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Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

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Page 1: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Managing Nursery and Grow-Finish

A Continuous Improvement Project

Mike BrummExtension Swine Specialist

Page 2: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Over $1 Billion in profits in 2004?Item $/pig $/pig Comment

Weaned Pig 32.00$ 28.00$

W-F Contract 20.00$ 20.00$

Feed 50.60$ 48.07$ $225 sbm, $2.25 corn

Vet/med 2.00$ 2.00$

Dead/Misc 5.00$ 5.00$

Total 109.60$ 103.07$

Income $115.30 115.30$ $58.87 futures, 265 lb

Net $5.70 $12.23Board Close, Nov 7, 2003

Page 3: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Inventory Share

0%

5%

10%

15%

20%

25%

30%

USDA Report

% o

f U

S In

ven

tory

IA Mkt IA Brd MN Mkt MN Brd NE Mkt NE Brd NC Mkt NC Brd OK Brd OK Mkt

Page 4: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Canadian Feeder Exports to US

-

20,000

40,000

60,000

80,000

100,000

120,000

140,000

Week of Year

No

Pig

s/w

k

1999 2000 2001 2002 2003 2004

1999 1.94 million 2000 2.27 million2001 3.14 million2002 3.91 million2003 4.86 million

http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska

Page 5: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Canadian Feeder Pig Imports by Region

0.0%

20.0%

40.0%

60.0%

80.0%

Week Ending

% o

f F

eed

er P

ig Im

po

rts

IL, IN, MI, MN, OH, WI IA, KS, MO, NE CO, MT, ND, SD, UT, WY

Page 6: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Canadian Slaughter Export to USIncludes cull sows and boars

-

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51

Week of Year

No

of

Pig

s

1999 2000 2001 2002 2003 2004

1999 1.97 million2000 1.96 million2001 2.03 million2002 1.85 million2003 2.40 million

http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska

Page 7: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Canadian Live Pig Exports to US

-

1,000,000

2,000,000

3,000,000

4,000,000

5,000,000

6,000,000

7,000,000

8,000,000

1995 1996 1997 1998 1999 2000 2001 2002 2003

Year

No

Hea

d

Slaughter Feeder All

Page 8: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

SWAP (Swine Welfare Assurance Program)

Specifies space requirement as 8 sqft/pig at 150 lb – Animal Care Guide

Almost 100% checkmark as “needs improvement”

Page 9: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

75

80

85

90

95

100

0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050

k values

AD

G %

Restricted space Index

m2=k x BW.667

BW = kg

10.8 ft2 = 1 m2

Preliminary graph

When does space limit adg? k=.033

Page 10: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

When does space limit adg? k=.033

Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.2 178 189 197 204 210 216 223 231 24212% 26.4 186 198 206 213 220 227 234 242 25412% 27.6 195 207 216 223 230 237 244 253 26512% 28.8 203 216 225 233 240 247 255 264 27712% 30.0 212 225 234 242 250 258 266 275 288

Avg Pen Wt, lb Space, ft2/pig50 2.9

100 4.5150 6.0200 7.2220 7.7250 8.4

Page 11: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

2 Issues of Concern with Water

Daily water needs – total usage per day

University of Nebraska grow-finish• Nipples – 1.5 gal/pig/day• Cups – 1+ gal/pig/day

Instantaneous Delivery RateCan we meet the need at the moment?

Page 12: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Max recommended flow in plastic pipe - MWPS

Ignores friction loss due to elbows, etc. 4 ft/sec max flow

Nominal Diameter, in

Flow, gpm

½ 1.5

¾ 3.1

1 5.7

1¼ 12

1½ 18

2 35

Page 13: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

40 nipple drinkers per side (2/pen x 20 pens/side)4 cups/min flow (.25 gal/min)

40 x .25 = 10 gal/min need

1” line = 5.7 gal/min flow1¼” line = 12 gal/min flow

Lets do the math!

