making the world more reliable confirming theory in the

MAKING THE WORLD MORE RELIABLE

Confirming theory in the application world

Leverage Siemens Dynamowerk Services in Berlin for Testing & Balancing, Support & Consulting, Training, Digitalization and more.

Going from “I think” to “I know” is a key step in increasing system reliability

Dynamowerk offers Solutions

A COMPONENT VIEW OF A SYSTEM

How can an applicationbe more reliable?

Our world relies on a complex network of systems which enable and empower the way each of us live every day. We expect when flipping a light switch on or turning a valve that a light bulb will illuminate a room or water will flow into a sink. These basic needs are not dependable without reliable equipment to empower the systems. Verifying system performance is an important step in ensuring compliance and quality for each component.

Do you need…• to test your high power

machine at full load• a full combined test with the

entire system (transformer + drive + motor)

• testing to meet or exceed IEC, IEEE, NEMA, API standards

• is your test field busy and do you need a competent and reliable partner?

3


At Dynamowerk we offer you perfect solutions

Our solutions…• Full load capability up to 12 MW• Frequency from 5 Hz up to 300 Hz• Balancing up to 50 t & 20.000 rpm• Full load combined test up to 100 MW (transformer + drive + motor)

115Years of ExperienceOver a century of innovation & equipment investment to meet your Service needs

520Years of ExpertiseTrouble shooting, data analysis & system testing

170International MarketsCertifications and standards to access world markets

Balancing & Testing available for you

4


World-Class capabilities to tackle your testing needs

Unique Test Capabilities for youHighly experienced engineers onsite focus on optimizing testing techniques to reliably accomplish these goals:

• Meet user specifications and a wide variety of special operating conditions

• Proof of design to meet ratings, efficiency and powerfactor

• Meet and exceed industry quality standards

Testing of DC, asynchronous, synchronous and permanent magnet synchronous machines with fixedspeed and variable speed drive systems according toIEC60034, VDE, IEEE,NEMA MG1 NEMAMG1, ANSI, API on low-vibration foundations.

With the ability to offer classification societies like ABS, LRS, GL-DNV, and more, we can ensure your international requirements are met.

Please contact us to learn more.

Simply provide:1. Product Data (drawing, data) 2. Required Testing

E-mail: [email protected]

We are here for you!


5

Our TestingCapabilities

6


Testing Capabilities per IEEE 112, IEC 60034-14, API 541/546

Test Type Hz Max Speed (RPM) Voltage PowerVertical Config.

Shaft load heat run 0-60 1.800 0-20 kV 12 MW 5 MW

60-250 1.800 – 15.000 0-7.2 kV 10 MW No

Extrapolated shaft load heat run 0-60 1800 0-20 kV 50 MW 11 MW

1.800 – 15.000 0-7.2 kV 23 MW No

Efficiency 0-63 3780 0-20 kV Power, speed dependent Yes

63-100 6.000 0-10 kV Power, speed dependent Yes

100-300 18.000 0-7.2 kV Power, speed dependent Yes

Dual Frequency 0-60 3600 0-13.8 kV 15 MW (max 1.200 A) Yes

VFD TestingVFD testing with GH180 drive Shaft load

testing 0-18.000 0-7.2 kV Current limited to 1.250 A N/A

No load testing 0-18.000 0-7.2 kV Consult with Engineering N/A

String/System Testing (Limited to Customer VFD and Motor)

ONE Customer VFD Shaft load testing 0-15.000 460-20 kV Total power limited to 20MVA / 10 MW N/A

No load testing 0-15000 460-20 kV Total power limited to 20MVA / 10 MW N/A

TWO Customer VFDs Shaft load testing Customer specified 110 kV Total power limited to 100 MW N/A

No load testing Customer specified 110 kV Total power limited to 100 MW N/A

7



Empowering you to reach your application goals

8

Description Capacity

Crane capacity up to 200 t

Test performance of single machines up to 100 MW

Testing performance of system tests BtB up to 100 MW

Torque up to 340 kNm

Frequency range up to 300 Hz

System test feed up to 10, 30,110 kV (AC)

Test voltage up to 20 kV (AC)

up to 1 kV (DC)

Speeds 1.000 rpm to 15.000 rpm to 10 MW

1.000 rpm to 1.800 rpm to 12 MW

10 rpm to 1.000 rpm to 5 MW

Current Handling up to 5.000A (DC)

up to 5.000A LV (AC)

VFD available at Test Field up to 2.000A MV (AC)

Perfect Harmony – 1.250A, 7kV


9

11 test benches on 3 shop floors with 4.000 m² (almost 43.000 sqft), 2.500 m² (almost 27.000 sqft) open-air test field area, 800 m² (almost 8.600 sqft) area with mounting foundation. • Up to 8 motors can be tested at the same time.• The test field sets new standards in the testing

of drive powers up to 100 MW.• The spectrum covers all large electric drives.

From slow-turning wind turbines to rolling mill motors and Pod motors for ships to high-speed drives of 18.000 rpm.

• For very large system tests with converters andcomplete periphery including reactive powercompensation, a 2.300 m² area in front of the test facility can be used.

• With our system test capability, we can save you valuable commissioning time and ensure that all components interact optimally.

