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-1- 2013.07.03 Revised MAGFINE TECHNICAL DATASHEET World’s Strongest Bonded Magnet

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Page 1: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-1-

2013.07.03 Revised

MAGFINE TECHNICAL DATASHEET

World’s Strongest Bonded Magnet

Page 2: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-2-

1 MagFine Technology

2 MagFine Powder Datasheet

-1 Magnetic Properties

-2 Particle Distribution and Shape

3. MagFine Magnet Datasheet

(Injection molding)

-1. Magnetic properties

-2. Characteristics

4 MagFine Magnet Datasheet

(Compression molding )

-1 Lineup

-2 MF14C

-3 MF16C

-4 MF18C

5. Mechanical / Physical Properties

6. Coolant resistance of Injection molding

Index

Page 3: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-3-

As a material maker for the Toyota Group, Aichi Steel has continued to supply new materials that support the

reduction in weight and increase in performance of motor vehicles. As motor vehicles become increasingly electrified and

connected, the growing need for lighter high performance electric motors is increasing attention on high powered bonded

magnets. The world’s strongest bonded magnet, MagFine, developed by Aichi Steel, is attracting attention as the core

material for realizing the next generation of revolutionary motors.

■History of Anisotropic Bonded Magnets

GM withdrew in ’95

→Aichi Steel (Toyota) succeeded in ‘03

■Principle of d-HDDR

Company Outline

MagFine Technology

The anisotropic NdFeB bonded magnet MagFine (MF) is a

superior bonded magnet with the world’s strongest magnetism of

25MGOe and heat resistance to 150C. Discovered in 1982, the

world’s strongest NdFeB magnets have been produced by sintering or

as isotropic bonded magnets. Due to the poorer magnetic properties

of isotropic bonded magnets, the development of anisotropic bonded

magnets has been awaited for 20 years. Aichi Steel discovered the

fundamental process (d-HDDR) for making anisotropic magnet

powder and have succeeded in commercializing an anisotropic

bonded magnet.

The name MagFine comes from the word Magnet and the Fine

microstructure of the powder which is created by our d-HDDR process.

What is MagFine?

0.2μm

■Microstructure of MagFine Powder

Controlling the speed of the absorption/desorption reaction

between NdFeB allow and Hydrogen to a critical speed

makes it possible to realize the miniaturization and

anisotropy of the crystal grains, producing a superior

magnetic powder.

Principle of d-HDDR (discovered1996)

1980 1990 2000 2010 0

10

20

30

Ma

gn

eti

c P

erf

orm

an

ce

(MG

Oe

)

To downsize motors, GM developed isotropic bonded Nd magnet

(GM → Sold to M. Co in ’95) 1965~Bonded Ferrite

Success in commercializing

MagFine

‘20

‘95

C Co announced

Stopped in ‘99

‘88

B Co. file patent

Did not

commercialize

‘85

A Co filed patent

Failed to

commercialize

Succeeded in commercializing

MagFine with 25MGOe,

operating to 150⁰C

(Year)

Began development in '85→Reached 25MGOe

Crystal Direction: Random

H2 Pressure (atm)

2.0 0

MAGFINE (Anisotropic)

0 1.0 0.5 1.5

60

(BH

)max (

MG

Oe)

10

20

30

40

50

Isotropic

MAGFINE

Crystal Direction: Aligned

Page 4: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-4-

Until now, the rare earth elements Dy and Ga have

been added to increase the maximum operating

temperature. Now by utilizing fine grain crystals and non-

magnetic grain boundary film combined with the

development of our micro-capsule technology, we have

succeeded in mass-producing a low cost magnet that is

heat resistant to 150℃ without using Dy, Ga.

