machine design

49
HKBK COLLEGE OF ENGINEERING BANGALORE -560 045 (Affiliated To Vsveswaraya Technological University, Belgaum) MECHANICAL ENGINEERING DEPARTMENT Academic Year 2011-12 Semester: ODD COURSE FILE (Theory Subject) Course: Engineering B.E. in Mechanical Engineering Semester: V Section: B

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Page 1: machine design

HKBK COLLEGE OF ENGINEERINGBANGALORE -560 045

(Affiliated To Vsveswaraya Technological University, Belgaum)

MECHANICAL ENGINEERING DEPARTMENT

Academic Year 2011-12 Semester: ODD

COURSE FILE(Theory Subject)

Course: Engineering B.E. in Mechanical Engineering

Semester: V Section: B

Subject & Code : Design of Machine Elements-I Subject Code :06ME51

Name of the Subject Teacher: MOHAMMED YUNUS

Page 2: machine design

Book List :a) Text Books :

Sl.No

AuthorName of the

BookEdition Publication

No. of Copies in Library

BorrowSection

ReferenceSection

1Joseph.E.Shigle andCharles R.Mishke

Mechanical Engg Design

6th 2003 McGraw Hill International

2 V.B.Bhandari Design of Machine Elements

2nd 2007 Tata McGraw Hill

b) Reference Books:

Sl.No

AuthorName of the

BookEdition Publication

No. of Copies inLibrary

BorrowSection

ReferenceSection

1 Robert L Norton

Machine Design

2001 Pearson Education

2Hall Holowenko Laughlin

Machine Design

2008 Tata McGraw Hill

3 John Weily sons

Machine Design

2001`

4

c)Recommendation of Additional Book & other sources:

Sl.No

AuthorName of the

BookEdition Publication

No. of Copies inLibrary

BorrowSection

ReferenceSection

1 J.B.K.Das and P.L.Srinivasa Murthy

Design of Machine Elements

Continued…..3

Page 3: machine design

2. Class Time Table : Appendix – A

3. Subject Teacher Time Table : Appendix – B

4. Lesson Planning : Appendix – C

5. ReVew of Lesson Planning : Appendix – D

6. List of Students & their performance during : Appendix – EIA Tests

7. Corrective Actions on performance of Students : Appendix – Fin IAT

8. First ReVew by Subject Teacher with the Class : Appendix – Gand Corrective Actions Taken

9. Second ReVew by subject Teacher with the Class : Appendix - Hand Corrective Actions Taken

10. Final ReVew by Subject Teacher : Appendix – J

11. Points to be implemented for Coming Semester : Appendix – K

12. Calendar of ODDts : Appendix – L

13. Syllabus : Appendix – M

14. Model Question Papers and PreVous : Appendix – NUniversity Exam Question Papers

15. Subject Teacher Notes : Appendix – O

16. Transparencies : Appendix – P

Blue BooksStaff DairyAttendance Register

(To be Attached at end)

(To be maintained separately)

Page 4: machine design

Appendix - AHKBK COLLEGE OF ENGINEERING, Bangalore – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-2012 Semester: ODDCLASS TIME TABLE

Semester: V Section: B With effect from01-02-20128:30 to 12:55 1:40 to 4:10

Day 8:30 to

9:20

9:20 to 10:10

10:10 to 10:25

10:25 to

11:15

11:15 to

12:05

12:05 to

12:55

12:55 to

1:40

1:40 to

2:30

2:30 to

3:20

3:20 to

4:10

MONELE-1 HMT

TEA

BREAK

MV FEA DME-I LUNCH

BREAK

HMT (A1) & CAMA (A2)

TUE FEA ELE-1 MECH HMT MV

WED FEA MV HMT (A2) & CAMA (A1) ELE-1 DME-I MECH

THU ELE-1 HMT DME-I MECH MV

FRI DME-I MECH MV FEA FEA Forum

SAT MECH HMT MECH DME-I ELE-1

Time Table Co–ordinator Signature of HOD

Page 5: machine design

Appendix - BHKBK COLLEGE OF ENGINEERING, Bangalore – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDSUBJECT TEACHER TIME TABLE