Page 14: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Drinkers and Water

Page 15: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Drinkers and Water

Page 16: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 17: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Weaned 7/25

Page 18: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 19: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 20: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Water meters are used in some countries to

predict oncoming health problems

Page 21: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Medication begun

Water and feed as predictors of illness

Page 22: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 23: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

www.mnpork.com

Watercharts.xls

Page 24: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Out-Of-Feed Events

Page 25: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 26: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

6pm – 1pm4pm – 1pm

3pm - noon 5:30am – 3 pm

4:15 am - noon

8:30am – 3:30pm

Page 27: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 28: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 29: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 30: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

6:30pm – 10:30am

Page 31: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Out-of-Feed Events

Empty bulk bins – human errorBridging of feed

Fat + hammermill + 700 microns

Equipment failuresProximity switchesMotors, etc

Page 32: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Out-of-Feed Events

Increase with increasing facility age

EquipmentCaregiver malaise

Page 33: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Out-of-Feed Events

Estimates of impact – does the pig recover?

Increased variationHealth• Hemorrhagic bowel syndrome (PPE)• Ileitis• Ulcers

Welfare

Page 34: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Feed Bins in Series

Page 35: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Courtesy Farmweld Inc

Automatic Scale for Sorting by Weight

Page 36: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist
Page 37: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Automatic Sorting

Ease of LoadingNarrow Aisle, Movement, Floor Surface

Sorting Labor Packer Sort Loss

Management OptionsPaylean, lysine, drug pulsing, ?????

Page 38: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Automatic Sorting

ConcernsExpenseOne-Way GatesTraining• Increased backfat if done wrong

Water vs Food Court?Pigs/sorter?

Page 39: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Dumping vs Sorting?

Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.8 182 193 201 208 215 222 229 237 24812% 27.6 195 207 216 223 230 237 244 253 26512% 29.4 207 220 230 238 245 252 260 270 28312% 31.2 220 234 244 252 260 268 276 286 30012% 33.0 233 247 258 267 275 283 292 303 317

Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9010% 20.0 174 183 190 195 200 205 211 217 22610% 21.5 187 197 204 210 215 220 226 233 24310% 23.0 200 211 218 224 230 236 242 249 26010% 24.5 214 224 232 239 245 251 258 266 27610% 26.0 227 238 246 253 260 267 274 282 29310% 27.5 240 252 261 268 275 282 289 298 310

Page 40: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Management OptionInput A B C

Number of pens 40Pen size (sqft) 190Pigs/pen 26Space/pig (sqft) 7.3

Initial weight, lb 55Final weight, lb 260ADG 1.75Market period, d 21Days to clean, d/turn 5F/G 2.90Vet/med, $/hd $1.50Death Loss, decimal % 4.00%Feeder Pig price, $/hd $48.00

Net Market price, $/cwt $44.00Feed price,$/t $140.00Contract fee $/pig placed $0.00

$/pig sold $0.00 $/facility/yr $36,000.00

Turns/year 2.75Pigs purchased 2862Pigs sold 2747

Income $314,296.54Expenses

Pigs $137,367.37Feed $113,052.77Vet/med $4,292.73Contract fee $/pig $0.00

constant $ $36,000.00Total Expenses $290,712.87

Net $23,583.67

Difference versus A

Page 41: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Management OptionInput A B C

Number of pens 40 40Pen size (sqft) 190 190Pigs/pen 26 26Space/pig (sqft) 7.3 7.3

Initial weight, lb 55 55Final weight, lb 260 278ADG 1.75 1.75Market period, d 21 0Days to clean, d/turn 5 5F/G 2.90 2.90Vet/med, $/hd $1.50 $1.50Death Loss, decimal % 4.00% 4.00%Feeder Pig price, $/hd $48.00 $48.00

Net Market price, $/cwt $44.00 $42.45Feed price,$/t $140.00 $140.00Contract fee $/pig placed $0.00 $0.00

