magnum series - tomcat · version 12.0911 parts manual magnum series r.p.s corporation phone:...

Version 12.0911 PARTS MANUALM

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R.P.S Corporation Phone: 1-800-450-9824P.O. Box 241 Fax: 1-866-632-6961Racine Wisconsin 53401

TOCTable of Contents

Soap Choices .................................................................................. 4Actuator Lift Assembly ..................................................................... 6Caster Foot Assembly ..................................................................... 8Frame Assembly ............................................................................ 10Frame Assembly ............................................................................ 12Frame Assembly ............................................................................ 13Vac Motor Assembly ...................................................................... 14Tank Baffl e ..................................................................................... 15Tank Assembly............................................................................... 16Tank Assembly............................................................................... 18Tank Lid Assembly ......................................................................... 20Squeegee Trail Arm Assembly....................................................... 22Control Panel Assembly ................................................................ 24Control Panel Assembly ................................................................ 26Control Panel Assembly ................................................................ 28On Board Charger ......................................................................... 29Batteries ........................................................................................ 30Charger Part List ........................................................................... 3135 Inch Squeegee Assembly ......................................................... 3238 Inch Squeegee Assembly ......................................................... 34Cylindrical Door Assembly ............................................................. 36Cylindrical Deck Assembly ............................................................ 38Cylindrical Deck Assembly ............................................................ 4228 Inch EDGE Deck Assembly ...................................................... 4432 Inch EDGE Deck Assembly ...................................................... 46Disk Scrub Deck Assembly............................................................ 48Disk Scrub Deck Assembly............................................................ 50Pro Polish Disk Scrub Deck Assembly .......................................... 52Attach Disk Scrub Deck and Bandeau Cover ................................ 54Attach Cylindrical Scrub Deck and Bandeau Cover ...................... 56Option #253-10 Spray Jet System................................................. 58Electric Squeegee Lift (optional).................................................... 60Vac Wand Kit (optional) ................................................................. 62Side Brooms .................................................................................. 64Jaws .............................................................................................. 66Left Shroud .................................................................................... 68Right Shroud.................................................................................. 69SUDS System................................................................................ 70Common wear parts ...................................................................... 72Suggested parts inventory ............................................................. 73

Magnum Parts Manual V12.09114

4 Soap Choices

TRADITIONAL DRUMS / TOTES

WALL-MOUNTED SUPERCON

DEMO / RENTAL QUARTS

ONBOARD AUTO DISPENSING

Industrial • Commercial • Environmentally Safe


5Soap Choices

PowerCatP.O. Box 503Racine, WI 53404-0503Phone: 414-745-9337Fax: 262-632-1630www.powercatsolutions.com

Distributed by:

PowerCat, LLC, 2008.

An environmentally cleaner that works! It is a solvent freedegreaser that works on oil, carbon, even rubber marks.Incorporates the latest technology in “Green Cleaning”.

Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.

Ideal solvent fortified degreaser. This butyl based detergent is penetrating, fast acting, and deep cleaningwith built-in corrosion inhibitors. It is our most effectivedegreaser.

A high gloss detergent designed to dry to a bright shine.It is ideal for use on finished surfaces, tile, epoxy, orenamel. The special formula removes salt residue, scuffmarks and dirt, while leaving no residue behind. The resultis a clean, non-slip surface, ready for immediate use.

The Heavy Duty concentrate is a Super alkaline detergent, formulated for heavy soil, grease, and thickbuildup. Popular in machine shops, auto and truck repair, and other facilities with oil, hydraulic fluids and cutting oils.

Designed to quickly remove tire marks, oil stains andbuildup that has accumulated. This pretreat uses thepowerful cleaning of natural citrus extract and is intendedto be used directly on the floor at 100% concentrate.

Ideal for applications with Hard Water problems. It is safeto use in pressure washers and automatic scrubbers. Theformulation enhances soil suspension, digests oil andgrease, while supporting extra water conditioner.

**Below Sold in bulk concentrate only. Not available as a SuperCon, PowerDose or SUDS product.

SUDS

Approved

707 Citrus Green

733 Low pH

755 High Power

757 Gloss

797 HD

FORMULASOnboard Availability

727 Pretreat**

744 Tough Stuff**

SUDS

Approved

SUDS

Approved

SUDS

Approved

SUDS

Approved


6 Actuator Lift Assembly


7Actuator Lift Assembly


8 Caster Foot Assembly


9Caster Foot Assembly


10 Frame Assembly


11Frame Assembly


12ATTACH THIS END OF STRAP TOINSERTS ON UNDER SIDE OF TANK.

FOR MACHINES EQUIPPED WITH JAWS.RIGHT SIDE SHOWN.LEFT SIDE USE'S SAME PARTS.

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Frame Assembly


13Item Part No. Part Description Qty.

1 253-1000 MAINFRAME WELDMENT 12 253-1010 LIFT ARM SUPPORT BRACKET 13 253-1015 FRAME CURTAIN 14 253-1020 BAND, FRAME CURTAIN 15 253-1040 TANK STRAP SUPPORT 16 253-1050 TANK STRAP, 35" LG X 4" WIDE 17 253-1160 JAW HINGE, INNER 28 4-124 LATCH 29 H-01201 GROMMET 410 H-0129154 JAM NYLOK #10-24 SS 411 H-0172522 CB #10-32 X 1-1/4" SS 412 H-70856 NYLOK #8-32 SS 413 H-70861 NYLOK 5/16" - 18 SS 1114 H-70923 KN #10-32 SS 415 H-72398 PPH #8-32 X 1/2" S/S 416 H-74418 CB 1/4"- 20 X 5/8" S/S 317 H-74429 CB 5/16"- 18 X 3/4" SS 1318 H-74430 CB 5/16"- 18 X 1" SS 619 H-NJ04C JNYL 1/4" - 20 SS 320 H-NJ05C JNYL 5/16"- 18 SS 2

Frame Assembly


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Item Part Number Part Description Qty1 190-1450 VAC BOX 12 190-3002 VAC MOTOR GASKET 23 190-5250 VAC MOTOR, 3/4 HP, TANGENTAL 14 253-1505 LOADER VALVE 15 253-8006 CLEAR TUBE, 1/8" ID X 1/4" OD X ? LG 16 390-2328 SWITCH, VACUUM SHUTOFF 17 390-2328A VACUUM SWITCH BARB 18 H-62005 CLAMP 5/8"- 1-1/2" SS 19 H-70860 NYLOK 1/4"- 20 SS 310 H-70925 KN 1/4-20 S/S 611 H-71013 FNW 1/4" X 5/8" SS 612 H-72515 PPH #10-32 X 1/2" S/S 113 H-W1579194 1/4-20 X 7" FT STUD S/S 314 M-90130A029 .25" NEOPRENE WASHER 6

NOTE: ITEMS 5, 6, 7 ARE OPTION #253-28 VACUUM ELECTRIC SHUT-OFF.