Operating Temperature of 150℃ without Dy or Ga (2010)

■ Microcapsule Technology

C-axis

Low melting point alloy (NdCuAl)

Grain boundary diffusion process

Nd2Fe14B

(Main phase)

0.3μm

Nd2Fe14B

(Main phase)

■ Miniaturization+Non-magnetic grain boundary

Nd rich grain boundary phase

0

0.5

1.0

1.5

-2 -1.5 -1 -0.5 0

Nd+CuAl

Diffusion Process

Magnetic Field μ0H / T

Ma

gn

etic P

ola

rity

/T

Previous Method

(Ga + Dy diffusion)

0

0.5

1.0

1.5

-2 -1.5 -1 -0.5 0

Magnetic Field μ0H / T

Ma

gn

etic P

ola

rity

/T

Dy

diffusion

New Alloy Dy, Ga free

Standard

alloy

Add Ga

Price of Rare Earth Elements

Nd:$42/kg Dy:$250/kg

Ga:$440/kg Co:$48/kg

Nd Sintered: Dy5%Co3%

Isotropic : Co4%

Nd +0.5%

Nd +1.5%

NdFeB NdFeB

NdCuAl layer

Hard resin

coating

Magnet

Powder

Microcapsule Magnet Powder

MAGFINE

Mother Material

Nd volume of NdFeB alloy27-27.5%

Crystal grain~100μm

d-HDDR process

Fine crystal grain

~0.3μm

TEM observation (EDS Map)

1) After NdFeNbB⇒d-HDDR process 2) After NdCuAl grain boundary diffusion process

100 nm100 nm100 nm100 nm100 nm

Nd

Cu Al

TEM

100 nm100 nm100 nm100 nm100 nm

Toyota Central R&D Labs

Nd, Cu concentrate in grain boundary

forming grain boundary phase

Nd

Cu Al

TEM

1) Oxidation Resistance Flux Loss at 150⁰C 2) Corrosion Resistance Flux Loss at 80⁰C 95%RH

-15

-10

-5

0

0 1 10 100 1000

Time [hr]

Flu

x L

os

s [

%]

New MAGFINE (’10)

First MAGFINE (’05)

Isotropic

Pc=2.0 (Assembly)

Target

-15

-10

-5

0

0 1 10 100 1000

Flu

x L

os

s [

%]

Time [hr]

Isotropic

New MAGFINE (‘10)

Condition: Uncoated

Pc=2.0 (Assembly)

Target

In addition, we developed technology to encapsulate

the magnetic powder giving superior reliability to isotropic

magnets even without coating.

Micro-capsule technology improves reliability (2010)

Oxidized coating

(passive coat)

Page 5: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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MagFine Magnet Lineup

The mechanism of anisotropy has been clarified,

the d-HDDR process has advanced and the

performance of the magnet powder has been

increased. In 2010, Aichi Steel developed a new series

of heat resistant MagFine powders without the use of

Dy. These are known as MF15P and MF18P.

Magnets made by compression molding of these

powders are MF14C, MF16C and MF18C.

MF18C is a heat resistant MagFine able to be

used up to 150⁰C.

■2010 Lineup

15

20

25

10

iHc (kOe)

(BH

)ma

x (

MG

Oe

)

MF14C

MF18C

14 16 18

MF16C

12

■ MagFine Lineup

IsotropicMAGFINE

-0.33

-0.13

9.5

7.0

10.0

Compresー-sion

-0.47

-0.11

16.0

9.5

20.0

MF16C

CompressionPowder

MF18CMF14CMF18PMF15P

-0.46-0.56--%/℃Β

-0.11-0.11--%/℃Α

14.0

13.2

38.0

18.014.017.0kOeiHc

9.59.812.5kGBr

19.522.035.0MGOe(BH)max

IsotropicMAGFINE

-0.33

-0.13

9.5

7.0

10.0

Compresー-sion

-0.47

-0.11

16.0

9.5

20.0

MF16C

CompressionPowder

MF18CMF14CMF18PMF15P

-0.46-0.56--%/℃Β

-0.11-0.11--%/℃Α

14.0

13.2

38.0

18.014.017.0kOeiHc

9.59.812.5kGBr

19.522.035.0MGOe(BH)max

MAGFINE

0

5

10

15

20

0 800 1600 2400 3200

Coercivity/kA/m

Resid

ual F

lux D

ensity /kG

Sintered Ferrite

Isotropic

NdFeB Powder

Sintered Nd Magnet

New MagFine powder

without Dy addition

Dy Added

Page 6: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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2-1. Powder Magnetic Characteristics

A. Specifications

Measurement method

・Capsule: φ5 mm x 7.5mm

・Particle size: ≦212 μm

・Weight of magnet powder: 150 ±5 mg

・Alignment field: 1.8T at 100 deg.C,

・Magnetization field : 45kOe

・Device: VSM (BHV-525H, Riken Denshi Co., Tokyo, Japan)‏

・Magnet powder was fixed with paraffin.

