mailstream management and solutions… 2020 dual …dealer.secap.com/service/2020 service manual...

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Mailstream Management and Solutions… Precautions in Maintenance and Handling 10 Clipper Road West Conshohoken, PA 19428-2721 Phone: 800-523-0320 / 610-825-6205 Fax: 610-825-1397 www.secap.com 2020 Dual Tabber Service Manual

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Page 1: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Mailstream Management and Solutions…

Precautions in Maintenance and Handling

10 Clipper Road West Conshohoken, PA 19428-2721 Phone: 800-523-0320 / 610-825-6205 Fax: 610-825-1397 www.secap.com

2020

Dual Tabber Service Manual

Page 2: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

1. Repairs should be performed by qualified service

personnel. 2. WARNING:

To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before performing any service procedure.

3. The hardware used is METRIC. Replace hardware only with the same size as was originally used.

4. Observe caution when cutting cable “ty-wraps” so as not

damages the electrical wires. 5. Note the routing of wiring harnesses, cables and the

position of parts and assemblies before disassembly. They must be reassembled in the original configuration to avoid damage from moving components during operation.

6. When using a tool generating heat such as soldering iron,

take care not to damage the wire harnesses and cables.

Page 3: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Index

1. Function of the Secap™ 2020 Dual Tabber…………………………………………...3 2. Electrical Harness…………………………………………………………………………3 3. Parts List for Secap™ 2020 Tabber………………………………………….…………7 4. Parts List for Secap™ 2020 Tabber Conveyor………..……………………………..16 5. Trouble Shooting Guide ……………….………………………………………………..17

5.1 P1-Er.................................................................................................................. 17 5.2 P2-Er.................................................................................................................. 17 5.3 F-Er .................................................................................................................... 18 5.4 P3-Er.................................................................................................................. 19 5.5 P4/P5 –ER………………………………………………………………….………….20 5.6 Tab Head not functioning ................................................................................ 21 5.7 t-Er ………………………………………………………………..……………………22 5.8 Tab is not consistently at same position ...................................................... 23 5.9 No Display …….……………………………………..……………………………….24 5.10 E(2,3,4, or 5)-Er .……………………….………..………………………………….25

6. Upper Shroud and Lower Shroud Adjustment ..................................................... 26 7. Sensors / Voltage Measurement ............................................................................ 28 8. Schematic – PWB Asm, Interface...…………………..……………………………….. 29

9. Schematic – PWB Asm, Power Supply………………..………………………………30 10. Schematic – Asm, Driver Box, 4M, 2998..…………………………………….…..… 31 11. Schematic – PWB Asm, Logic, 2020…………………………………………………..35 12. Schematic – PWB Asm, Display………………………………………………………..36 13. Schematic – PWB Asm, Control Panel.……………………………………………….37

Parts Index By Index Number………………………………………………………….38 Parts Index By Part Number…………………………………..……………………….40

Page 4: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

1. Function of the Secap™ 2020 Dual Tabber

The Secap™ 2020 Dual Tabber is a device to feed the folded media or

booklet into a wafer seal mechanism to apply 2 tabs onto the open end or

top of the media. This is the least expensive approach to make the self-

mailer compliant with US Postal Office regulations. The Secap™ 2020 Dual

Tabber is a standalone tabber at speeds up to 21,000 pieces an hour.

2. Electrical Harness

Page 5: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Asm, Driver Box, 4M, 2998

PWB Asm, Display Asm, Control Panel, 2020

PWB Asm, Logic, 2020

Page 6: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

PWB Asm, Power Supply

2.1 PWB Asm, Interface J10 --------------------------------J1 (Asm, Driver Box, 4M, 2998)

J11 --------------------------------P1 (PWB Asm, Logic, 2020)

J14 --------------------------------Sensor 6

J15---------------------------------Sensor 5

J16---------------------------------Sensor 7

J18 --------------------------------J4 (PWB Asm, Power Supply)