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Vac Motor Assembly


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TANK BAFFLE:P/N 253-1130, STAINLESS STEELP/N 253-1131, PAINTED BLACK

Item Part Number Part Description Qty1 21-4028 SNAP GRIP CLAMP 12 21-4085 VAC SCREEN 13 21-7060 VAC BOX 14 253-1131 BAFFLE, PAINTED 15 370-1122 BALL FLOAT HOLDER 16 H-70858 NYLOK #10-32 SS 27 H-70860 NYLOK 1/4"- 20 SS 28 H-71013 FW 1/4 ID X 5/8 OD SS 29 H-72685 FHP 10-32 X 1" SS 210 H-74419 CB 1/4"- 20 X .75" SS 2

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ONLY USE ON MACHINE WITH SERIAL NUMBER 58189 AND HIGHER

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Tank Baffl e


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DETAIL A

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DETAIL C

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DETAIL D

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DETAIL E

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G DETAIL G 17

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82522

SOLUTION/RECOVERY TANKP/N 253-4140 - GRANITEP/N 253-4141 - RED

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Tank Assembly


17Tank Assembly

Item Part Number Part Description Qty1 170-8911 SCREEN STRAINER, 4-1/4" LG 12 190-1210 2.0" MNPT X 2.0" BARB, PVC 13 190-1215 2.0" MNPT X 1.50" BARB, PVC 14 253-0120 1-1/2" ID X 19" LG WIRE REINF. BLACK HOSE, NO CUFFS 15 253-0121 2.0" ID x 27.0" LG MW255 GRAY MG HOSE, NO CUFFS 16 253-1180 SOLUTION FILL LID 17 253-1190 SOLUTION FILL LID GASKET 18 253-1220 SCREEN 19 253-1240 CLIP 210 253-1280 HANDLEBAR 111 370-1129 TANK BACK SPLASH 112 4-124 LATCH 213 5-719 CLAMP 1 9/16 - 2 1/2 " SS 114 7-227 BUTTON COVER 115 7-228 SWITCH MOUNT PLATE 116 7-229 PUSH BUTTON SWITCH 117 H-0427612 CLAMP 3/4"- 1-3/4" SS 218 H-108 HEAT SHRINK 119 H-70001 HCS 1/4"-20 X 1/2 SS" 220 H-71017 FW 3/8 ID X 7/8 OD SS 221 H-71059 LW #10, SS 122 H-71063 LW 1/4" SS 123 H-71894 #14 X 1" SELF TAPPING SCREW 224 H-72515 PPH #10-32 X 1/2" S/S 125 H-72536 PPH SMS #8 X 3/4" SS 526 H-73811 BHSCS 3/8"- 16 X 1/2" SS 2


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CONNECTS TO FILTER ONSCRUBDECK OR 3/4" MNPTOF QUICK CHANGE OPTION.SEE QUICK CHANGE PAGES.

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2121

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SOLUTION/RECOVERY TANKP/N 253-4140 - GRANITEP/N 253-4141 - RED

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Tank Assembly


19Tank Assembly

Item Part Number Part Description Qty1 170-7210 DRAIN HOSE WITH PLUG 12 170-7211 HOSE CAP 13 190-1210 2.0" MNPT X 2.0" BARB, PVC 14 190-5779 ELBOW, MALE 1/2" NPT X 1/2" TUBE OD, GLASS FILLED NYLON 15 253-0111 SQUEEGEE HOSE, 1.50" ID X 38.50" LG. 16 253-1137 VAC MOTOR INSULATION 17 253-1139 INSULATION SUPPORT 18 253-1370 CLEAR HOSE, 3/4" ID X 1.0" OD X 26" LG 19 253-1604 1/2" ID X 11-1/2" LG WIRE REINF. CLEAR TUBE 210 253-1605 1/2" ID X 36-1/2" LG WIRE REINF. CLEAR TUBE 111 253-4100 WIRE PLATE 112 253-9491 HOOK 213 290-7041 2" NPT X 2" BARB STREET ELBOW, BLACK 114 5-719 CLAMP 1 9/16 - 2 1/2 " SS 115 5-848 CLAMP 9/16"- 1 1/16" SS 116 H-0127288 #6 3/8" RUBBER LOOP CLAMP 117 H-081 CLAMP 7/16"- 25/32" SS 218 H-3225T RUBBER LOOP CLAMP, 1-1/2" 119 H-70001 HCS 1/4"-20 X 1/2 SS" 420 H-70003 HCS 1/4"-20 X 3/4" SS 221 H-71013 FW 1/4 ID X 5/8 OD SS 222 H-71063 LW 1/4" SS 623 M-5346K68 1/2" MNPT X 3/4" BARB, BRASS 124 M-53525K58 ELBOW, 1/2" MNPT X 1/2" BARB, BRASS 125 M-5463K727 WYE, 1/2", NYLON 1


20 Tank Lid Assembly


21Tank Lid Assembly


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Complete Assembly P/N 253-7155

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Squeegee Trail Arm Assembly


23Squeegee Trail Arm Assembly

Item Part Number Part Description Qty1 190-1055 TUBE, 5/16" ID X 7/16" OD X 1-5/8" LG 22 21-7570 BACK UP WHEEL (GREY) 23 253-7140 SQUEEGEE SWING PLATE 14 253-7150 SQUEEGEE TRAIL ARM 15 253-7160 SQUEEGEE WHEEL AXLE 16 253-7220 SQUEEGEE TRAIL MOUNT 17 253-7610 SQUEEGEE TRIANGLE PLATE 18 253-7890 SQUEEGEE LIFT CABLE, 27-5/8" 19 290-5787 STAR KNOB, 3/8-24 THREAD 110 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 511 H-00283 FW 1/4" NYLON 412 H-0171004 JNYL 3/8- 24 SS 213 H-10097811 5/16-18 X 5" DOUBLE ENDED STUD S/S 114 H-111 SPRING, 1/2" ID X 2-1/2" LG 115 H-4440024 FW 3/8" X 3/4" NYLON 316 H-70142 HCS 3/8"- 24 X 1" S/S 117 H-70860 NYLOK 1/4"- 20 SS 218 H-70861 NYLOK 5/16" - 18 SS 219 H-70862 NYLOK 3/8"-16 SS 220 H-71017 FW 3/8" X 7/8" SS 621 H-71067 LW 3/8" SS 122 H-71217 FNW 3/8" X 1-1/2" SS 423 H-74438 CB 3/8"- 16 X 1-1/2" SS 224 H-74441 CB 3/8"- 16 X 3.0" SS 125 H-92865A227 HCS 3/8"- 24 X 3.5" SS 126 H-96544 SPRING, 4-1/8" LG, 9/16 OD, (42E) 227 H-98025 FW 3/8" GRADE 8 428 H-NJ06C JNYL 3/8- 16 SS 1


24 Control Panel Assembly

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25Control Panel Assembly

Item Part Number Part Description Qty Options1 21-4520 SPEED CONTROL KNOB, RED 12 253-2006 CONTROL PANEL COVER 13 253-2010 CONTROL PANEL BOX 14 253-2011 CONTROL PANEL DECAL 15 253-2017 SUDS/SPRAY STICKER 16 253-2300 CHARGER STATUS INDICATOR 17 290-234 KEY SWITCH 3 OPTIONAL8 290-234A KEY SET (REPLACE) 3 OPTIONAL9 290-2891 LCD SCREEN 110 370-2830 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 311 370-2831 SWITCH, TOGGLE, ON/OFF/ON (DPDT) 112 370-7204 METER STICKER 113 370-8210 SWITCH, TOGGLE, ON/ON (DPDT) 114 370-8920 TOGGLE, ON-OFF SPST 5 OPTIONAL15 5-234 SWITCH, ROCKER, DPDT, ON/ON 116 5-300 EMERGENCY SHUT OFF 1 OPTIONAL17 5-301 EMERGENCY LEGEND PLATE 1 OPTIONAL18 5-302 EMERGENCY CONTACT BLACK 1 OPTIONAL19 7-229 PUSH BUTTON SWITCH 120 7-292 5K POTENTIOMETER 121 8-231 SWITCH, ON-OFF ROCKER SPST 122 8-262 HOUR METER 223 H-1032HCN HCN #10-32 224 H-11196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 125 H-11197 PROTECTIVE BOOT, TOGGLE SWITCH, (YELLOW) 1 OPTIONAL26 H-11198 PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) 127 H-11199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) 2 OPTIONAL28 H-11200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 229 H-11201 PROTECTIVE BOOT, TOGGLE SWITCH, (GRAY) 1 OPTIONAL30 H-11202 PROTECTIVE BOOT, TOGGLE SWITCH, (ORANGE) 1 OPTIONAL31 H-11205 PROTECTIVE BOOT, TOGGLE SWITCH, (LIGHT BLUE) 1 OPTIONAL32 H-41007 AB4-3A BLIND RIVET 1233 H-71009 FW #10 SS 434 H-73743 BHSCS 10-32 X 1/2" SS 235 M-9307K22 GROMMET, RUBBER 3/8 ID X 7/8 OD X 5/16 TH. 1


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ATTACH SQUEEGEELIFT CABLE HERE.

