machined bearing rings by mahindra...
TRANSCRIPT
Machined bearing rings byMahindra Sanyo
General figuresEstablished 2006
Location Deszk Hungary
Main activities
bull Automotive forged and machined parts
bull Welding consumables
bull Special steel wires bars tubes
bull Logistic equipements
bull Warehousing sorting repackaging
bull Visual and dimensional quality checkings
bull Full custom administration
Milestones
0
500000
1000000
1500000
2000000
2500000
3000000
3500000
4000000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Yearly income EUR
Mahindra Group
10 Business Sectors US$ 17 Billion Revenues
FINANCIAL SERVICES SECTORFinancial Services
TWO WHEELER SECTORTwo wheeler
AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares
AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting
INFORMATION TECHNOLOGYSECTORInformation Technology
MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats
INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate
HOSPITALITY SECTORHospitality
AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo
DEFENSE SECTORDefense
The Worldrsquos LargestTractor Company
Indiarsquos largest SUVManufacturer
Indiarsquos leading exporter ofTelecom Software
Indiarsquos leading NonBanking Finance Company
Indiarsquos largest HolidayCompany
WE ARE
Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers
Mahindra Rise ndash Mission amp Core Values
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
General figuresEstablished 2006
Location Deszk Hungary
Main activities
bull Automotive forged and machined parts
bull Welding consumables
bull Special steel wires bars tubes
bull Logistic equipements
bull Warehousing sorting repackaging
bull Visual and dimensional quality checkings
bull Full custom administration
Milestones
0
500000
1000000
1500000
2000000
2500000
3000000
3500000
4000000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Yearly income EUR
Mahindra Group
10 Business Sectors US$ 17 Billion Revenues
FINANCIAL SERVICES SECTORFinancial Services
TWO WHEELER SECTORTwo wheeler
AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares
AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting
INFORMATION TECHNOLOGYSECTORInformation Technology
MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats
INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate
HOSPITALITY SECTORHospitality
AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo
DEFENSE SECTORDefense
The Worldrsquos LargestTractor Company
Indiarsquos largest SUVManufacturer
Indiarsquos leading exporter ofTelecom Software
Indiarsquos leading NonBanking Finance Company
Indiarsquos largest HolidayCompany
WE ARE
Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers
Mahindra Rise ndash Mission amp Core Values
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Milestones
0
500000
1000000
1500000
2000000
2500000
3000000
3500000
4000000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Yearly income EUR
Mahindra Group
10 Business Sectors US$ 17 Billion Revenues
FINANCIAL SERVICES SECTORFinancial Services
TWO WHEELER SECTORTwo wheeler
AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares
AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting
INFORMATION TECHNOLOGYSECTORInformation Technology
MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats
INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate
HOSPITALITY SECTORHospitality
AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo
DEFENSE SECTORDefense
The Worldrsquos LargestTractor Company
Indiarsquos largest SUVManufacturer
Indiarsquos leading exporter ofTelecom Software
Indiarsquos leading NonBanking Finance Company
Indiarsquos largest HolidayCompany
WE ARE
Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers
Mahindra Rise ndash Mission amp Core Values
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Group
10 Business Sectors US$ 17 Billion Revenues
FINANCIAL SERVICES SECTORFinancial Services
TWO WHEELER SECTORTwo wheeler
AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares
AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting
INFORMATION TECHNOLOGYSECTORInformation Technology
MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats
INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate
HOSPITALITY SECTORHospitality
AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo
DEFENSE SECTORDefense
The Worldrsquos LargestTractor Company
Indiarsquos largest SUVManufacturer
Indiarsquos leading exporter ofTelecom Software
Indiarsquos leading NonBanking Finance Company
Indiarsquos largest HolidayCompany
WE ARE
Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers
Mahindra Rise ndash Mission amp Core Values
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Rise ndash Mission amp Core Values
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo - Milestones
Est in 1962
Operation 1967
Cap 60 KT
20 T Arc Fce
Bar Rolling
Forging Press
Ingot Teeming
Cap enhanced
60 to 120 KT
1980
45 T Arc Fce
Blooming Mill
Secondary Refining
Cont Caster
1991
LF VD CC
Slide gate tappingEMS - AMLC
Technology1996 - 98