Name of the Faculty: MOHAMMED YUNUS

Semester: V Section: B With effect from: 01-02-2012

8:30 to 12:55 1:40 to 4:10

Day 8:30 to

9:20

9:20 to

10:10

10:10 to

10:25

10:25 to

11:15

11:15 to

12:05

12:05 to

12:55

12:55 to

1:40

1:40 to

2:30

2:30 to

3:20

3:20 to

4:10

MON

TEA

BREAK

DME2- MYLUNCH

BREAK

TUE DME2-MY

WED DME2- MY

THU

FRI DME2- MY

SAT DME2- MY

Signature of the Faculty Signature of HOD

Page 6: machine design

Appendix - C

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL ENGINEERING DEPARTMENTAcademic Year_2011-2012 Semester: ODD

LESSON PLANNING

Semester: V Subject Code: 06ME51 Name of Subject Teacher: MOHAMMED YUNUSName of Subject Expert (ReVewer): DR.J.FAZLUR RAHMAN For the Period: From: 01/02/2012 to 22/5/2012

SlNo.

Topic / Experiment

Planned Executed

REMARKSNo. of

PeriodsDate

No. of

PeriodsDate

1.Unit:1Introduction to Machine Design, Normal & Shear stress

101-08-2011

101-08-2011

2.Bi-axial and Tri-axial stresses, stress-tensor.

102-08-2011

102-08-2011

3.Principal stresses , problems

103-08-2011

103-08-2011

4.Engineering Materials & their mechanical properties. 1

04-08-20111

04-08-2011

5. Stress- strain diagrams, stress analysis. 1 06-08-2011 1 06-08-2011

6.Design consideration, codes and standards.

108-08-2011

108-08-2011

7.Unit:2Design for static strength, static load and Factor of safety ( Numerical)

109-08-2011

109-08-2011

8.Theories of failure: Max. Normal stress theory, max. Shear stress theory. 1

10-08-20111

10-08-2011

9.Distortion Energy theory, Failure of brittle materials 1

11-08-20111

11-08-2011

10. Failure of Ductile materials, problems 1 13-08-2011 1 13-08-2011

11. problems 1 16-08-2011 1 16-08-2011

12.Stress concentration:Determination stress concentration factor 1

17-08-20111

17-08-2011

13.problems

118-08-2011

118-08-2011

Page 7: machine design

SlNO

Topic / Experiment

Planned Executed

REMARKSNo. of

PeriodsDate

No. of

PeriodsDate

14.Impact strength:Impact stresses due to Axial load 1

20-08-20111

20-08-2011

15.Impact stresses due to Bending load & torsional load. 1

22-08-20111

22-08-2011

16.Problems

123-08-2011

123-08-2011

17.Unit:3Design for fatigue strength, S-N diagram, low cycle fatigue.

124-08-2011

124-08-2011

18.High cycle fatigue, Endurance limit. Endurance limit modifying factors- Size, surface finish, stress concentration factor

125-08-2011

125-08-2011

19.Fluctuating stresses, Goodman’s & Soderberg’s Equation. 1

27-08-20111

27-08-2011

20.problems

129-08-2011

129-08-2011

21.problems

130-08-2011

130-08-2011

22.Stress due to combined loading

103-09-2011

103-09-2011

23.Problems

105-09-2011

105-09-2011

24.Cumulative fatigue damage

107-09-2011

107-09-2011

25.problems

108-09-2011

108-09-2011

26.Unit:5Design of shafts: torsion of shafts, Design for strength.

110-09-2011

110-09-2011

27. problems 1 12-09-2011 1 12-09-2011

28.Design for Rigidity ( Steady loading)

113-09-2011

113-09-2011

29. problems 1 14-09-2011 1 14-09-2011

30.ASME & BIS codes for power transmission shafting.

Page 8: machine design

SlNO

Topic / Experiment

Planned ExecutedREMARKS

No. of

PeriodsDate

No. of

PeriodsDate

31.Design of shafts under fluctuating loads.

115-09-2011

115-09-2011

32.problems

117-09-2011

117-09-2011

33.Design of shafts under combined loading.