・Magnet Properties were calculated using 0.17 as demagnetizing factor.

B. Demagnetization Curve

Product name MF15P MF18P Isotropic

Br (T) 1.27-1.37 1.20-1.30 0.92

(kG) 12.7-13.7 12.0-13.0 9.2

Typical 13.2 kG 12.5 kG -

HCJ (kA/m) 1034-1193 1193-1432 764

(kOe) 13.0-15.0 15.0-18.0 9.6

Typical 14.0 kOe 17.0 kOe -

(BH)max

(kJ/m3) 278-318 239-302 136

MGOe 35.0-40 30.0-38 17.1

Typical 38 35 -

Typical Demagnetization Curve

0

0.2

0.4

0.6

0.8

1

1.2

1.4

-2 -1.5 -1 -0.5 0

Magnetic Field μ0H / T

Ma

gn

eti

c P

ola

riza

tio

n J

/

MF15P

MF18P

Isotropic

Temp.25⁰C

Page 7: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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2-2. Powder Particle Distribution and Shape

A. Particle Distribution

measurement instrument:

Laser diffraction particle size analysis

*measurement method: HR-SEM

MF15P, MF18P

0

20

40

60

80

100

1 10 100 1000

Particle size / μm

Cu

mu

lati

ve

fre

qu

en

cy

, Q

3 /

%

Fre

qu

en

cy

, Q

3

<212 micrometer sieving

Mean diameter (volumetric)

110 micrometer

0

0.5

1

1.5

2

2.5

Average particle

size 100μm

B. Shape

Reference) Isotropic power

shape: granular shape: flake

500μm

Product

name

MF15P MF18P

Distribution <212μm <212μm

X10/μm 25-60μm 25-60μm

X50/μm 90-130μm 90-130μm

X90/μm 170-220μm 170-220μm

VMD/μm 90-140μm 90-140μm

500μm

Page 8: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-8-

0

2

4

6

8

10

-20 -15 -10 -5 0

H/kOe

M/kG

3-1. Injection Magnet Characteristics A. Specifications

Product name RNI-5214 RNI-5610 RNI-5214V RNI-5610V S5B-18MF S5P-13MF S5B-17ME S5P-12ME

Magnetic powder MF15P MF18P MF15P+SmFeN MF18P+SmFeN

Resin PA12 PPS PA12 PPS PA12 PPS PA12 PPS

Compound Name RNI-5214 RNI-5610 RNI-5214V RNI-5610V S5B-18MF S5P-13MF S5B-17ME S5P-12ME

Br [kG] 7.9 – 8.4 6.5 – 7.0 7,6 – 8.1 6.4 – 6.9 8.9 – 9.4 7.3 – 7.8 8.6 – 9.1 7.1 – 7.6

iHc [kOe] 13.0 – 14.0 13.0 – 14.0 16.0 – 17.0 16.0 – 17.0 12.0 – 13.0 12.5 – 13.5 13.5 – 14.5 14.0 – 15.0

bHc [kOe] 6.2 – 7.2 5.5 – 6.0 6.3 – 7.3 5.5 – 6.0 7.0 – 8.0 6.0 – 7.0 7.0 – 8.0 6.0 – 7.0

(BH)max [MGOe] 14.5 – 15.5 10.0 – 11.0 14.0 – 15.0 9.5 – 10.5 17.5 – 18.5 12.5 – 13.5 16.5 – 17.5 11.5 – 12.5

Temperature coefficient of Br [%/deg.C] -0.11

(RT-120 deg.C)

-0.14

(RT-150 deg.C)

-0.11

(RT-150 deg.C)

-0.11

(RT-150 deg.C)

Temperature coefficient of iHc [%/deg.C] -0.56

(RT-120 deg.C)

-0.49

(RT-150 deg.C)

-0.46

(RT-150 deg.C)

-0.47

(RT-150 deg.C)

Recoil permeability [%] 1.10-1.20 1.10-1.20 1.10-1.20 1.10-1.20

Density [g/cm3] 5.0 – 5.2 4.6 – 4.7 5.0 – 5.2 4.6 – 4.7 5.4 - 5.6 5.0 – 5.2 5.4 - 5.6 5.0 – 5.2

