mair oil free medical air plant systems – en iso 7396-1

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Atlas Copco Ltd. trading as Atlas Copco MedicalUnit 18 Nuffield Way, Abingdon, Oxfordshire, UK OX14 1RLwww.beaconmedaes.com

Medical Air Plant SystemThe Medical Air system shall conform to EN ISO 7396-1 and NHS Health Technical Memorandum HTM02-01 (or NHS Health Technical Memorandum HTM2022 EurPh if selected). Medical quality air to the European Pharmacopoeia monograph shall be delivered at pressures of 400 kPa (4 bar), 700kPa (7 bar) or 10,000 kPa (10 bar) gauge for supply of the hospital medical or surgical air systems. The entire system shall be ‘duplexed’ such that any single functional component failure will not affect the integrity of the medical compressed air supply.

Sources Of Supply - HTM02-01/EN ISO 7396-1Triplex or quadruplex compressor configurations will produce the primary supply with two compressors in standby. Each compressor will be capable of supplying the specified volumetric flow for duplex and triplex plant, and half flow for quadruplex. For duplex plant the secondary supply shall be from an automatic manifold capable of supplying at average demand for 4 hours. For triplex and quadruplex plant the standby compressors will form the secondary supply.

Sources Of Supply - HTM2022 EurPhDuplex, triplex or quadruplex compressor configurations will produce the primary supply with one compressor on standby. A secondary supply shall be from an automatic manifold capable of supplying at average demand for 4 hours.

Control SystemThe central control system shall provide an intelligent human machine interface incorporating on board flash memory and real-time clock for recording operational parameters in the in built event log. The central control system shall operate at low voltage and include BMS connection for plant fault, plant emergency, reserve fault and pressure fault. Visualisation of plant inputs, outputs and status through a web browser, using a simple Ethernet connection shall be available. The central control unit shall incorporate a user friendly 5.7” high-definition colour display with clear pictograms and LED indicators, providing easy access to system operational information.

A mechanical back-up facility shall ensure continued operation in the event of a control system malfunction. The control system shall normally employ automatic rotation of the lead compressor to maximise life and ensure even wear.

Oil-Free CompressorsCompressors shall be Atlas Copco Medical (MED), oil free compressors suitable for both continuous and frequent start/stop operation at a nominal outlet pressure of 8,000 kPa (8 bar), 10,000 kPa (10 bar) or 13,000 kPa (13 bar) gauge. The following technology types shall be available:

Technology Nominal Output Pressure

LF-MED - Reciprocating (piston)* 10 bar

SF-MED - Scroll 10 bar

ZT (VSD option) - Tooth 10 bar / 8 bar

mAIR Oil Free Medical Air Plant Systems– EN ISO 7396-1/HTM 02-01 and HTM2022 EurPh

380V 60Hz, 4 bar, 7 Bar & 10 Bar OutletSPECIFICATION

OIL

-FRE

E M

EDIC

AL

AIR

SYS

TEM

S

* LE-MED (oil-less piston) with 13 bar outlet available upon request

Refer to diagram 1. Technology versus flow and pressure for selecting a suitable compressor technology for the intended application.

ISO Compressors shall conform to ISO 7396-1 standards. HTM Compressor shall comply with HTM02-01/HTM2022 standards and shall include an additional pressure sensor and temperature sensor, required for transmitting additional alarm conditions. An additional analogue ammeter and inter locking isolator shall also be included.

UL, AS and MOM standard compressors (including 3rd party certification) are all available as standard - please contact sales. Water cooled version of compressors shall be available for international regions with high ambient temperature environment

Variable Speed Drive - OptionalVariable Speed Drive (VSD) shall be available on compressor(s). By including an AC-DC converter, along with associated control hardware and software it will enable the compressor to match it’s running speed on a 1:1 ratio with the flow demand required by hospital. By using such technology energy of savings of up to 35% shall be achievable as well as prolonged machine life. Start currents will be reduced and the motor will run from 0-100% speed increasing or decreasing it’s speed as necessary to continuously match the required demand. The compressor shall operate from 400-1300kPa (4-13 bar) gauge.

VSD air plant shall incorporate VSD controllers on all compressors, cycling the lead compressor to ensure even wear as per HTM02-01 requirements.

Dryer/Filter/Regulator SystemThe duplexed filter and dryer module shall incorporate high efficiency water separators, filters, heatless regenerative desiccant dryer, dust/activated carbon filters, hopcolite filters (option) and bacterial filters with autoclavable element. Electrical contacts shall be installed on the filters to provide warning alarms on the dryer controller in the event of high pressure drop (ie blockage) and shall also include connections for BMS. Contaminants in the delivered air downstream of the bacterial filters shall be maintained at levels below those shown in the following table:

Contaminant Threshold

H2O 67 ppm v/v

Dry particulates Free from visible particulates in a 75 litre sample

Oil (droplet or mist) 0.1 mg/m³

CO 5 ppm v/v

CO2 500 ppm v/v

SO2 1 ppm v/v

NO 2 ppm v/v

NO2 2 ppm v/v

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Dryer Purge Control - OptionalThe dryer control system shall incorporate a Purge Saver Energy Management system that freezes the regeneration of the desiccant once adequate dew point is reached in the inactive tower. Only when the dewpoint level in the active tower deteriorates to an unacceptable level will the intelligent controller switch towers. This shall be achieved by including an additional dew point sensor and associated software in the dryer controller to effectively manage the system as well as providing on screen measurements of purge savings.