119-09-2011

119-09-2011

34.problems

120-09-2011

120-09-2011

35.Unit:8Power screws: Stresses in power screws. 1

21-09-20111

21-09-2011

36. Efficiency & self locking in power screws. 1 22-09-2011 1 22-09-2011

37.Design of power screws

124-09-2011

124-09-2011

38. Problems 1 26-09-2011 1 26-09-2011

39. Complete design of Screws Jack 1 28-09-2011 1 28-09-2011

40.Complete design of Screws Jack

129-09-2011

129-09-2011

41. Complete design of Screws Jack 1 01-10-2011 1 01-10-2011

42.Unit:7Riveted joints: types, Rivet Materials, Failure of riveted joints.

103-10-2011

103-10-2011

43.Efficiency of riveted joints

104-10-2011

104-10-2011

44.Problems

113-10-2011

113-10-2011

45.Boiler joints , problems

115-10-2011

115-10-2011

46.Problems

117-10-2011

117-10-2011

47. Tank & structural joints

48.Problems

Page 9: machine design

SlNO

Topic / Experiment

Planned Executed

REMARKSNo. of

PeriodsDate

No. of

PeriodsDate

49.Riveted brackets

118-10-2011

118-10-2011

50. Problems 1 19-10-2011 1 19-10-2011

51.Welded joints: Types, Butt and Fillet weld strength

120-10-2011

120-10-2011

52. problems 1 22-10-2011 1 22-10-2011

53.Unit:6Design of Cotter joints

124-10-2011

124-10-2011

54. Design of Knuckle joints 1 26-10-2011 1 26-10-2011

55. Types of keys, Design of keys. Design of splines 1 29-10-2011 1 29-10-2011

56. Design of Rigid coupling. 1 31-10-2011 1 31-10-2011

57. Design of Flexible Coupling 1 02-11-2011 1 02-11-2011

58. Design Flange coupling 1 03-11-2011 1 03-11-2011

59.Design of Bush & Pin type flexible coupling.

105-11-2011

105-11-2011

60. Old ham’s Coupling 1 08-11-2011 1 08-11-2011

61.Unit:4Stresses in threaded fasteners, Effect of initial tension

109-11-2011

109-11-2011

62. Design of threaded fasteners under static load. 1 10-11-2011 1 10-11-2011

63. Design under dynamic & impact loads. 1 17-11-2011 1 17-11-2011

64.Design of eccentrically loaded bolted joints Problems 1

19-11-20111

19-11-2011

Prepared By___________________ Reviewed by_______________ Approved by: HOD

Date & Sign__________________ Date & Sign________________ Date & Sign _______

Page 10: machine design

Annexure -1 to Appendix – C

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHNICAL ENGINEERINGDEPARTMENT

Academic Year: 2011-12 Semester: ODD

RECORD OF INITIAL BRIEFING & LAYING DOWNOF OBJECTIVES BY STUDENTS FOR THEMSELVES

Semester: V Section: B Name of the Faculty: MOHAMMED YUNS

Subject Name: DME-I Subject Code: 06ME51

1. Student’s objectives Vz a Vz this Subject.

a. To teach the students fundamental concepts and approach to design of machine

elements.

b. To cover the full syllabus and revise for 100 marks

c. To make the students familiar with the use of Machine Design Handbooks.

d. To solve university questions.

e. To draw key sectional and assembled views of machine elements and assemblies

and make students to practice

f. To design all the machine elements and make students thoroughly familiar with

the steps in machine elements.

g. To impart knowledge to students about operation and maintenance of each

machine elements listed in the curriculum

2. Actions by Students, to achieve their objectives (as decided by Students)a) To revise important topics

b) Prepare for 160 Marks

3. What Students expect from Subject Teacher & organization to achieve their objectivesa) Well channeled teaching.

b) Highlight of Previous design literature, Methodology and terminology.

c) To teach real time examples in the subject.

d) Teach the importance of the subject in future.

e) Discuss about previous question papers.