Coefficient of thermal expansion [1/K]* 4.41×10-5 2.69×10-5 4.41×10-5 2.69×10-5 6.62×10-5 2.00×10-5 6.62×10-5 2.00×10-5

Modulus of elasticity [GPa] 11.8 29.6 11.8 29.6

Tensile strength [MPa] 27.3 40.4 27.3 40.4

Flexural strength [MPa] 102 83 93 86 51 52 51 52

Poisson’s retio 0.36 0.27 0.36 0.27

Compression strength [MPa]

(0.2% proof stress) 90 125 90 125 45 110 45 110

Young’s modulus [MPa] 32.6 24.8 32.6 24.8 14.9 24.3 14.9 24.3

Electronic resistivity [Ωcm] 4 4 4 4 7 4 7 4

B. Demagnetization Curve

Compression

isotropic magnet

RNI-5610

S5P-12ME

Pc=2.0 Pc=1.0 Pc=0.5 M

agn

etic P

ola

rizatio

n J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 0.0 -0.5 -1.0 -1.5 -2.0

*Measurement temperature 30 ~150℃

**Measurement condition PA12 temp. 270℃, load 10kg

PPS temp. 300℃, load 10kg

These values are representative. They are not guaranteed values.

Page 9: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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3-2. Magnetic Properties

A. Magnetic Properties

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

RNI-5214

(PA12) 0.79-0.84 7.9-8.4 1034-1114 13.0-14.0 493-573 6.2-7.2 115-123 14.5-15.5

RNI-5610

(PPS) 0.65-0.70 6.5-7.0 1034-1114 13.0-14.0 437-477 6.2-7.2 79-87 10.0-11.0

B. Demagnetization Curve

R.T

100℃

130℃

150℃

Pc=2.0 Pc=1.0 Pc=0.5

①MF15P base compound

0.0

0.2

0.4

0.6

0.8

1.0

-2.0 -1.5 -1.0 -0.5 0.0

Magnetic Field μ0H / T

Magnetic P

ola

rization J

/ T

RNI-5610

Page 10: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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2

3

4

5

6

7

8

-5 -4 -3 -2 -1 0

C. Recoil

D. Aging Test

E. Magnetization

B /

kG

H / kOe

0

20

40

60

80

100

120

0 1 2 3 4 5

Magnetization field / T

Br/

Br(

4.0

T)(

%)

130deg.C

150deg.C

-20

-15

-10

-5

0

0 1 10 100 1000 Exposure time / hr

Flu

x lo

ss(%

)

RNI-5610

Page 11: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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0

5

10

-20 -15 -10 -5 0

H/kOe

M/kG

A. Magnetic Properties

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

RNI-5214V

(PA12) 0.76-0.81 7.6-8.1 1273-1353 16.0-17.0 501-581 6.3-7.3 111-119 14.0-15.0

RNI-5610V

(PPS) 0.64-0.69 6.4-6.9 1273-1353 16.0-17.0 414-493 5.2-6.2 75-83 9.5-10.5

B. Demagnetization Curve

R.T

80℃

110℃

135℃

0.0

Magnetic P

ola

rization J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 -0.5 -1.0 -1.5 -2.0

Pc=2.0 Pc=1.0 Pc=0.5

②MF18P base compound

150℃

RNI-5610V

Page 12: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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2

3

4

5

6

7

8

-5 -4 -3 -2 -1 0

C. Recoil

D. Aging Test

E. Magnetization

B /

kG

H / kOe

Br/

Br(

4.5

T)

/ %

Magnetization field / T

0

20

40

60

80

100

120

0 1 2 3 4 5

-20

-15

-10

-5

0

0 1 10 100 1000

Exposure time / hr

Flu

x lo

ss (

%) 130deg.C

150deg.C

RNI-5610V

Page 13: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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A. Magnetic Properties

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

S5B-18MF

(PA12) 0.89-0.94 8.9-9.4 955-1035 12.0-13.0 557-637 7.0-8.0 139-147 17.5-18.5

S5P-13MF

(PPS) 0.73-0.78 7.3-7.8 995-1074 12.5-13.5 477-557 6.0-7.0 99-107 12.5-13.5

B. Demagnetization Curve

R.T

100℃

130℃

Pc=2.0 Pc=1.0 Pc=0.5

②MF15P+SmFeN base compound

150℃

0.0

0.2

0.4

0.6

0.8

1.0

-2.0 -1.5 -1.0 -0.5 0.0

Magnetic Field μ0H / T

Magnetic P

ola

rization J

/ T

S5P-13MF

Page 14: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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4