$/pig sold $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00

Turns/year 2.75 2.76Pigs purchased 2862 2866Pigs sold 2747 2752

Income $314,296.54 $324,741.83Expenses

Pigs $137,367.37 $137,589.64Feed $113,052.77 $123,290.75Vet/med $4,292.73 $4,299.68Contract fee $/pig $0.00 $0.00

constant $ $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08

Net $23,583.67 $23,561.75

Difference versus A ($21.91)

($1.55)

Page 42: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Management OptionInput A B C

Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3

Initial weight, lb 55 55 55Final weight, lb 260 278 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00

Net Market price, $/cwt $44.00 $42.45 $42.80Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00

$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00

Turns/year 2.75 2.76 2.75Pigs purchased 2862 2866 2856Pigs sold 2747 2752 2739

Income $314,296.54 $324,741.83 $322,384.01Expenses

Pigs $137,367.37 $137,589.64 $137,094.38Feed $113,052.77 $123,290.75 $121,417.13Vet/med $4,292.73 $4,299.68 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00

constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08 $298,795.71

Net $23,583.67 $23,561.75 $23,588.30

Difference versus A ($21.91) $4.63

($1.20)

Page 43: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Management OptionInput A B C

Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3

Initial weight, lb 55 55 55Final weight, lb 275 293 289ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00

Net Market price, $/cwt $44.00 $42.53 $42.92Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00

$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00

Turns/year 2.58 2.59 2.59Pigs purchased 2688 2692 2691Pigs sold 2581 2585 2581

Income $312,251.24 $322,063.37 $320,140.06Expenses

Pigs $129,029.44 $129,225.53 $129,182.92Feed $114,048.58 $123,665.71 $121,769.69Vet/med $4,032.17 $4,038.30 $4,036.97Contract fee $/pig $0.00 $0.00 $0.00

constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $292,929.54 $290,989.57

Net $29,141.05 $29,133.82 $29,150.48

Difference versus A ($7.22) $9.44

Page 44: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Management OptionInput A B C

Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3

Initial weight, lb 55 55 55Final weight, lb 275 275 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00

Net Market price, $/cwt $44.00 $43.32 $43.54Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00

$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00

Turns/year 2.58 2.79 2.75Pigs purchased 2688 2904 2856Pigs sold 2581 2788 2739

Income $312,251.24 $332,120.38 $327,957.94Expenses

Pigs $129,029.44 $139,394.10 $137,094.38Feed $114,048.58 $123,209.86 $121,417.13Vet/med $4,032.17 $4,356.07 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00

constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $302,960.03 $298,795.71

Net $29,141.05 $29,160.35 $29,162.23

Difference versus A $19.30 $21.18

Page 45: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Dumping Barns on Hormel Grid

Last Rib BF, in % of pigs~LW CW <.51 .51-.70 .71-.90 .91-1.10 1.11-1.30 1.31-1.50 275 295216 <160 61% 64% 64% 61% 60% 48% 2% 1%

217-224 161-166 83% 89% 89% 83% 75% 63% 3% 1%225-234 167-173 91% 98% 96% 91% 83% 71% 5% 2%235-244 174-180 101% 104% 104% 101% 95% 83% 7% 3%245-291 181-215 103% 108% 108% 103% 97% 83% 52% 39%292-300 216-222 102% 105% 105% 103% 97% 83% 9% 8%301-309 223-229 100% 100% 100% 100% 95% 81% 7% 10%310-319 230-236 86% 89% 89% 86% 80% 66% 6% 10%320-328 237-243 80% 83% 83% 80% 74% 60% 4% 7%

329 >243 74% 77% 77% 74% 68% 54% 5% 19%CV=12%

Page 46: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Dumping Barns on Alternate Packer Grid

CV=12%

% Lean

LW 59+ 57-58 55-56 54 53 52 51 50 49 275

181-190 (6.50)$ (7.50)$ (8.50)$ (9.25)$ (9.75)$ (10.75)$ (11.75)$ (12.50)$ (13.50)$

