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MACHINECRAFT SINGLE STATION THERMOFORMING MACHINES ABS PMMA PC PP PS PET PVC TPO TPU refrigeration sanitaryware material handling mass transit automotive wind turbines machine covers fast ROI tailor-made global supply-chain for spares 24 x 7 support quick delivery time family-run company pneumatic + electric automatiion options fast ROI tailor-made global supply-chain for spares 24 x 7 support quick delivery time family-run company pneumatic + electric automation options MADE IN SUPPORTED FROM

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Page 1: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

MACH I N ECRA F T

SINGLE STATION THERMOFORMING MACHINES

ABS PMMA PC PP PS PET PVC TPO TPU

refrigerationsanitarywarematerial handlingmass transitautomotive wind turbinesmachine covers

fast ROI

tailor-made

global supply-chainfor spares

24 x 7 support

quick delivery time

family-run company

pneumatic+ electric

automatiionoptions

fast ROI

tailor-made

global supply-chainfor spares

24 x 7 support

quick delivery time

family-run company

pneumatic+ electric

automationoptions

MADE IN

SUPPORTED FROM

Page 2: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

OUR STORY

Scan QRto Watch Video

Machinecraft Team after successful trial at customer site at the Netherlands

Machinecraft Production Team

Company FRIMO visits Machinecraft Mumbai

FRIMO visits Machinecraft’s Client at NL

Machinecraft’s first machine sold to Europe in 1998 Machinecraft’s Machine at Kalix, Sweden

Established in 1976, by a Polymer Chemist from UDCT Mumbai - Mr Bhanuchandra Doshi. Machinecraft manufacturers thermoforming machines at the factory near Mumbai, India. The company is family-run by the 2 x sons of Mr. Doshi - Deepak & Rajesh from 1990 followed by addition of the 3rd generation in the family company. Machinecraft brings together quality workforce from all across India, the company has a diverse culture with people from 8 regions in India. Our company culture fosters loyalty - we have an experienced staff of about 40 people - engineers, designers, electricians, CNC machinists and fabricators. The company has been exhibiting in German exhibition K at Dusseldorf since 1998. Machinecraft sold the first machine to Europe during the 1998 K exhibition to a company in Belgium. Since the 1998 K show Machinecraft sold machines to 10+ companies in Scandianivian region through their agent ALE Formplast AB & various other countries in Europe - like the UK, Netherlands, Hungary and France. Machinecraft has 2500+ installations in the field of thermoforming in 40 countries. In March 2019, Machinecraft established partnership with company FRIMO Freilassing. With support from FRIMO, Machinecraft’s aims to expand its reach in the Europe. The company is known for it’s economic pricing & strong customer support.

Page 3: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

In August 2018, the CEO of company Batelaan Kunststoffen B.V in the Netherlands began his search for a new thermoforming machine manufacturer - to upgrade the thermoforming machines with the latest electronics & pneumatics on his company shop floor. His search began with a simple google search for an experienced machine manufacturer in India - a country known for its low cost innovations which was also easy to communicate with.

He wanted a thermoforming machine builder with the following criteria+ Delivery time of less than 16 weeks+ Competitive Pricing compared to European Make+ That uses universal parts - to not be dependent for spare parts+ That lets his engineers set up the machine under 2 hours+ Where his engineers can control the heating very precisely per zone+ With a proven design made by a company with 30+ years experience+ Where the essential parts are from A+ brands+ Support on the Machine in English

He sent out an email, invited Machinecraft to come & meet him at the Netherlands. After 2-days of consulting, the specs of the Single Station thermoforming machine were decided as follows:

Scan QRto Watch Video

- Mr. Deepak Doshi, Commercial & Sales Director at Machinecraft - responsible for customer communication and support over the machine life-time. He also handles the commercials in sister company Indu Thermoformers which extrudes plastic sheets and does Thermoforming R&D - he has around 30 years of experience with the thermoforming technology.

“We do not like any downtime to be faced by our customers due to spare-parts, which is why we only use brands that have local offices globally to support our customers”

“Our design thinking can be described in 3 x words F M T : Frugal Mindful Thinking”

- Mr. Rajesh Doshi, Technical Director at Machinecraft where he has spent the last 25 years developing innovative thermoforming machines. He heads the design, production, supply-chain & machine commissioning.

