managing nursery and grow-finish a continuous improvement project mike brumm extension swine...
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Managing Nursery and Grow-Finish
A Continuous Improvement Project
Mike BrummExtension Swine Specialist
Over $1 Billion in profits in 2004?Item $/pig $/pig Comment
Weaned Pig 32.00$ 28.00$
W-F Contract 20.00$ 20.00$
Feed 50.60$ 48.07$ $225 sbm, $2.25 corn
Vet/med 2.00$ 2.00$
Dead/Misc 5.00$ 5.00$
Total 109.60$ 103.07$
Income $115.30 115.30$ $58.87 futures, 265 lb
Net $5.70 $12.23Board Close, Nov 7, 2003
Inventory Share
0%
5%
10%
15%
20%
25%
30%
USDA Report
% o
f U
S In
ven
tory
IA Mkt IA Brd MN Mkt MN Brd NE Mkt NE Brd NC Mkt NC Brd OK Brd OK Mkt
Canadian Feeder Exports to US
-
20,000
40,000
60,000
80,000
100,000
120,000
140,000
Week of Year
No
Pig
s/w
k
1999 2000 2001 2002 2003 2004
1999 1.94 million 2000 2.27 million2001 3.14 million2002 3.91 million2003 4.86 million
http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska
Canadian Feeder Pig Imports by Region
0.0%
20.0%
40.0%
60.0%
80.0%
Week Ending
% o
f F
eed
er P
ig Im
po
rts
IL, IN, MI, MN, OH, WI IA, KS, MO, NE CO, MT, ND, SD, UT, WY
Canadian Slaughter Export to USIncludes cull sows and boars
-
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51
Week of Year
No
of
Pig
s
1999 2000 2001 2002 2003 2004
1999 1.97 million2000 1.96 million2001 2.03 million2002 1.85 million2003 2.40 million
http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska
Canadian Live Pig Exports to US
-
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000
8,000,000
1995 1996 1997 1998 1999 2000 2001 2002 2003
Year
No
Hea
d
Slaughter Feeder All
SWAP (Swine Welfare Assurance Program)
Specifies space requirement as 8 sqft/pig at 150 lb – Animal Care Guide
Almost 100% checkmark as “needs improvement”
75
80
85
90
95
100
0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050
k values
AD
G %
Restricted space Index
m2=k x BW.667
BW = kg
10.8 ft2 = 1 m2
Preliminary graph
When does space limit adg? k=.033
When does space limit adg? k=.033
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.2 178 189 197 204 210 216 223 231 24212% 26.4 186 198 206 213 220 227 234 242 25412% 27.6 195 207 216 223 230 237 244 253 26512% 28.8 203 216 225 233 240 247 255 264 27712% 30.0 212 225 234 242 250 258 266 275 288
Avg Pen Wt, lb Space, ft2/pig50 2.9
100 4.5150 6.0200 7.2220 7.7250 8.4
2 Issues of Concern with Water
Daily water needs – total usage per day
University of Nebraska grow-finish• Nipples – 1.5 gal/pig/day• Cups – 1+ gal/pig/day
Instantaneous Delivery RateCan we meet the need at the moment?
Max recommended flow in plastic pipe - MWPS
Ignores friction loss due to elbows, etc. 4 ft/sec max flow
Nominal Diameter, in
Flow, gpm
½ 1.5
¾ 3.1
1 5.7
1¼ 12
1½ 18
2 35
40 nipple drinkers per side (2/pen x 20 pens/side)4 cups/min flow (.25 gal/min)
40 x .25 = 10 gal/min need
1” line = 5.7 gal/min flow1¼” line = 12 gal/min flow
Lets do the math!
Drinkers and Water
Drinkers and Water
Weaned 7/25
Water meters are used in some countries to
predict oncoming health problems
Medication begun
Water and feed as predictors of illness
www.mnpork.com
Watercharts.xls
Out-Of-Feed Events
6pm – 1pm4pm – 1pm
3pm - noon 5:30am – 3 pm
4:15 am - noon
8:30am – 3:30pm
6:30pm – 10:30am
Out-of-Feed Events
Empty bulk bins – human errorBridging of feed
Fat + hammermill + 700 microns
Equipment failuresProximity switchesMotors, etc
Out-of-Feed Events
Increase with increasing facility age
EquipmentCaregiver malaise
Out-of-Feed Events
Estimates of impact – does the pig recover?