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Control Panel Assembly


27Control Panel Assembly

Item Part Number Part Description Qty Options1 170-2700 SPACER, 1-1/2" LG 12 21-2211 SPACER 1/2 OD X 1/4" 73 21-2230 MICRO SWITCH 1 OPTIONAL4 21-7101 LIFT KNOB 15 253-2010 CONTROL PANEL BOX 16 253-2020 BRACKET, LIMIT SWITCH 17 253-7100 SQUEEGEE LIFT LEVER 18 290-2020 BRACKET 19 290-2815 CIR. BREAKER - 15A, 24V 110 390-2899 CONTROLLER V4 111 4-257 CONNECTOR, RED 50, WITH CONTACTS 112 5-223 LIMIT SWITCH 113 5-293 15 AMP RELAY 114 H-0172518 CB #10-32 X 1/2" SS 115 H-28667 PHP MS 4-40 X 3/4" 216 H-29049 PPH #10-32 X 1/2" 217 H-37006 NYLOK #4-40 218 H-37018 NYLOK 1/4"-20 119 H-37408 KN #10-32 120 H-42003 U-BOLT, 1/4-20 X 3/4" ID X 2-1/4" LG, S/S 121 H-70710 HN 1/4"- 20 SS 222 H-70711 HN 5/16"- 18 SS 123 H-70854 NYLOK #4-40 SS 224 H-70855 NYLOK #6-32 SS 225 H-70858 NYLOK #10-32 SS 226 H-70922 KN #8-32 127 H-70923 KN #10-32 SS 228 H-71004 FW 1/8" X 5/16" SS 229 H-71017 FW 3/8 ID X 7/8 OD SS 630 H-71021 FW 1/2 ID X 1-1/4 OD SS 231 H-72388 PPH #6-32 X 3/4" SS 232 H-72398 PPH #8-32 X 1/2" S/S 133 H-72494 PPH #4-40 X 1" S/S 234 H-72515 PPH #10-32 X 1/2" S/S 435 H-73819 BHSCS 3/8"- 16 X 2" S/S 436 H-74417 CB 1/4"- 20 X .5" SS 137 H-74444 CB 3/8"- 16 X 3/4" SS 238 H-76065 FW 1/2" NYLON 239 H-85985 HOLE PLUG 1/2" 3 OPTIONAL40 H-9307K74 GROMMET, 1" ID X 1-3/4" OD BUNA-N 241 H-NJ04C JNYL 1/4" - 20 SS 242 H-NJ06C JNYL 3/8- 16 SS 2


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Item Part Number Part Description Qty Options1 253-2006 CONTROL PANEL COVER 12 253-7280 EXPLOSION WARNING PLATE 13 5-728 DETERGENT WARNING PLATE 14 H-1032HCN HCN #10-32 45 H-41007 AB4-3A BLIND RIVET 126 H-71009 FW #10 SS 47 H-73743 BHSCS 10-32 X 1/2" SS 4

Control Panel Assembly


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WHICH BATTERY CHARGER TO USE WITH BATTERY SELECTIONBattery Part Number

& DescriptionOff-Board Charger

North AmericanOff-Board Charger

ExportOn-Board ChargerNorth American

On-Board ChargerExport

2-271 (12V, 210 AH) 21-2440 21-2442 253-2450 253-2451250-2113 (6V, 240 AH) 21-2440 21-2442 253-2450 253-2451370-2117 (6V, 305 AH) 7-244 7-251 N/A N/A

250-2114 (6V, 260 AH, M.F.) 21-2450 21-2451 253-2450 253-2451250-2112 (6V, 325 AH, M.F.) 21-2450 21-2451 253-2450 253-2451

253-2110 (12V, 175 AH) 21-2440 21-2442 253-2450 253-2451

Note: Japan & Korea are not included for list above.

On-Board Charger (See list below)

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(4) 6-V BATTERY WIRING DIAGRAM(2) 12-V BATTERY WIRING DIAGRAM

24-V 24-V

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6 253-3444 EXTENDED COIL, 16A WG, 3CONDUCTOR

1

7 H-70860 NYLOK 1/4"- 20 SS 88 H-71013 FW 1/4 ID X 5/8 OD SS 89 H-74419 CB 1/4"- 20 X .75" SS 8

Item Part Number Part Description Qty1 21-0000 2000 SERIES BATTERY TRAY 12 253-1608 BLACK HOSE, 3-1/4" LG 13 253-1900 WIRE HARNESS, COMPLETE 14 M-5031K12 CLAMP STYLE PINCH VALVE 15 253-1901 WIRE HARNESS, COMPLETE 1

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On-Board Charger (See list below)

On Board Charger


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Refer to pages 21-22 for Battery Charger Information.

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Item Part Number Part Description Optional P/N Optional Description Qty6 250-2110 BATTERY 6 V 245 AH 250-2112

250-2114BATTERY, 6-V, 305 AH, AGMBATTERY, 6-V, 250 AH, AGM

4

7 253-1480 MAGNUM SERIES BATTERY TRAY 18 253-1608 BLACK HOSE, 3-1/4" LG 19 290-1490 BATTERY SPACER, 11.0" 110 M-5031K12 CLAMP STYLE PINCH VALVE 1

Item Part Number Part Description Optional P/N Optional Description Qty1 2-271 BATTERY, CR-210, 12 V, 210 AH, 110 RC 2-272 BATTERY, 12-V, 185 AH, AGM 22 21-0000 2000 SERIES BATTERY TRAY 13 253-1608 BLACK HOSE, 3-1/4" LG 14 M-5031K12 CLAMP STYLE PINCH VALVE 1

WHICH BATTERY CHARGER TO USE WITH BATTERY SELECTIONBattery Part Number

& DescriptionOff-Board Charger

North AmericanOff-Board Charger

ExportOn-Board ChargerNorth American

On-Board ChargerExport

2-271 (12V, 210 AH) 21-2440 21-2442 253-2450 253-2451250-2113 (6V, 240 AH) 21-2440 21-2442 253-2450 253-2451370-2117 (6V, 305 AH) 7-244 7-251 N/A N/A

250-2114 (6V, 260 AH, M.F.) 21-2450 21-2451 253-2450 253-2451250-2112 (6V, 325 AH, M.F.) 21-2450 21-2451 253-2450 253-2451

253-2110 (12V, 175 AH) 21-2440 21-2442 253-2450 253-2451

Batteries


31Charger Part List


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P/N 5-760 (SET OF 2)

P/N 25-7180COMPLETE SQUEEGEE ASSEMBLY

P/N 25-7181HCOMPLETE SET OF SQUEEGEE MTG. HARDWARE

20

FRONT SQUEEGEE BLADEP/N 25-755L - LINATEXP/N 25-755G - GUM RUBBER

REAR SQUEEGEE BLADEP/N 25-754L - LINATEXP/N 25-754G - GUM RUBBER

2

1018

35 Inch Squeegee Assembly



Item Part No. Part Description Qty1 25-7160 SQUEEGEE BAND, REAR 12 25-7170 SQUEEGEE BAND, FRONT 13 25-7181 35" SQUEEGEE BODY 14 290-5786 STAR KNOB, 3/8-16 THREAD 25 5-760B 4" SIDE WHEEL (GREY) 26 5-846 STANDOFF, 1.03" 27 H-00249 PPH #10-32 X 2 1/4" SS 48 H-00288 PPH #10-32 X 2 1/2" SS 29 H-33371 5/16" ID SHAFT COLLAR 210 H-37350 BHSCS 3/8"- 16 X 3-1/2" S/S 211 H-70003 HCS 1/4"- 20 X 3/4" SS 412 H-70065 HCS 5/16"- 18 X 3" SS 213 H-70711 HN 5/16"- 18 SS 214 H-70908 WINGNUT 10-32 SS 815 H-71015 FW 5/16" X 3/4" SAE SS 416 H-71063 LW 1/4" SS 417 H-71065 LW 5/16" SS 218 H-71067 LW 3/8" SS 219 H-72555 PPH #10-32 X 1 3/4" SS 220 H-NJ06C JNYL 3/8- 16 SS 2


