manglore chemical & fertilizer (mcf)

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A Presentation on Mangalore Chemicals & Fertilizers Limited Prepared By

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Page 1: Manglore Chemical & Fertilizer (MCF)

A Presentation on

Mangalore Chemicals &

Fertilizers Limited

Prepared By Sardar Alam Khan

Page 2: Manglore Chemical & Fertilizer (MCF)

Table of Contents

::Company Profile::Products::Location::Manufacturing Process::Devices & Equipments::Manpower Deployment::Transaction::Environment, Health & Safety

Page 3: Manglore Chemical & Fertilizer (MCF)

Company Profile::

::-MCF was started in 1966 with Dugal Enterprises Private Limited.::-It’s a Public Limited Company.::-Registered on BSE and NSE.::-Having Headquarter in Bangalore.::-Parent Company is UB Group.::-Dr. Vijay Mallya is the Chairman of the UB

Group.

Page 4: Manglore Chemical & Fertilizer (MCF)

::-Comes under Department of Fertilizers and Chemicals. ::-Governed by Ministry of Chemicals & Fertilizers.

Share Holding Pattern::-

:Central\State Government-.89%

:Financial Institutions & Banks-.35%

Page 5: Manglore Chemical & Fertilizer (MCF)

:Promoters-38.44%

:General Public-17.05%

:Bodies Corporate-42.10

:Foreign Portfolio Investor-.02%

:Others-1.16%

Page 6: Manglore Chemical & Fertilizer (MCF)

Products::-There product include Fertilizers and Chemicals:

Fertilizers-1-Mangla Urea2-Mangla DAP3-Mangla 20:20:00:134-Mangla MOP5-Mangla 10:26:266-Mangla SSP

Page 7: Manglore Chemical & Fertilizer (MCF)

Chemicals::1-Mangla Bio Gold plus2-Mangla Gold 3-Mangla Gold Liquid4-Mangla Kelpak Sanjeevini5-Mangla Neem Organic Manuare

Page 8: Manglore Chemical & Fertilizer (MCF)

Location::Corporate & Registered Office::--Level-11, UB Towers, UB City No.24, Vittal Mallya Road, Bangalore - 560 001

-Factory Location::Panambur Mangalore - 575010Karnataka - India

Page 9: Manglore Chemical & Fertilizer (MCF)

Market Competitors::1- Coromandel International Ltd.2- Gujarat State Fertilizers & Chemicals Ltd. 3- Chambal Fertilizers & Chemical Ltd. 4- Fertilizers & Chemicals Travancore Ltd.5- Rashtriya Chemicals & Fertilizers Ltd.

Page 10: Manglore Chemical & Fertilizer (MCF)

Raw Material::1-Liquid Ammonia 2-Carbon di-oxide Gas3-Moisture4-Nitrogen

Page 11: Manglore Chemical & Fertilizer (MCF)

Manufacturing Process:: 1. Ammonia pumping : Liquid ammonia is pumped from the multistage pump which maintain the reaction pressure in the vertical stainless steel vessel.

2. Carbon dioxide compression: Ammonia plant directly boost the carbon dioxide from the compression section as it readily form at the CO2 section of ammonia production plant.

Page 12: Manglore Chemical & Fertilizer (MCF)

3. Urea synthesis tower: It is lined with film of oxides to protect form corrosion. Catalyst bed is placed in the inner side of the autoclave structure and 180- 200 atm pressure at temperature about 180-200 deg centigrade is maintained. Plug flow operation take places and molten urea is removed from the top of the tower.

4. Distillation tower and Flash drum: This high pressure slurry is flashed to 1 atm pressure and distilled to remove excess ammonia and decomposed ammonia carbamated salts are removed and recycled.

Page 13: Manglore Chemical & Fertilizer (MCF)

5. Vacuum Evaporator: The solution is fed to vacuum evaporator for concentrating the slurry.

6. Prilling Tower: It is dryer where the molten slurry is passed from top of the tower into a bucket which rotates and sprinkles the slurry and air is passed from the bottom. All the moisture is removed as the urea form into granules during it journey to the bottom of the tower. This granules are sent by conveyor to the bagging section.