Page 11: machine design

Appendix – D

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODD

REVEW OF LESSON PLANNING

Name of Staff: Mohammed Yunus Semester: V Subject: DME-I

ReVew – I --by 5th Week before 1st Internal Test

Date of ReVew

*Report by Subject Teacher

Date: 3-3-2012Cumulative No. Of Classes: 19Syllabus: Planned : 3/8th (37.5%) of Syllabus Executed :1/3rd (33% ) of Syllabus Average Students Attendance: 61 %

Remarks by HOD*

Staff Signature __________________ HOD Signature_________________

ReVew – I -- by 9th Week before 2nd Internal Test

Date of ReVew

Confirmation of action as per ReVew – I

Yes, action taken and work executed as per ReVew-1

Remarks by HOD

*Report by Subject Teacher for ReVew - I

Date : 7-4-2012Cumulative No. Of Classes: 41Syllabus: Planned : 1/3th of Syllabus Executed: 1/3rd of Syllabus (70% cumulative)

Average Students Attendance :

Remarks by HOD**

Staff Signature HOD Signature

Page 12: machine design

Appendix – D

ReVew – II -- by 13th Week Date of ReVew

Confirmation of action as per ReVew – IYes action taken and work executed as per ReVew I

Remarks by HOD:

*Report by Subject Teacher for ReVew - IIDate : 7-4-2012Cumulative No. Of Classes: 41Syllabus: Planned : 1/3th of Syllabus Executed: 1/3rd of Syllabus (70% cumulative)

Average Students Attendance : 75%

Remarks by HOD**

Staff Signature __________________ HOD Signature_________________

Final ReVew by 17th Week Date of ReVew

Confirmation of action as per ReVew – II

Yes action taken and work executed as per ReVew – II

Remarks by HOD:

*Final Report by Subject Teacher The classes were well conducted as per planned schedule. Students were mentored and lectured to curriculum and all related shop floor and factory management concepts were covered. To help students score high, after the 2nd

Internal Assessment Test, Subject notes comprehensively prepared by myself – spot on

to curriculum were circulated to all students.

Remarks by HOD**

Staff Signature __________________ HOD Signature_________________

*Suggested corrective action by subject Teacher shall be indicated if the difference between planned & executed for any topic is more than one week.

** Approval of corrective action by HOD with or without changes (in consultation with Subject Expert).

Page 13: machine design

Appendix – E

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)

Sl.No

Roll No.USN No

Name of the Student

Internal Assessment Marks Scored (Max. Marks 25)

Cumulative AttendancePercentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/RemarksT1 T2 T3 Avg Example : Serial No. 4/T2/Solve More

Problem, Be regular in class etc.1 2 3 4 5 6 7 8 9 101 1HK06ME 001 Abdul Rasheed C.M 07 20 16 16 53 75 782 1HK06ME 027 Kalappa 15 15 A 15 94 40 563

1HK08ME 003 Ajmal E.V02 20 17 15 83 62.5 70

41HK08ME 027 Jaideep .R

22 15 A 16 94 70 75

5 1HK08ME 037 Mohammed Shakeel .M A 24 A 20 53 75 826

1HK08ME 038 Md. Zahir Rafeeque AhmedA 06 A 22 41 77.5 80

7 1HK09ME 001 Aaquib Javed Siddique 23 18 22 23 76 72.5 80

8 1HK09ME 003 Anish Kumar Pathak A 25 18 18 70 72.5 809 1HK09ME 004 Asfan Baig .M 24 20 18 19 82 80 8310 1HK09ME 005 Ashik Sam Thomas 21 22 A 21 76 80 85

Signature of staff I/C »Date »

Signature of HOD with Date

Page 14: machine design

Appendix – EHKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)

Sl.No

Roll No.USN No

Name of the Student

Internal Assessment MarksScored (Max. Marks 25)

Cumulative AttendancePercentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/RemarksT1 T2 T3 Avg Example : Serial No. 4/T2/Solve More