34 38 Inch Squeegee Assembly


36CYLINDRICAL DOOR ASSEMBLY

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"OLD STYLE" DOOR ASSEMBLY PRIOR TO SERIAL #50000

"NEW STYLE" DOOR ASSEMBLY SERIAL #50000 & GREATER

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Cylindrical Door Assembly


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Item Part Number Part Description Qty1 253-9010 CYLINDRICAL WIPER 12 253-9015 WIPER BAND 13 253-9022 DRIVE COVER 14 370-8241A IDLER DRIVE BEARING 15 370-8370 BRUSH DRIVER/IDLER (NEW STYLE) 16 5-100 GROMMET 17 5-130 DOOR LATCH 18 H-00270 3/16" X 3/4" KEY 19 H-0171004 JNYL 3/8- 24 SS 110 H-71017 FW 3/8" X 7/8" SS 111 H-72682 FHP #10-32 X 1/2" SS 412 H-74419 CB 1/4"- 20 X .75" SS 313 H-NJ04C JNYL 1/4" - 20 SS 3

PAGE 38

CYLINDRICAL DOOR ASSEMBLY

"OLD STYLE" DOOR ASSEMBLY PRIOR TO SERAIL #50000

"NEW STYLE" DOOR ASSEMBLY SERIAL #50000 & GREATER

Item Part Number Part Description Qty14 1-305 BEARING HOUSING 115 253-8241 IDLER BEARING 116 253-8370 CYLINDRICAL BRUSH IDLER 117 253-9010 CYLINDRICAL WIPER 118 253-9015 WIPER BAND 119 253-9022 DRIVE COVER 120 5-100 GROMMET 121 5-130 DOOR LATCH 122 H-25382 SETSCREW, KCP, 1/4"-20 X 1/2" 223 H-72682 FHP #10-32 X 1/2" SS 424 H-74419 CB 1/4"- 20 X .75" SS 325 H-K1432 3/16" X 1/2" KEY 126 H-NJ04C JNYL 1/4" - 20 SS 3

Cylindrical Door Assembly


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DETAIL A47

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DETAIL B

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NOTE:SEE CYL DOOR ASS'YFOR OLD STYLE IDLERSETUP PRIOR TO SERIAL#50000 FOR DETAIL "B".

61

70 57 64

ONLY USE WITH 30" AND 34" DECKS

24" AND 27" SETUP SHOWNFOR 30" AND 34" SETUP USE3/8-16 X 1-1/4" PART # M-92865A214

5-837H-00270

H-25379

H-25379

253-8240A

Machines that were build prior toserial number 50000 use this setup.

Cylindrical Deck Assembly


39p

STAINLESS PAINTED STAINLESS PAINTED STAINLESS PAINTED STAINLESSy

1 CYLINDRICAL DOOR ASSEMBLY 22 ROLLER 21-1127 63 SPACER 1/2 OD X 1/4" 21-2211 24 ADJUSTABLE SOLUTION FLOW VALVE 21-4500 15 HOPPER RAIL 22-8320 22-8320 25-8320 25-8320 28-8320 28-8320 32-8320 32-8320 16 ROLLER BRACKET 253-1128 27 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 253-1606 18 1/2" ID X 12-1/4" LG WIRE REIF. CLEAR TUBE 253-1607 19 1/2" ID X 12-1/4" LG WIRE REINF. CLEAR TUBE 253-1607 110 MOTOR, 24V, 3/4 HP, 350 RPM 253-211 253-211 253-211 253-211 253-2222 253-2222 253-2222 253-2222 211 TIMING SPROCKET 32 TOOTH 253-8215 212 TIMING SPROCKET 68 TOOTH 253-8225 213 565-5M-25 HI-PERFORMANCE PD PLUS BELT 253-8230 214 DRIVE BEARING 253-8240 115 ADJUSTABLE LATERAL ARM BODY 253-8435 216 CYLINDRICAL BRUSHHEAD, 24" 253-9000 253-5000 253-9027 253-5027 253-9030 253-5030 253-9034 253-5034 117 MOTOR ADJ BRACKET 253-9002 218 QUICK DISCONNECT BRACKET 253-9003 119 THUMB SCREW 253-9024 220 24" HOPPER 253-9050 253-5050 253-9051 253-5051 253-9052 253-5052 253-9053 253-5053 121 CYLINDRICAL LIFTING BRACKET, LH, 24" 253-9070 253-9070 253-9072 253-9072 253-9074 253-9074 253-9076 253-9076 122 CYLINDRICAL LIFTING BRACKET, RH, 24" 253-9071 253-9071 253-9073 253-9073 253-9075 253-9075 253-9077 253-9077 123 SCRUBDECK LIFT ARM, CYLINDRICAL 253-9590 124 3/8" ID, 1/2" OD, 1/4" LG BEARING 290-1233 825 ROD END, 3/8-24 LEFT HAND THREAD 290-9584 226 ROD END, 3/8-24 RIGHT HAND THREAD 290-9585 227 BEARING HOUSING/BEARING 370-8240A 228 BRUSH DRIVER/IDLER (NEW STYLE) 370-8370 229 BATTERY QUICK DISCONNECT 390-2575 130 GROMMET-3/8 ID X 1-1/2 OD X .375 4-446 631 RECESSED HANDLE 5-849 132 INLINE FILTER 5-913 133 3/16" X 1" KEY H-01125 234 JNYL #10-32, 18-8 S/S H-0129155 1335 JNYL 3/8- 24 SS H-0171004 436 BHSCS 1/4 - 20 X 1" SS W/PELLET H-02223 237 3/8 ID X 5/8 OD SHIM H-02949 438 3/16" X 3/4" KEY H-0953152 239 HB 5/8"- 11 X 10" H-11333 240 SETSCREW, KCP, 1/4"-20 X 1/2" H-25382 841 LH HX JAM .375-24 SS H-36956 242 JNYL 5/8"- 11 H-37038 243 O-RING, 3/16" X 5/16" X #8 BUNA H-66802 244 HCS 1/4"-20 X 1/2 SS" H-70001 145 HCS 3/8"- 16 X 1-1/2" SS H-70109 246 HCS 3/8"- 16 X 1-3/4" SS H-70110 247 HCS 3/8"- 24 X 1" S/S H-70142 248 HN 3/8"-16 SS H-70712 249 HN 1/4"- 28 SS H-70730 150 HX JAM .375-24 SS H-70832 251 NYLOK 1/4"- 20 SS H-70860 152 NYLOK 5/16" - 18 SS H-70861 1653 NYLOK 3/8"-16 SS H-70862 454 KN #10-32 SS H-70923 255 FW 1/4 ID X 5/8 OD SS H-71013 256 FW 5/16 ID X 3/4 OD SS H-71015 557 FW 5/16 ID X 7/8 OD SS H-71016 258 FW 3/8 ID X 7/8 OD SS H-71017 1659 LW 3/8" SS H-71067 660 PPH #10-32 X 3/4" S/S H-72534 261 FHP #10-32 X 1/2" SS H-72682 862 FHP 10-32 X 3/4" SS H-72684 663 SHCS 1/4-20 X 1/2 SS H-73459 464 BHSCS 5/16-18 X 1/2" H-73777 265 CB 1/4"- 20 X .5" SS H-74417 466 CB 5/16"- 18 X 3/4" SS H-74429 1067 CB 5/16"- 18 X 1" SS H-74430 668 WASHER, SERRATED BELLEVILLE, 3/8", S/S H-90895 869 FW 3/8" GRADE 8 H-98025 1070 3/16" X 1 1/4" KEY H-K14320 271 JNYL 1/4" - 20 SS H-NJ04C 972 HCS 3/8"-24 X 7/8" SS M-92865A214 873 GROMMET, 3/4" ID X 1-3/8" OD BUNA-N M-9307K81 274 3/4" DIA 1 HOLE TUBE STRAP M-9434T27 1

NOTE: ALL DECK SIZES USE THE SAME PARTS UNLESS OTHERWISE INDICATED IN COLUMNS ABOVE.* (OPTIONAL) HD PACKAGE FOR 27" DECKS USE MOTOR P/N 253-2222.