Page 14: Manglore Chemical & Fertilizer (MCF)
Page 15: Manglore Chemical & Fertilizer (MCF)

Device and Equipment::1-Prilling Tower2-Recycle Pump3-Steam Heater4-Distillation Tower5-Flash Drum6-Molten Tank7-Conveyor

Page 16: Manglore Chemical & Fertilizer (MCF)

Manpower Deployment::--Men-700

-Women-550

-Contractual Worker-300

-Interstate Worker-150

Page 17: Manglore Chemical & Fertilizer (MCF)

Applicable LawsHuman Resource:-Factories Act, 1948Karnataka Factories Rules, 1969Compliance:-1-Application For Registration(Form 2)2-Combined Annual Return(Form 20 before the 1st Feb.)

Page 18: Manglore Chemical & Fertilizer (MCF)

Employees’ Provident Funds and Miscellaneous Provisions Act, 1952 Employees' Provident Funds Scheme, 1952 Employees' Pension Scheme, 1995 Employees' Deposit-Linked Insurance Scheme, 1976 Compliance:-1-Deduction of Employees’ Contribution2- Maintenance of Accounts

Page 19: Manglore Chemical & Fertilizer (MCF)

Contract Labour (Regulation and Abolition) Act, 1970 Contract Labour (Regulation and Abolition) Karnataka Rules, 1974

Compliance::-1-Registration of establishment(Form I)2- Display of Abstract of the Act and Rules

Page 20: Manglore Chemical & Fertilizer (MCF)

Maternity Benefit Act, 1961Karnataka Maternity Benefit Rules, 1966Compliance::1-Display of Abstract of the Act in the language understood by majority of workers in a conspicuous place in every part of establishment where women are employed.(Form J)2-File Annual Return before 1st Feb. of each year.(Form 20 of the Karnataka Factories Rules, 1969)

Page 21: Manglore Chemical & Fertilizer (MCF)

Employee State Insurance Act, 1948Employee State Insurance Rules, 1950Compliance::-1-Registration of Factory/Establishment.2-Deduction From the Salaries/Wages.

Page 22: Manglore Chemical & Fertilizer (MCF)

Minimum Wages Act, 1948Karnataka Minimum Wages Rules, 1958Compliance::1-Payment of Minimum Wages to each employee in schedule employment before the expiry of 10th day after the last day of the wage period.2-Submission of Annual Return (Form III with in a period of one month after expiry of year.)

Page 23: Manglore Chemical & Fertilizer (MCF)

Industrial Employment (Standing Orders) Act, 1946Karnataka Industrial Employment Act(Standing Orders) Rules, 1961Compliance::1-Obtain Certificate Of Standing Order From Certifying Authority. (Form1)2-Display of Standing Order in Main Entrance of Establishment.

Page 24: Manglore Chemical & Fertilizer (MCF)

Employment Exchange(Compulsory Notification of Vacancies) Act, 1959Employment Exchange(Compulsory Notification of Vacancies) Rules, 1960Compliance::1-Notification of Vacancies within 15 days.2-Biennial Returns. (Form ER-11 with in 30 days in every 2 years)

Page 25: Manglore Chemical & Fertilizer (MCF)

Karnataka Industrial Establishments ( National and Festival Holidays) Act, 1963Karnataka Industrial Establishments (National and Festival Holidays) Rules, 1963Compliance::1-Display of list of National and Festival Holidays.2-Working on National and Festival Holidays.

Page 26: Manglore Chemical & Fertilizer (MCF)

Inter-State Migrant Workmen (Regulation of Employment and Condition of Service) Act, 1979 Inter-State Migrant Workmen (Regulation of Employment and Condition of Service) (Karnataka) Rules, 1981

Compliance::-1-Application for Registration of Establishment employing Migrant Workmen. (Form I)

2-Form of Certificate by Principal Employer.(Form-VI).

Page 27: Manglore Chemical & Fertilizer (MCF)

Equal Remuneration Act, 1976Equal Remuneration Rules, 1976Compliance::-1-Registers to be maintained in relation to the worker.(Form D)2-Payment of equal remuneration to women and men workers employed to the same work.

Page 28: Manglore Chemical & Fertilizer (MCF)

Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Act, 2013 Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Rules, 2013Compliance::-

1-Internal Complaint Committee.

2-Display of penal consequences of sexual harassment .

Page 29: Manglore Chemical & Fertilizer (MCF)

Employees Compensation Act, 1923Karnataka Workmen’s Compensation Rules, 1966Compliance::-

1-Maintenance of Notice Book.(Form 35)

2-Display of abstract of the Act in the Premises.