Increased variationHealth• Hemorrhagic bowel syndrome (PPE)• Ileitis• Ulcers
Welfare
Feed Bins in Series
Courtesy Farmweld Inc
Automatic Scale for Sorting by Weight
Automatic Sorting
Ease of LoadingNarrow Aisle, Movement, Floor Surface
Sorting Labor Packer Sort Loss
Management OptionsPaylean, lysine, drug pulsing, ?????
Automatic Sorting
ConcernsExpenseOne-Way GatesTraining• Increased backfat if done wrong
Water vs Food Court?Pigs/sorter?
Dumping vs Sorting?
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.8 182 193 201 208 215 222 229 237 24812% 27.6 195 207 216 223 230 237 244 253 26512% 29.4 207 220 230 238 245 252 260 270 28312% 31.2 220 234 244 252 260 268 276 286 30012% 33.0 233 247 258 267 275 283 292 303 317
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9010% 20.0 174 183 190 195 200 205 211 217 22610% 21.5 187 197 204 210 215 220 226 233 24310% 23.0 200 211 218 224 230 236 242 249 26010% 24.5 214 224 232 239 245 251 258 266 27610% 26.0 227 238 246 253 260 267 274 282 29310% 27.5 240 252 261 268 275 282 289 298 310
Management OptionInput A B C
Number of pens 40Pen size (sqft) 190Pigs/pen 26Space/pig (sqft) 7.3
Initial weight, lb 55Final weight, lb 260ADG 1.75Market period, d 21Days to clean, d/turn 5F/G 2.90Vet/med, $/hd $1.50Death Loss, decimal % 4.00%Feeder Pig price, $/hd $48.00
Net Market price, $/cwt $44.00Feed price,$/t $140.00Contract fee $/pig placed $0.00
$/pig sold $0.00 $/facility/yr $36,000.00
Turns/year 2.75Pigs purchased 2862Pigs sold 2747
Income $314,296.54Expenses
Pigs $137,367.37Feed $113,052.77Vet/med $4,292.73Contract fee $/pig $0.00
constant $ $36,000.00Total Expenses $290,712.87
Net $23,583.67
Difference versus A
Management OptionInput A B C
Number of pens 40 40Pen size (sqft) 190 190Pigs/pen 26 26Space/pig (sqft) 7.3 7.3
Initial weight, lb 55 55Final weight, lb 260 278ADG 1.75 1.75Market period, d 21 0Days to clean, d/turn 5 5F/G 2.90 2.90Vet/med, $/hd $1.50 $1.50Death Loss, decimal % 4.00% 4.00%Feeder Pig price, $/hd $48.00 $48.00
Net Market price, $/cwt $44.00 $42.45Feed price,$/t $140.00 $140.00Contract fee $/pig placed $0.00 $0.00
$/pig sold $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00
Turns/year 2.75 2.76Pigs purchased 2862 2866Pigs sold 2747 2752
Income $314,296.54 $324,741.83Expenses
Pigs $137,367.37 $137,589.64Feed $113,052.77 $123,290.75Vet/med $4,292.73 $4,299.68Contract fee $/pig $0.00 $0.00
constant $ $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08
Net $23,583.67 $23,561.75
Difference versus A ($21.91)
($1.55)
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 260 278 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $42.45 $42.80Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.75 2.76 2.75Pigs purchased 2862 2866 2856Pigs sold 2747 2752 2739
Income $314,296.54 $324,741.83 $322,384.01Expenses