191-200 (0.50)$ (1.50)$ (2.50)$ (3.25)$ (3.75)$ (4.75)$ (5.75)$ (6.00)$ (7.50)$ 1%

201-210 2.50$ 1.50$ 0.50$ (0.25)$ (0.75)$ (1.75)$ (2.75)$ (3.50)$ (4.50)$ 1%

211-220 4.50$ 3.50$ 2.50$ 1.75$ 1.25$ 0.25$ (0.75)$ (1.50)$ (2.50)$ 2%

221-290 6.00$ 5.00$ 4.00$ 3.25$ 2.75$ 1.75$ 0.75$ -$ (1.00)$ 64%

291-300 3.00$ 2.00$ 1.00$ 0.25$ (0.25)$ (1.25)$ (2.25)$ (3.00)$ (4.00)$ 10%

301-310 1.00$ -$ (1.00)$ (1.75)$ (2.25)$ (3.25)$ (4.25)$ (5.00)$ (6.00)$ 8%

311-320 -$ (1.00)$ (2.00)$ (2.75)$ (3.25)$ (4.25)$ (5.25)$ (6.00)$ (7.00)$ 6%

321-330 (1.00)$ (2.00)$ (3.00)$ (3.75)$ (4.25)$ (5.25)$ (6.25)$ (7.00)$ (8.00)$ 4%

331-340 (2.00)$ (3.00)$ (4.00)$ (4.75)$ (5.25)$ (6.25)$ (7.25)$ (8.00)$ (9.00)$ 1%

341-350 (3.00)$ (4.00)$ (5.00)$ (5.75)$ (6.25)$ (7.25)$ (8.25)$ (9.00)$ (10.00)$ 1%

Page 47: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Dumping Barns on Tyson-IBP Grid

% Lean % of pigs~LW CW CW basis >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295

181-190 133-139 (12.25)$ 3.00$ 3.00$ 3.00$ 3.00$ 2.50$ -$ (1.00)$ (3.00)$ 191-200 140-146 (8.17)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%201-210 147-155 (5.41)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%211-220 156-163 (3.37)$ 5.00$ 5.00$ 4.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 2%220-230 164-171 (0.67)$ 5.50$ 5.50$ 4.00$ 4.00$ 2.50$ -$ (1.00)$ (3.00)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 (0.67)$ 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 11%291-300 219-225 (1.34)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 10% 11%301-310 226-233 (2.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 8% 11%311-320 234-240 (4.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ 1.00$ -$ 6% 10%321-330 241-248 (6.67)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.50$ 1.00$ -$ 4% 8%331-340 249-255 (8.00)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 2% 6%341-350 256-263 (9.34)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 4%351-360 264-271 (10.64)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 3%361-999 272-751 (11.96)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 4%