5

6

7

8

-5 -4 -3 -2 -1 0

C. Recoil

D. Aging Test

E. Magnetization

B /

kG

H / kOe

0

20

40

60

80

100

120

0 1 2 3 4 5 Magnetization field / T

Br/

Br(

4.0

T)(

%)

130deg.C

150deg.C

-20

-15

-10

-5

0

0 1 10 100 1000 Exposure time / hr

Flu

x lo

ss(%

)

S5P-13MF

Page 15: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

-15-

0

5

10

-20 -15 -10 -5 0

H/kOe

M/kG

A. Magnetic Properties

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

S5B-17ME

(PA12) 0.89-0.94 8.9-9.4 955-1035 12.0-13.0 557-637 7.0-8.0 139-147 17.5-18.5

S5P-12ME

(PPS) 0.73-0.78 7.3-7.8 995-1074 12.5-13.5 477-557 6.0-7.0 99-107 12.5-13.5

B. Demagnetization Curve

R.T

80℃

110℃

135℃

0.0

Magnetic P

ola

rization J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 -0.5 -1.0 -1.5 -2.0

Pc=2.0 Pc=1.0 Pc=0.5

②MF18P+SmFeN base compound

150℃

Page 16: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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2

3

4

5

6

7

8

-5 -4 -3 -2 -1 0

C. Recoil

D. Aging Test

E. Magnetization

B /

kG

-60

-50

-40

-30

-20

-10

0

0 1 10 100 1000

Exposure time / hr

Flu

x lo

ss /

%

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

130deg.C

150deg.C

180deg.C

H / kOe

Br/

Br(

4.0

T)

/ %

0

20

40

60

80

100

120

0 1 2 3 4 5

Magnetization field / T

S5P-12ME

Page 17: MAGFINE TECHNICAL DATASHEET · In addition, we developed technology to encapsulate Microcapsule Technology C-axis Low melting point alloy (NdCuAl) Grain boundary diffusion process

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4-1. Compression Magnet Characteristics A. Specifications

Product name MF14C MF16C MF18C

Isotropic Block Ring Block Ring Block Ring

Br [kG] 9.0 – 10.7 8.5 – 10.1 8.5 – 10.5 8.0 – 10.0 8.5 – 10.5 8.0 – 10.0 7.3

iHc [kOe] 13.0 – 14.5 13.0 – 14.5 15.0 – 17.0 15.0 – 17.0 16.5 – 18.0 16.5 – 18.0 9.5

bHc [kOe] 7.0 – 8.5 6.7 – 8.2 7.0 – 8.5 6.7 – 8.2 7.5 – 9.0 7.2 – 8.7 5.9

(BH)max [MGOe] 19.0 – 23.0 17.0 – 21.0 18.0 – 22.0 16.5 – 20.0 17.5 – 21.5 16.0 – 19.5 10.0

Temperature coefficient of Br [%/deg.C] -0.11

(RT-120 deg.C)

-0.11

(RT-150 deg.C)

-0.11

(RT-150 deg.C)

-0.12

(RT-120 deg.C)

Temperature coefficient of iHc [%/deg.C] -0.56

(RT-120 deg.C)

-0.47

(RT-150 deg.C)

-0.46

(RT-150 deg.C)

-0.35

(RT-120 deg.C)

Recoil permeability [%] 1.10-1.20 1.10-1.20 1.10-1.20 1.2

Density [g/cm3] 6.1 - 6.3 5.9 – 6.2 6.1 - 6.3 5.9 – 6.2 6.1 - 6.3 5.9 – 6.2 6.0

Coefficient of thermal expansion [deg.C-1]

(JIS K7197)

