maintenance manual contents - ergonomicpartners.com · maintenance manual . pg. 1 gantry models...

Easily Moved Equipment Aluminum Gantry Cranes

Maintenance Manual

Pg. 1 Gantry Models Technical Specifications Pg. 2 Gantry Primary Specifications Pg. 3 Gantry Crane Dimensions (Models 1100 to 11000) Pg. 4 Gantry Crane Struts, Flat Plates, Caster Part Codes (Models 1100 to 11000) Pg. 5 Gantry Crane Bolt Charts (Model Series 1100 to 11000) Pg. 6 2-Roller and 4-Roller Trolley PartsPg. 7 Gantry Crane Technical Features (Parts) Pg. 8 Min/Max Dimensions, Documentation Pgs.9-12 Engineer’s Stamped Drawings (4400, 6600, 11000, 16500 Series) Pg. 13 Signed Certificate of Test (Sample - Ontario Power Generation)

Contents

Contact eme 530 Industrial Drive, Fort Erie, ON L2A 5M4 | 888-679-5283

Distributed by Ergonomic PartnersEmail: [email protected]: www.ergonomicpartners.com

PH: 314-884-8884 | FAX: 800-570-5584

Complete Model Range to Meet any Job

Standard models Struts and Leg Extrusions matched to Gantry Crane Capacity and Lift Height

Locking ‘Surround-Beam’ Trolley is Standard with all eme Gantry Cranes All Gantry Cranes Proof Tested to 150% of Capacity before shipment to customer

All Gantry Cranes supplied with Engineer’s Stamped Drawing Locking Casters (independently for swivel, roll) Gantry can be steered when moved

Gr. 9 Plated Fasteners. Bolted Assembly is the strongest assembly. No pins North American made; North American parts; built for North American conditions

All Gantry Cranes can be assembled from the Ground Up with 1-4 people Two wrenches are the only tools needed to assemble any Gantry Crane

Extruded hollow Box-Beam stronger and lighter than ‘I’ beams

Beam Clear Span: 3 ft. less than Beam length Floor Length Between Casters: 1 foot less than Beam length

PRO Series

Lift Cap (lb)

Proof Load (lb)

Lift Ht. Range

(in)

Max Height

(in)

Standard Beam

(ft)

Max Beam

(ft)

Height Adjust

(in)

Caster Spread

(in)

Unit Weight

(lb)

1100R 1100 1650 66-90 106 8 30 6 48 210

2200R 2200 3300 66-90 106 8 26 6 48 220

2200LW 2200 3300 82-122 138 10 26 8 65 285

4400M 4400 6600 66-90 106 10 15 6 48 240

4400R 4400 6600 82-122 138 10 15 8 65 315

4400T 4400 6600 98-138 154 15 15 8 65 355

6600R 6600 9900 106-154 178 15 16.5 8 73 545

11000R 11000 16500 106-154 178 15 16.5 8 73 700

16500R 16500 20265 102-144 173 15 15 7 81 1000

A B C D E F G H

PRO Model

Min/Max Ht to Lifting Eye

Max Ht to Top Of Trolley

Clear Span

Wheel Base

Height Adj Increment

Caster Spread

Min Assembled Height

Assembled Weight

1100R-8 66-90 in. 82-106 in. 5 ft. 93 in. 6 in. 48 in. 82 in. 210 lb.


2200LW-10 82-122 in. 98-138 in. 7 ft. 117 in. 8 in. 65 in. 98 in. 285 lb.

4400M-10 66-90 in. 82-106 in. 7 ft. 117 in. 6 in. 48 in. 82 in. 250 lbs.


4400T-15 98-138 in. 114-154 in. 12 ft. 177 in. 8 in. 65 in. 114 in. 355 lb.




