................................................................... III-691

    24.2 Element overview .................................................................................... III-692

  • Inhalt

    24.2.1 The Shaft element ..................................................................... III-692

    24.2.2 Outer contour ............................................................................ III-697

    24.2.3 Inner contour ............................................................................ III-704

    24.2.4 Forces ....................................................................................... III-704

    24.2.5 Bearing ..................................................................................... III-710

    24.2.6 Connection elements ................................................................ III-713

    24.2.7 Cross sections ........................................................................... III-715

    24.3 Basic data ................................................................................................. III-716

    24.3.1 Position of shaft axis in space .................................................. III-716

    24.3.2 Number of eigenfrequencies .................................................... III-717

    24.3.3 Number of buckling cases ........................................................ III-717

    24.3.4 Speed ........................................................................................ III-717

    24.3.5 Sense of rotation ....................................................................... III-718

    24.3.6 Reference temperature .............................................................. III-718

    24.3.7 Temperature of housing............................................................ III-719

    24.3.8 Lubricant temperature .............................................................. III-720

    24.3.9 Load spectra ............................................................................. III-720

    24.3.10 Gears......................................................................................... III-721

    24.3.11 Rolling bearings ....................................................................... III-721

    24.3.12 Tolerance field .......................................................................... III-722

    24.3.13 Modified rating life according ISO 281 ................................... III-724

    24.3.14 Consider weight ........................................................................ III-725

    24.3.15 Consider gyroscopic effect ....................................................... III-725

    24.3.16 Housing material ...................................................................... III-725

    24.3.17 Lubrication ............................................................................... III-725

    24.3.18 Impurity .................................................................................... III-725

    24.4 Module specific settings .......................................................................... III-727

    24.4.1 Non-linear shaft ........................................................................ III-727

    24.4.2 Take into account deformation due to shearing and shear correction

    coefficient .............................................................................................. III-728

    24.4.3 Activate offset of load center point .......................................... III-728

    24.4.4 Use 2013 solver ........................................................................ III-729

    24.4.5 Standard radius at shoulder ...................................................... III-729

  • Inhalt

    24.4.6 Node density ............................................................................. III-729

    24.4.7 Iterative calculation of load distribution................................... III-730

    24.4.8 Input different load cycles for bending and torsion (for finite life

    calculations) ........................................................................................... III-730

    24.4.9 Axial clearance ......................................................................... III-730

    24.4.10 Failure probability .................................................................... III-731

    24.4.11 Required service life ................................................................. III-731

    24.4.12 Maximum service life coefficient ............................................. III-731

    24.4.13 Display critical bearing ............................................................ III-731

    24.4.14 Surface roughness of housing ................................................... III-732

    24.4.15 Calculation method for friction ................................................ III-732

    24.4.16 Oil level .................................................................................... III-732

    24.4.17 Type of oil lubrication .............................................................. III-733

    24.4.18 Moment of friction, seals.......................................................... III-733

    24.4.19 Bearing manufacturer ............................................................... III-733

    24.4.20 Show coordinate system ........................................................... III-733

    24.4.21 Show automatic dimensioning ................................................. III-733

    24.4.22 Equivalent stress for sizings ..................................................... III-734

    24.4.23 Maximum deflection for sizings ............................................... III-734

    25 Calc ul at ing S h af t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -73 5

    25.1 Deflection and Bearing Forces, Distribution and Force of Torque ......... III-737

    25.1.1 Calculating force on bearings with a contact angle .................. III-739

    25.2 Eigenfrequency ........................................................................................ III-742

    25.2.1 Bending critical speed .............................................................. III-743

    25.2.2 Torsion critical speed ............................................................... III-743

    25.3 Buckling ................................................................................................... III-744

    25.4 Strength .................................................................................................... III-745