MOTOR P/N 253-2222 LISTED ABOVE IS 24-VOLT, 1 HP, 350 RPM. THIS MOTOR USE'S (8) HCS 3/8-16 X 1", P/N H-70105. MOTOR COVER P/N 253-2221 IS ONLY USED WITH MOTOR P/N 253-2222. SEE COMMON WEAR PARTS PAGE FOR BRUSH SELECTION.

73 MOTOR COVER 253-2221

SERIAL #50000 & GREATER



40 Cylindrical Deck Assembly

71

5454

32

51

8

3 65

74

6544

7

49

71

4

312039

6

2

42

2

2

52

52

52

42

2

6

16

52

52

FOR REPLACEMENT SCREEN USE P/N 5-913S


41Item Part Description 24" P/N PAINTED 24" P/N

STAINLESS27" P/NPAINTED

27" P/NSTAINLESS

30" P/NPAINTED

30" P/NSTAINLESS

34" P/NPAINTED

34" P/NSTAINLESS

Qty







42

5

62

16

4658

24

24

5846

24

24

4569

26

2458

53

5358

24

2458

53

5358

24

6926

45

23

52

21

66

73

22

52

52

48

48

15

25

ITEMS 11,20,21 P/N 253-8440

COMPLETE ADJ. ARM ASSEMBLY15

25

31

20



43



Item Part Description 24" P/N PAINTED 24" P/NSTAINLESS

27" P/NPAINTED

27" P/NSTAINLESS

30" P/NPAINTED

30" P/NSTAINLESS

34" P/NPAINTED

34" P/NSTAINLESS

Qty





44 28 Inch EDGE Deck Assembly

45

46

25

47

28

30

41

31

37

39

2

5 6

7

8

13

12

14

15

17

19

24

33

33

41

33

33

32

25

11

25

33

33

1

1

40

3627

29

38

36

See common wear parts for proper pad application.

3633

15

43 26

36

33

3

34

444

16

48

2727

31

Isolator kit # Edge-7210Includes8-Isolators1-Hour meter8-Bolts8-Nuts1-Gasket1-Sticker seal

Eccentric kit # Edge-7212Includes1-Eccentric8-Bolts1-Gasket1-Sticker seal1-pack of blue Loctite

STANDARD 300-2500(OPTIONAL HD) 300-2700

Isolator kit # Edge-7220Includes6-Isolators6-Bolts6-Washers6-lock washers6-Nylok Nuts

33

4836

27

36

3336

27 27 48

3627

49

33

2727

33

22

33

18

47

39

33

3627

49

33

50

32

51

26

20

21

26

26

52

23

1042

33

42

35

9


4528 Inch EDGE Deck Assembly

Item Part No. Part Description Qty.1 150-5786 STAR KNOB, 3/8-16 THREAD 22 150-7600 4" SIDE WHEEL (GREY) 23 250-5280 VALVE BRACKET 14 253-4500 FLOW VALVE (24V) 15 300-01030Z CRUSH WASHER 16 300-01033Z 20 & 28" SPACER 87 300-01035Z 28 INCH ALUMINUM PAD DRIVER 18 300-01037Z GRIP FACE 19 300-1070 3/4" BEARING GASKET 110 300-2013 ISOLATOR STICKER 111 300-3021 28 INCH EDGE SOL. FEED TUBE 112 300-4021 15 LBS TOP WEIGHT 213 300-4022 28 INCH SQUARE HEAD DECK 114 300-4030 LEVEL 215 300-8421 ADJUSTABLE LATERAL ARM 216 300-9070 (LH) DECK LIFTING BRACKET 117 300-9071 (RH) DECK LIFTING BRACKET 118 300-9072 WHEEL BRACKET 219 300-9587 LATERAL ARM 120 370-4158 BALL VALVE, 3/8" 121 370-9130 INLINE FILTER 122 5-846 STANDOFF, 1.03" 223 8-262 HOUR METER 124 EDGE-7205 5 INCH EDGE STICKER 225 H-0172523 CB #10-32 X 1-1/2" SS 326 H-04764 ELBOW, 3/8" MNPT X 1/2" BARB X 90 DEG, NYLON 427 H-4440024 FW 3/8" X 3/4" NYLON 1128 H-70005 HCS 1/4"- 20 X 1" SS 129 H-70051 HCS 5/16"- 18 X 1/2" 630 H-70105 HCS 3/8"- 16 X 1" SS 431 H-70854 NYLOK #4-40 SS 232 H-70858 NYLOK #10-32 SS 533 H-70861 NYLOK 5/16" - 18 SS 2634 H-71009 FW #10 SS 235 H-71013 FW 1/4 ID X 5/8 OD SS 136 H-71015 FW 5/16 ID X 3/4 OD SS 1537 H-71063 LW 1/4" SS 138 H-71065 LW 5/16" SS 639 H-71067 LW 3/8" SS 640 H-71190 HCS 3/8"- 16 X 2-1/2" SS (FULLY THREADED) 241 H-72398 PPH #8-32 X 1/2" S/S 442 H-72486 PPH #4-40 X 1/2" S/S 243 H-72515 PPH #10-32 X 1/2" S/S 244 H-72517 PPH #10-32 X 5/8" SS 245 H-73754 BHSCS 1/4 - 20 X 3/4" SS 846 H-73779 BHSCS 5/16-18 X 3/4" 847 H-74401 CB 5/16"- 18 X 1-3/4" SS 448 H-74430 CB 5/16"- 18 X 1" SS 449 H-74432 CB 5/16"- 18 X 1-1/2" SS 450 T-050R0800 FILTER TO VALVE 151 T-050R1250 VALVE TO FEED TUBE 152 T-438350025 VALVE PAD 1


46 32 Inch EDGE Deck Assembly

46

25

26

47

29

31

42

32

38

40

2

58

6

7

13

12

14

15

17

19

24

34

34

4234

3433

26

11

26

34

34

1

1

41

3728

30

39

37

See common wear parts for proper pad application.

3734

15

44 27

37

34

3

35

454

16

48

2828

32

Isolator kit # Edge-7211Includes8-Isolators1-Hour meter8-Bolts8-Nuts1-Gasket1-Sticker seal

Eccentric kit # Edge-7213Includes1-Eccentric8-Bolts1-Gasket1-Sticker seal1-pack of blue Loctite

STANDARD 300-2500(OPTIONAL HD) 300-2700

Isolator kit # Edge-7220Includes6-Isolators6-Bolts6-Washers6-lock washers6-Nylok Nuts