J20 --------------------------------Sensor 1

J21 --------------------------------Sensor 2

J22 --------------------------------Sensor 3

J23 --------------------------------Sensor 4

2.2 Sensors Sensor 1 -------------------------J20 (PWB Asm, Interface)

Sensor 2 -------------------------J21 (PWB Asm, Interface)

Sensor 3 -------------------------J22 (PWB Asm, Interface)

Sensor 4 -------------------------J23 (PWB Asm, Interface)

Sensor 5 -------------------------J15 (PWB Asm, Interface)

Sensor 6--------------------------J14 (PWB Asm, Interface)

Sensor 7--------------------------J16 (PWB Asm, Interface)

Page 7: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

2.3 Asm, Driver Box, 4M, 2998 J1 ----------------------------------J10 (PWB Asm, Interface)

LJ6 --------------------------------Conveyor Motor

LJ7 --------------------------------Feeder Motor

UJ6 --------------------------------Transport Motor

UJ7 --------------------------------Tabber Motor

J8 ----------------------------------J2 (PWB Asm, Power Supply)

Q4--------------------------------- Conveyor On/Off Switch

2.4 PWB Asm, Logic, 2020 P1----------------------------------J11 (PWB Asm, Interface)

J1 ----------------------------------J23 (PWB Asm, Display)

J14---------------------------------Asm, Interlock Switch

J20 --------------------------------P3 (PWB Asm, Control Panel)

2.5 PWB Asm, Power Supply J1 ----------------------------------J8 (Asm, Driver Box, 4M, 2998)

J3 ----------------------------------Transformer

J4 ----------------------------------J18 (PWB Asm, Interface)

J6 ----------------------------------Fan

2.6 Motor Tabber Motor -------------------UJ7 (Asm, Driver Box, 4M, 2998)

Transport Motor ----------------UJ6 (Asm, Driver Box, 4M, 2998)

Feeder Motor -------------------LJ7 (Asm, Driver Box, 4M, 2998)

Conveyor Motor ----------------LJ6 (Asm, Driver Box, 4M, 2998)

Page 8: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

3. Parts List for Secap 2020 Dual Tabber

Board and Motor

Index Part No Description A1 1210111A PWB ASM, INTERFACE BOARD A2 1230004A ASM, DRIVER BOX, 4M, 2998 A3 1210105A PWB ASM, DRIVER BOX, 2998 A4 1210123A PWB ASM, POWER SUPPLY A5 1190901A PWB ASM, LOGIC, 2020 A6 1190903A ASM, CONTROL PANEL A7 5570901A KEY PAD, 2020 A8 1210127A PWB ASM, DISPLAY C1 3930007 TRANSFORMER, 115V, 60HZ, UL M1 1220003A ASM, MOTOR, 3”, ROUND M2 1220003B ASM, MOTOR, 3”, SQUARE M3 1220003A ASM, MOTOR, 3”, ROUND M4 1220003B ASM, MOTOR, 3”, SQUARE

Page 9: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(A7)

Page 10: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Sensors Index Part No Description S1 1230125B ASM, FEED SENSOR, WHITE S2 1230125A ASM, PAPER SENSOR, BLACK S3 1230125A ASM, PAPER SENSOR, BLACK S4 1230125A ASM, PAPER SENSOR, BLACK S5 1230125A ASM, PAPER SENSOR, BLACK S6 1230127A ASM, TAB-OUT SENSOR, LEFT S7 1230128A ASM, TAB-OUT SENSOR, RIGHT

Page 11: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Pulley and Belt

Index Part No Description B1 5072102 BELT, 100XL B2 5078102 BELT, 102MXL B3 5078186 BELT, 186MXL B4 5670325 O-RING, TAKE-UP, 325MM B5 5078090 BELT, 90MXL B6 5072136 BELT, 136XL B7 5078056 BELT, 56MXL B8 5078053 BELT, 53MXL A9 1230124A ASM, 30G/CLUTCH, CCW A10 1230143A ASM, 15G/CLUTCH, CW A11 1230144A ASM, 15G/CLUTCH, CCW A12 5920101 SHROUD, UPPER, KAPTON A13 5920102 SHROUD, LOWER, KAPTON C2 5772122 PULLEY 0.2P 12G 6.35 C3 5772153 PULLEY 0.2P 15G 8 C4 5778183 PULLEY 0.08P 18G 8 C5 5778273 PULLEY 0.08P 27G 8 C6 5778302 PULLEY 0.08P 30G 6.35 C7 5778303 PULLEY 0.08P 30G 8 C8 5778363 PULLEY 0.08P 36G 8 C9 5390003 GEAR M1.5 17T 8