3x6” Beam: use with 1100 to 4400 series models 3x12”Beam: use with 6600 to 11000 series models 3x15” Beam: use with 16500 series models

2-roller Trolley: use with 3x6” Beams4-roller Trolley: use with 3x12” Beams6-roller Trolley: use with 3x15” Beams

Documentation: 1) Engineer’s Stamped Drawing with every unit 2) Signed Certificate of Test to Proof Load 3) 5 Year Manufacturer’s Defect Warranty 4) Operator’s Manual 5) Annual Inspection Procedures and Stickers

eme Gantry Crane Struts, Flat Plates Part, Caster Codes - Model Series 1100 to 11000

Part Name Part Code 1100R 2200R 2200LW 4400M 4400R 4400T 6600R 11000R

Cheek Plate eme CKPL818eme X X X X X X X X

Cheek Plate PRO CKPL818PRO X X X X X X X X

Beam Size 3X6”/3X12” 3X6 3X6 3X6 3X6 3X6 3X6 3X12 3X12

Trolley Size 4400BT-2R

11000BT-4R 2 Roller 2 Roller 2 Roller 2 Roller 2 Roller 2 Roller 4 Roller 4 Roller

Upright Strut UPST + Model + Model + Model + Model + Model + Model + Model + Model

Slant Strut SLST + Model + Model + Model + Model + Model + Model + Model + Model

Leg with Caster Plate LGCP + Model + Model + Model + Model + Model + Model + Model + Model

Strut Support Plate SSSPL X X X X X X X X

Top End Plate TOEP X X X X X X X X

Bottom End Plate Short BEPS + Model + Model - + Model - - - -

Bottom End Plate Long BEPL - - +Model - + Model + Model + Model + Model

Leg Cross Brace LGCP - + Model + Model - + Model + Model + Model + Model

Caster (6” Wheel)) 6PWCSWL + Model + Model + Model + Model + Model + Model - -

Caster (8” Wheel) 8PWCSWL - - - - - - + Model -

Caster (8” Wheel) 8PMWCSWL - - - - - - - + Model

Swivel, Wheel Locks Call for Price + Model + Model + Model + Model + Model + Model + Model + Model

Beam End Plates PEP6 /BEP12 BEP6 BEP6 BEP6 BEP6 BEP6 BEPT BEP12 BEP12

+ Model – supply model part is for (ie 4400M, 6600R, etc) * X – Part fits all models * - Part does not fit model

eme Gantry Crane Bolt Chart Models 1100 to 11000 Series

Part # Bolt Size (in.)

Flat Washer

(in.)

Spring Washer

(in.)

Lock Nut (in.)

Hex Nut (in.)

Bolt Sets

Pack Size

Application

1 3/8x4.5 - - 3/8 - 4 10 Attach Beam Handles to Beam

2 5/8x5.5 5/8 5/8 - 5/8 8 25 or 50

Attach Cheek Plates to Upright, Slant Struts and Beam

3 5/8x5.0 5/8 - 5/8 - 4 10 Attach Top End Plates to Legs

4 1/2x4.5 ½ - ½ - 8 10 or 20

Attach Bottom End Plates to Legs

5 5/8x5.0 5/8 5/8 - 5/8 4 25 or 50

Lock Upright Struts to Top and Bottom End Plates

6 1/2x1.5 ½ - ½ - 16 25 Attach Caster Plates (6” Wheel Caster) to Leg Caster Plates

7 1/2x2 ½ - ½ - 16 25 Attach Caster Plates (8” Wheel Casters) to Leg Caster Plates

8 1/2x4.5 ½ - ½ - 2 10 Attach Strut Support Plates to Upright Strut

9 5/8x5.0 in. 5/8 - 5/8 - 2 10 Attach Strut Support Plate to Slant Strut

10 1/2x4.5 in. ½ - ½ - 2 10 Attach Leg Braces to Legs

Application

All fasteners Gr. L9 Chromate plated

2-Roller Trolley (4400BT-2R)

1. BTML.5 - Crosby Link - /2” Wall Thickness (1)

3. MLRNS – Master Link Round Nylon Spacers (2)

4. BTST – Beam Trolley Spacer Tubes (2)

6. Spacer Flat Washers (4), 1/2x5.5” Bolt (2), Lock Nuts (2)

7. BTMLK - Manual Lock, Jam Nut, Button (1 of each)

8. BTSP2R - 2-Roller Trolley Side Plate (2)

9. BTRO - Red Trolley Roller (2)

10. Roller Axles - 3/4x5.5” Bol t (2), Flat washers (4),thin Spacer Washers (4), Lock Nuts (2)

4-Roller Trolley (11000BT-4R)

1. BTML.75- Crosby Link – 3/4” Wall Thickness (1)

3. BTST – Beam Trolley Spacer Tubes (4)

4.BTNSP4R – Beam Trolley Nylon Spacers (4)