+ max forming area 1 x 1.5 m+ universal frames for sheet setting + automatic sheet loader robot + pneumatic tool table+ pneumatic plug assist+ 2 x heater bodies with + IR ceramic elements + heaters driven pneumatically + pneumatic tool clamping +cooling base plate + CE Certified + budget of 150.000 EUR + expected delivery within 16 weeks

”I will not buy a thermoforming machine if the essential parts are not A+brands” says the CEO

For example he really prefers a thermoforming machine to have Elstein heaters, Busch pumps, Festo cylinders and Mitsubishi Servo motors. These parts are however not the main reasons that a thermoforming machine often costs +300.000 euro. It is the labour cost that goes into building a machine that makes it so expensive. That’s why he found the solution with Machinecraft, they have such a professional and automated process that they can offer high quality thermoforming machines at almost half the price.

SUCCESS STORY

Page 4: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

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SCAN TO WATCH VIDEO

PF1 - 1100 x 1250

Page 5: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

Machine on Display at K2019

Page 6: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

Each machine is tailor made & can be made to custom size as per specifications from customer

M a c h i n e S i z e s

Pneumatic System - FESTO | SMC Cooling Blowers - EBM Papst

Light Sensors - Pepperl and FuchsLight Guards - SICK | Pepperl and Fuchs

Tempearture Probes - Raytek

Safety Relays - Euchner

Vacuum Pump - Busch

PLC & HMI System - Mitsubishi | Siemens

Servos & Drives - Mitsubishi | SEW Eurodrive

Heater Elements - Elstein | Ceramicx | TQS

Heater Control - Crydom SSR | Heatronik

Options for Make of Components

PF1 1000 x 2000 mm with Roll Feeder Unit PF1 2500 x 2000 mm - Pneumatic Driven

PF1 1000 x 1500 mm with Autoloader Unit PF1 800 x 1000 mm with quick tool change

mm

mm

kW

kW

kW

lpm

Max forming area

Moulding depth

Top Heater

Bottom Heater

Vacuum Pump

Total Power

600x1000

400 400 500 500 500 500 500 500 500 600 800 800

16 20 24 36 42 48 72 90 96 120 144 180

11 14 17 25 29 34 50 63 67 84 101 126

600 600 600 1600 1600 1600 3200 3200 3200 3200 4800 4800

30 37 44 68 78 90 134 165 176 217 262 323

800x1000 1000x1000 1000x1500 1000x1800 1000x2000 1000x2000 1500x2000 2000x2000 2000x2500 2000x3000 2500x3000

Page 7: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

For RFQ, Scan the QR Code

Sheet Size Setting

Individual Top & Bottom Frames Universal Servo Driven Bottom Frame Motorized Servo Driven Top Frame31 2

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Ban

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Tab

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Tab

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Pneumatic Electric Servo Driven

21

Hea

ter

Typ

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Ceramic Elements

Quartz Elements

1

2

Hea

ter

Con

trol 1:2 SSR

1:1 SSR

HeatronikControl

3

1

2

1

2

250x65 mmFull Size

Half Size125x65 mm

Ele

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1Single-step Valve

2Multi-step Proportional Valve

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Sheet Loading

1

Tool Setting

Using Bolts

Manual

Using Pneumatic Hollow Cylidners

Automatic Sheet Loading Robot

Special quick tool change system31 2

2 Roll Feeder Unit3

M a c h i n e O p t i o n s

Page 8: MACHINECRAFT - k-online.de · 1 OTHER MACHINES Cutting Routers - 5 Axis | 3 Axis 3 Extrusion Lines for Sheets 2 Form Cut Stack Machine for Packaging Applications 5 Thermoforming Tools

1

OTHER MACHINES

Cutting Routers - 5 Axis | 3 Axis

3 Extrusion Lines for Sheets

2 Form Cut Stack Machine for Packaging Applications

5 Thermoforming Tools 6 Blister Packaging Machines

4 Thermoforming machine for Cups & Glasses

M A C H I N E C R A F T

APPLICATIONS

Mr. Christian Tausche [email protected]

Mr. Rushabh Doshi [email protected]

Mr. Christian Lanno [email protected]

Mr. Paul [email protected]

Mr. Mikael [email protected]

EV Exteriors PV - IP, DP & armrests CV - Interior & Exterior Train Interiors

Pallets Water Proofing Refrigeration Sanitary-ware

505 Palm Springs, Link Road, Malad West, Mumbai 400 064, INDIA

www.machinecraft.org

+91-22-28817785 [email protected]

IndiaSri LankaNepal

UAE

KSA

Qatar

OmanBahrain

Iran

Bangladesh

UKFrance

Netherlands

SwedenNorway

Belgium

Greece

Malta

Armenia

Hungary

SA

Egypt

Nigeria

Kenya

Tunisia

Zambia

Russia

Romania

Serbia

Israel

Canada

Australia

Indonesia

Malaysia

Singapore

Thailand

El Salvador

Mexico

Ghana

Tanzania

MACHINES WORKING IN