CV=12%

Page 48: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295181-190 133-139 (9.25)$ (9.25)$ (9.25)$ (9.25)$ (9.75)$ (12.25)$ (13.25)$ (15.25)$ 191-200 140-146 (5.17)$ (5.17)$ (5.17)$ (5.67)$ (5.67)$ (8.17)$ (9.17)$ (11.17)$ 1%201-210 147-155 (2.41)$ (2.41)$ (2.41)$ (2.91)$ (2.91)$ (5.41)$ (6.41)$ (8.41)$ 1%211-220 156-163 1.63$ 1.63$ 0.63$ (0.87)$ (0.87)$ (3.37)$ (4.37)$ (6.37)$ 2%220-230 164-171 4.83$ 4.83$ 3.33$ 3.33$ 1.83$ (0.67)$ (1.67)$ (3.67)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 6.83$ 6.83$ 6.83$ 4.83$ 2.83$ 1.33$ (0.67)$ (1.67)$ 12% 11%291-300 219-225 7.16$ 7.16$ 6.66$ 4.16$ 2.16$ 0.66$ (1.34)$ (2.34)$ 10% 11%301-310 226-233 5.83$ 5.83$ 5.33$ 2.83$ 0.83$ (0.67)$ (2.67)$ (3.67)$ 8% 11%311-320 234-240 3.83$ 3.83$ 3.33$ 0.83$ (1.17)$ (2.67)$ (3.67)$ (4.67)$ 6% 10%321-330 241-248 1.83$ 1.83$ 1.33$ (0.67)$ (2.67)$ (4.17)$ (5.67)$ (6.67)$ 4% 8%331-340 249-255 0.50$ 0.50$ -$ (2.00)$ (4.00)$ (6.00)$ (7.00)$ (8.00)$ 2% 6%341-350 256-263 (0.84)$ (0.84)$ (1.34)$ (3.34)$ (5.34)$ (7.34)$ (8.34)$ (9.34)$ 1% 4%351-360 264-271 (2.14)$ (2.14)$ (2.64)$ (4.64)$ (6.64)$ (8.64)$ (9.64)$ (10.64)$ 1% 3%361-999 272-751 (3.46)$ (3.46)$ (3.96)$ (5.96)$ (7.96)$ (9.96)$ (10.96)$ (11.96)$ 1%

Dumping Barns on Tyson-IBP Grid

Page 49: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

UNL Tyson-IBP Grid Dumping0

10

20

30

40

50

60

287 hd Dekalb EBxGPK348 272 LW 206 CW mixed sex% Lean

CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual 275 Theory133-139 -9.25 1 0.3%140-146 1%147-155 -2.41 2 0.7% 1%156-163 1.63 2 0.63 2 1.4% 2%164-171 4.83 1 4.83 1 3.33 2 3.33 1 1.7% 4%172-178 5.50 5 5.50 3 5.00 2 4.00 3 4.5% 6%179-186 6.50 7 6.50 11 5.50 4 4.00 2 0 1 8.7% 8%187-194 7.50 11 7.50 6 5.50 3 4.00 3 2.50 2 0 2 0 1 10.1% 10%195-202 7.50 12 7.50 12 6.50 7 5.00 1 2.50 2 0 1 12.2% 12%203-209 7.50 15 7.50 10 7.50 8 5.50 4 3.50 2 2.00 2 0 3 15.3% 12%210-218 6.83 12 6.83 9 6.83 12 4.83 10 2.83 4 -0.67 2 17.1% 12%219-225 7.16 5 7.16 9 6.66 10 4.16 6 10.5% 10%226-233 5.83 8 5.83 4 5.33 8 2.83 4 -0.67 2 9.1% 8%234-240 3.83 2 3.83 3 3.33 4 -0.83 4 -1.17 2 -2.67 2 5.9% 6%241-248 1.83 1 1.33 1 -0.67 1 -2.67 1 -4.17 1 1.7% 4%249-255 0.50 1 0.50 1 0 2 1.4% 2%256-263 1%264-271 1%

