magic lab®
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magic LAB®
Inspired by experience – designed for practical applications
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magic LAB®
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1 basic module – 8 possible tools
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magic LAB® with basic module UTLSingle stage dispersing/mixing inline
magic LAB® with module UTCDispersing/mixing in batch operation
Module MK/MKO Colloid Mill/Cone Mill Wet grinding, finest milling
Module DISPAX-REACTOR® DRMultiple stage dispersing/emulsifying extension of the renouned ULTRA-TURRAX®
Module CMSPowder/granule incorporation into liquids, batch operation for enrichment process
Module MHDPowder/granule incorporation into liquids, continuous opera-tion for high solids content
CMS PeripheryThe integrated solution for wetting of most difficult powders
+ CMS Periphery
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1 ltr Module MICRO-PLANT With exchangeable modules (UTL/DR/MK/MKO)
2 ltr Module MICRO-PLANT With exchangeable modules (UTL/DR/MK/MKO)
Smooth change-over from laboratory to production plant
magic LAB®
magic LAB®
- Suitable for a wide range of applications- Designed for mixing, dispersing, wet milling and incorporation of powders into liquids in laboratory scale- Ideal for inline, circulating and classical batch processing - Offers the possibility to work with the same method from formulation development to mass production- Safe scale-up due to many constant work parameters- Modular construction- Simple heating and cooling of all modules- Easy and quick exchange of the modules- With rotor-stator systems operating at circumferential speeds up to 40 m/s - Flexible speed setting and temperature control from the magic LAB®
controller and the operator panel (included in the standard scope of supply)
Multifunction storage and transport box
Technical data
Motor power 900 W
Speed range (40 m/s) 3.000 - 26.000 min-1
Operating voltage 220 – 240 V
Frequency 50 – 60 Hz
Process pressure up to 2,5 bar
Product temperature in continuous operation up to 80 °C
In short time operation (up to 18 min/h) up to 120 °C
Materials in contact with the medium stainl. steel (AISI 316L and AISI 316Ti)
Sealing material Shaft sealing ring Elastomers in the working chamber
PTFE-compoundStandard FPM optional EPDM (FDA), FFPM
Dimensions (W x D x H) 170 x 270 x 215 mm
Weight, basic module 7 kg
Single stage disperser - Module ULTRA-TURRAX® (UTL)
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When is the ULTRA-TURRAX® module used?
- Any time when normal stirring or mixing is not sufficient (unsufficient stability of the mixing product)- When time has to be saved (up to 50% compared to normal stirring)- If the liquids to be mixed have very different viscosities- For acceleration of solution
Operating unit:Indication of operating data:
Module, Speed, Torque, Temperature, Timer
Inlet clamp ¾"
Locking of the housing
Heating/cooling connection
Generator(exchangeable with DR
generators)
Outlet clamp ½"
Integrated drive
Technical data
Mode of operation inline, single-stage
Generator standard: 4M (medium)optional: 2G, 2P, 6F
Flow rate approx. 100 - 200 ltr/h
Speed range 3.000 - 26.000 min-1
Standard speed 16.000 min-1
Connection inlet ¾" clamp
Connection outlet ½" clamp
Cleanser
Detergent
Liquid soap
Fruit juices
Shower gel
Dressings
Washing agent
Softener
Three-stage disperser - Module DISPAX-REACTOR® (DR)
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magic LAB®
When do you use the DISPAX-REACTOR®?
- Due to its flexibility and its adaptability to the products to be mixed the DR-module is the one normally used- When single stage dispersing does not produce the fineness of particle distribution requested- For narrow distribution ranges after only one pass - For optimum homogeneity and stability of emulsions and suspensions (maybe 3 x 6F-generators to be used)
Technical data
Mode of operation inline three-stage
Generator standard: 2G, 4M, 6F other configurations are optionally available
Flow rate 2G - 4M - 6F 80 ltr/h
Speed range 3.000 - 26.000 min-1
Standard speed 16.000 min-1
Connection inlet ¾" clamp
Connection outlet ½" clamp
Ketchup
Polymers
Technical greases
Tooth paste
Silicone
Medicines
Medical sprays
Lipstick
Operating unit:Indication of operating data:
Module, Speed, Torque, Temperature, Timer
Inlet clamp ¾"
Locking of the housing
Heating/cooling connection
Generators(interchangeable) Basic equipment: 2G/4M/6F
Outlet clamp ½"
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When is a mill used?
For wet or fine milling of hard and granular raw materials and for the production of finest emulsions and pastes.