Problem, Be regular in class etc.1 2 3 4 5 6 7 8 9 101 1HK09ME 006 Ashil Jose 15 25 17 15 18 87.5 902 1HK09ME 007 Ashish Raju Philip 22 20 21 22 82 87.5 903 1HK09ME 008 Aswin .R 20 18 25 25 94 95 984 1HK09ME 010 Bharath Singh .M 24 21 11 15 94 92.5 925 1HK09ME 011 Bharath .V 21 19 A 24 100 85 886 1HK09ME 012 Biddappa P.S 21 24 A 15 88 60 687 1HK09ME 013 Bujair .K A 22 A 24 59 87.5 908 1HK09ME 014 Craig Mario Brown 18 17 15 17 94 80 889 1HK09ME 016 Gowtham S.M 24 A 20 21 94 75 82

10 1HK09ME 017 Guruprasad 20 18 A 17 82 70 82Signature of staff I/C »Date »

Signature of HOD with Date

Page 15: machine design

Appendix – E

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)

Sl.No

Roll No.USN No

Name of the Student

Internal Assessment MarksScored (Max. Marks 25)

Cumulative Attendance

Percentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/Remarks

T1 T2 T3 Avg Example : Serial No. 4/T2/Solve MoreProblem, Be regular in class etc.

1 2 3 4 5 6 7 8 9 101 1HK09ME 018 Harshith N.A 24 25 10 15 88 70 822 1HK09ME 019 Hashim T.K 17 22 23 21 76 85 873 1HK09ME 022 Insaf P.A 14 24 19 21 76 95 954 1HK09ME 023 Jackson James 23 15 A 22 70 97.5 1005 1HK09ME 024 Jagadeesha .D 20 15 A 23 70 87.5 906 1HK09ME 027 Joel Nazareth 24 22 18 21 70 90 927 1HK09ME 028 Joshua Daniel .D 21 18 02 20 76 97.5 978 1HK09ME 029 Kiran Ramesh 24 22 A 21 76 77.5 839 1HK09ME 030 Kumar Chetan 12 18 15 19 65 77.5 95

10 1HK09ME 031 Lohith B.H A 21 20 22 100 80 87Signature of staff I/C »Date »

Signature of HOD with Date

Page 16: machine design

Appendix – E

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)Sl.No

Roll No.USN No

Name of the Student

Internal Assessment MarksScored (Max. Marks 25)

Cumulative AttendancePercentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/RemarksT1 T2 T3 Avg Example : Serial No. 4/T2/Solve More

Problem, Be regular in class etc.1 2 3 4 5 6 7 8 9 10

Improvement test on 18-5-12 and scored 23/25

1 1HK09ME 032 Luqhman Shariff 23 23 A 24 52 92.5 972 1HK09ME 033 M. Frexin Simon 24 24 A 22 94 82.5 853 1HK09ME 034 Madhusudan Das .K 18 12 A 22 70 100 974 1HK09ME 035 Mahesh .J 24 20 A 17 100 85 855 1HK09ME 037 Manjunatha .S.

Hurakadli24 15 23 23 82 97.5 100

6 1HK09ME 038 Manikandan .R 20 20 19 22 70 100 1007 1HK09ME 039 Mario Aurelius Lionel

Robin24 16 23 21 76 87.5 93

8 1HK09ME 041 Md. Amir Hussain 24 A A 19 94 65 809 1HK09ME 042 Md. Qauser 24 24 13 15 65 82.5 78

10 1HK09ME 043 Md. Quamer Tawheed 23 23 A 23 52 72.5 83Signature of staff I/C »Date »

Signature of HOD with Date

Page 17: machine design

Appendix – EHKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)Sl.No

Roll No.USN No

Name of the Student

Internal Assessment MarksScored (Max. Marks 25)

Cumulative AttendancePercentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/RemarksT1 T2 T3 Avg Example : Serial No. 4/T2/Solve More

Problem, Be regular in class etc.1 2 3 4 5 6 7 8 9 10

Appeared for improvement test on 18-5-12 and scored 22/25Appeared for improvement test on 18-5-12 and scored 18/25

Appeared for improvement test on 18-5-12 and scored 22/25

1 1HK09ME 044 Mohammad Raihan 24 18 24 22 94 70 772 1HK09ME 046 Md. Zeeshan Rizvi 21 15 22 19 76 82.5 823 1HK09ME 047 Mohamed Akif Jaffery