Dew Point MonitoringThe dryer shall incorporate a ceramic dew point hygrometer with an accuracy of ±10C in the range -20 to -800C atmospheric dew point and 4-20mA analogue output. Aluminium oxide or palladium wire sensors are not acceptable. An alarm condition shall trigger on the dryer control panel if the dew point exceeds a -460C atmospheric set point. The plant control unit shall incorporate a multifunctional LCD displaying, amongst other things, the dew point of the delivered air to enable monitoring of the air quality by the hospitals estates department. Volt free contacts shall be included to enable the dew point alarm signal to be connected to a central medical gas alarm system and/or building management system (BMS). To enable periodic calibration of the dew point sensor element, the hygrometer shall be remotely connected downstream of the dryer via a micro-bore tube. It is not acceptable to install the sensor directly into the medical air supply pipeline.

Receiver AssemblyAir receivers shall comply with DIRECTIVE 97/23/EC, supplied with relevant test certificates. Each air receiver shall be of steel construction with a powder coated paint finish and shall be fitted with a zero loss electronic drain valve. Float type drain valves are not acceptable. The receiver assembly shall be fitted with a pressure safety valve capable of passing the maximum flow output of the compressor at 10% receiver overpressure. The receiver shall be further protected by a safety pressure relief valve and include a pressure gauge.

Optional ItemsThere shall be the followings options available for enhanced operation of the air plant system:-

• MOM standard receivers with 3rd party certification, hot dip galvanised steel inside and out

• EWD zero loss electronic water drains for the dMED dryer including secure mounting to the dryer base

• VSD compressors• CO and CO2 monitors including full integration into the ES-MED

central controller giving alarm warnings when unacceptable CO and CO2 levels are present

Condensate Management Options

OSS Oil/water separator, 900/1500/1800 l/min at 20/25/35 degrees celcius - metric 8102046466

OSS Oil/water separator, 900/1500/1800 l/min at 20/25/35 degrees celcius - imperial 8102046458

* NOTE - SUITABLE FOR SMALLER COMPRESSORS LE5-10/GA5-11/GA VSD+ 7-11

OSC35 Oil/water separator, 2100 l/min 8102 0452 45




CE MarkingThe standard range of BeaconMedæs Medical Air plant systems are ‘CE’ marked under the Medical Devices Directive 93/42/EEC with approval from notified body no. 0088 (Lloyd’s Register Quality Assurance). Under this directive, the specified products are classified as Class IIa Medical Devices.

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Diagram 1. Technology versus flow and pressure

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Receiver Selection Table

Receiver Capacity (litres) 250 500 1000 1500 2000 3000

Maximum working pressure (bar) 11 11 11 11 11 11

Individual Receiver Dimensions (diameter, height, mm) 457/2000 610/2105 762/2580 900/2600 1067/2725 1220/3010

Receiver Weight (kg) 155 195 380 520 800 1000

Receiver pipe size (mm) 28 28 42 42 42 42

Receiver Part Number 8102340570 8102340574 8102340576 8102340578 8102340580 8102340582

Receiver Accessory Kit 8102340590 8102340594 8102340596 8102340598 8102340600 8102340602

Receiver Capacity (litres) 250 500 1000 1500 2000 3000

Maximum working pressure (bar) 14 14 14 14 14 14

Individual Receiver Dimensions (diameter, height, mm) 457/2000 610/2105 762/2580 900/2600 1067/2725 1220/3010

Receiver Weight (kg) 160 200 500 520 950 1200

Receiver pipe size (mm) 28 28 42 42 42 42

Receiver Part Number 8102340571 8102340575 8102340577 8102340579 8102340581 8102340583

Receiver Accessory Kit 8102340591 8102340595 8102340597 8102340599 8102340601 8102340603

* Accessory kit for medical air receiver complete with plant data plate, test certificate, pressure safety valve, zero-loss electronic drain valve (with isolation and bypass valve), pressure gauge (with isolation valve), safety pressure relief valve, fusible plug, copper inlet and outlet union connection pipes (each with isolation valve).

Combined Air Plant Sizing Guide - HTM02-01In HTM02-01, the relative size of receiver capacity and compressor capacity on surgical air or combined medical/surgical air systems changes according to the design flow rate. In order to correctly calculate the receiver capacity and compressor capacity, both the medical and surgical design flow-rates (DF’s) are required. It should be noted that for all combined air systems, an additional duplex regulating station (ordered separately) is needed to supply the medical air pipeline.

Table 1: Surgical Air Plant Flow Rate Multiplier Value ‘A’.

Surgical Air Compressors

Design Flow (l/min)

Value ‘A’ FAD (l)

<500 0.33 x DF

500-3500 0.66 x DF

>3500 0.5 x DF

Table 2: Surgical Air Receiver Multiplier Value ‘B’.