34

4837

28

37

3437

28 28 48

3728

49

34

2828

34

22

34

18

47

40

34

3728

49

34

50

33 51

27

20

21

27

27

52

23

1043

34

43

36

9


4732 Inch EDGE Deck Assembly

Item Part No. Part Description Qty.1 150-5786 STAR KNOB, 3/8-16 THREAD 22 150-7600 4" SIDE WHEEL (GREY) 23 250-5280 VALVE BRACKET 14 253-4500 FLOW VALVE (24V) 15 300-01030Z CRUSH WASHER 16 300-01036Z 32 INCH ALUMINUM PAD DRIVER 17 300-01037Z GRIP FACE 18 300-01049Z 32" SPACER 89 300-1070 3/4" BEARING GASKET 110 300-2013 ISOLATOR STICKER 111 300-3022 32 INCH EDGE SOL. FEED TUBE 112 300-4021 15 LBS TOP WEIGHT 213 300-4026 32 INCH SQUARE HEAD DECK 114 300-4030 LEVEL 215 300-8421 ADJUSTABLE LATERAL ARM 216 300-9070 (LH) DECK LIFTING BRACKET 117 300-9071 (RH) DECK LIFTING BRACKET 118 300-9072 WHEEL BRACKET 219 300-9587 LATERAL ARM 120 370-4158 BALL VALVE, 3/8" 121 370-9130 INLINE FILTER 122 5-846 STANDOFF, 1.03" 223 8-262 HOUR METER 124 EDGE-7205 5 INCH EDGE STICKER 225 H-0171291 BHSCS 5/16-18 X 7/8" 826 H-0172523 CB #10-32 X 1-1/2" SS 327 H-04764 ELBOW, 3/8" MNPT X 1/2" BARB X 90 DEG, NYLON 428 H-4440024 FW 3/8" X 3/4" NYLON 1129 H-70005 HCS 1/4"- 20 X 1" SS 130 H-70051 HCS 5/16"- 18 X 1/2" 631 H-70105 HCS 3/8"- 16 X 1" SS 432 H-70854 NYLOK #4-40 SS 233 H-70858 NYLOK #10-32 SS 534 H-70861 NYLOK 5/16" - 18 SS 2635 H-71009 FW #10 SS 236 H-71013 FW 1/4 ID X 5/8 OD SS 137 H-71015 FW 5/16 ID X 3/4 OD SS 1538 H-71063 LW 1/4" SS 139 H-71065 LW 5/16" SS 640 H-71067 LW 3/8" SS 641 H-71190 HCS 3/8"- 16 X 2-1/2" SS (FULLY THREADED) 242 H-72398 PPH #8-32 X 1/2" S/S 443 H-72486 PPH #4-40 X 1/2" S/S 244 H-72515 PPH #10-32 X 1/2" S/S 245 H-72517 PPH #10-32 X 5/8" SS 246 H-73754 BHSCS 1/4 - 20 X 3/4" SS 847 H-74401 CB 5/16"- 18 X 1-3/4" SS 448 H-74430 CB 5/16"- 18 X 1" SS 449 H-74432 CB 5/16"- 18 X 1-1/2" SS 450 T-050R0800 FILTER TO VALVE 151 T-050R1250 VALVE TO FEED TUBE 152 T-438350025 VALVE PAD 1


48

1335

11

1235

13

39

13

2923

39

2329

13

29

25

6

2824

28

13

3

34 4

5

32

22

37

2

29

28

31

21

24

30

USE 1.0" LONG BOLTON 34" SCRUBDECK.

40

38 29

36

36

2940

18

13

29

25

17

2027

37

For HD motor usepart number 290-2222

Disk Scrub Deck Assembly


49Item Part Number Part Description Qty

1 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 12 21-5000 BRUSH DRIVER 23 253-0402 DISK SCRUB DECK 14 253-1020 BAND, FRAME CURTAIN 15 253-1090 DISK DECK CURTAIN 16 253-1140 BRUSH MOTOR CAP 27 253-1600 1/2" ID X 3-3/4" LG WIRE REINF. CLEAR TUBE 18 253-1601 1/2" ID X 9-1/4" LG WIRE REINF. CLEAR TUBE 19 253-1602 1/2" ID X 12-1/4" LG WIRE REINF. CLEAR TUBE 110 253-1603 1/2" ID X 16-1/4" LG WIRE REINF. CLEAR TUBE 111 253-4025 LATERAL ARM 212 253-9586 SCRUBDECK LIFT ARM, DISK 113 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 1214 5-446 1/2 " PLASTIC BARB TEE 115 5-447 1/2 NPT X 1/2" BARB ELBOW 216 5-913 INLINE FILTER 117 7-222 MOTOR, 24-V, 3/4 HP, 200 RPM 218 H-0156758 3/8" X 3-1/2" CLEVIS PIN 119 H-07005 1/2" NPT LOCKNUT 420 H-70001 HCS 1/4"-20 X 1/2 SS" 521 H-70055 HCS 5/16"- 18 X 1" SS 222 H-70105 HCS 3/8"- 16 X 1" SS 823 H-70107 HCS 3/8"- 16 X 1-1/4" SS 424 H-70861 NYLOK 5/16" - 18 SS 425 H-70862 NYLOK 3/8"-16 SS 426 H-70923 KN #10-32 SS 227 H-71013 FW 1/4 ID X 5/8 OD SS 228 H-71015 FW 5/16 ID X 3/4 OD SS 629 H-71017 FW 3/8 ID X 7/8 OD SS 1230 H-71027 FW 3/4 ID X 1-3/4 OD SS 231 H-71065 LW 5/16" SS 232 H-71067 LW 3/8" SS 833 H-72517 PPH #10-32 X 5/8" SS 234 H-74418 CB 1/4"- 20 X 5/8" S/S 335 H-74431 CB 5/16"- 18 X 1-1/4" SS 436 H-96544 SPRING, 4-1/8" LG X 9/16" OD (42E) 237 H-NJ04C JNYL 1/4" - 20 SS 838 H-RUE14 3/8" RUE RING COTTER 139 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 440 M-9307K81 GROMMET, 3/4" ID X 1-3/8" OD BUNA-N 241 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 2



50

20

15

16

7

9

8

10

41

41

1919

19

14

20

20

3333

3737 1

26

26

19

37

FOR REPLACEMENT SCREEN USE P/N 5-913S




1 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 12 21-5000 BRUSH DRIVER 23 253-0402 DISK SCRUB DECK 14 253-1020 BAND, FRAME CURTAIN 15 253-1090 DISK DECK CURTAIN 16 253-1140 BRUSH MOTOR CAP 27 253-1600 1/2" ID X 3-3/4" LG WIRE REINF. CLEAR TUBE 18 253-1601 1/2" ID X 9-1/4" LG WIRE REINF. CLEAR TUBE 19 253-1602 1/2" ID X 12-1/4" LG WIRE REINF. CLEAR TUBE 110 253-1603 1/2" ID X 16-1/4" LG WIRE REINF. CLEAR TUBE 111 253-4025 LATERAL ARM 212 253-9586 SCRUBDECK LIFT ARM, DISK 113 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 1214 5-446 1/2 " PLASTIC BARB TEE 115 5-447 1/2 NPT X 1/2" BARB ELBOW 216 5-913 INLINE FILTER 117 7-222 MOTOR, 24-V, 3/4 HP, 200 RPM 218 H-0156758 3/8" X 3-1/2" CLEVIS PIN 119 H-07005 1/2" NPT LOCKNUT 420 H-70001 HCS 1/4"-20 X 1/2 SS" 521 H-70055 HCS 5/16"- 18 X 1" SS 222 H-70105 HCS 3/8"- 16 X 1" SS 823 H-70107 HCS 3/8"- 16 X 1-1/4" SS 424 H-70861 NYLOK 5/16" - 18 SS 425 H-70862 NYLOK 3/8"-16 SS 426 H-70923 KN #10-32 SS 227 H-71013 FW 1/4 ID X 5/8 OD SS 228 H-71015 FW 5/16 ID X 3/4 OD SS 629 H-71017 FW 3/8 ID X 7/8 OD SS 1230 H-71027 FW 3/4 ID X 1-3/4 OD SS 231 H-71065 LW 5/16" SS 232 H-71067 LW 3/8" SS 833 H-72517 PPH #10-32 X 5/8" SS 234 H-74418 CB 1/4"- 20 X 5/8" S/S 335 H-74431 CB 5/16"- 18 X 1-1/4" SS 436 H-96544 SPRING, 4-1/8" LG X 9/16" OD (42E) 237 H-NJ04C JNYL 1/4" - 20 SS 838 H-RUE14 3/8" RUE RING COTTER 139 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 440 M-9307K81 GROMMET, 3/4" ID X 1-3/8" OD BUNA-N 241 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 2



52 Pro Polish Disk Scrub Deck Assembly


53Pro Polish Disk Deck Shroud Assembly

8

9

6

2

3

4

Item Part No. Part Description Qty.1 190-3030 4.0" WHEEL (GRAY) 22 253-1116 OSCILLATING DISK SHROUD 13 253-1266 OSCILLATING DISK SHROUD CURTAIN BAND 14 253-1277 OSCILLATING DISK SHROUD CURTAIN 15 H-70962 3/8-16 LC ACORN NUT 26 H-71013 FW 1/4 ID X 5/8 OD SS 97 H-71067 LW 3/8" SS 28 H-74418 CB 1/4"- 20 X 5/8" S/S 99 H-74439 CB 3/8"- 16 X 2.0" SS 210 H-NJ04C JNYL 1/4" - 20 SS 9