Munaff15 24 15 15 52 72.5 78

4 1HK09ME 048 Mohamed Rashid .M 15 20 A 20 59 75 835 1HK09ME 049 Mohammad Akib .J 21 24 15 18 70 80 856 1HK09ME 050 Mohammed Ameen V.C 24 20 A 25 76 85 937 1HK09ME 051 Mohammed

Habibulla .P15 14 18 22 65 87.5 90

8 1HK09ME 052 Mohammed Hussain 23 19 15 22 76 100 1009 1HK09ME 053 Mohammed Shaleh

Ahmed20 18 A 15 82 85 90

10 1HK09ME 055 Muzaffar Shan A 24 18 19 24 92.5 92Signature of staff I/C »Date »

Signature of HOD with Date

Page 18: machine design

Appendix – E

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDPerformance during Internal Assessment Tests

Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012)Sl.No

Roll No.USN No

Name of the Student

Internal Assessment Marks

Scored (Max. Marks 25)

Cumulative Attendance

Percentage as on Date

Remarks on performance/ Attendance at the end of unit test T1, T2, T3

Serial Ni./Test/RemarksT1 T2 T3 Avg Example : Serial No. 4/T2/Solve More

Problem, Be regular in class etc.1 2 3 4 5 6 7 8 9 10

Appeared for improvement test on 18-5-12 and scored 21/25Appeared for improvement test on 18-5-12 and scored 23/25

1 1HK07ME 033 Mannan Hassan Khan 23 25 A 25 5 80 872 1HK08ME 081 Syed Arifulla 24 21 08 21 10 92.5 96

Signature of staff I/C »Date »

Signature of HOD with Date

Appendix – E

Appendix – F

Page 19: machine design

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT

IN IA TEST – 1 (05-3-2012)

*1. Action suggested by subject Teacher as per remarks: (refer Appendix – H)

2. Remarks by HOD: Subject execution on time

Students receptive to lectures Signature of Subject Teacher

Students to be exhorted to high scoring in coming I A Tests

3. Action taken as per remarks: Subject execution continued

With same zeal and zest Signature of HOD

i) Extra Classes: Not required

Sl.

NoDate

TimeTopics

+Circular /

Time Table NoFrom To

---- ---- ----- ----- -----

+ Copy of Circular / Time table to be attached

ii) Notes given by subject Teacher

Sl.

NoTopic

No. of

Pages

1.

2.

Introduction to Vbration

Free Vbration

18

15

iii) Any amendments to the lesson planning required. Not needed

iv) Any other Points :

Signature of Faculty Signature of HOD

Date__________________ Date_______________

Page 20: machine design

Appendix – F

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT

IN IA TEST- 2 (09-04-2012)

*1. Action suggested by subject Teacher as per remarks: (refer Appendix – H)

2. Remarks by HOD: I A Test scoring has improved Signature of Subject Teacher

Average students attendance has improved

3. Action taken as per remarks: Signature of HOD

i) Extra Classes: Not required

Sl.

NoDate

TimeTopics

+Circular /

Time Table NoFrom To

---- ---- ----- ----- -----

+ Copy of Circular / Time table to be attached

v) Notes given by subject Teacher

Sl.

NoTopic

No. of

Pages

1.

2.

Damped Free Vbration

Forced Vbration

20

15

vi) Any amendments to the lesson planning required.

vii) Any other Points

Signature of Faculty Signature of HOD

Date__________________ Date_______________

Page 21: machine design

Appendix – F

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT

IN IA TEST--- 3 (14 -5-2012)

*1. Action suggested by subject Teacher as per remarks: (Refer Appendix – H)

2. Remarks by HOD Signature of Subject Teacher

3. Action taken as per remarks: Signature of HOD

i) Extra Classes: Not required

Sl.

NoDate

TimeTopics

+Circular /

Time Table NoFrom To

---- ---- ----- ----- -----

+ Copy of Circular / Time table to be attached

viii) Notes given by subject Teacher

Sl.

NoTopic

No. of

Pages

1.

2.