Surgical Air Receivers

Design Flow (l/min)

Value ‘B’ Receiverwater capacity (l)

<500 1 x 200% x DF

500-2000 2 x 66.6% x DF

2001-3500 2 x 50% x DF

>3500 3 x 33.3% x DF

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Example 1 - Small Day Treatment Centre (Upgrade)

Flow Rate and Dryer SizingMedical Air DF = 555 l/min (FAD) (4 Bar)Surgical Air DF = 1138 l/min (FAD) (7 Bar)Combined/total DF = 1693 l/min (FAD) (11 Bar high pressure system)

A dryer greater than 1693 l/min outlet flow should be selected (outlet flow is the inlet flow minus purge losses)= dMED25 inlet flow 2025 l/min, outlet flow 1746 l/min Flow Rate and Compressor SizingFrom Table 1 surgical air DF is between 500-3500 l/min, so the multiplying factor ‘A’ = 0.66

Compressor flow rate = Med. DF + (Surg. DF x A) = 555 + (1138 x 0.66) = 555 + 751 = 1306 l/min

We also need to add the purge losses to the compressor output. For additional purge consumption use:- dMED inlet - dMED outlet = purge losses lpm = 2025 - 1746 = 279 l/min

Compressors should be selected with a flow rate greater than 1306 l/min + 279 l/min = 1585 l/min

Receiver SizingFrom Table 2 surgical air DF is between 500-2000 l/min, so the multiplying factor ‘B’ = 2 x 2/3

Capacity = (Med. DF x 0.5) + (Surg. DF x B) = (555 x 0.5) + (1138 x 2 x 2/3) = 278 + 1518 = 1796 litres

A combination of receivers with a minimum number of 2 should be selected

Selected receiver capacity = 2000 litres (2 x 1000 litre)

Plant System SelectionSelected plant part number = Piston cAIR-1930-PLF or Tooth cAIR-2142-TZF.

If no standard model is available for selection from the standard range a bespoke configuration of dryer, compressors and receivers

are available and can be quoted by our sales and sales support teams.Example 2 - Large District Hospital

Flow Rate and Dryer SizingMedical Air DF = 4920 l/min (FAD) (4 Bar)Surgical Air DF =2888 l/min (FAD) (11 Bar)Combined/total DF = 7808 l/min (FAD) (11 Bar high pressure system)

A dryer greater than 7808 l/min should be selected (outlet flow is the inlet flow minus purge losses)= dMED145 inlet flow 11745 l/min, outlet flow 10124 l/min Flow Rate and Compressor SizingFrom Table 1 surgical air DF is between 500-3500 l/min, so the multiplying factor ‘A’ = 0.66

Plant flow rate = Med. DF + (Surg. DF x Value ‘A’) = 4920 + (2888 x 0.66) = 4920 + 1907 = 6827 l/min

We also need to add the purge losses to the compressor output. For additional purge consumption use:- dMED inlet - dMED outlet = purge losses lpm = 11745 - 10124 = 1621 l/min

Compressors should be selected with a flow rate greater than 6827 l/min + 1621 l/min = 8448 l/min

Receiver SizingFrom Table 2 surgical air DF is between 2001-3500 l/min, so the multiplying factor ‘B’ = 2 x 1/2

Capacity = (Med. DF x 0.5) + (Surg. DF x B) = (4920 x 0.5) + (2888 x 2 x 1/2) = 2460 + 2888 = 5348 litres

A combination of receivers with a minimum number of 2 should be selected

Selected receiver capacity = 6000 litres (3 x 2000 litre)

Plant System SelectionSelected plant part number = Oil-free tooth cAIR-8000-PZV7

If no standard model is available for selection from the standard range a bespoke configuration of dryer, compressors and receivers are available and can be quoted by our sales and sales support teams.

Combined Air Plant Sizing Guide - HTM02-01 - Examples

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Typical Layout

Compressors

Dryer

Receivers

Note:- Inter connecting pipework (brown illustration) between components to be made on site and provided by the installer. Controller CAN cables are provided as a 10m assembly with each compressor which can be shortened on site if required.

Compressors

Dryer

Receivers

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ZT-MED (Tooth) Oil-free Compressor Selection Table - Fixed Speed

Model Name ZT15 MED ZT18 MED ZT22 MED ZT30 MED ZT37 MED ZT45 MED

Output flow (litres/minute) * 8.6 bar variant 2052 2724 3222 4578 5562 6516

Output flow (litres/minute) * 10 bar variant 1842 2310 2736 n/a n/a n/a

Footprint L x W x H (mm) 1760 x 1026 x 1621

1760 x 1026 x 1621

1760 x 1026 x 1621

2005 x 1026 x 1880

2440 x 1026 x 1880

2440 x 1026 x 1880

Compressor weight (kg) 1060 1080 1086 1432 1432 1432

Service connection (mm) 42 42 42 42 42 42

Noise level/pump (dB[A]) 67 70 72 66 68 70

Maximum ambient temperature (0C) 46 46 46 46 46 46

Supply voltage (v) ** 380 380 380 380 380 380

Supply frequency (Hz) 60 60 60 60 60 60

Nominal motor rating (kW) 15 18 22 30 37 45

Full load current per compressor (A) 32.5 46 54.7 70.7 70.7 109.5

ISO Part Number - 8.6 bar 8102339755 8102339777 8102339799 8102339823 8102339830 8102339840

HTM Part Number - 8.6 bar 8102339756 8102339778 8102339800 on request on request on request

ISO Part Number - 10 bar 8102339745 8102339767 8102339789 n/a n/a n/a

HTM Part Number - 10 bar 8102339746 8102339768 8102339790 n/a n/a n/a

* Output flow stated at reference conditions** 230V 60 Hz 3 phase available on request