Page 12: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service
Page 13: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Tractor/Interlock/Conveyor ON/OFF switch

Index Part No Description C10 7190001 TRACTOR HEAD, LEFT C11 7190002 TRACTOR HEAD, RIGHT A14 1230711B ASM. INTERLOCK SWITCH A 15 1230715A ASM. ON/OFF SWITCH, CONVEYOR A16 1231503A ASM, PAPER RAMP A17 5856206A ROLLER, RETARDING A18 5856205A ROLLER, CAM, GREEN A19 1230145A ASM, RECTIFIER MODULE A20 1190119A DC FAN C12 7150515 THUMB SCREW, FEEDER GATE ADJUSTMENT C13 7150415 THUMB SCREW, PAPER RAMP ADJUSTMENT C14 5856202 ROLLER, 0.75”, YELLOW C15 5856201 ROLLER, 0.75”, BLACK C16 5850004 ROLLER, TRANSPORT, 8MM C17 5850008 ROLLER, TRANSPORT, CENTER CUT, 8MM C18 7021501 SIDE GUIDE, L C19 7021502 SIDE GUIDE, R C20 5890001A SEPARATION BAR C21 5730115A DEFLECTOR, TAB C22 7070701 SPRING, REMOVEABLE ROLLER C23 7070201 SPRING, TRANSPORT

Page 14: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service
Page 15: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Tractor/Interlock/Conveyor ON/OFF switch

Index Part No Description C10 7190001 TRACTOR HEAD, LEFT C11 7190002 TRACTOR HEAD, RIGHT A14 1230711B ASM. INTERLOCK SWITCH A 15 1230715A ASM. ON/OFF SWITCH, CONVEYOR A16 1231503A ASM, PAPER RAMP A17 5856206A ROLLER, RETARDING A18 5856205A ROLLER, CAM, GREEN A19 1230145A ASM, RECTIFIER MODULE A20 1190119A DC FAN C12 7150515 THUMB SCREW, FEEDER GATE ADJUSTMENT C13 7150415 THUMB SCREW, PAPER RAMP ADJUSTMENT C14 5856202 ROLLER, 0.75”, YELLOW C15 5856201 ROLLER, 0.75”, BLACK C16 5850004 ROLLER, TRANSPORT, 8MM C17 5850008 ROLLER, TRANSPORT, CENTER CUT, 8MM C18 7021501 SIDE GUIDE, L C19 7021502 SIDE GUIDE, R C20 5890001A SEPARATION BAR C21 5730115A DEFLECTOR, TAB C22 7070701 SPRING, REMOVEABLE ROLLER C23 7070201 SPRING, TRANSPORT

Page 16: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service
Page 17: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service
Page 18: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service
Page 19: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

2. Parts List for Secap™ 2020 Dual Tabber Conveyor

Motor/Pulley/Belt Index Part No Description B1 5072102 BELT, 100XL B9 5072403 BELT, 430XL C2 5772122 PULLEY 0.2P 12G 6.35 C3 5772153 PULLEY 0.2P 15G 8 C24 5772243 PULLEY 0.2P 24G 8 M4 1220003B ASM, MOTOR, 3”, SQUARE

Page 20: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

5. Troubleshooting Guide (5.1) P1_ER - No Media in the feeder

P 1 E R

M E D IA E M P T YIN

T H E F E E D E R

P L A C E M E D IAIN

T H E F E E D E R

P R E S S"R E S E T "

Y

S E N S O R 1O K ?

R E P L A C E O R C L E A NS E N S O R 1

N

N

(5.2) P2_ER - The second media is seen by sensor 2 while feeding the first one.