    25.4.1 Calculation method................................................................... III-746

    25.4.2 Type of calculation ................................................................... III-751

    25.4.3 Service life ................................................................................ III-753

    25.4.4 Strength parameters in accordance with Hnchen and Decker III-753

    25.4.5 Strength parameters in accordance with FKM ......................... III-754

  • Inhalt

    25.4.6 Strength parameters in accordance with DIN ........................... III-756

    25.4.7 Strength parameter according to AGMA ................................. III-757

    25.4.8 Stress ........................................................................................ III-759

    25.4.9 Stress ratio ................................................................................ III-759

    25.4.10 Load factor for static analysis .................................................. III-760

    25.4.11 Load factor for endurance calculation ...................................... III-760

    25.4.12 Cross sections ........................................................................... III-761

    25.4.13 Sizing ........................................................................................ III-763

    25.4.14 Cross-section types ................................................................... III-763

    25.4.15 General entries .......................................................................... III-769

    25.5 Tooth trace modification .......................................................................... III-770

    25.6 Campbell diagram .................................................................................... III-773

    26 Beari ng c a lc ula tio n G enera l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -775

    26.1 Classification of bearings ........................................................................ III-776

    26.1.1 Properties .................................................................................. III-776

    27 R oller bear ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -778

    27.1 Selecting the type of roller bearing .......................................................... III-779

    27.1.1 Properties of the most important bearing types ........................ III-779

    27.1.2 Comparing types ...................................................................... III-781

    27.2 Load capacity of roller bearings .............................................................. III-784

    27.2.1 Dynamic load capacity ............................................................. III-784

    27.2.2 Permissible static stress ............................................................ III-784

    27.2.3 Bearing calculation with inner geometry ................................. III-785

    27.3 Thermally permissible service speed ....................................................... III-786

    27.3.1 Thermal reference speed .......................................................... III-786

    27.3.2 Process for calculating thermally permitted operating speed (DIN

    732-2) III-788

    27.4 Moment of friction ................................................................................... III-790

    27.4.1 Calculation according to SKF Catalog 2004 ............................ III-790

    27.4.2 Calculation in accordance with SKF Catalog 1994 .................. III-792

    27.5 Maximum Speeds .................................................................................... III-794

  • Inhalt

    27.6 Service life ............................................................................................... III-795

    27.6.1 Extended service life calculation in accordance with Supplement to

    DIN ISO 281 (2007) .............................................................................. III-795

    27.6.2 Service life calculation with load spectra ................................. III-796

    27.7 Failure probability ................................................................................... III-798

    27.8 Bearings with radial and/or axial force ................................................... III-798

    27.9 Calculating axial forces on bearings in face-to-face or back-to-back

    arrangements .................................................................................................... III-799

    27.10 Oil level and Lubrication type ......................................................... III-801

    27.11 EHL lubricant film thickness and spin to roll ratio. ......................... III-802

    28 R oller Bear ing s (I nn er G eometr y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -803

    28.1 Bearing data tab ....................................................................................... III-804

    28.1.1 File interface ............................................................................. III-804

    28.1.2 Bearing data .............................................................................. III-806

    28.2 Load tab ................................................................................................... III-809

    28.2.1 Load .......................................................................................... III-809

    28.2.2 Enhanced service life calculation in accordance with ISO 281 III-809

    28.3 Graphics ................................................................................................... III-811

    28.3.1 Load distribution ...................................................................... III-811

    28.3.2 Pressure curve .......................................................................... III-811

    28.3.3 Stiffness curve .......................................................................... III-813

    28.3.4 Pressure curve for each rolling body ........................................ III-814

    29 Hydrody nam ic p l ain r a dial be aring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -815

    29.1 Calculation methods ................................................................................ III-816

    29.2 Module-specific inputs ............................................................................ III-817

    29.3 Thermal expansion coefficients ............................................................... III-818

    29.4 Average surface pressure ......................................................................... III-819

    29.5 Lubrication arrangement ......................................................................... III-819

    29.6 Heat transfer surface ............................................................................... III-823

    29.7 Heat transfer coefficient ......................................................................... III-823

    29.8 Oil temperatures ...................................................................................... III-823

  • Inhalt

    29.9 Sizing the bearing clearance ................................................................... III-823

    29.10 Sommerfeld number ........................................................................ III-824

    29.11 Bearing width .................................................................................. III-824

    29.12 Permissible thickness of lubrication film ......................................... III-825

    3 0 Hydrody nam ic p l ain t h rust bear ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -826