The MK-module (Colloid Mill)consists of two cones with different flow channels on their surfaces. The cones can be shifted one against the other to a minimum distance, thus changing flow and friction. The particle size results from the adjustment of the milling gap.
Module Colloid Mill / Cone Mill (MK/MKO)
Technical data
Mode of operation inline fine milling
Flow rate approx. 200 ltr/h
Speed range 3.000 - 26.000 min-1
Standard speed 16.000 min-1
Connection inlet ¾" clamp
Connection outlet ½" clamp
Mustard
Tooth paste
Spices
Cough mixture
Silicone
Fruit juices
Alumina
Medicines
The MKO-module (Cone Mill)is working according to the same principle as the MK-module. Nevertheless, the outlet area of its cones is coated with non-abrasive WCCO. This results in an enlarged friction surface that enables to produce even finer suspensions at reduced flow. Further technical details are the same as for module MK.
Inlet clamp ¾"
Operating unit: Indication of operating data:
Module, Speed, Torque, Temperature, Timer
Heating/cooling connection
Outlet clamp ½"
Continuous "solid/liquid" mixing
This module serves for continuous production of dispersions. The solids are quickly wetted, thus avoiding agglomerations. The mixture is homogenized and dispersed, resulting in a ready mixed product in only one pass. The mi-xing relation is controlled by volumetric or gravimetric dosing devices. Solids contents up to 80% and viscosities up to 50 Pas will be possible.
Module for continuous powder incorporation (MHD)
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magic LAB®
Technical data
Mode of operation inline “solid/liquid” mixing
Generator 2P
Flow rate approx. 60 ltr/h
Speed range 3.000 - 20.000 min-1
Standard speed 16.000 min-1
Inlet solids inner diam. 25 mm / outer diam. 35 mm
Inlet liquids hose outer diam. 6 mm,± 0,1 mm
Outlet ½" clamp
Alumina
Carbopol
Caoutchouc
Dextrine
Colour paste
Spice mixture
Pectine
Lewatite
Solids
Operating unit: Indication of operating data:
Module, Speed, Torque, Temperature, Timer
Heating/cooling connection
Inlet liquids
Outlet mixture
Batch-wise "solid/liquid" mixing
- Dust- and agglomeration free incorporation and fast mixing of powders into liquids.- Especially suited for enrichment of liquids by powders in a recirculation process.
Module for batch powder incorporation (CMS)
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- Solids content up to 65%.- The machine produces a vacuum at the so- lids inlet, thus sucking the powders directly into the mixing chamber of the machine.
Inlet solids
Inlet liquids
Operating unit: Indication of operating data: Module, Speed, Torque, Temperature,
Timer
Outlet mixture
Technical data
Mode of operation batch-wise “solid/liquid” mixing
Flow rate approx. 1.000 ltr/h
Speed range 3.000 - 16.000 min-1
Standard speed 11.000 min-1
Inlet solids ¾" clamp
Inlet liquids ¾" clamp
Outlet ¾" clamp
Alumina
Carbopol
Spice sauces
Calcium carbonate
Polymeres
Colour paste
Acrylic resin
Pectine
CMS-Periphery
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magic LAB®
Alumina
Carbopol
Spice sauces
Calcium carbonate
Polymeres
Colour paste
Acrylic resin
Pectine
The integrated solution for wetting of most difficult powders:
- Open 1 ltr. mixing vessel- Solids funnel with manually operated valve- Recirculation line with manually operated valve- Parts in contact with the product made of stainless steel (AISI 316L)
A small plant with enormous flexibilty
For the determination of process parameters or a large scale-up.It serves for:- Development of formulations and determinat- ion of the process
1 ltr Micro-Plant with magic LAB®, unheated
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- Determination of many process parameters like speed, shear frequency, temperature, pressure, time, necessary energy, and many more- Determination of the optimum mixing and dispersing module
Exchangeable modules:
UTL/DR/MK/MKO
Technical data
Working volume (vessel) up to 1.000 ml
Vessel connection ¾" clamp
Connection three-way ball valve ½" clamp
Product temperature up to 80 °C (continuous duty)up to 120 °C (30% duty cycle)
Process pressure atmospheric
Possible modules UTL / DR / MK / MKO
Operation open
1 ltr. MICRO-PLANT- With 1 litre single-walled funnel- With three-way ball valve- With circulation bendApplications:- For dispersion in circulating processes.- As extension kit for UTL, DR, MK and MKO modules
Medicines
Polymeres
Medical sprays
Cough mixture
Sauces
WC-gel
Cosmetic creams
Ketchup
2 ltr Micro-Plant with magic LAB®, with heating/cooling
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magic LAB®
Technical data
Working volume (vessel) up to 2.000 ml
Vessel connection ¾" clamp
Connection three-way ball valve ½" clamp
Product temperature up to 80 °C (continuous duty)up to 120 °C (30% duty cycle)
Process pressure -1 up to +2,5 bar
Possible modules UTL / DR / MK / MKO
Operation closed
2 ltr MICRO-PLANT- Heated, double-walled, 2 ltr funnel - Cover and special extensions for working with overpressure or vacuumApplications:- For dispersion in circulating processes.- As extension kit for UTL, DR, MK and MKO modules- For calculating process parameters such as speed, shear frequency, temperature, pressure and time
Medicines
Polymeres
Medical sprays
Cough mixture
Sauces
WC-gel
Cosmetic creams
KetchupPressure-tight
cover
2 ltr vessel, suited for hea-
ting/cooling
Exchangeable modules:
UTL/DR/MK/MKO
The lashing strap RH5 with boss head R270 saves the beaker glass from turning or moving aside.