Page 50: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

UNL Tyson-IBP Grid Dumping0

5

10

15

20

25

30

35

40

45

50

133-139

140-146

147-155

156-163

164-171

172-178

179-186

187-194

195-202

203-209

210-218

219-225

226-233

234-240

241-248

249-255

% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted

181-190 133-139 -9.25 1 -9.25 1 -9.25 1 1.3% 1%191-200 140-146 -5.17 1 -5.67 1 0.8% 2%201-210 147-155 -2.41 1 -2.41 2 -2.91 1 1.7% 3%211-220 156-163 1.63 1 1.63 4 0.63 1 -0.87 1 3.0% 6%221-230 164-171 4.83 4 4.83 7 3.33 1 3.33 2 5.9% 7%231-240 172-178 5.50 2 5.50 7 5.00 6 4.00 1 2.50 3 8.1% 11%241-250 179-186 6.50 6 6.50 12 5.50 7 4.00 3 2.50 3 0 1 13.6% 12%251-260 187-194 7.50 2 7.50 10 5.50 5 4.00 7 2.50 1 0 1 11.0% 13%261-270 195-202 7.50 5 7.50 19 6.50 9 5.00 7 2.50 1 0 3 0 1 19.1% 12%271-280 203-209 7.50 4 7.50 6 7.50 3 5.50 9 3.50 1 9.7% 11%281-290 210-218 6.83 6 6.83 9 6.83 8 4.83 2 2.83 5 12.7% 8%291-300 219-225 7.16 3 7.16 5 6.66 6 4.16 2 2.16 1 0.66 2 8.1% 6%301-310 226-233 5.83 1 5.83 1 5.33 1 2.83 2 -0.67 1 -2.67 1 3.0% 4%311-320 234-240 3.83 1 3.33 1 0.8% 2%321-330 241-248 1.33 1 -0.67 1 -2.67 1 1.3% 1%331-340 249-255341-350 256-263 12% CV351-360 264-271361-999 272-751

Danbred Genetics 257 LW 195 CW

Page 51: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

UNL Tyson-IBP Grid Dumping

% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted

181-190 133-139 -9.25 1 0.4% 1%191-200 140-146 1%201-210 147-155 -2.41 1 -2.41 1 0.8% 2%211-220 156-163 1.63 2 0.63 1 -0.87 1 1.7% 5%221-230 164-171 4.83 2 4.83 3 3.33 2 1.83 1 3.3% 6%231-240 172-178 5.50 1 5.50 2 5.00 2 4.00 1 2.5% 9%241-250 179-186 6.50 4 6.50 16 5.50 4 4.00 1 6.3% 11%251-260 187-194 7.50 11 7.50 10 5.50 2 4.00 5 11.7% 12%261-270 195-202 7.50 13 7.50 18 6.50 7 5.00 1 2.50 1 0.00 1 17.1% 13%271-280 203-209 7.50 7 7.50 16 7.50 6 5.50 3 2.00 1 13.8% 11%281-290 210-218 6.83 15 6.83 10 6.83 14 4.83 3 2.83 4 19.2% 10%291-300 219-225 7.16 3 7.16 10 6.66 6 4.16 5 10.0% 7%301-310 226-233 5.83 9 5.83 3 5.33 7 2.83 2 8.8% 5%311-320 234-240 3.83 3 3.83 2 .83 3 -1.17 1 3.8% 3%321-330 241-248 1.33 2 0.8% 2%331-340 249-255 1%341-350 256-263 12% CV351-360 264-271 h. bowel syndrome361-999 272-751

Danbred Genetics 263 LW 205 CW Gilts

0%

5%

10%

15%

20%

25%

181-190

191-200

201-210

211-220

221-230

231-240

241-250

251-260

261-270

271-280

281-290

291-300

301-310

311-320

320-330

331-340

Pigs Predicted

Page 52: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Dumping Barns

Packer GridsNever to HormelIBP – Target 206 lb carcassOthers - ??

Labor Savings vs Sort Loss?

Page 53: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Wean-Finish Thoughts

Page 54: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Heat Sources by Mat Material – University of Nebraska

Page 55: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Single Stock

Double Stock

Page 56: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Univ of Neb Wean-Finish, 56d, 2002

Treatment P ValueItem WF DS N WF v N WF v DSPig wt, lb Wean 11.2 11.2 11.2 56d 63.1 59.2 60.9 0.07 0.002

ADG 0.924 0.858 0.887 0.06 0.002

F/G 1.66 1.66 1.64 NS NS

Dead,% 3.9 4.7 3.9

15 vs 30 pigs/pen

Page 57: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Univ of Neb Wean-Finish, 56d – mkt, 2002

TreatmentItem WF DSS DSM N ADG 1.87 1.89 1.84 1.85

F/G 2.71 2.67 2.71 2.72

Dead,% 2.2 1.1 2.2 1.7

Page 58: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Univ Illinois Wean-Finish, 2002