    30.1 Calculation ............................................................................................... III-829

    30.2 Sizings ..................................................................................................... III-830

    30.3 Calculation of volume-specific heat ........................................................ III-831

    30.4 Limiting values in the calculation ............................................................ III-832

    3 1 A nsw ers to F req uen tly A sked Qu est ion s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I I -83 3

    31.1 Intersecting notch effects ......................................................................... III-834

    31.2 Notch effects on hollow shafts................................................................. III-835

    31.2.1 Notches on the outer contour .................................................... III-835

    31.2.2 Notches on the inner contour .................................................... III-835

    31.3 Fatigue Limits for New Materials ............................................................ III-836

    31.4 Taking double helical gearing into account in the shaft calculation ........ III-837

    IV Connections IV-838

    3 2 Cyli ndric a l int erf eren c e f it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 83 9

    32.1 Inputting Tolerances ................................................................................ IV-842

    32.2 Coefficients of friction ............................................................................. IV-843

    32.3 Variable hub external diameter ................................................................ IV-845

    32.4 Convert external pressure with multiple interference fit ......................... IV-846

    32.5 Materials .................................................................................................. IV-847

    32.6 Settings .................................................................................................... IV-848

    32.7 Sizings ..................................................................................................... IV-850

    3 3 Conic a l interf erenc e f it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 85 1

    33.1 Calculation ............................................................................................... IV-853

  • Inhalt

    33.2 Application factor .................................................................................... IV-854

    33.3 Axial spanning with nut ........................................................................... IV-855

    33.4 Variable external diameter of the hub ...................................................... IV-857

    33.5 Conicity ................................................................................................... IV-858

    33.6 Materials .................................................................................................. IV-859

    33.7 Settings .................................................................................................... IV-860

    33.8 Sizings ..................................................................................................... IV-861

    3 4 Clamp ed c onnec t ion s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 862

    34.1 Calculations ............................................................................................ IV-863

    34.2 Sizings .................................................................................................... IV-864

    34.3 Settings ................................................................................................... IV-864

    34.4 Materials ................................................................................................. IV-865

    3 5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 866

    35.1 Main screen .............................................................................................. IV-868

    35.1.1 Additional inputs for DIN 6892 Method B .............................. IV-869

    35.2 Application factor .................................................................................... IV-871

    35.3 Load factor ............................................................................................... IV-873

    35.4 Own inputs ............................................................................................... IV-874

    35.5 Permissible pressure ................................................................................ IV-875

    35.6 Materials .................................................................................................. IV-876

    35.7 Settings .................................................................................................... IV-877

    35.8 Sizings ..................................................................................................... IV-878

    3 6 S p line sh af t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 879

    36.1 Standard profiles ...................................................................................... IV-880

    36.2 Application factor .................................................................................... IV-881

    36.3 Torque curve/Frequency of change of load direction .............................. IV-882

    36.4 Occurring flank pressure .......................................................................... IV-883

    36.5 Length factor ............................................................................................ IV-884

    36.6 Share factor .............................................................................................. IV-885

    36.7 Permissible pressure ................................................................................ IV-886

  • Inhalt

    36.8 Materials .................................................................................................. IV-887

    36.9 Settings .................................................................................................... IV-888

    36.10 Sizings .............................................................................................. IV-889

    3 7 S p line (str eng th ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I V- 890

    37.1 Standard profiles ...................................................................................... IV-891

    37.2 Application factor .................................................................................... IV-893

    37.3 Torque curve/Frequency of change of load direction .............................. IV-894

    37.4 Occurring flank pressure ......