Parallel to alignment direction

9.6 x 10-6 –

Perpendicular to alignment direction

4.3 x 10-6 –

Modulus of elasticity [GPa] R.T 32, 150℃ 21 –

Compression strength [MPa] 100-200 –

Electronic resistivity [mΩcm] 5.0- 6.0 –

B. Demagnetization Curve

※Typical magnet shape

• Block magnet: 7mm x 7mm x 7mm

• Ring magnet: O.D 26mm-Thickness 1.0mm-Length 16mm

0

5

10

-20 -15 -10 -5 0H/kOe

M/kG

MF14C

Isotropic

MF16C

MF18C

Pc=2.0 Pc=1.0 Pc=0.5

Ma

gn

etic P

ola

rizatio

n J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 0.0 -0.5 -1.0 -1.5 -2.0

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0

5

10

-20 -15 -10 -5 0

H/kOe

M/kG

4-2. Magnetic Properties

A. Magnetic Properties

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

Block magnet 0.90-1.07 9.0-10.7 1034-1154 13.0-14.5 557-677 7.0-8.5 151-183 19.0-23.0

Ring magnet 0.85-1.01 8.5-10.1 1034-1154 13.0-14.5 533-653 6.7-8.2 135-167 17.0-21.0

B. Demagnetization Curve

R.T

100℃

120℃

150℃

※Typical magnet shape

• Block magnet:7mm x 7mm x 7mm

• Ring magnet: O.D 26mm-Thickness 1.0mm-Length 16mm

0.0

Magnetic P

ola

rization J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 -0.5 -1.0 -1.5 -2.0

Pc=2.0 Pc=1.0 Pc=0.5

① MF14C

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D. Irreversible Loss C. Recoil

E. Aging Test F. Humidity Test

G. Magnetization

-50

-40

-30

-20

-10

0

0 50 100 150 200

Temperature / ℃Flu

x Loss

/ %

in Air

non-coated

Holding time : 5min

0

20

40

60

80

100

120

0 1 2 3 4 5

Magnetization field / T

Br/

Br(

4.5

T)

/ %

Temperature / deg.C

0 50 100 150 200

Flu

x L

oss / %

0

-10

-20

-30

-40

-50

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Magnetization field / T

0 1 2 3 4 5 0

20

40

60

80

100

120

Br/

Br(

4.5

T)

/ %

4

6

8

10

-5 -3 -1

H/kOe

M/k

G4

0

H / kOe

6

8

10

-1 -3 -5

B /

kG

80deg.C x 95%RH

120deg.C

150deg.C

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Exposure time / hr

0 1 10 100 1000

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0

5

10

-20 -15 -10 -5 0

H/kOe

M/kG

② MF16C

R.T

100℃

120℃

150℃

A. Magnetic Properties

B. Demagnetization Curve

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

Block magnet 0.85-1.05 8.5-10.5 1194-1353 15.0-17.0 557-677 7.0-8.5 143-175 18.0-22.0

Ring magnet 0.80-1.00 8.0-10.0 1194-1353 15.0-17.0 533-653 6.7-8.2 131-159 16.5-20.0

※Typical magnet shape

• Block magnet: 7mm x 7mm x 7mm

• Ring magnet: O.D 26mm-Thickness 1.0mm-Length 16mm

0.0

Magnetic P

ola

rization J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 -0.5 -1.0 -1.5 -2.0

Pc=2.0 Pc=1.0 Pc=0.5

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D. Irreversible Loss C. Recoil

E. Aging Test F. Humidity Test

G. Magnetization

-50

-40

-30

-20

-10

0

0 50 100 150 200

Temperature / ℃

Flux

Los

s /

%

in Air

non-coated

Holding time : 5min

0

20

40

60

80

100

120

0 1 2 3 4 5

Magnetization field / T

Br/

Br(

4.5T

) /

%

B /

kG

Temperature / deg.C

0 50 100 150 200 F

lux L

oss / %

0

-10

-20

-30

-40

-50

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Magnetization field / T

0 1 2 3 4 5 0

20

40

60

80

100

120

Br/

Br(

4.5

T)

/ %

4 0

H / kOe

6

8

10

-1 -3 -5 4

6

8

10

-5 -3 -1

H/kOe

M/k

G

80deg.C x 95%RH

120deg.C

150deg.C

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0

5

10

-20 -15 -10 -5 0

H/kOe

M/k

G

③ MF18C

R.T

100℃

120℃

150℃

A. Magnetic Properties

B. Demagnetization Curve

Br iHc bHc (BH)max

T kG kA/m kOe kA/m kOe kJ/cm3 MGOe

Block magnet 0.85-1.05 8.5-10.5 1313-1432 16.5-18.0 597-717 7.5-9.0 139-171 17.5-21.5