Pigs $137,367.37 $137,589.64 $137,094.38Feed $113,052.77 $123,290.75 $121,417.13Vet/med $4,292.73 $4,299.68 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08 $298,795.71
Net $23,583.67 $23,561.75 $23,588.30
Difference versus A ($21.91) $4.63
($1.20)
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 275 293 289ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $42.53 $42.92Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.58 2.59 2.59Pigs purchased 2688 2692 2691Pigs sold 2581 2585 2581
Income $312,251.24 $322,063.37 $320,140.06Expenses
Pigs $129,029.44 $129,225.53 $129,182.92Feed $114,048.58 $123,665.71 $121,769.69Vet/med $4,032.17 $4,038.30 $4,036.97Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $292,929.54 $290,989.57
Net $29,141.05 $29,133.82 $29,150.48
Difference versus A ($7.22) $9.44
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 275 275 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $43.32 $43.54Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.58 2.79 2.75Pigs purchased 2688 2904 2856Pigs sold 2581 2788 2739
Income $312,251.24 $332,120.38 $327,957.94Expenses
Pigs $129,029.44 $139,394.10 $137,094.38Feed $114,048.58 $123,209.86 $121,417.13Vet/med $4,032.17 $4,356.07 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $302,960.03 $298,795.71
Net $29,141.05 $29,160.35 $29,162.23
Difference versus A $19.30 $21.18
Dumping Barns on Hormel Grid
Last Rib BF, in % of pigs~LW CW <.51 .51-.70 .71-.90 .91-1.10 1.11-1.30 1.31-1.50 275 295216 <160 61% 64% 64% 61% 60% 48% 2% 1%
217-224 161-166 83% 89% 89% 83% 75% 63% 3% 1%225-234 167-173 91% 98% 96% 91% 83% 71% 5% 2%235-244 174-180 101% 104% 104% 101% 95% 83% 7% 3%245-291 181-215 103% 108% 108% 103% 97% 83% 52% 39%292-300 216-222 102% 105% 105% 103% 97% 83% 9% 8%301-309 223-229 100% 100% 100% 100% 95% 81% 7% 10%310-319 230-236 86% 89% 89% 86% 80% 66% 6% 10%320-328 237-243 80% 83% 83% 80% 74% 60% 4% 7%
329 >243 74% 77% 77% 74% 68% 54% 5% 19%CV=12%
Dumping Barns on Alternate Packer Grid
CV=12%
% Lean
LW 59+ 57-58 55-56 54 53 52 51 50 49 275
181-190 (6.50)$ (7.50)$ (8.50)$ (9.25)$ (9.75)$ (10.75)$ (11.75)$ (12.50)$ (13.50)$
191-200 (0.50)$ (1.50)$ (2.50)$ (3.25)$ (3.75)$ (4.75)$ (5.75)$ (6.00)$ (7.50)$ 1%
201-210 2.50$ 1.50$ 0.50$ (0.25)$ (0.75)$ (1.75)$ (2.75)$ (3.50)$ (4.50)$ 1%
211-220 4.50$ 3.50$ 2.50$ 1.75$ 1.25$ 0.25$ (0.75)$ (1.50)$ (2.50)$ 2%
221-290 6.00$ 5.00$ 4.00$ 3.25$ 2.75$ 1.75$ 0.75$ -$ (1.00)$ 64%
291-300 3.00$ 2.00$ 1.00$ 0.25$ (0.25)$ (1.25)$ (2.25)$ (3.00)$ (4.00)$ 10%
301-310 1.00$ -$ (1.00)$ (1.75)$ (2.25)$ (3.25)$ (4.25)$ (5.00)$ (6.00)$ 8%
311-320 -$ (1.00)$ (2.00)$ (2.75)$ (3.25)$ (4.25)$ (5.25)$ (6.00)$ (7.00)$ 6%
321-330 (1.00)$ (2.00)$ (3.00)$ (3.75)$ (4.25)$ (5.25)$ (6.25)$ (7.00)$ (8.00)$ 4%
331-340 (2.00)$ (3.00)$ (4.00)$ (4.75)$ (5.25)$ (6.25)$ (7.25)$ (8.00)$ (9.00)$ 1%
341-350 (3.00)$ (4.00)$ (5.00)$ (5.75)$ (6.25)$ (7.25)$ (8.25)$ (9.00)$ (10.00)$ 1%
Dumping Barns on Tyson-IBP Grid
