magnetic rope testing: relevant applications and standards · the presentation contains information...
TRANSCRIPT
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MAGNETIC ROPE TESTING:
RELEVANT APPLICATIONS AND STANDARDS
Alexander Mironenko
INTRON PLUS
Elektrodnaya Str. 11, build. 1, Moscow, 111524 Russia
Abstract
Magnetic rope testing (MRT) is becoming an essential mean to provide safe operation of steel
wire ropes onshore and offshore. With consideration of advanced hardware, software and
procedures to carry MRT, relevant standards ISO 4309, ASTM E1571, EN 12927-8 have
been recently revised in order to help the users to effectively operate MRT equipment and
interpret inspection data. At present, MRT is common to inspect guided structures (flare
stacks, masts, antennas), drilling rigs, ropes of lifting equipment, including heavy lifting
operations, cableways, civil structures, etc. There are different suppliers of MRT equipment
available on the market, and customers should have basic knowledge to make a right choice.
The presentation contains information on principles of operation of MRT equipment,
description of different applications, inspection procedures, limitations of MRT, analysis of
relevant norms and standards, requirements for the personnel carrying MRT, conception of
rope monitoring. The presentation is based on over 20 years of experience in MRT.
Keywords: Rope, magnetic testing, rope monitoring, standards.
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Magnetic Rope Testing: relevant applications and standards
NDE-2018, Mumbai India
Alexander Mironenko, Ph.D.Director International SalesIntron Plus, Russia
Mukesh AroraDirector Arora technologies, India
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Wire ropes are one of the most frequently used parts in different industries
Offshore & Onshore drilling rigs Offshore heavy lifting Onshore cranes
Mining Civil engineering Aerial cableways Guided structures
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Unlike many other industrial parts wire rope has complicated designWires are generally produced from carbon steel and covered with lubricant
Rope structureRope cross section
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Steel wire ropes produced in number of constructions
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Ropes deteriorate during storage and operation breaking strength may decrease dramatically
● Fatigue due to repetitive bending over drum/sheave andoverloading causes broken wires – LF
● Excessive heat due to frequent bending on the sheaves oraccidental fire causes LF
● Corrosion internal and external due to humidity causes loss of metallic area - LMA
● External and internal abrasion due to interaction betweensurface and drum/sheave and internal wires causes LMA
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When the rope should be discarded ?
Every rope will fail one day If not discarded in time
When the rope is dangerous for operation
How to know when the rope is dangerous for operation?
Inspect the rope properly
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Traditional visual external examinationAll norms require visual examination during rope life time
• Inner wires are not inspected
• Half of outer wires are not inspected
• Core is not inspected
• LMA is not measured
Caution! Worn rope may remain in service resulting the accident
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New/lightly lubricated ropes
Used/Heavily lubricated ropes
Traditional visual external examinationAll norms require visual examination during rope life time
Caution! Worn rope may remain in service resulting the accident
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Plastic coated ropes
Traditional visual external examinationAll norms require visual examination during rope life time
Caution! Worn rope may remain in service resulting the accident
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Limitations
• No tension to the rope allowed
• Not allowed at all by ASME B30.5
• Only small rope portion is inspected
• Ineffective for rotation-resistant ropes
Visual internal examination
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Magnetic rope testing (MRT)The only practical method to inspect wire ropes
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Key issues to remember when prepare for MRT
1. Proper MRT equipment
2. Qualification of the personnel
3. Data interpretation
International standards and guidelines, that clarify above issues
1. ASTM E1571. Standard practice for electromagnetic examination of ferromagnetic steel wire rope
2. ISO 4309. Cranes-Wire ropes-Care and maintenance, inspection and discard
3. EN 12927-8. Safety requirements for cableway installations designed to carry persons-Ropes-Part 8: Magnetic rope testing (MRT)
4. IMCA IMCA LR 004, IMCA HSSE 023. Guidance on Examination of Steel Wire Rope Through Magnetic Rope Testing (MRT)
5. IMCA M 194. Wire rope integrity managements for vessels in the offshore industry
6. O.I.T.A.F. BOOK 3. Survey of Magnetic Rope Testing
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Magnetic saturation of rope is important
MINDTCE’18
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Proper MRT equipment must magnetically saturate the rope
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Proper MRT equipment must magnetically saturate the rope
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Proper MRT equipment must magnetically saturate the rope
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Proper MRT equipment must magnetically saturate the rope
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Strong magnetization
1. High repeatability2. High sensitivity to outer and inner broken wires3. Directly measure LMA in percentage with high accuracy
Weak magnetization
1. Low repeatability2. Low LF sensitivity to inner broken wires (not possible to reveal)3. LMA is not measured due to physical principle
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Qualification of the personnel
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Qualification of the personnel
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Data interpretation
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Data interpretation
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Data interpretation
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MRT equipment INTROS with strong magnetization
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MRT equipment INTROS with strong magnetization
The smallest magnetic head The biggest magnetic headData Logger
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MRT of syncrolift and onboard vessel
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Inspection of flare stack guy ropes by using slings and winch or manpower
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Inspection of flare stack guy ropes by using the climber
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Inspection bridge rope
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Thank you for your attention!
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