Ring magnet 0.80-1.00 8.0-10.0 1313-1432 16.5-18.0 573-693 7.2-8.7 127-155 16.0-19.5

※Typical magnet shape

• Block magnet: 7mm x 7mm x 7mm

• Ring magnet: O.D 26mm-Thickness 1.0mm-Length 16mm

0.0

Magnetic P

ola

rization J

/ T

Magnetic Field μ0H / T

1.0

0.8

0.6

0.4

0.2

0.0 -0.5 -1.0 -1.5 -2.0

Pc=2.0 Pc=1.0 Pc=0.5

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-50

-40

-30

-20

-10

0

0 50 100 150 200

Temperature / ℃Fl

ux L

oss

/ %

in Air

non-coated

Holding time : 5min

D. Irreversible Loss C. Recoil

E. Aging Test F. Humidity Test

G. Magnetization

0

20

40

60

80

100

120

0 1 2 3 4 5

Magnetization field / T

Br/

Br(

4.5T

) /

%

B /

kG

Temperature / deg.C

0 50 100 150 200 F

lux L

oss / %

0

-10

-20

-30

-40

-50

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Exposure time / hr

0 1 10 100 1000

0

-10

-20

-30

-40

-50

-60

Flu

x L

oss / %

Magnetization field / T

0 1 2 3 4 5 0

20

40

60

80

100

120

Br/

Br(

4.5

T)

/ %

4 0

H / kOe

6

8

10

-1 -3 -5 4

6

8

10

-5 -3 -1

H/kOe

M/k

G

80deg.C x 95%RH

120deg.C 150deg.C

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5. Mechanical / Physical Properties

6.0 g/cm 3 Molded density

9.6 × 10 - 6 ** % / ℃ Coefficient of thermal expansion

20 MPa Radial crushing strength

(27) MPa Hoop stress

1.1 * % Compression strain at breaking

100 * MPa Compressive strength

0.1 % Tensile strain at breaking

0.33 - Poisson's ratio

21 * GPa Modulus of elasticity

12 * MPa Tensile strength

Epoxy Binder resin

Compression

molding Type

6.0 g/cm 3 Molded density

9.6 × 10 - 6 ** % / ℃ Coefficient of thermal expansion

20 MPa Radial crushing strength

(27) MPa Hoop stress

1.1 * % Compression strain at breaking

100 * MPa Compressive strength

0.1 % Tensile strain at breaking

0.33 - Poisson's ratio

21 * GPa Modulus of elasticity

12 * MPa Tensile strength

Epoxy Binder resin

Compression

molding Type

*Measurement temperature: 150⁰C **Measurement temperature: -40 ⁰C ~ 150 ⁰C

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6. Coolant resistance of Injection molding

Customer Magnet shape Material Coolant (Solvent) Testing condition Judgement Note

A companyΦ 10-L7mm(Injection)

18P+SmFeN+PPS Unknown(HFC+Oil)150℃、1,000hr、Pressure

vessel (Pressure : unknown)Applicable

including H2OReview needed

Freol-8G / R134a150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

55MT / R600a150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

FVC68D / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

RB32G / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

NM56 / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

RB68A / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

POE46 / R134a150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

FVC68D / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

RB32G / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

RB68A / R410A150℃、14days、Pressure

vessel (Pressure : unknown)Applicable

FVC68D / R410A170℃、21days、Pressure

vessel (Pressure : unknown)Applicable

RB32G / R410A170℃、21days、Pressure

vessel (Pressure : unknown)Applicable

RB68A / R410A170℃、21days、Pressure

vessel (Pressure : unknown)Applicable

Φ 10-L7mm(Injection)

B company 18P+SmFeN+PPS

B company

Including H2OTesting shape :

Motor

18P+SmFeN+PPSRoter shape

Roter shape 18P+SmFeN+PPS

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1 Wano-wari, Arao-machi, Aichi-ken, JAPAN 476-8666

http://www.aichi-steel.co.jp

■Inquiries

Electromagnetic Products, Sales Div.

TEL: 052-603-9286 FAX: 052-603-9831

e-mail: [email protected]

13/5/2011 Technical Data