P2 ER

NARROW THESEPARATION GAP

YTHE SECOND MEDIAIS SEEN BY SENSOR 2

WHILE FEEDINGTHE FIRST MEDIA

Page 21: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.3) F_ER - Media can not be fed into Transport Rollers

F E R

D O T H E F E E DR O L L E R S

M O V E ?

Y

F E E D M O TO R D R IV E B E L T B R O K E N O R D A M A G E D ?

R E P LA C E B E L T

N

D ID D R IV E B E L T F A L L O F F P U L LE Y ?

R E IN S TA L L A N D A D JU S T

1 . C H E C K M E D IA P LA C E M E N T

2 . LO O S E N F E E D G A TE G A P

3 . A D JU S T S ID E G U ID E S

IS T H E O N E -W A Y B E A R IN G (A 9 ) W O R K IN G ?

R E P LA C E A 9

D O E S T H E F E E D M O TO R D E T E N T ?

R E P LA C E F E E D M O TO R D R IV E R

B O A R D

IS A P U L L E Y S E T S C R E W

R E F A S TE N S E T S C R E W

S E N S O R 2 V O L T A G E O K ?

C L E A N O R R E P LA C E S E N S O R 2

Y

Y

N

N

N

N

N

Y

Y

Y

N

Page 22: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.4) P3 Er - Counting incorrect or not feeding consistantly

P3 ER

REPLACE OR CLEANSENSOR 3

YCOUNTING INCORRECTLY

OR FEEDING IS NOT

CONSISTANT

Page 23: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.5) P4/P5 Er - Paper jam at S4 or S5

P4/P5 ER

DID THE TA B PAPER JUM P OFF TRACTOR ?

Y

IS THE FIRST TAB IN THE CORRECT

POSITON ? REALIGN FIRST TA B POSITION

N

TRANSPOR T DRIVE BELT

DAM AGED OR BROKEN?

REPLACE M OTOR DRIVE

BELT

REINSTA LL TA B RO LL

TRANSPOR T DRIVE BELT FA LL

OFF?

REINSTA LL AND

ADJUST

DOES THE TRANSPOR T

M OTOR DETEN T?

REPLACE THE TRANSPOR T

M OTOR DRIVER BOARD

IS A PU LLEY SET SCREW

LOOSE?

RETIGHTEN SET SCREW

Y

Y

Y

Y

N

N

N

N

Y

CLEAN OR REPLACE

SENSOR4 / SENSOR5

N

Page 24: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.6) - Feeder and Transport function O.K., but Tab Head is not functioning properly

N

T A B H E A D N O T F U N C T I O N I N G

H O L D " T A B " A N D P R E S S “ E N T E R ’ T O

S E L E C T ‘1 5 1 6 ’ Y

IS T H E T A B S E T T IN G

‘ 1 5 1 6 ’ ?

R E P L A C E D R I V E B E L TY D R IV E

B E L T B R O K E N ?

R E P L A C E T A B M O T O R

D R I V E R B O A R D

NT A B M O T O R D E T E N T S ?

R E T IG H T E N S E T S C R E W

YP U L L E Y S E T S C R E W L O O S E ?

N

Y

C L E A N O R R E P L A C E

S E N S O R 4 / S E N S O R 5

NS E N S O R 4 / S E N S O R 5 V O L T A G E

O K ?

N

Page 25: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.7) t Er - Tab sensor 6 or 7 fails or machine runs out of tabs

N

REPLACE OR CLEANSENSOR 6/SENSOR 7

NSENSOR 6/SENSOR 7

OK ?

REPLACE DRIVER

NTRANSPORTMOTOR DETENT ?

YSCREW LOOSE ? REFASTEN

NTABOK ?

REPLACETAB

Y

Y

t ER

Page 26: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.8) - Tab is not consistently at same position

Y

N

N

T A B P O S IT IO N IN C O N S IS T E N T

U S E S E T T IN G

"1 5 16 "

T A B S E T T IN G A T "1 5 1 6 "

YS E N S O R 4 & 5 W O R K IN G ?