10

5

7

1

7

5

1


54

87

72

9

4

9 4

4

9

27

78

9

5

3 5

1

5

3

4

6

6

3

6

Attach Disk Scrub Deck and Bandeau Cover


55Attach Disk Scrub Deck and Bandeau Cover

Item Part Number Part Description Qty1 253-1142 BANDEAU COVER, DISK 12 H-25336 .312 ID X .375 OD X .375 LG BEARING SLEEVE 23 H-70103 HCS 3/8"-16 X 3/4" SS 34 H-70861 NYLOK 5/16" - 18 SS 45 H-71017 FW 3/8" X 7/8" SS 36 H-71067 LW 3/8" SS 37 H-74431 CB 5/16"- 18 X 1-1/4" SS 48 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 29 M-98126A739 SHIM, 1/2" ID X 3/4" OD X 1/16" THICK, S/S 4


56

9

4

11

9

11

4

2

7

7

7

2

5

3

55

3

1

10

6

6

3

6

107

8

8

Attach Cylindrical Scrub Deck and Bandeau Cover


57Attach Cylindrical Scrub Deck and Bandeau Cover

Item Part Number Part Description Optional P/N Optional Description Qty1 253-1143 BANDEAU COVER, CYLINDRICAL 253-1144 BANDEAU COVER, SIDE BROOMS 12 H-25336 .312 ID X .375 OD X .375 LG BEARING SLEEVE 23 H-70103 HCS 3/8"-16 X 3/4" SS 34 H-70861 NYLOK 5/16" - 18 SS 25 H-71017 FW 3/8" X 7/8" SS 36 H-71067 LW 3/8" SS 37 H-74431 CB 5/16"- 18 X 1-1/4" SS 48 H-98025 FW 3/8" GRADE 8 29 H-NJ05C JNYL 5/16"- 18 SS 210 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 211 M-98126A739 SHIM, 1/2" ID X 3/4" OD X 1/16" THICK, S/S 2


58

7

5

8

13

4

143

2

A

DETAIL A

1

10 12

1

11

6

9

9

4

2

5CONNECT TO ITEM #3

CONNECT TO ITEM #5 CONNECT TO FILTER ON SCUBDECKOR 3/4" MNPT OF QUICK CHANGE OPTION.SEE QUICK CHANGE PAGES.

CONNECT TO WYEOF TANK ASSEMBLY.

Option #253-10 Spray Jet System


59Option #253-10 Spray Jet System

Item Part Number Part Description Qty1 21-1601 1/2" BARBED ELBOW (PLASTIC) 22 253-1609 1/2" ID X 12-1/4 " LG WIRE REINF. CLEAR TUBE 13 253-1613 1/2" ID X 13-1/2" LG WIRE REINF. CLEAR TUBE 14 253-1614 1/2" ID X 24" LG WIRE REINF. CLEAR TUBE 15 290-8960 GARDEN HOSE 16 5-891 PUMP, WATER JET 17 5-895 SPRAY NOZZLE 18 H-0491686 .625 ID X 1.125 OD RUBBER WASHER 19 H-62005 HOSE CLAMP 5/8"- 1-1/2" SS 210 H-70858 NYLOK #10-32 SS 411 H-70923 KN #10-32 SS 412 H-71010 FW #10 .218 x .687 S/S 413 H-72522 CB #10-32 X 1-1/4" SS 414 M-5463K727 WYE, 1/2", NYLON 1


60

32

5

1

4

Electric Squeegee Lift (optional)


61Electric Squeegee Lift (optional)

Item Part Number Part Description Qty

1 253-2240 2" STROKE 24V ACTUATOR 450 LB LOAD 1

2 H-70861 NYLOK 5/16" - 18 SS 2

3 H-74429 CB 5/16"- 18 X 3/4" SS 2

4 H-RUE22 1/2" RUE RING COTTER 1

5 H-ZCP228 CLEVIS PIN, 1/2" OD X 2" LG 1


62

4

2

3

1

6

P/N 21-11COMPLETE ASSEMBLY

5

Vac Wand Kit (optional)


63Vac Wand Kit (optional)

Item Part Number Part Description Qty1 21-4072 HOSE CUFF, 1 1/2" 12 290-7212 1-1/2" - 2" HOSE CUFF 13 5-883 HOSE, VACUUM, 1-1/2" X 15', W/CUFFS 14 5-889 VACUUM NOZZLE 15 7-884 COUPLER, S/S 16 7-887 TWO PIECE CHROME VAC WAND 1


64

8

3

17

14

5

1

8

13

13

6

10

9

30

16

24

33

5 18

14

33 4

31

1211

2722

2631

19

322

23

29

21

7

1

27 34 24

24 31

15

31

11

1613

15

25

20

28

Side Brooms


65Side Brooms

Item Part No. Part Description Qty.1 1-402 SIDE BROOM POLYPROPYLENE 22 21-1126 ROLLER BRACKET 23 21-1127 ROLLER 24 21-4060 6" LANYARD 25 253-2443 COUPLER 26 253-4422 27" SIDE BROOM LIFT ARM 17 253-4427 BRACKET, RIGHT 18 253-4428 BRACKET, LEFT 19 253-4429 SIDE BROOM CURTAIN 110 253-4435 SIDE BRROM LIFT BRACKET 211 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 412 290-1247 FW BRONZE .75 OD X .375 ID X .0625 THK 213 4-529 CURTAIN CLAMP 414 8-220 SIDE BROOM MOTOR 215 H-0127288 #6 3/8" RUBBER LOOP CLAMP 216 H-0129155 JNYL #10-32, 18-8 S/S 1217 H-11319 HB 5/8"- 11 X 4" 218 H-25379 SETSCREW, KCP, 1/4"-20 X 1/4" 219 H-37038 JNYL 5/8"- 11 220 H-38558 HCS M6-1.0 X 14 621 H-70055 HCS 5/16"- 18 X 1" SS 222 H-70105 HCS 3/8"- 16 X 1" SS 223 H-70711 HN 5/16"- 18 SS 224 H-70858 NYLOK #10-32 SS 425 H-70861 NYLOK 5/16" - 18 SS 426 H-70925 KN 1/4-20 S/S 827 H-71017 FW 3/8" X 7/8" SS 428 H-71063 LW #6 SS 629 H-71065 LW 5/16" SS 230 H-71614 RPH #10-32 X 5/8" SS 631 H-72515 RPH #10-32 X 1/2" SS 1032 H-74419 CB 1/4"- 20 X .75" SS 833 H-74429 CB 5/16"- 18 X 3/4" SS 434 H-NJ06C JNYL 3/8- 16 SS 2


66 Jaws


67RIGHT JAW PARTS LIST

LEFT JAW PARTS LISTSAME PARTS AS RIGHT JAW EXCEPT WHAT'S LISTED BELOW

Jaws


68

ATTACHED TO SCRUBDECK

7

3

1

2

8

5

FOR 26" LEFT HAND SHROUD USE PART # 253-1118FOR 30" LEFT HAND SHROUD USE PART # 253-1108FOR 34" LEFT HAND SHROUD USE PART # 253-1110

Item Part Number Part Description Qty1 190-3030 4.0" WHEEL (GRAY) 12 290-5787 STAR KNOB, 3/8-24 THREAD 13 H-0171004 JNYL 3/8- 24 SS 14 H-01729 HCS 3/8"- 24 X 1-1/2" SS 15 H-37710 3/8-16 LC ACORN NUT, NICKEL 16 H-71067 LW 3/8" SS 17 H-73752 BHSCS 1/4 - 20 X 1/2" SS 68 H-74439 CB 3/8"- 16 X 2.0" SS 19 H-NJ04C JNYL 1/4" - 20 SS 6

LEFT SHROUD

FOR 26" LEFT HAND SHROUD CURTAIN USE PART # 253-0018FOR 30" LEFT HAND SHROUD CURTAIN USE PART # 253-0018FOR 34" LEFT HAND SHROUD CURTAIN USE PART # 253-0015