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ZT-MED (Tooth) Oil-free Compressor Selection Table - Variable Speed Drive

Model Name ZT22VSD MED ZT37VSD MED ZT55VSD MED

Output flow (litres/minute) * 8.6 bar variant 1206 - 3216 2472 - 5706 2472 - 8328

Output flow (litres/minute) * 10 bar variant 1182 - 2844 n/a n/a


2440 x 1026 x 1880

2440 x 1026 x 1880

Compressor weight (kg) 1120 1432 1432

Service connection (mm) 42 42 42

Noise level/pump (dB[A]) 72 71 71

Maximum ambient temperature (0C) 46 46 46

Supply voltage (v) 380 380 380

Supply frequency (Hz) 60 60 60

Nominal motor rating (kW) 22 37 55

Full load current per compressor (A) 55.5 92.1 138.8

Starting current (A) nominal nominal nominal

ISO Part Number - 8.6 bar n/a 8102339835 8102339845

HTM Part Number - 8.6 bar n/a on request on request

ISO Part Number - 10 bar 8102339811 n/a n/a

HTM Part Number - 10 bar 8102339812 n/a n/a

* Output flow stated at reference conditions** Variable speed drive compressor operate from 4-13 bar at 0-100% speed - start currents nominal for VSD

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SF-MED (Scroll) Oil-free Compressor Selection Table - Fixed Speed

Model Name SF2 MED SF4 MED SF6 MED SF8+ MED SF11+ MED

Output flow (litres/minute) * 10 bar variant 204 354 420 804 1218


760 x 690 x 835

760 x 690 x 835

1670 x 750 x 1230

1670 x 750 x 1230

Compressor weight (kg) 125 133 157 450 450

Service connection (mm) 15 15 15 28 28

Noise level/pump (dB[A]) 56 58 59 63 63

Maximum ambient temperature (0C) 46 46 46 46 46

Supply voltage (v) 380 380 380 380 380

Supply frequency (Hz) 60 60 60 60 60

Nominal motor rating (kW) 3.1 4.1 5.8 8 11

Full load current per compressor (A) 5.9 7.8 11 TBC TBC

ISO Part Number - 10 bar 8102 3398 89 8102 3398 91 8102 3400 31 8102 3398 97 8102 3398 99

HTM Part Number - 10 bar 8102 3398 90 8102 3398 92 8102 3400 32 8102 3398 98 8102 3399 00

* Output flow stated at reference conditions

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SF-MED (Scroll) Oil-free Compressor Selection Table Continued....- Fixed Speed

Model Name SF15+ MED SF17+ MED SF22+ MED

Output flow (litres/minute) * 10 bar variant 1608 1836 2436


1628 x 750 x 1844

1628 x 750 x 1844

Compressor weight (kg) 180 180 180






Nominal motor rating (kW) 15 17 22

Full load current per compressor (A) TBC TBC TBC

ISO Part Number - 10 bar 8102 3399 07 8102 3399 09 8102 3399 11

HTM Part Number - 10 bar 8102 3399 08 8102 3399 10 8102 3399 12

* Output flow stated at reference conditions

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LF-MED (Piston) Oil-free Compressor Selection Table Continued....- Fixed Speed

Model Name LF5 MED LF7 MED LF10 MED

Output flow (litres/minute) * 10 bar variant 546 720 1092

Footprint L x W x H (mm) 1000 x 550 x 720 1000 x 550 x 720 1000 x 550 x 720

Compressor weight (kg) TBC TBC TBC






Nominal motor rating (kW) 5.11 6.38 8.73

Full load current per compressor (A) 9.7 12.1 16.6

ISO Part Number - 10 bar n/a n/a n/a

HTM Part Number - 10 bar TBC 8102 3399 39 8102 3399 32

* Output flow stated at reference conditions** TM = tank mounted compressor

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Dryer Selection Table

Model Name dMED7 dMED15 dMED25 dMED35 dMED45 dMED65 dMED80 dMED100 dMED145

Inlet flow at 7.5 bar (litres/minute) 420 780 1500 2100 3000 4200 4800 6000 8700

Output flow (litres/minute) at 4 bar line pressure * 342 632 1230 1722 2430 3444 3936 4860 7047

Inlet flow at 10 bar (litres/minute) 504 936 1800 2520 3600 5040 5760 7200 10440


Inlet flow at 13 bar (litres/minute) 567 1053 2025 2835 4050 5670 6480 8100 11745


Footprint L x W x H (mm)2120 x 1130 x 1590

2120 x 1130 x 1590

2120 x 1130 x 1590

2120 x 1130 x 1590

2120 x 1130 x 1590

2120 x 1130 x 1760

2120 x 1470 x 1590

2120 x 1470 x 1610

2120 x 1470 x 1610

Dryer weight (kg) 434 436 448 450 502 607 724 793 919

nlet and outlet connections (mm) 15 15 15 28 28 28 28 28 28

Supply voltage (v) 230 230 230 230 230 230 230 230 230

Supply frequency (Hz) 60 60 60 60 60 60 60 60 60

Central control supply - single phase (mm2/Amps)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

1.5(2)

Part Number - dryer at 4 bar outlet

8102

370

1 84

8102

370

1 60

8102

370

1 63

8102

370

1 66

8102

370

1 69

8102

370

1 72

8102

370

1 75

8102

370

1 78

8102

370

1 81


8102

370

1 85

8102

370

1 61

8102

370

1 64

8102

370

1 67

8102

370

1 70

8102

370

1 73

8102

370

1 76

8102

370

1 79

8102

370

1 82


8102

370

1 86

8102

370

1 62

8102

370

1 65

8102

370

1 68

8102

370

1 71

8102

370

1 74

8102

370

1 77

8102

370

1 80

8102

370

1 83

Drawing Number

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

2212

020

5 28

* Output flow stated includes calculated purge lost during the regenration process of between 15-19% depending on model and inlet pressure.