R E P LA C E LO G IC

B O A R D YD IS P LA Y

R E A D S ‘F F F F ’?

N

C L E A N O R R E P LA C E S E N S O R S

A N Y O B S TIC L E S O N D E F LE C TO R , S H R O U D , O R

TR A N S P O R T P LA T E ?

C L E A N O B S TR U C TIO N

Y

Page 27: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.9) - No Display

YN

NODISPLAY

FUSEBURNED ?

REPLACEFUSE

Y BURNED AGAIN

REPLACERECTIFIERMODULE

MOTORDETENT ?

REPLACEDRIVER

N

DISPLAYCONNECTOR

OK ?RECONNECTN

Y

FANOK ?

REPLACEDC FAN

N

Y

Page 28: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

(5.10) E(2,3,4,or 5) Er - Paper on the path or sensors detect Infra Red

E2/E3/E4/E5

Y1. PAPER ON THE PATH WHEN TURN ON THE MACHINE2.SENSOR DETECTS INFRA RED

1.CLEAR PAPER PATH2.KEEP MACHINE AWAY FROM INFRA RED SOURCE

Page 29: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

6. Upper and Lower Shroud Adjustment

The shroud is a brown plastic piece. The purpose of the shroud is to form a funnel to pre-bend the tab.

6.1 Tab is not close to the edge of the media (refer to the figure shown below):

CORRECT INCORRECT

For an INCORRECT situation:

In general, the first tab is not in position for a 50/50 wrap

around. Adjust the first tab position up or down gradually to fine

tune. If not, follow the section 6.1.1 and 6.1.2 upper shroud /

lower shroud adjustment.

Page 30: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

6.1.1 Upper Shroud Loosen the shroud fasten screw which is on the Side Plate

Rotate the mounting shaft clockwise. Be careful, if the

shroud is vertical it may cause a “Dog Ear” of the tabbed

media in the corner.

6.1.2 Lower Shroud Loosen the shroud fasten screw which is on the Side Plate

Rotate the mounting shaft counterclockwise to bring the

shroud away from the roller a little bit.

6.2 Tabbed media has “Dog Ear” in the corner

6.2.1 Upper Shroud Loosen the shroud fasten screw which is on the Side

Plate

Rotate the mounting shaft counterclockwise to make the

shroud angle smoother.

6.2.2 Lower Shroud Loosen the shroud fasten screw which is on the Side Plate

Rotate the mounting shaft clockwise to bring the shroud

closer to the roller a little bit for fine tuning.

Page 31: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

7. Media Sensor Voltage Measurement Media sensors play an important role in monitoring and tracking

the flow of the media inside of machine. A majority of stall conditions

could be sensor related. Therefore, a digital multi-meter (DMM) is used

for measuring the voltage reading of the sensors and assuring proper

alignment.

(7.1) Set the DMM to greater than or equal to 20VDC.

(7.2) Place the black (-) probe to ground and place the red (+)

probe on Pin 1 of the sensor connector on the interface board.

(7.3) The voltage should be less than 0.2VDC when the sensor is

BLOCKED.

(7.4) The voltage should be more than 4.5VDC when the sensor is

UNBLOCKED.

The range of sensor’s voltage reading that is greater than 4.5VDC or

less than 0.2VDC is the best state for the sensor to monitor the media

movement.

The sensor connector on the sensor board has three pins. The first pin

is for the signal of sensor voltage measurement. The second pin is for

VCC (5VDC). The third pin is for ground. (Some sensor connectors are

4-pin, the 3rd pin is empty; the 4th pin will be common ground)

There are no adjustments for the sensors, if the readings are incorrect,

clean the sensor in question and take the readings again. If the

readings are still incorrect, replace the sensor.