TS 169492005
Cap enhanced120 to 180 KT2006 - 09
EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW
ISO 14001 20042010
Continuous Rolling Mill
Ring Plant for value add
2011OHSAS 18001
LF Ladle Refining ndash steel refining equipment
VD Vacuum Degassing ndash steel refining equipment
CC Continuous Caster for making blooms billets
EMS Electro Magnetic Stirring ndash for improving cast structure
AMLC Auto Mould Level Control ndash for improving cast structure
EBT Eccentric Bottom Tapping ndash for improving productivity
2012
ISO50001
Oxyfuel
Technology
Adopted
13-14
Mid Term Plan
Finalized
JV with DrsquoUgine France 1962
JV with Sanyo amp Mitsui Japan 2012
Continuous Technology Up gradation
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)
bull Location Khopoli Maharashtra India
bull Established 1962
bull Turnover (FY13) INR 832bil (USD154mil)
bull Employees ~1200New Delhi
Kolkata
Chennai
Pune
Mumbai Khopoli
Closest Sea Port ndash Nava Sheva Mumbai is
Just 70 Kms away from us
Shareholding Structure
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan
bull Established 1935
bull Turnover 171800mil yen (US$1742mil)
bull Employees 2910 (consolidated)
bull Business Manufacturer of special steel bars
tubes and rings
bull Global Presence India USA China Indonesia and Thailand
Corporate Philosophy Confidence-based Management
Confidence of Society Confidence of Customers Confidence among People
Producer of The Worldrsquos Cleanest Steel
bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure
Chemicals Energy Food Resources Consumer Services amp Logistics
bull Global Presence 154 offices in 69 countries
Corporate Philosophy To be a Global Business Enabler
Build trust with fairness and humility Aspire to set high standards and to contribute to
society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full
potentialChallenge amp Innovation
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo - Products
STEEL
bull Indiarsquos premier producer of alloy steel and specialty steels since 1962
bull Industries servedbull Forging
bull Bearing
bull Tool amp Die
bull Oil Gas and Mining
bull Railways
RINGS
Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia
Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo ndash Process flow - Rings
Bar(Mahindra Sanyo)
Induction Heating
Hot Forge(Horizontal Press)
Hot Forge(Vertical Press)
Hot Rolling
Annealing
Cold Rolled Forming
Machining DispatchInspectionShot Blast
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Equipment ndash Hatebur AMP 70
Press Shape ODmm
Capacity(Year)
1500 T40-145 10500 Mt
12000 K PCS
Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Spherodize Annealing Shot Blast
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Equipment ndash Hatebur AMP 70Process Flow
IH
Forge
Anealing
Machining
Inspection
Dispatch
Cold Rolled
Forming
Shot Blast
Machining
Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB
Muratec Japan4 machines
Cold Rolled Forming
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Equipment ndash Hot Press amp Rolling
Machine Press t Shape OD mmCapacity(Year)
Banning 1600 170-8004200t
240 K PCS
Wagner 400 70-3001800t
2000 K PCS
Sket 600 130-3507500t
1320 K PCS
Isgec 315 70-1251100t
840 K PSC
larrBanning
Sket
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Post Forging amp Quality Inspection Facility
Spherodised Annealing Furnace1 Ton Hour Batch Type
Sample Cutting Mc
Microscope + Image Analyzer
Sample Mounting Mc
Muffle Furnace Hardness TesterPolishing Mc
Contour graphIso Annealing amp Normalising Furnace
1 Ton Hour Batch Type
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Machining Shop at Khopoli Plant
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
TRB Machining at Khopoli Plant
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Machining Facilities ListSr No Cell Machine Make Model
Dimensional
Capacity
No of
machines
Capacity Per
MonthCommissioning status
FAG New Business
Planned Symbol and
Quantities
FAG Current Business Symbols
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production
2 Cell 2 Single Spindle CNC
Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production
FAG Mexico - Harley
30206 - 30000 sets
To utilise capacity we are
developing following parts for
FAG Baroda
1) JR22315ECAWAD408
2) JR22315EKCAWAD408
3) JR22316ECAWAD408
4) JR22316EKCAWAD408
5) JR22317ECAWAD408
6) JR22317EKCAWAD408
7) JR22224-E1--CA-0025 000
8) JR22224-E1-K-CA-0025 000
Single Spindle CNC
Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production
Single Spindle CNC
Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production
Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production
Horizontal Machining
centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production
Line-1 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Line-2 Twin spindle CNC
turning with Gantry type
Loading and Unloading
Muratech JapanMW120 G amp
MW120GTDia 120 X 70 MM 3
Cell 1
3 Cell 3
FAG Baroda
22326 - 1200 sets per
month
4 300 000 setsInstallation in 12 Months subject to