Dispersing in batch operation
- Especially for smallest quantities before swit- ching over to an inline system- For estimation of the necessary shear force- For quick determination of rheological changes such as structure, viscosity, etc.
From inline to batch device
Turn the magic LAB® upside down, give it an UTC tool kit and you can start making the pre-paration in a beaker glass.
Beaker glass sizes up to 1.5 l, special genera-tors on request.
Module ULTRA-TURRAX® (UTC)
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Indication of the operating data
Boss head R 271
magic LAB®
Stand
Module UTC
Technical data
Mode of operation Dispersing in batch processes
Generator dispersing tool similar to T25
Volume range up to 2.000 ml
Speed range 10.000 - 24.000 min-1
Duty cycle 25 % ED ≙ 15 min/h)
Cleanser
Detergent
Liquid soap
Fruit juices
Shower gel
Dressings
Washing agents
Softener
Transport box
The IKA® magic LAB® is stored in a practical transport box. The different modules are placed in clear drawers with premoulded inserts. The drive unit itself can be taken out from the side. The electric plug-in connections to the magic LAB® as well as to the power supply are mounted on the back side of the box. For transport purposes the box is equipped with rolls and a telescopic hand lever that can be adjusted in length.Dimensions of the box: (L x H x W) approx. 350 x 460 x 560 mm.
Operation and information centre / Transport box
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magic LAB®
Operation with labworldsoft®Display: Operation
and information centre
Transport box Drawer insert
Operation and information centre
The info centre of the magic LAB® offers a lot of functions, but is nevertheless designed in a very clear and operator friendly way. It only needs a few manipulations and adjustments and the magic LAB® is ready for operation.
First the operation and information centre is connected to the magic LAB® by means of a connection cable. The mains unit can either remain in the transport box or be placed separately. As soon as it is connected to the power supply, the starting screen appears in the infocenter. Via the push-buttons with arrow you can then choose the module of the magic LAB® and the speed range.
It is as simple to adjust the speed and the timer and read-off the actual speed.Moreover you can choose the language (Ger-man, English, French, Italian, Spanish, Chinese, Japanese and Korean).
Using the LabWorldSoft the magic LAB® can also be controlled from a computer and data can be transferred to a computer.
DIN EN ISO 9001Reg. No. 04343QM m
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Flow capacity ltr/h
20
40
60
80
100
120
10 20 30 x 103 (min -1)
Here you may choose the suitable size of your later production machine.Please ask for our catalogue "IKA® Process Technology".
Designed to work perfect
IKA®-Werke GmbH & Co. KG Janke & Kunkel-Str. 10 D-79219 Staufen Germany
Phone: +49 7633 831-0 Fax: +49 7633 7087 E-Mail: [email protected] www.ikaprocess.comwww.processworld-online.com
Flow capacity
Machine size
8 20 30 70 125 (x 103 ltr/h)
2000/052000/10
2000/20
2000/30
2000/40
2000/50
2000/04
2000/04 2000/05 2000/10 2000/20 2000/30 2000/40 2000/50
Drive
Motor power 900 W
Speed range up to 26.000 min-1
Process data
Product temperature up to 80 °C (continuous duty)up to 120 °C (30% duty cycle)
Process pressure up to 2,5 bar
Batch size (UTC) up to 2 ltr
Flow capacity (DR) up to 120 ltr/h
Materials all parts in contact with the product made of stainless steel AISI 316L
Speed range
0,3 2,51