Page 32: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

8. Schematic – PWB ASM, Interface

Page 33: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

9. Schematic – PWB ASM, Power Supply

Page 34: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

10. Schematic – PWB ASM, Driver Box, 2998

Page 35: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

10-1 PWB ASM, Driver Box, 2998

Page 36: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

10-2 PWB ASM, Driver Box, 2998

Page 37: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

10-3 PWB ASM, Driver Box, 2998

Page 38: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

11. Schematic-PWB ASM, Logic, 2020

Page 39: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

12. Schematic- PWB ASM, Display

Page 40: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

13. Schematic- PWB ASM, Control Panel

Page 41: Mailstream Management and Solutions… 2020 Dual …dealer.secap.com/service/2020 Service Manual Rev.2A.pdf · Service Manual . 1. Repairs should be performed by qualified service

Parts Index By Index Number Index P/N Description A01 1210111A PWB ASM, INTERFACE A02 1230004A ASM, DRIVER BOX, 4M, 2998 A03 1210105A PWB ASM, DRIVER BOX, 2998 A04 1210123A PWB ASM, POWER SUPPLY A05 1190901A PWB ASM, LOGIC, 2020 A06 1190903A ASM, CONTROL PANEL A07 5570901A KEY PAD, 2020 A08 1210127A PWB ASM, DISPLAY A09 1230124A ASM, 30G/CLUTCH, CCW A10 1230143A ASM, 15G/CLUTCH, CW A11 1230144A ASM, 15G/CLUTCH, CCW A12 5920101 SHROUD, UPPER, KAPTON A13 5920102 SHROUD, LOWER, KAPTON A14 1230711B ASM. INTERLOCK SWITCH A15 1230715A ASM. ON/OFF SWITCH, CONVEYOR A16 1231503A ASM, PAPER RAMP A17 5856206A ROLLER, RETARDING A18 5856205A ROLLER, CAM, GREEN A19 1230145A ASM, RECTIFIER MODULE A20 1190119A DC FAN B01 5072102 BELT, 100XL B01 5072102 BELT, 100XL B02 5078102 BELT, 102MXL B03 5078186 BELT, 186MXL B04 5670325 O-RING, TAKE-UP,325MM B05 5078090 BELT, 90MXL B06 5072136 BELT, 136XL B07 5078056 BELT, 56MXL B08 5078053 BELT, 53MXL B09 5072403 BELT, 430XL C01 3930007 TRANSFORMER, 115V, 60HZ, UL C02 5772122 PULLEY 0.2P 12G 6.35 C02 5772122 PULLEY 0.2P 12G 6.35

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Index P/N Description C03 5772153 PULLEY 0.2P 15G 8 C03 5772153 PULLEY 0.2P 15G 8 C04 5778183 PULLEY 0.08P 18G 8 C05 5778273 PULLEY 0.08P 27G 8 C06 5778302 PULLEY 0.08P 30G 6.35 C07 5778303 PULLEY 0.08P 30G 8 C08 5778363 PULLEY 0.08P 36G 8 C09 5390003 GEAR M1.5 17T 8 C10 7190001 TRACTOR HEAD, LEFT C11 7190002 TRACTOR HEAD, RIGHT C12 7150515 THUMB SCREW, FEEDER GATE ADJUSTMENT C13 7150415 THUMB SCREW, PAPER RAMP ADJUSTMENT C14 5856202 ROLLER, 0.75”, YELLOW C15 5856201 ROLLER, 0.75”, BLACK C16 5850004 ROLLER, TRANSPORT, 8MM C17 5850008 ROLLER, TRANSPORT, CENTER CUT, 8MM C18 7021501 SIDE GUIDE, L C19 7021502 SIDE GUIDE, R C20 5890001A SEPARATION BAR C21 5730115A DEFLECTOR, TAB C22 7070701 SPRING, REMOVEABLE ROLLER C23 7070201 SPRING, TRANSPORT C24 5772243 PULLEY 0.2P 24G 8 M01 1220003A ASM, MOTOR,3”, ROUND M02 1220003B ASM, MOTOR, 3”, SQUARE M03 1220003A ASM, MOTOR, 3”, ROUND M04 1220003B ASM, MOTOR, 3”, SQUARE S01 1230125B ASM, FEED SENSOR, WHITE S02 1230125A ASM, PAPER SENSOR, BLACK S03 1230125A ASM, PAPER SENSOR, BLACK S04 1230125A ASM, PAPER SENSOR, BLACK S05 1230125A ASM, PAPER SENSOR, BLACK S06 1230127A ASM, TAB-OUT SENSOR, LEFT S07 1230128A ASM,TAB-OUT SENSOR, RIGHT