Speed RPM

Shaft Power MW

Torque kNm

15.000 10.1 6.412.500 8.4 6.410.000 6.7 6.4

7.500 10.0 12.75.000 6.6 12.73.600 10.0 26.53.000 8.3 26.51.800 12.0 63.61.500 12.0 76.41.000 8.0 76.4

500 11.0 210200 7.3 350

The testing space to keep your schedule on time

10

11 test benches on 3 shop floors with 4.000 m² (almost 43.000 sqft), 2.500 m² (almost 27.000 sqft) open-air test field area, 800 m² (almost 8.600 sqft) area with mounting foundation. • Up to 8 motors can be tested at the same time.• The test field sets new standards in the testing

of drive powers up to 100 MW.• The spectrum covers all large electric drives.

From slow-turning wind turbines to rolling mill motors and Pod motors for ships to high-speed drives of 18.000 rpm.

• For very large system tests with converters andcomplete periphery including reactive powercompensation, a 2.300 m² area in front of the test facility can be used.

• With our system test capability, we can save you valuable commissioning time and ensure that all components interact optimally.

Speed RPM

Shaft Power MW

Torque kNm

15.000 10.1 6.412.500 8.4 6.410.000 6.7 6.4

7.500 10.0 12.75.000 6.6 12.73.600 10.0 26.53.000 8.3 26.51.800 12.0 63.61.500 12.0 76.41.000 8.0 76.4

500 11.0 210200 7.3 350

The testing space to keep your schedule on time

10

If you are not able to visit our Dynamowerk in Berlin and a remote testing is desired, all you need is a good internet connection. Customers receive a calendar invitation with a link which provides access to the testing.

Everything visible in the witness testing lounge can be seen on a customer computer screen or tablet. These screens can be optimized for the customer by an onsite Siemens engineer.

We offer professional remote witness testing


11

EXACTLY WHAT YOU NEED

Safely balancing upto 20.000 rpm

EXACTLY WHAT YOU NEED

Safely balancing upto 20.000 rpm

Balancing Equipment Highlights

Max. rotor diameter 2.000 mm

Max. rotor length 9.500 mm

High Speed Balancing


Our World-Class rotor balancing bunker is also available so you can verify performance and reliability of your application. You can count on excellent vibration data at precise speeds so you can achieve high confidence & satisfaction.

This ISO 7475 compliant containment bunker gives you the opportunity to safely perform application relevant tests. Due to our separated bearing pedestals and control systems, balancing of a three bearing machine train is also possible.

Not only can you witness a complete motor test, but you can also witness the balancing process. Remote options are available as well or you can simply check the results in one of our reports. Balancing is carried out based on ISO 121940 part 11 and 12 as well as API 546 and API 541.

Maximum Rotor Weights & Speeds

Carrier Rollers (HM7/H7) 50 t, 8.000 rpm

Carrier Rollers (H4) 1.5 t, 500 rpm

Oil Bearings (DH8) 32 t, 8.000 rpm

Oil Bearings (DH50) 4.8 t, 20.000 rpm

Oil Bearings (DW90) 50 t, 20.000 rpm

13

We at Siemens Dynamowerk are committed to quality, customer satisfaction and delivering the best results in compliance with safety and quality standards. We are proud of our certifications which demonstrate our commitment to serving our customers with our state-of-the-art Dynamowerk Test Field & Balancing Bunker.

Safety & Quality – our DNA

Our Certificates

Quality Management System ISO 9001 : 2015

Environmental Management Systems ISO14001

Occupational Health and Safety OHSAS 18001

Q.A. Nuclear Standard KTA 1401

Q.A. of the Production Process 01 ATEX Q 009-7

Ex-Protection 94/9/EG

Fusion Welding ISO 3834-2

Certificate, defense products DIN 2303

Welding permission Germanischer Lloyd


Support & ConsultingDesign review & analysis

TrainingEquipment applications

trouble shooting

Digital ServicesConnecting physical to digital

to protect system performance

Project ManagementCoordinate & execute

14

For us, quality means understanding the expectations of our customers and then exceeding them.

We at Siemens Dynamowerk are committed to quality, customer satisfaction and delivering the best results in compliance with safety and quality standards. We are proud of our certifications which demonstrate our commitment to serving our customers with our state-of-the-art Dynamowerk Test Field & Balancing Bunker.

Safety & Quality – our DNA

Our Certificates

Quality Management System ISO 9001 : 2015

Environmental Management Systems ISO14001

Occupational Health and Safety OHSAS 18001

Q.A. Nuclear Standard KTA 1401

Q.A. of the Production Process 01 ATEX Q 009-7

Ex-Protection 94/9/EG

Fusion Welding ISO 3834-2

Certificate, defense products DIN 2303

Welding permission Germanischer Lloyd


Support & ConsultingDesign review & analysis

TrainingEquipment applications

trouble shooting

Digital ServicesConnecting physical to digital

to protect system performance

Project ManagementCoordinate & execute

14

For us, quality means understanding the expectations of our customers and then exceeding them.

Dynamowerk Berlin• Innovating since 1906• Continental transportation hub

provides easy access• Unique balancing capabilities

up to 20.000 rpm• Manufacturer of induction &

synchronous electrical machines up to 100 MW

Published by Siemens AG

Global Headquarters LDA

Siemens AGLarge Drives ApplicationsVogelweiherstr. 1-1590441 NurembergGermany

For the U.S. published by

Siemens Industry Inc.100 Technology DriveAlpharetta, GA 30005United States

www.siemens.com/high-voltage-motors

© Siemens 2021Article No.: PCLD-B10008-00-7600

Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract.

All product designations may be trademarks or other rights of Siemens AG, its affiliated companies or other companies whose use by third parties for their own purposes could violate the rights of the respective owner.

Check out our website for more information about how we can support your project needs.

making the world more reliable confirming theory in the

Documents