business being awarded
New Business that will be
awarded to Mahindra
Sanyo
FAG(H) - Daimler 573694 -
30000 Sets per Month
FAG(H) - Daimler 566547 -
30000 Sets per Month
FAG(H) - BMW 588739 -
30000 Sets per Month
Since capacity is to be used we
will develop Fiat 563739 and
BMW 801298
120 000 sets
6 000 Pcs
FAG Baroda
- Part 22326 - 1000 sets
month as per current schedules
- LSB Rings for other customers
1
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Measuring EquipmentsSr No Description Make Range Least count Numbers
1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40
2 Short Length Apparatus Spinn India 0-165 Diameter NA 10
3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25
4 Short Length Apparatus Spinn India 0-250 Diameter NA 3
5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20
6 Short Length Apparatus Spinn India 0-350 Diameter NA 2
7 Slip Guage Box Equinox 122 Piece 0001 1
8 Slip Gauge holder Equinox 0-1000mm NA 1
9 Dial Gauges Equinox 1-10 mm 001 160
10 Vernier calliper Mititoyo 0-150mm 001 4
11 Vernier calliper Mititoyo 0-300mm 001 4
12 Vernier calliper Mititoyo 0-800mm 001 1
13 Outside Micrometre Mititoyo 0-25mm 001 1
14 Outside Micrometre Mititoyo 25-50mm 001 1
15 Outside Micrometre Mititoyo 50-75mm 001 1
16 Outside Micrometre Mititoyo 0-100mm 001 1
17 Outside Micrometre Mititoyo 125-150mm 001 1
18 Outside Micrometre Mititoyo 75-100mm 001 1
19 Outside Micrometre Mititoyo 175-200mm 001 1
20 Outside Micrometre Mititoyo 275-300mm 001 1
21 Outside Micrometre Mititoyo 300-400mm 001 1
22 Outside Micrometre Mititoyo 400-500mm 001 1
23 Inside Micrometre Mititoyo 0-1000 mm 001 1
24 Surface Roughness tester Mahr MarSurf-400 - 1
25 Contour -tracer Mahr MarSurf-VD-120 00001 1
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets
Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)
FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from
Febrsquo16 (POSCO Steel)
Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory
- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage
Machine Schedule Purpose
Chamfering machine Sep 2015 Automation for chamfering
P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects
Semi automation Magnaflux Feb 2015 Automation for material handling to
(MPI) improve accuracy of detecting surface defects
Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
PartnersBearing OEM
Tier - I
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo Certifacetes
bull ISO TS 16949 Certified by RWTUV (Germany)
bull ISO 14001 Certified
bull ISO 18001 - OHSAS Certified
bull ISO 50001 ndash Energy Management System
bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board
bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Mahindra Sanyo Business Strategy
To be Global Ring Supplier in India
Cost competitiveness amp Optimum Supply Chain
CRF to improve yield in-house machining
Integrated Process from Steel Melting to Ring Making
Make better quality rings from better quality steels
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Vendor Managed Inventory
by QSM
in Europe
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Logistic services1 bull Purchase Order Follow up
2 bull Sea container unloading
3 bull Warehouse Safety Stock 3-5 weeks
4 bull Visual checking repackaging (2-3 days stock)
5 bull Custom administration
6 bull Packaging material waste handling
7 bull Dailyweekly transport to Customers
8 bull Complaint administration
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
AdvantagesQUALITY COMPLAINT REDUCTION
100 visual checking
Dimensional checking on request
Rework if necessary
TRANSPORTATION COST REDUCTION
In case of LCLrsquos possible to send FCL
FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE
Weekly dispatches to the customers
3-5 week safety stock checked 2-3 days stock ready to dispatch
Full custom administration
SKILLED STAFF
Mechanical engineer for supervising the process
Skilled workers
QSM is familiar with Mahindra processes
ADMINISTRATION
Experienced custom administration inhouse
Imolemented SAP System
Labelling tags according to customer requirement
UP TO DATE INFORMATIONS
Daily follow up the call offs and planned dispatches
Inventory report for actual and future stock level
Tracking payments with customer
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Quality ControlVISUAL INSPECTION
Surface checking (rust dent etc)
Checking part mixing
DIMENSIONAL INSPECTION
Critical dimensional checking by AQL
On request 100 dimensional inspection
Magnetic Parts Inspection
100 SORTING REWORK
In case 100 sorting at customerrsquos site
In case rework can be carried out
QSM staff can reach customer sites in 24 hours
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Our Site
103 m2
576 m2600 m2
Site 10 750 m2
Warehouse 1 176 m2
Office 103 m2
7 200 m2 for furtherdevelopements
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention
Certificates
ContactsAddress
6772 Deszk Alkotmaacuteny utca 101
Visit us at
wwwqsmhu
Send E-mail
attilatothqsmhu
Call us
+36 30 824 5428
+36 62 814 135
Thank you for your attention