Notes on plant

• Design flow in terms of free air delivered after losses at working pressure with the reserve compressor(s) on standby. Tolerance ±5%.• Component dimensions supplied do not include maintenance access space, and are provided to allow customer to arrange plant components within plant room. Complete installation drawings are available on request. Quote the drawing number required.• Duplex systems must be installed with a manifold as the third source of supply for HTM02-01 compliance.• Mean sound level in accordance with ISO 2151.• Electrical details are provided for guidance only. Site conditions may impose a larger cable size. For exact cable sizing, and fuse / MCB ratings, consult a qualified electrical engineer.

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Standard Models

HTM02-01 Medical Air 4 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

mA

IR-1

674-

TZF4

mA

IR-2

000-

TZF4

mA

IR-2

154-

TZF4

mA

IR-3

936-

QZF

4

mA

IR-4

308-

QZF

4

mA

IR-4

860-

QZF

4

mA

IR-5

469-

QZF

4

mA

IR-6

000-

PZF4

Design flow (litres/minute) 1674 2000 2154 3936 4308 4860 5469 6000

Number of compressors 3 3 3 4 4 4 4 5

Type of compressor ZT-MED 15

ZT-MED 18

ZT-MED 18

ZT-MED 18

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 18

Type of dryer dMED35

dMED45

dMED45

dMED80

dMED100

dMED100

dMED145

dMED145

Number of receivers 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 500 500 1000 1000 1500 1500 1500 1500

Part

Num

ber

8102

369

1 53

8102

369

1 54

8102

369

1 55

8102

369

1 58

8102

369

1 59

8102

369

1 60

8102

369

1 61

8102

369

1 62

HTM02-01 Medical Air 4 bar - ZT (Tooth) compressors- Variable Speed

Model Number

mA

IR-2

000-

TZV4

mA

IR-2

450-

TZV4

mA

IR-3

935-

QZV

4

mA

IR-4

860-

QZV

4

mA

IR-5

650-

QZV

4

mA

IR-6

000-

PZV4

Design flow (litres/minute) 2000 2450 3935 4860 5650 6000

Number of compressors 3 3 4 4 4 5

Type of compressor ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


dMED80

dMED80

dMED100

dMED145

dMED145

Number of receivers 2 2 2 2 2 2

Receiver volume (l) (each) 500 1000 1000 1500 1500 1500

Part

Num

ber

8102

369

5 33

8102

340

3 83

8102

340

3 84

8102

340

3 85

8102

340

3 86

8102

340

3 87

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HTM02-01 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

cAIR

-153

0-TZ

F7

cAIR

-176

5-TZ

F7

cAIR

-214

0-TZ

F7

cAIR

-261

0-TZ

F7

cAIR

-353

0-Q

ZF7

cAIR

-452

5-Q

ZF7

cAIR

-489

5-Q

ZF7

cAIR

-522

0-Q

ZF7

cAIR

-522

0-PZ

F7-3

Design flow (litres/minute) 1530 1765 2142 2610 3530 4525 4895 5220 5220

Required compressor output * 1270 1470 1778 2148 2940 3792 4064 4427 4764

Required receiver volume * 1401 1622 1962 2623 3245 3427 3672 4000 4305

Number of compressors 3 3 3 3 4 4 4 4 4


ZT-MED 15

ZT-MED 18

ZT-MED 22

ZT-MED 15

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22


dMED35

dMED35

dMED45

dMED65

dMED80

dMED80

dMED100

dMED100

Number of receivers 2 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 1000 1000 1000 1500 2000 2000 2000 2000 3000

Part

Num

ber

8102

342

6 95

8102

342

6 96

8102

342

6 97

8102

342

6 98

8102

368

8 20

8102

368

8 22

8102

368

8 23

8102

368

8 24

8102

368

8 25

Model Number

cAIR

-600

0-PZ

F7

cAIR

-606

0-PZ

F7-3

cAIR

-636

0-PZ

F7-3

cAIR

-636

0-PZ

F7

cAIR

-800

0-PZ

F7

cAIR

-874

0-PZ

F7-3

cAIR

-874

0-PZ

F7

Design flow (litres/minute) 6000 6060 6360 8000 8000 8740 8740

Required compressor output * 4980 5030 5277 5277 6000 6555 6555

Required receiver volume * 4500 4545 4768 4768 6000 6555 6555

Number of compressors 5 5 5 5 5 5 5


ZT-MED 18

ZT-MED 18

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 22


dMED100

dMED145

dMED145

dMED145

dMED145

dMED145

Number of receivers 3 2 2 3 3 3 4

Receiver volume (l) (each) 1500 3000 3000 2000 2000 3000 2000

Part

Num

ber

8102

368

8 27

8102

368

8 28

8102

368

8 29

8102

368

8 30

8102

368

8 31

8102

368

8 32

8102

368

8 33

* Flow output based on a 50/50 split of medical and surgical air design flow (D.F) For examples on how to calculate the required design flow, compressor flow and receiver volume refer to earlier page, in line with HTM02-01 requirements and tables.