% Lean % of pigs~LW CW CW basis >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295
181-190 133-139 (12.25)$ 3.00$ 3.00$ 3.00$ 3.00$ 2.50$ -$ (1.00)$ (3.00)$ 191-200 140-146 (8.17)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%201-210 147-155 (5.41)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%211-220 156-163 (3.37)$ 5.00$ 5.00$ 4.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 2%220-230 164-171 (0.67)$ 5.50$ 5.50$ 4.00$ 4.00$ 2.50$ -$ (1.00)$ (3.00)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 (0.67)$ 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 11%291-300 219-225 (1.34)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 10% 11%301-310 226-233 (2.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 8% 11%311-320 234-240 (4.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ 1.00$ -$ 6% 10%321-330 241-248 (6.67)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.50$ 1.00$ -$ 4% 8%331-340 249-255 (8.00)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 2% 6%341-350 256-263 (9.34)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 4%351-360 264-271 (10.64)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 3%361-999 272-751 (11.96)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 4%
CV=12%
~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295181-190 133-139 (9.25)$ (9.25)$ (9.25)$ (9.25)$ (9.75)$ (12.25)$ (13.25)$ (15.25)$ 191-200 140-146 (5.17)$ (5.17)$ (5.17)$ (5.67)$ (5.67)$ (8.17)$ (9.17)$ (11.17)$ 1%201-210 147-155 (2.41)$ (2.41)$ (2.41)$ (2.91)$ (2.91)$ (5.41)$ (6.41)$ (8.41)$ 1%211-220 156-163 1.63$ 1.63$ 0.63$ (0.87)$ (0.87)$ (3.37)$ (4.37)$ (6.37)$ 2%220-230 164-171 4.83$ 4.83$ 3.33$ 3.33$ 1.83$ (0.67)$ (1.67)$ (3.67)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 6.83$ 6.83$ 6.83$ 4.83$ 2.83$ 1.33$ (0.67)$ (1.67)$ 12% 11%291-300 219-225 7.16$ 7.16$ 6.66$ 4.16$ 2.16$ 0.66$ (1.34)$ (2.34)$ 10% 11%301-310 226-233 5.83$ 5.83$ 5.33$ 2.83$ 0.83$ (0.67)$ (2.67)$ (3.67)$ 8% 11%311-320 234-240 3.83$ 3.83$ 3.33$ 0.83$ (1.17)$ (2.67)$ (3.67)$ (4.67)$ 6% 10%321-330 241-248 1.83$ 1.83$ 1.33$ (0.67)$ (2.67)$ (4.17)$ (5.67)$ (6.67)$ 4% 8%331-340 249-255 0.50$ 0.50$ -$ (2.00)$ (4.00)$ (6.00)$ (7.00)$ (8.00)$ 2% 6%341-350 256-263 (0.84)$ (0.84)$ (1.34)$ (3.34)$ (5.34)$ (7.34)$ (8.34)$ (9.34)$ 1% 4%351-360 264-271 (2.14)$ (2.14)$ (2.64)$ (4.64)$ (6.64)$ (8.64)$ (9.64)$ (10.64)$ 1% 3%361-999 272-751 (3.46)$ (3.46)$ (3.96)$ (5.96)$ (7.96)$ (9.96)$ (10.96)$ (11.96)$ 1%
Dumping Barns on Tyson-IBP Grid
UNL Tyson-IBP Grid Dumping0
10
20
30
40
50
60
287 hd Dekalb EBxGPK348 272 LW 206 CW mixed sex% Lean
CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual 275 Theory133-139 -9.25 1 0.3%140-146 1%147-155 -2.41 2 0.7% 1%156-163 1.63 2 0.63 2 1.4% 2%164-171 4.83 1 4.83 1 3.33 2 3.33 1 1.7% 4%172-178 5.50 5 5.50 3 5.00 2 4.00 3 4.5% 6%179-186 6.50 7 6.50 11 5.50 4 4.00 2 0 1 8.7% 8%187-194 7.50 11 7.50 6 5.50 3 4.00 3 2.50 2 0 2 0 1 10.1% 10%195-202 7.50 12 7.50 12 6.50 7 5.00 1 2.50 2 0 1 12.2% 12%203-209 7.50 15 7.50 10 7.50 8 5.50 4 3.50 2 2.00 2 0 3 15.3% 12%210-218 6.83 12 6.83 9 6.83 12 4.83 10 2.83 4 -0.67 2 17.1% 12%219-225 7.16 5 7.16 9 6.66 10 4.16 6 10.5% 10%226-233 5.83 8 5.83 4 5.33 8 2.83 4 -0.67 2 9.1% 8%234-240 3.83 2 3.83 3 3.33 4 -0.83 4 -1.17 2 -2.67 2 5.9% 6%241-248 1.83 1 1.33 1 -0.67 1 -2.67 1 -4.17 1 1.7% 4%249-255 0.50 1 0.50 1 0 2 1.4% 2%256-263 1%264-271 1%
UNL Tyson-IBP Grid Dumping0
5
10
15
20
25
30
35
40
45
50
133-139
140-146
147-155
156-163
164-171
172-178
179-186
187-194
195-202
203-209
210-218
219-225
226-233
234-240
241-248
249-255
% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted
181-190 133-139 -9.25 1 -9.25 1 -9.25 1 1.3% 1%191-200 140-146 -5.17 1 -5.67 1 0.8% 2%201-210 147-155 -2.41 1 -2.41 2 -2.91 1 1.7% 3%211-220 156-163 1.63 1 1.63 4 0.63 1 -0.87 1 3.0% 6%221-230 164-171 4.83 4 4.83 7 3.33 1 3.33 2 5.9% 7%231-240 172-178 5.50 2 5.50 7 5.00 6 4.00 1 2.50 3 8.1% 11%241-250 179-186 6.50 6 6.50 12 5.50 7 4.00 3 2.50 3 0 1 13.6% 12%251-260 187-194 7.50 2 7.50 10 5.50 5 4.00 7 2.50 1 0 1 11.0% 13%261-270 195-202 7.50 5 7.50 19 6.50 9 5.00 7 2.50 1 0 3 0 1 19.1% 12%271-280 203-209 7.50 4 7.50 6 7.50 3 5.50 9 3.50 1 9.7% 11%281-290 210-218 6.83 6 6.83 9 6.83 8 4.83 2 2.83 5 12.7% 8%291-300 219-225 7.16 3 7.16 5 6.66 6 4.16 2 2.16 1 0.66 2 8.1% 6%301-310 226-233 5.83 1 5.83 1 5.33 1 2.83 2 -0.67 1 -2.67 1 3.0% 4%311-320 234-240 3.83 1 3.33 1 0.8% 2%321-330 241-248 1.33 1 -0.67 1 -2.67 1 1.3% 1%331-340 249-255341-350 256-263 12% CV351-360 264-271361-999 272-751
Danbred Genetics 257 LW 195 CW
UNL Tyson-IBP Grid Dumping
% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted
181-190 133-139 -9.25 1 0.4% 1%191-200 140-146 1%201-210 147-155 -2.41 1 -2.41 1 0.8% 2%211-220 156-163 1.63 2 0.63 1 -0.87 1 1.7% 5%221-230 164-171 4.83 2 4.83 3 3.33 2 1.83 1 3.3% 6%231-240 172-178 5.50 1 5.50 2 5.00 2 4.00 1 2.5% 9%241-250 179-186 6.50 4 6.50 16 5.50 4 4.00 1 6.3% 11%251-260 187-194 7.50 11 7.50 10 5.50 2 4.00 5 11.7% 12%261-270 195-202 7.50 13 7.50 18 6.50 7 5.00 1 2.50 1 0.00 1 17.1% 13%271-280 203-209 7.50 7 7.50 16 7.50 6 5.50 3 2.00 1 13.8% 11%281-290 210-218 6.83 15 6.83 10 6.83 14 4.83 3 2.83 4 19.2% 10%291-300 219-225 7.16 3 7.16 10 6.66 6 4.16 5 10.0% 7%301-310 226-233 5.83 9 5.83 3 5.33 7 2.83 2 8.8% 5%311-320 234-240 3.83 3 3.83 2 .83 3 -1.17 1 3.8% 3%321-330 241-248 1.33 2 0.8% 2%331-340 249-255 1%341-350 256-263 12% CV351-360 264-271 h. bowel syndrome361-999 272-751
Danbred Genetics 263 LW 205 CW Gilts
0%
5%
10%
15%
20%
25%
181-190
191-200
201-210
211-220
221-230
231-240
241-250
251-260
261-270
271-280
281-290
291-300
301-310
311-320
320-330
331-340
Pigs Predicted
Dumping Barns
Packer GridsNever to HormelIBP – Target 206 lb carcassOthers - ??
Labor Savings vs Sort Loss?