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Parts Index By Part Number

Index P/N Description A20 1190119A DC FAN A05 1190901A PWB ASM, LOGIC, 2020 A06 1190903A ASM, CONTROL PANEL A03 1210105A PWB ASM, DRIVER BOX, 2998 A01 1210111A PWB ASM, INTERFACE A04 1210123A PWB ASM, POWER SUPPLY A08 1210127A PWB ASM, DISPLAY M01 1220003A ASM, MOTOR,3”, ROUND M03 1220003A ASM, MOTOR, 3”, ROUND M02 1220003B ASM, MOTOR, 3”, SQUARE M04 1220003B ASM, MOTOR, 3”, SQUARE A02 1230004A ASM, DRIVER BOX, 4M, 2998 A09 1230124A ASM, 30G/CLUTCH, CCW S02 1230125A ASM, PAPER SENSOR, BLACK S03 1230125A ASM, PAPER SENSOR, BLACK S04 1230125A ASM, PAPER SENSOR, BLACK S05 1230125A ASM, PAPER SENSOR, BLACK S01 1230125B ASM, FEED SENSOR, WHITE S06 1230127A ASM, TAB-OUT SENSOR, LEFT S07 1230128A ASM,TAB-OUT SENSOR, RIGHT A10 1230143A ASM, 15G/CLUTCH, CW A11 1230144A ASM, 15G/CLUTCH, CCW A19 1230145A ASM, RECTIFIER MODULE A14 1230711B ASM. INTERLOCK SWITCH A 15 1230715A ASM. ON/OFF SWITCH, CONVEYOR A16 1231503A ASM, PAPER RAMP C01 3930007 TRANSFORMER, 115V, 60HZ, UL B01 5072102 BELT, 100XL B01 5072102 BELT, 100XL B06 5072136 BELT, 136XL B09 5072403 BELT, 430XL B08 5078053 BELT, 53MXL B07 5078056 BELT, 56MXL

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Index P/N Description B05 5078090 BELT, 90MXL B02 5078102 BELT, 102MXL B03 5078186 BELT, 186MXL C09 5390003 GEAR M1.5 17T 8 A07 5570901A KEY PAD, 2020 B04 5670325 O-RING, TAKE-UP,325MM C21 5730115A DEFLECTOR, TAB C02 5772122 PULLEY 0.2P 12G 6.35 C02 5772122 PULLEY 0.2P 12G 6.35 C03 5772153 PULLEY 0.2P 15G 8 C03 5772153 PULLEY 0.2P 15G 8 C24 5772243 PULLEY 0.2P 24G 8 C04 5778183 PULLEY 0.08P 18G 8 C05 5778273 PULLEY 0.08P 27G 8 C06 5778302 PULLEY 0.08P 30G 6.35 C07 5778303 PULLEY 0.08P 30G 8 C08 5778363 PULLEY 0.08P 36G 8 C16 5850004 ROLLER, TRANSPORT, 8MM C17 5850008 ROLLER, TRANSPORT, CENTER CUT, 8MM C15 5856201 ROLLER, 0.75”, BLACK C14 5856202 ROLLER, 0.75”, YELLOW A18 5856205A ROLLER, CAM, GREEN A17 5856206A ROLLER, RETARDING C20 5890001A SEPARATION BAR A12 5920101 SHROUD, UPPER, KAPTON A13 5920102 SHROUD, LOWER, KAPTON C18 7021501 SIDE GUIDE, L C19 7021502 SIDE GUIDE, R C23 7070201 SPRING, TRANSPORT C22 7070701 SPRING, REMOVEABLE ROLLER C13 7150415 THUMB SCREW, PAPER RAMP ADJUSTMENT C12 7150515 THUMB SCREW, FEEDER GATE ADJUSTMENT C10 7190001 TRACTOR HEAD, LEFT C11 7190002 TRACTOR HEAD, RIGHT