6

9

4

Left Shroud


69

Item Part Number Part Description Qty11 190-3030 4.0" WHEEL (GRAY) 112 290-5787 STAR KNOB, 3/8-24 THREAD 113 H-0171004 JNYL 3/8- 24 SS 114 H-01729 HCS 3/8"- 24 X 1-1/2" SS 115 H-37710 3/8-16 LC ACORN NUT, NICKEL 116 H-71067 LW 3/8" SS 117 H-73752 BHSCS 1/4 - 20 X 1/2" SS 618 H-74439 CB 3/8"- 16 X 2.0" SS 119 H-NJ04C JNYL 1/4" - 20 SS 6

RIGHT SHROUD

19

18

17

11

12

13

ATTACHED TO SCRUBDECK

FOR 26" RIGHT HAND SHROUD USE PART # 253-1119FOR 30" RIGHT HAND SHROUD USE PART # 253-1109FOR 34" RIGHT HAND SHROUD USE PART # 253-1111

FOR 26" RIGHT HAND SHROUD CURTAIN USE PART # 253-0021FOR 30" RIGHT HAND SHROUD CURTAIN USE PART # 253-0019FOR 34" RIGHT HAND SHROUD CURTAIN USE PART # 253-0016

15

1614

Right Shroud


70

8

8

3

7

6

15

2

1

8

129

15

6

4

17

5

11

5

A

DETAIL A

14

13

B

DETAIL B

10

6

SOAP OPTIONS:PC707 - CITRUS GREENPC733 - LOW pHPC755 - HIGH POWERPC757 - GLOSSPC797 - HD

6

8

16

6

8

5

SUDS System



1 253-0115 SOAPJUG CAP 1

2 253-1760 SOAP TRAY, SINGLE 1

3 253-8500 SOAP PUMP, 24V 1

4 370-2831 SWITCH, TOGGLE, ON/OFF/ON (DPDT) 1

5 H-0172518 CB #10-32 X 1/2" SS 5

6 H-02239 3/8" NYLON LOOP CLAMP 5

7 H-11198 PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) 1

8 H-70858 NYLOK #10-32 SS 6

9 H-70860 NYLOK 1/4"- 20 SS 2

10 H-72515 PPH #10-32 X 1/2" S/S 1

11 H-72517 PPH #10-32 X 5/8" SS 1

12 H-74419 CB 1/4"- 20 X .75" SS 2

13 M-2974K369 NYLON BARBED TUBE FITTING, 3/16 ID X 1/16" NPT 1

14 M-5116K46 1/2" X 1/2" BARB 1

15 M-9307K23 GROMMET, RUBBER 3/8 ID X 7/8 OD X 1/8 TH. 3

16 T-018CR2000 3/16" ID X 20" LG. C.R. TUBE 1

17 T-018CR7200 3/16" ID X 72" LG. C.R. TUBE 1

SUDS System


72 Common wear parts

Common Wear Parts

NOTE: Squeegee blade kits include (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with harware.NOTE: Squeegee Assemblies (complete) listed above all come with Linatex blades.NOTE: Size is stamped into the top of the painted steel squeegee body on all squeegee's.NOTE: The squeegee is designed for narrow isles and may not have the same water control around tight turnsas the larger squeegees.

Brush repair kit: 40-423 Replacement locating clip for all brushes.

NEW STYLE CYL BRUSHES FOR MACHINE SERIAL #50000 & GREATER

Squeegee blade kits & Complete Squeegee assemblies

SOAPHeavy Duty DegreaserCitrusFreezerTire Mark Remover

NOTE: # In Disk Column Denotes Pad Size: 13,15, 17

Pads Disk Level ColorSuper-Black ##-422 BB Very High Black

Black ##-422 B High BlackBrown ##-422 BR High BrownGreen ##-422 G Medium GreenBlue ##-422 BL Moderate BlueRed ##-422 R Moderate RedWhite ##-422 W Light White

Squeegee size Model24"-Cyl

Model26"-Disk

Model27"-Cyl

Model30"-Disk

Model30"-Cyl

Model34"-Disk34"- Cyl

Gum Rubberblade kit

Linatexblade kit

Completesqueegee

assemblies32" squeegee Standard Standard Optional Optional Optional N/A 22-770 G 22-770 L 23-718035" squeegee Optional Optional Standard Standard Optional N/A 25-770 G 25-770 L 25-718038" squeegee Optional Optional Optional Optional Standard Standard 28-770 G 28-770 L 28-718045" squeegee N/A N/A N/A N/A N/A Optional 290-770 G 290-770 L 290-7180

Brushes Model24"-Cyl

Model27"-Cyl

Model30"-Cyl

Model34"- Cyl

Super-Grit N/A N/A N/A N/ATough-Grit 225-821S 255-821S 285-821S 325-821SMidi-Grit 225-821C 255-821C 285-821C 325-821CLight-Grit 225-821PS 255-821PS 285-821PS 325-821PSPoly (.028) N/A N/A N/A N/ANylon (.016) 225-821N 255-821N 285-821N 325-821N

Brushes Model24"-Cyl

Model27"-Cyl

Model30"-Cyl

Model34"- Cyl

Super-Grit N/A N/A N/A N/ATough-Grit 22-521 S 25-521 S 28-521 S 32-521 SMidi-Grit 22-521 C 25-521 C 28-521 C 32-521 CLight-Grit 22-521 PS 25-521 PS 28-521 PS 32-521 PSPoly (.028) N/A N/A N/A N/ANylon (.016) 22-521 N 25-521 N 28-521 N 32-521 NTampico N/A N/A N/A N/A

Brushes Model26"-Disk

Model30"-Disk

Model34"-Disk

Super-Grit 13-421 SS 15-421 SS 17-421 SSTough-Grit 13-421 S 15-421 S 17-421 SMidi-Grit 13-421 C 15-421 C 17-421 CLight-Grit 13-421 PS 15-421 PS 17-421 PSPoly (.028) 13-421 P 15-421 P 17-421 PNylon (.016) 13-421 N 15-421 N 17-421 NTampico 13-421 T 15-421 T 17-421 T

Pad Driver 13-421 D 15-421 D 17-421 DDiamond Driver 13-421 DD 15-421 DD 17-421 DD

For more soap information call PowerCat 414-745-9337www.powercatsolutions.com

OLD STYLE CYL BRUSHES FOR MACHINES PRIOR TO SERIAL #50000

Extra pad driver retaining clip: 40-433


73Magnum Suggested Parts Inventory

Quantity Part # Description1 25-770G Squeegee Rebuild Kit 35" Gum1 25-770L Squeegee Rebuild Kit 35" Linatex1 28-770G Squeegee Rebuild Kit 38" Gum1 28-770L Squeegee Rebuild Kit 38" Linatex2 5-760 Squeegee Side Roller Wheels2 H-70065 Side Roller Wheel Bolt1 21-4500 Solution Solenoid1 190-5250 Vacuum Motor1 190-3002 Vacuum Motor Gasket1 8-231 Main Power Switch1 190-1410 Recovery Lid Assembly1 253-1070 Tank Lid Gasket1 7-229 Pushbutton Switch1 29-Jul Rheostat, Speed Setting 5k1 7-283 DPDT Toggle switch1 290-2891 LCD2 290-2815 Circuit Breaker2 21-5000 Brush Driver1 21-4085 Vac Screen1 21-4028 Snap grip Clamp 2-1/8" - 2-3/8", Nylon1 190-1450 Vacuum Saver1 253-1505 Loader Valve2 253-0111 Squeegee Hose2 170-7211 Drain Hose Cap2 170-7210 Drain Hose2 253-0130 Casters1 253-2010 Dash Sticker2 32-3045 Front Tire1 5-913 Solution Filter1 21-4510 Solution Knob1 21-4520 Speed Knob2 4-124 Tank Lid Latch1 253-7890 Squeegee Cable2 290-5786 Squeegee Knobs1 H-01196 Switch Cover - Red1 H-01200 Switch Cover - Black1 21-7101 Squeegee Lift Knob1 5-293 Hella Relay1 5-223 Vac Switch1 253-2445 On-Board Charger1 253-3444 Charger Cord

Suggested parts inventory

magnum series - tomcat · version 12.0911 parts manual magnum series r.p.s corporation phone:...

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