5. Spacer Flat Washers (8), 1/2x6.0” Bolts (4), LockNuts (4)

6. BTMLK – Manual Lock, Jam nut, Button (1 ofeach)

7. BTSP4R - 4-Roller Trolley Side Plate ((2)

8. BTRO Red Trolley Roller (4)

9. Roller Axles – 3/4x6.0” Bolt, (4), Flat Washer(8), Thin Spacer Washer (8), Lock Nuts (4)

2. Link Attachment Bolt – 3/4x5.5”, Washer, Lock Nut

2. Link Attachment Bolt – 1x6”, Flat Washer, LockNut

5. BTNS2R – Beam Trolley Nylon Spacers (4)

Trolleys shown reverse-side up

3. MLRNS -Master Link Round Nylon Spacers (2)

(X) – Indicates number of same parts in Trolleys All Fasteners Gr. L9 Chromate plated

eme Gantry Crane Features . . . Rental Crane Tough!!

18 in. Cheek Plates, Extruded Box Beam with Carry Handles, Bolted Con- struction (no pins) allows Gantry Crane to be rolled when under load

Top Riding ‘Surround-Beam” Trolley; rubber rollers (can’t damage Beam); can’t derail; low rolling resistance

Fully bolted construction (Gr. 9) ; Legs , End Plates bolted for a solid Leg structure; Legs tied to Beam with 18-in. Cheek Plates , 8 bolts. NO pins

3x6 or 3x12” engineered hollow Aluminum Box Beam, stronger and lighter than ‘I’ beams. Carry handles make it easy and safe to carry Beams

eme Gantry Cranes have Leg Braces (depends upon model) to help keep Legs in alignment and increase rigidity. Added safety when rolling Crane when it is under load

Locking Casters independently for swivel, roll, sized to Gantry Lift Capacity

Proof Load

eme Gantry Cranes are tested to 150% of Crane rated capacity; the highest Proof Load of any Gantry Crane made in North America. Stronger cranes mean greater Operator Safety

Minimum/Maximum Dimensions for eme Gantry Cranes

Max Beam Length (3x6 in): 30 ft/9.14 m – capacity: 1000 lbs Max Beam Length (3x12 in): 30 ft/9.14 m – capacity: 4400 lbs Min Beam Length (3x6, 3x12 in): 56 in/1.42 m Custom Lift Capacities: 3300 lb/1500 kg; 8800 lb/4000 kg Min Assembled Height (to top of Beam Trolley rollers): 42 in/1.06 m Max Assembled Height (to top of Beam Trolley rollers): 252 in/6.4 m

Documentation Supplied with ALL eme Gantry Cranes

Engineer’s Stamped Drawing – specific to Model series or Custom Model -- supplied with each Gantry Crane

Certificate of Test: Shows Lift Capacity, Proof Load, Date of Certificate, Serial Number Warranty: 5 Years against Manufacturer’s Defects Operations Manual

Features Found on ALL eme Gantry Cranes

All parts made in North America Gr. 9 plated (chromate) fasteners Crosby shackles, master links Colson, Albion and affiliated company casters, Swivel and Wheel Locks Top Running ‘Surround-Beam’ Trolley Engineered extruded hollow box beam – proprietary design Leg, Strut extrusions sized to fit Gantry Crane capacity, Lift height, Beam length Proof Load up to 150% of Lift Capacity Gantry Cranes can be rolled when under load Simple two-wrench assembly from ground up – no rigging equipment required Simple two-bolt height adjustment All Beams supplied with Billet lie-flat handles for easy carrying of Beam

For technical information contact [email protected]


PH: 314-884-8884 | FAX: 800-570-5584

Engineer’s Stamped Drawing – 4400 Series Engineer’s Stamped Drawing supplied with all eme Gantry Cranes

Operator Safety is NOT an Option with eme Cranes

eme Cranes are Engineer Certified

www.ergonomicpartners.com



eme Gantry Cranes are Engineer Certified


www.ergonomicpartners.com

Signed Certificate of Test – Supplied with every eme Gantry Crane eme tests every unit to Proof Load (150% of Capacity) before shipment to Customer


PH: 314-884-8884 | FAX: 800-570-5584

maintenance manual contents - ergonomicpartners.com · maintenance manual . pg. 1 gantry models...

Documents