2212020091.0504/08/17 of 20


HTM02-01 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Variable Speed

Model Number

cAIR

-274

0-TZ

V

cAIR

-489

5-Q

ZV7

cAIR

-533

5-Q

ZV7

cAIR

-548

0-ZV

7-3

cAIR

-548

0-Q

ZV7

cAIR

-600

0-PZ

V7

cAIR

-800

0-PZ

V7

cAIR

-878

5-PZ

V7

cAIR

-878

5-ZV

7-3


Required compressor output * 2272 4064 4427 4544 4544 4500 6000 6590 6590

Required receiver volume * 2507 3672 4000 4106 4106 4500 6000 6590 6590

Number of compressors 3 4 4 4 4 5 5 5 5


ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


dMED80

dMED100

dMED100

dMED100

dMED145

dMED145

dMED145

dMED145



Part

Num

ber

8102

368

8 34

8102

368

8 35

8102

368

8 36

8102

368

8 37

8102

368

8 38

8102

368

8 39

8102

368

8 40

8102

368

8 41

8102

368

8 42


HTM2022 Medical Air 4 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

mA

IR-1

675-

DZF

4

mA

IR-2

000-

DZF

4

mA

IR-2

155-

DZF

4

mA

IR-2

465-

DZF

4

mA

IR-3

935-

TZF4

mA

IR-4

310-

TZF4

mA

IR-4

860-

TZF4

mA

IR-5

470-

TZF4

mA

IR-6

000-

QZF

4


Required receiver volume 850 1000 1086 1278 1968 2172 2430 2825 3000

Number of compres-sors 2 2 2 2 3 3 3 3 4


ZT-MED 18

ZT-MED 18

ZT-MED 22

ZT-MED 18

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 18


dMED45

dMED45

dMED65

dMED80

dMED100

dMED100

dMED145

dMED145



Part

Num

ber

8102

368

9 90

8102

368

9 91

8102

368

9 92

8102

369

6 19

8102

368

9 95

8102

368

9 96

8102

368

9 97

8102

368

9 98

8102

368

9 99

2212020091.0504/08/17 of 20


HTM2022 Medical Air 4 bar - ZT (Tooth) compressors- Variable Speed

Model Number

mA

IR-2

000-

DZV

4

mA

IR -3

935-

TZV4

mA

IR -4

860-

TZV4

mA

IR -5

455-

TZV4

mA

IR-6

000-

QZV

4

Design flow (litres/minute) 2000 3936 4860 5455 6000

Required receiver volume 1000 1968 2430 2705 3000

Number of compressors 2 3 3 3 4


ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


dMED80

dMED100

dMED145

dMED145

Number of receivers 2 2 2 2 2

Receiver volume (l) (each) 500 1000 1500 1500 1500

Part

Num

ber

8102

342

2 42

8102

342

2 45

8102

342

2 46

8102

342

2 47

8102

342

2 48

HTM2022 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Fixed Speed

Model Number

cAIR

-153

0-D

ZF7

cAIR

-193

0-D

ZF7

cAIR

-214

0-D

ZF7

cAIR

-216

5-D

ZF7

cAIR

-386

5-TZ

F7

cAIR

-461

0-TZ

F7-3

cAIR

-579

0-Q

ZF-3

cAIR

-606

0-Q

ZF7

cAIR

-655

5-Q

ZF7

cAIR

-758

5-PZ

F7

Design flow (litres/minute) 1530 1930 2140 2165 3865 4610 5790 6060 6555 7585

Number of compressors 2 2 2 2 3 3 4 4 4 5

Type of compressor

ZT-MED 15

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 18

ZT-MED 22

ZT-MED 18

ZT-MED 22

ZT-MED 22

ZT-MED 18


dMED35

dMED35

dMED45

dMED65

dMED80

dMED100

dMED100

dMED145

dMED145

Number of receivers 1 1 1 1 1 1 1 2 2 2

Receiver volume (l) (each) 1000 1000 1500 1500 2000 3000 3000 2000 2000 2000

Part

Num

ber

8102

369

0 88

8102

369

0 89

8102

369

0 90

8102

369

0 91

8102

369

0 93

8102

369

0 95

8102

369

0 96

8102

369

0 97

8102

369

0 98

8102

369

0 99

2212020091.0504/08/17 of 20


Model Number

cAIR

-800

0-PZ

F7

cAIR

-878

5-PZ

F7-3

cAIR

-878

5-PZ

F7

Design flow (litres/minute) 8000 8785 8785

Number of compressors 5 5 5

Type of compressor

ZT-MED 22

ZT-MED 22

ZT-MED 22


dMED145

dMED140

Number of receivers 2 2 3

Receiver volume (l) (each) 2000 3000 1500

Part

Num

ber

8102

369

1 00

8102

369

1 01

8102

369

1 02

HTM2022 Combined Medical & Surgical Air 7 bar - ZT (Tooth) compressors- Variable Speed