Page 30: Manglore Chemical & Fertilizer (MCF)

Cigarette and other Tobacco Products (Prohibition of Advertisement and Regulation of Trade and Commerce, Production, Supply and Distribution) Act, 2003Prohibition of Smoking in Public Places Rules, 2008Compliance::-1-Prohibit any use of smoking area other than for smoking2- Display warning as No Smoking Area in public places

Page 31: Manglore Chemical & Fertilizer (MCF)

Payment of Bonus Act, 1965Payment of Bonus Rules, 1975Compliance::-1-Records of amount due and actually disbursed (From C). 2-Filing of Annual Return (Form D With in a period of 8 months after closing of accounting year)

Page 32: Manglore Chemical & Fertilizer (MCF)

FinanceApplicable Laws:-Karnataka Tax on Professions, Trades, Callings and Employments Act, 1976 Karnataka Tax on Professions, Trades, Callings and Employments Rules, 1976Compliance::-1-Display of certificate registration conspicuously at the place of work.2- Submission of annual return (Form 5 with in 60 days of expiry of a year with proof of payment of tax)

Page 33: Manglore Chemical & Fertilizer (MCF)

Finance Act, 1994Service Tax Rules, 1994Compliance::-

1-Submission of half yearly return (Form ST-3 online on or before 25th of the next month

2-Maintenance of records

Page 34: Manglore Chemical & Fertilizer (MCF)

Karnataka Value Added Tax Act, 2003Karnataka Value Added Tax Rules 2005Compliance::-1- Filing of monthly Return(Form VAT 100 within 20 days after the end of relevant month. )2-Maintenance of VAT Account (with detail of input and output tax with debit and credit notes)

Page 35: Manglore Chemical & Fertilizer (MCF)

Karnataka Tax on Entry of Goods Act, 1979 Karnataka Tax on Entry of Goods Rules, 1979Compliance::1-Registration of Dealer (Form 1)2-Submission of annual return (Form 5 within 30 days after the close of year).

Page 36: Manglore Chemical & Fertilizer (MCF)

Income Tax Act, 1961Income Tax Rules, 1962Compliance::-

1-TCS Payment (Within 7 days of expiry of month except the month of March)

2-TDS Payment (on or before 30th of April in case of income paid in the month of March)

Page 37: Manglore Chemical & Fertilizer (MCF)

Karnataka Electricity (Taxation on Consumption or sale) Act 1959Karnataka Electricity (Taxation on consumption or Sale) Rules, 2014Compliance::-1-Submission of Returns( Form B with in two months after expiry of Month)2-Books of Accounts (Form A and Form D)

Page 38: Manglore Chemical & Fertilizer (MCF)

Environment, Health & Safety

Environment (Protection) Act, 1986E-waste (Management and Handling) Rules, 2011Compliance::-

1- Annual return (Form 3 on or before 30th of June)2- Collection of e-waste

Page 39: Manglore Chemical & Fertilizer (MCF)

Bio-Medical Waste( Management and Handling) Rules, 1998Compliance::-1-Submission of Annual Report (Form II by 31st January)2-Maintenance of Records

Page 40: Manglore Chemical & Fertilizer (MCF)

Hazardous Waste( Management , Handling and Transboundry Movement) Rules, 2008Compliance::-

1-Sale or disposal of hazardous waste

2-Application for Authorization (Form I

Page 41: Manglore Chemical & Fertilizer (MCF)

Electricity Act, 2003

Central Electricity Authority(Measures Relating to Safety and Electric Supply) Regulations, 2010Compliance::

1-Display of Danger Notice

2-Painting of Panels

Page 42: Manglore Chemical & Fertilizer (MCF)

Petroleum Act, 1934Petroleum Rules, 2002Compliance::

1-License for storage of petroleum

2- Prevention of escape of petroleum

Page 43: Manglore Chemical & Fertilizer (MCF)

Air (Prevention and Control of Pollution) Act, 1981Karnataka Air (Prevention and Control of Pollution) Rules, 1983Compliance::1-Application for Consent.(Form I)

2- Control equipment

Page 44: Manglore Chemical & Fertilizer (MCF)

Water (Prevention and Control of Pollution) Act, 1974Karnataka State Board for the prevention and Control of Water Pollution (Procedure for Transaction of Business) and the Water (Prevention and Control of Pollution) Rules, 1976.Compliance::1-Obtainment of Consent Order( Form XIII)2- Prohibition on use of stream or well

Page 45: Manglore Chemical & Fertilizer (MCF)

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