make you real€¦ · altair, an absolute new conception, always with double upright and central...

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Page 1: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

make you real...

Page 2: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

Each machine is unquestionably strengh and accurate and equiped with:

• Thermo-symmetrical structure (box in box system)

• Double upright column with central head

• 4 guides on the vertical stroke with preloaded cylinders controlled

by CNC on the rear runners

• Double ball screws on the vertical with related gearmotors.

• Rotary table with double moto-pinions

• Predisposition for the hig pressure coolant through the spindle

• Interchangable end part of the boring bar

• Double refrigerator for head oil and water for motors

• Movement from spindle motor with gear box plus gear transmission

of our manufacture, to assure a high torque ratio

• Spindle line bearings with minimal air-oil lubrication (spray mist

system)

• “Service” managed not only by tele-assistance service but also by a

well organized team of technicians

We are glad to present our exclusive production of MAKE boring and milling machines, proudly and entirely made in Italy in our new plant in Rovato (BS): a total area of 36,000 square meters located right in front of the highway MI-VE.

The MAKE idea is the result of a deep knowledge of technical design and development of prestigious technical /mechanical specialisations, acquired during the years in the manufacturing of high precision machine tools for boring and milling metal job.

Many of our technicians gained their experience in CASTEL factory, hystorical company that always been considered an excellence in this field not only for the Italian but also for the European market and it is precisely to these customers that MAKE offers important service support since many times.

It is also from CASTEL’s philosophy that MAKE took inspiration but engineering new and unique models of machines with innovative features. The staff is composed of a higly specialized team of technicians, employed in different jobs but in a single facility.

The machines designed and built by MAKE:T-type boring machine

T-type boring machine

T-type milling machine

T-type milling machine

Floor type boring machine

Floor type milling machine

HYDRA 110/130/160

HYDRA RAM 130/160

HYDRA MILL (FIXED or CHANGE)

HYDRA RAM MILL (FIXED or CHANGE)

ALTAIR 130/160/200

ALTAIR HEAD (FIXED or CHANGE)

Page 3: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The technical composition of the version with T-upright model HYDRA, includes:

• X axis from 2600 mm to 5100 mm

• Y axis from 2000 mm to 3500 mm (vertical)

• Z axis from 1600 mm to 2600 mm

• V axis 800 mm

SHE...the most BEAUTIFULthe mostVERSATILEthe most ACCURATE

Page 4: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

• Extremely increased upright and always equipped with 4 guides on the vertical stroke

• Additional RAM with section 450 X 430 mm 4 exit guides (stroke 1000 mm o 1200 mm), incorporated by a huge RAM - carrier wagon in cast iron.

• Boring bar diam. 130 mm o diam. 160 mm

Four tie rods, so-colled active, are inserted into the RAM, driven by four hydraulic moto-cylinders that they regain the elacticity of cast iron and its output gravity

The thermal expansion of the RAM group is kept under control by the SCR SYSTEM device which is able to read, determine and correct the elongation by means of a special steel (INVAR) that is non-deformable and insensitive to temperature variations (widely used in the aerospace sector) and a specially positioned optical scale.

This kind of machine with T - upright, in its version HYDRA RAM, is enriched by:

In the front part of the RAM there are hooks for the various applications (milling heads, extensions, stiffeners, etc..) and predispositions to the adductions.In addition, the end part of the boring bar is interchangeable.

Page 5: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The sliding between table and undertable is flat type with forced lubrication diversified in the various capacities (from 10 to 40 tons).

The X-axis motion is transmitted with a mobile leadnut and screw diam. 80/100 mm and 2/3 guides in the centre of the bed depending on the load capacity.

The rotary tables can have dimensions from 1800 X 2200 mm up to 2500 X 3500 mm all with transmission by double moto-pinion.

The HYDRA MILL model is available in the FIXED or CHANGE version depending on the interchangeability of the head: accessory with or without automatic coupling ed eventually also with automatic disappearing pick up heads system. The heads can be bi-rotary or automatic orthogonal indexed 2,5° 01° on the A and C axis, continuous positioning or continuous working. Rotation speed from 3000 RPM to 6000 RPM

Page 6: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

HYDRA RAM MILL Model

Page 7: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The technical composition of the version with mobile upright model ALTAIR, an absolute new conception, always with double upright and central head includes:

• X axisfrom 6000 to 24000 mm

• Y axisfrom 2000 to 5000 mm (vertical)

• W axisfrom 1000/1200/1600 mm (RAM)

• V axis 800 mm

the most ACCESSORIZEDthe STRONGEST

THE OTHER ONE... the most I M P O R TA N T

Page 8: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The spindle motor is of the variable power type, from 30 to 72 Kw in S1, in accordance with the machine model and the customer’s needs; it follows the mechanical gearbox and the transmission box from our production.

The motor is water cooling type, closed in a refrigerator system and kept to a constant temperature.

The thermal expansion of the RAM group is under controll by SCR SYSTEM which is able to read, determine and correct the elongation by a special steel that is non-deformable and insensitive to temperature variations (widely used in the aerospace sector) and a specially positioned optical scale.

The head balancing is given by 2 support-point linked to 2 dependent hydraulic cylinders and alerted by CNC.

The oil of the head unit is cooled by a double refrigerator to ensure a constant temperature, necessary to obtain the precision.

The spindle head bearings constantly control the temperature and the lubrication alerted by CNC.

Also for this model the vertial movement is made by two geared motors with two ball screws depending on each others.

The head group is driven and contained in 4 vertical guides (two front and two back).

The exit RAM , section 450 X 430 mm ot 500 x 460 mm, slides on four linear guides and is contained in two cast iron half-carriages (lower and upper) large in size; the entie system is extremely rigid and compact.

Two tie rods, so-colled active, are inserted into the RAM, driven by two hydraulic moto-cylinders that they regain the elacticity of cast iron and its output gravity

Page 9: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The ALTAIR HEAD version presents the same technical features as the ALTAIR, but instead of the boring bar there are all the versions of automatic milling heads, differentiated according to the customer’s needs for indexing, resolution, power and torque developed.

In the CHANGE version, compared to FIXED, is possibility to interchange in complete automatic cycle the various heads which, if required, are stored in the automatic head-warehouse (pick-up).

Page 10: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

The rotary tables of our production, can be combined to our floor type machines, they have the same details of the tables above mentioned, but with a loading capacity from 10 to 60 ton.

The manufacturing process is accurate in every step: encasing, tubes, changing tools, telescopic guard, cooling system (internal and external to the spindle) and everything needful to obtain a final implant efficient and most of all customized.

Our staff is at your complete disposal for any information or for an appointment to see the machines in production, and to meet your requirements or solve your problems.

Page 11: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

EVENTSBIMU2010 EMO

EVENTS2015

BIMU2018 EMO 2017

Page 12: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

BIMU2016EMO 2009 BIMU2014

MECSPE2017 MECSPE2018 MECSPE2019

IMTS2018 IMTS2018

Page 13: make you real€¦ · ALTAIR, an absolute new conception, always with double upright and central head includes: • X axis from 6000 to 24000 mm • Y axis ... S1, in accordance with

make you real...

Bentivoglio Make & Trade

Via San Donato, 32 25038 ROVATO (BS) - ITALy

Tel. +39 030 2721376 Fax +39 030 2721068

E-mail: [email protected]

©2019