Wean-Finish Thoughts
Heat Sources by Mat Material – University of Nebraska
Single Stock
Double Stock
Univ of Neb Wean-Finish, 56d, 2002
Treatment P ValueItem WF DS N WF v N WF v DSPig wt, lb Wean 11.2 11.2 11.2 56d 63.1 59.2 60.9 0.07 0.002
ADG 0.924 0.858 0.887 0.06 0.002
F/G 1.66 1.66 1.64 NS NS
Dead,% 3.9 4.7 3.9
15 vs 30 pigs/pen
Univ of Neb Wean-Finish, 56d – mkt, 2002
TreatmentItem WF DSS DSM N ADG 1.87 1.89 1.84 1.85
F/G 2.71 2.67 2.71 2.72
Dead,% 2.2 1.1 2.2 1.7
Univ Illinois Wean-Finish, 2002
Item Single Double stay Double move
10 wk ADG 1.20 1.11 P<.05
10 wk F/G 1.75 1.72
Removal,% 2.1 2.7
Wk 11-mkt ADG 1.74 1.78 1.76
Wk 11-mkt F/G 2.94 2.86 2.77 P<.05
Removal 4.7 3.6 4.627 vs 54 pigs/pen
Single Stock% overstock 100%Days in OS Period/turn 56
Pig Performance ADG,lb
OS period 1.00After OS period 1.80
F/GOS period 1.76After OS period 2.90
Death lossOS period 2.5%After OS period 2.5%
Wean Wt 12Sale Wt 265
Days to sell at slaughter 21Days to clean 4Total days/turn 180Turns/yr 2.03Feed Cost, $/t delivered
OS period 240.00$ After OS period 140.00$
Weaned Pig cost, $/hd 32.00$ Facility expense, $/space/yr 40.00$ Sale Price, $/cwt live 44.00$
Economic Summary, $/space/yrFeed 100.45$ Facility 40.00$ Weaned Pigs 64.91$
Income, $/space/yrOverstock removed credits Facility expense Feed Purchase PriceSlaughter Pigs 224.83$
Net, $/space/yr 19.47$
Difference vs Single
Single Stock Overstock% overstock 100% 200%Days in OS Period/turn 56 56
Pig Performance ADG,lb
OS period 1.00 0.90After OS period 1.80 1.80
F/GOS period 1.76 1.80After OS period 2.90 2.90
Death lossOS period 2.5% 2.8%After OS period 2.5% 2.5%
Wean Wt 12 12Sale Wt 265 265
Days to sell at slaughter 21 21Days to clean 4 4Total days/turn 180 183Turns/yr 2.03 1.99Feed Cost, $/t delivered
OS period 240.00$ 240.00$ After OS period 140.00$ 140.00$
Weaned Pig cost, $/hd 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$
Economic Summary, $/space/yrFeed 100.45$ 119.86$ Facility 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$
Income, $/space/yrOverstock removed credits Facility expense 6.12$ Feed 21.10$ Purchase Price 62.70$ Slaughter Pigs 224.83$ 220.33$
Net, $/space/yr 19.47$ 22.78$
Difference vs Single 3.31$
Single Stock Overstock Overstock% overstock 100% 200% 150%Days in OS Period/turn 56 56 56
Pig Performance ADG,lb
OS period 1.00 0.90 0.95After OS period 1.80 1.80 1.80
F/GOS period 1.76 1.80 1.80After OS period 2.90 2.90 2.90
Death lossOS period 2.5% 2.8% 2.7%After OS period 2.5% 2.5% 2.5%
Wean Wt 12 12 12Sale Wt 265 265 265
Days to sell at slaughter 21 21 21Days to clean 4 4 4Total days/turn 180 183 182Turns/yr 2.03 1.99 2.01Feed Cost, $/t delivered
OS period 240.00$ 240.00$ 240.00$ After OS period 140.00$ 140.00$ 140.00$
Weaned Pig cost, $/hd 32.00$ 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$ 44.00$
Economic Summary, $/space/yrFeed 100.45$ 119.86$ 111.05$ Facility 40.00$ 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$ 96.53$
Income, $/space/yrOverstock removed credits Facility expense 6.12$ 4.11$ Feed 21.10$ 11.24$ Purchase Price 62.70$ 31.62$ Slaughter Pigs 224.83$ 220.33$ 222.45$
Net, $/space/yr 19.47$ 22.78$ 21.85$
Difference vs Single 3.31$ 2.37$
Success is the ability to go from failure to failure without losing your enthusiasm.
Winston Churchill
Questions???
Very often the most boring parts of your business are the
most profitable.
Pita Alexander