Item Single Double stay Double move

10 wk ADG 1.20 1.11 P<.05

10 wk F/G 1.75 1.72

Removal,% 2.1 2.7

Wk 11-mkt ADG 1.74 1.78 1.76

Wk 11-mkt F/G 2.94 2.86 2.77 P<.05

Removal 4.7 3.6 4.627 vs 54 pigs/pen

Page 59: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Single Stock% overstock 100%Days in OS Period/turn 56

Pig Performance ADG,lb

OS period 1.00After OS period 1.80

F/GOS period 1.76After OS period 2.90

Death lossOS period 2.5%After OS period 2.5%

Wean Wt 12Sale Wt 265

Days to sell at slaughter 21Days to clean 4Total days/turn 180Turns/yr 2.03Feed Cost, $/t delivered

OS period 240.00$ After OS period 140.00$

Weaned Pig cost, $/hd 32.00$ Facility expense, $/space/yr 40.00$ Sale Price, $/cwt live 44.00$

Economic Summary, $/space/yrFeed 100.45$ Facility 40.00$ Weaned Pigs 64.91$

Income, $/space/yrOverstock removed credits Facility expense Feed Purchase PriceSlaughter Pigs 224.83$

Net, $/space/yr 19.47$

Difference vs Single

Page 60: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Single Stock Overstock% overstock 100% 200%Days in OS Period/turn 56 56

Pig Performance ADG,lb

OS period 1.00 0.90After OS period 1.80 1.80

F/GOS period 1.76 1.80After OS period 2.90 2.90

Death lossOS period 2.5% 2.8%After OS period 2.5% 2.5%

Wean Wt 12 12Sale Wt 265 265

Days to sell at slaughter 21 21Days to clean 4 4Total days/turn 180 183Turns/yr 2.03 1.99Feed Cost, $/t delivered

OS period 240.00$ 240.00$ After OS period 140.00$ 140.00$

Weaned Pig cost, $/hd 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$

Economic Summary, $/space/yrFeed 100.45$ 119.86$ Facility 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$

Income, $/space/yrOverstock removed credits Facility expense 6.12$ Feed 21.10$ Purchase Price 62.70$ Slaughter Pigs 224.83$ 220.33$

Net, $/space/yr 19.47$ 22.78$

Difference vs Single 3.31$

Page 61: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Single Stock Overstock Overstock% overstock 100% 200% 150%Days in OS Period/turn 56 56 56

Pig Performance ADG,lb

OS period 1.00 0.90 0.95After OS period 1.80 1.80 1.80

F/GOS period 1.76 1.80 1.80After OS period 2.90 2.90 2.90

Death lossOS period 2.5% 2.8% 2.7%After OS period 2.5% 2.5% 2.5%

Wean Wt 12 12 12Sale Wt 265 265 265

Days to sell at slaughter 21 21 21Days to clean 4 4 4Total days/turn 180 183 182Turns/yr 2.03 1.99 2.01Feed Cost, $/t delivered

OS period 240.00$ 240.00$ 240.00$ After OS period 140.00$ 140.00$ 140.00$

Weaned Pig cost, $/hd 32.00$ 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$ 44.00$

Economic Summary, $/space/yrFeed 100.45$ 119.86$ 111.05$ Facility 40.00$ 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$ 96.53$

Income, $/space/yrOverstock removed credits Facility expense 6.12$ 4.11$ Feed 21.10$ 11.24$ Purchase Price 62.70$ 31.62$ Slaughter Pigs 224.83$ 220.33$ 222.45$

Net, $/space/yr 19.47$ 22.78$ 21.85$

Difference vs Single 3.31$ 2.37$

Page 62: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Success is the ability to go from failure to failure without losing your enthusiasm.

Winston Churchill

Page 63: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Questions???

Page 64: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist

Very often the most boring parts of your business are the

most profitable.

Pita Alexander