Model Number

cAIR

-200

0-D

ZV7

cAIR

-214

0-D

ZV7

cAIR

-227

5-D

ZV7

cAIR

-482

5-TZ

V7

cAIR

-600

0-Q

ZV7

cAIR

-606

0-Q

ZV7

cAIR

-688

0-Q

ZV7

cAIR

-800

0-PZ

V7

cAIR

-878

5PZV

7-3

cAIR

-878

5-PZ

V7

Design flow (litres/minute) 2000 2142 2274 4824 6000 6060 6879 8000 8087 8787

Number of compressors 2 2 2 3 4 4 4 5 5 5

Type of compressor

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED

VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22

ZT-MED VSD 22


dMED35

dMED45

dMED80

dMED100

dMED100

dMED145

dMED145

dMED145

dMED145

Number of receivers 1 1 1 1 1 2 2 2 2 3

Receiver volume (l) (each) 1000 1500 1500 3000 3000 2000 2000 2000 3000 1500

Part

Num

ber

8102

369

1 04

8102

369

1 05

8102

369

1 06

8102

369

1 10

8102

369

1 11

8102

369

1 12

8102

369

1 13

8102

369

1 14

8102

369

1 15

8102

369

1 16

2212020091.0504/08/17 of 20


HTM02-01 Combined Medical & Surgical Air 7 bar - SF (Scroll) compressors- Fixed Speed

Model Number

cAIR

-410

-TSF

7

cAIR

-790

-TSF

7

cAIR

-945

-TSF

7

cAIR

-131

0-TS

F7

cAIR

-137

5-TS

F7

cAIR

-153

0-TS

F7

cAIR

-169

0-TS

F7

cAIR

-171

5-Q

SF7

cAIR

-214

0-Q

SF7

cAIR

-258

0-Q

SF7

cAIR

-271

0-Q

SF7

Design flow (litres/minute) 410 790 945 1310 1310 1530 1690 1715 2140 2580 2710

Required compressor output * 274 524 630 1086 1086 1270 1404 1422 1788 2142 2250

Required receiver volume * 515 985 1184 1199 1258 1401 1549 1569 1962 2364 2483

Number of compressors 3 3 3 3 3 3 3 4 4 4 4

Type of compressor

SF-MED 4

SF-MED 8

SF-MED 11

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 22

SF-MED 11

SF-MED 15

SF-MED 15

SF-MED 17

Type of dryer dMED7

dMED15

dMED25

dMED25

dMED25

dMED25

dMED35

dMED35

dMED35

dMED45

dMED45

Number of receivers 1 2 2 2 2 2 2 2 2 2 2

Receiver volume (l) (each) 1000 500 1000 1000 1000 1000 1000 1000 1000 1500 1500

Part

Num

ber

8102

342

6 74

8102

342

6 75

8102

342

6 76

8102

342

6 77

8102

342

6 78

8102

342

6 79

8102

342

6 80

8102

342

6 81

8102

342

6 82

8102

342

6 83

8102

369

1 29

Model Number

cAIR

-338

5-Q

SF7

cAIR

-489

5-PS

F7

cAIR

-542

0-H

SF7-

3

cAIR

-542

0-H

SF7

cAIR

-659

5-H

SF7-

3

cAIR

-659

5-H

SF7

cAIR

-730

0-H

SF7-

3

cAIR

-730

0-H

SF7


Required com-pressor output * 2808 4064 4500 4500 5475 5475 5475 5475

Required receiver volume * 3099 3672 4066 4066 4947 4947 5475 5475


Type of compressor

SF-MED 22

SF-MED 22

SF-MED 17

SF-MED 17

SF-MED 22

SF-MED 22

SF-MED 22

SF-MED 22


dMED80

dMED100

dMED100

dMED145

dMED145

dMED145

dMED145



Part

Num

ber

8102

342

6 85

8102

342

6 88

8102

342

6 89

8102

342

6 90

8102

342

6 91

8102

342

6 92

8102

342

6 93

8102

342

6 94

2212020091.0504/08/17 of 20


HTM02-01 Combined Medical & Surgical Air 7 bar - SF (Scroll) compressors- Fixed Speed

Model Number

cAIR

-410

-TSF

7

cAIR

-790

-TSF

7

cAIR

-945

-TSF

7

cAIR

-131

0-TS

F7

cAIR

-137

5-TS

F7

cAIR

-153

0-TS

F7

cAIR

-169

0-TS

F7

cAIR

-171

5-Q

SF7

cAIR

-214

0-Q

SF7

cAIR

-258

0-Q

SF7

cAIR

-271

0-Q

SF7


Required compressor output * 274 524 630 1086 1086 1270 1404 1422 1788 2142 2250

Required receiver volume * 515 985 1184 1199 1258 1401 1549 1569 1962 2364 2483


Type of compressor

SF-MED 4

SF-MED 8

SF-MED 11

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 22

SF-MED 11

SF-MED 15

SF-MED 15

SF-MED 17

Type of dryer dMED7

dMED15

dMED25

dMED25

dMED25

dMED25

dMED35

dMED35

dMED35

dMED45

dMED45



Part

Num

ber

8102

342

6 74

8102

342

6 75

8102

342

6 76

8102

342

6 77

8102

342

6 78

8102

342

6 79

8102

342

6 80

8102

342

6 81

8102

342

6 82

8102

342

6 83

8102

369

1 29

Model Number

cAIR

-338

5-Q

SF7

cAIR

-489

5-PS

F7

cAIR

-542

0-H

SF7-

3

cAIR

-542

0-H

SF7

cAIR

-659

5-H

SF7-

3

cAIR

-659

5-H

SF7

cAIR

-730

0-H

SF7-

3

cAIR

-730

0-H

SF7


Required com-pressor output * 2808 4064 4500 4500 5475 5475 5475 5475



Type of compressor

SF-MED 22

SF-MED 22

SF-MED 17

SF-MED 17

SF-MED 22

SF-MED 22

SF-MED 22

SF-MED 22


dMED80

dMED100

dMED100

dMED145

dMED145

dMED145

dMED145



Part

Num

ber

8102

342

6 85

8102

342

6 88

8102

342

6 89

8102

342

6 90

8102

342

6 91

8102

342

6 92

8102

342

6 93

8102

342

6 94

HTM2022 Combined Medical & Surgical Air 7 bar - SF (Scroll) compressors- Fixed Speed

Model Number

cAIR

-400

-DSF

7

cAIR

-530

-DSF

7

cAIR

-750

-DSF

7

cAIR

-790

-DSF

7

cAIR

-100

0-D

SF7

cAIR

-108

5-D

SF7

cAIR

-114

0-D

SF7

cAIR

-151

0-D

SF7

cAIR

-153

0-TS

F7

cAIR

-200

0-TS

F7

cAIR

-214

0-TS

F7



Type of compressor

SF-MED 6

SF-MED 8

SF-MED 11

SF-MED 15

SF-MED 15

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 11

SF-MED 15

SF-MED 15

Type of dryer dMED7

dMED7

dMED25

dMED25

dMED25

dMED25

dMED25

dMED25

dMED25

dMED35

dMED35



Part

Num

ber

8102

369

0 67

8102

369

0 68

8102

369

0 69

8102

369

0 70

8102

369

0 71

8102

369

0 72

8102

369

0 73

8102

369

0 74

8102

369

0 75

8102

369

0 76

8102

369

0 77

Model Number

cAIR

-225

0-TS

F7

cAIR

-331

0-Q

SF7

cAIR

-347

5-Q

SF7

cAIR

-448

0-Q

SF7-

3

cAIR

-477

5-PS

F7-3

cAIR

-599

0-PS

F7

Design flow (litres/minute) 2250 3310 3475 4480 4775 5990

Number of compressors 3 4 4 4 5 5

Type of compressor

SF-MED 17

SF-MED 15

SF-MED 17

SF-MED 22

SF-MED 17

SF-MED 22


dMED65

dMED65

dMED80

dMED100

dMED100

Number of receivers 1 1 1 1 1 2

Receiver volume (l) (each) 1500 2000 2000 3000 3000 1500

Part

Num

ber

8102

369

0 78

8102

369

0 81

8102

369

0 82

8102

369

0 85

8102

369

0 86

8102

369

0 87

In an effort to continuously improve our products, the right is reserved to change the specification of the items described herein at any time. Please contact us for further information and up to date specifications.

2212020091.0504/08/17 of 20

Atlas Copco Ltd. trading as Atlas Copco MedicalUnit 18 Nuffield Way, Abingdon, Oxfordshire, UK OX14 1RLwww.beaconmedaes.com 0088

HTM02-01 Combined Medical & Surgical Air 7 bar - LF (Piston) compressors- Fixed Speed

Model Number

cAIR

425

-TLF

7

cAIR

600

-TLF

7

cAIR

-790

-TLF

7

cAIR

-123

5-TL

F7

cAIR

-141

0-Q

LF

cAIR

-214

0-Q

LF7

cAIR

-214

0-PL

F7

cAIR

-327

5-H

LF7


Required compressor output * 282 398 524 822 1170 1806 1806 3612



Type of compressor LF-MED 5

LF-MED 5

LF-MED 7

LF-MED 10

LF-MED 7

LF-MED 10

LF-MED 7

LF-MED 10

Type of dryer dMED7

dMED15

dMED15

dMED25

dMED25

dMED35

dMED35

dMED65



Part

Num

ber

8102

342

6 63

8102

342

6 64

8102

342

6 65

8102

342

6 66

8102

342

6 67

8102

342

6 68

8102

342

6 69

8102

342

6 72


HTM2022 Combined Medical & Surgical Air 7 bar - LF (Piston) compressors- Fixed Speed

Model Number

cAIR

-410

-DLF

7

cAIR

-500

-DLF

7

cAIR

-780

-DLF

7

cAIR

-100

0-TL

F7

cAIR

-105

0-TL

F7

cAIR

-153

0-TL

F7

cAIR

-160

0-Q

LF7

cAIR

-200

0-Q

LF7

cAIR

-214

0-Q

LF7

cAIR

-222

0-Q

LF7

cAIR

-389

5-H

LF7



Type of compressorLF-

MED 5

LF-MED

7

LF-MED

10

LF-MED

5

LF-MED

7

LF-MED

10

LF-MED

7

LF-MED

10

LF-MED

10

LF-MED

10

LF-MED

10

Type of dryer dMED7

dMED15

dMED15

dMED25

dMED25

dMED25

dMED35

dMED35

dMED35

dMED45

dMED65



Part

Num

ber

8102

369

1 17

8102

369

1 18

8102

369

1 19

8102

369

1 20

8102

369

1 21

8102

369

1 22

8102

369

1 23

8102

369

1 24

8102

369

1 25

8102

369

1 26

8102

369

1 28

mair oil free medical air plant systems – en iso 7396-1

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