Vbration Measurements

Numerical methods to handle Multi Degree of Freedom

ix) Any amendments to the lesson planning required.

x) Any other Points

Signature of Faculty Signature of HOD

Date__________________ Date_______________

Page 22: machine design

Appendix – G

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

Academic Year: 2011-2012 Semester: ODD

FIRST REVEW BY SUBJECT TEACHER WITH THE CLASS

AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week)

Semester : V Section : A Name of Faculty: ABDUL MUJEEB. N

Date: 12—3-2012 (After 1st IA Test) Time: From 8: 30 Am to: 9: 20 Am

Sl.

No1. Suggestions from the Students Action Required

Remarks by

HOD

To educate students about contemporary

industrial management

Hands on practical principles to

be highlighted

2. Self Realized PointsAction Required

Remarks by

HOD

Students to be lectured modern shop floor

concepts and factory management

Hands on practical rudiments to

be highlighted

3. Any amendments to the lesson planning required

4. Details of action taken.

Signature of Faculty Signature of HOD

Date_______________ Date____________

Page 23: machine design

Appendix – H

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

Academic Year: 2011-2012 Semester: ODD

FIRST REVEW BY SUBJECT TEACHER WITH THE CLASS

AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week)

Semester: V Section: A Name of Faculty: MOHAMMED YUNUS

Date: 16-4-2012 (After 2nd IA Test) Time: From 8: 30 Am to : 9: 20 Am

Sl.

No1. Suggestions from the Students Action Required Remarks by HOD

Students wanted me to compile

notes covering full portion

Single source notes required to avoid

multiple sources like 5-6 different

books/ authors , internet so on

2. Self Realized Points Action Required Remarks by HOD

Students need to be talked about

current awareness topics and

changing global scenario

Global business operations and global

phenomena and its impact at

organization level and indiVdual level

discussed

3. Any amendments to the lesson planning required

4. Details of action taken.

Signature of Faculty Signature of HOD

Date_______________ Date____________

Page 24: machine design

Appendix – J

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

Academic Year: 2011-12 Semester: ODD

FINAL REVEW BY SUBJECT TEACHER

(After University Exam)

Semester: V Section: B Name of Faculty: MOHAMMED YUNUS

1. Adequacy of time for coverage of syllabus.

Yes , time was adequate

2. Suggestions regarding change in syllabus including updating as per latest Technology.

More Shop floor concepts and production management techniques to be included

3. Suggestions regarding change of books.

Change of books is naturally required with and if curriculum is amended

4. Suggestions regarding more emphasis on certain topics.

The current global scenario is witnessing changes in various methodology of designing a component due to application of

different techniques/ tools.. Therefore an additional topics covering these aspects have to be introduced and discussed

Date________________ Signature of Faculty

Date_________________ Signature of HOD

Page 25: machine design

Appendix – KHKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT

Academic Year: 2011- 2012 Semester: ODD

POINTS TO BE IMPLEMENTED FOR THE COMING SEMESTER

(To be prepared after University Result)

Semester V Section: A Name of Faculty : Mohammed Yunus

A. FOR PREPARATION OF THIS ANNEXURE FOLLOWING DOCUMENTS ARE NEEDED

1) Final review at the end of lesson planning. -- Lesson plan dates and executed dates were in tune till the 2nd I A Test.

Thereafter there were minor slip ups due to Seminars and Workshops conducted in the department

2) Failure analysis carried out for subjects with pass % less than 60%.

3) Final reVew by subject Teacher (Course File)

B. ACTIONS TO BE TAKEN :

1) Selection of proper faculty for the subject. : Industry served staff members preferred

2) Training for earmarked faculty. : On job training and students feedback is best

3) More emphasis on certain topics: Topics related to shop floor concepts, industrial engineering and factory management

are adVsable.

4) Points to be considered for preparing lesson planning. : More and more portions to be covered in the beginning of the

semester. Towards the fag end, students get involved with their project works and internal marks / improvement tests etc.

5) Requirements of additional books and training aids. : Industrial Vsits and some case studies will nurture students mind

towards finishing school programs

6) Case to be taken up with University for changes in the syllabus (If any).

Page 26: machine design

Appendix – H

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODD

SECOND REVEW BY SUBJECT TEACHER WITH THE CLASS

AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week)

Semester : V Section: B Name of Faculty: MOHAMMED YUNUS

Date: 16—4-2012 (After 2nd IA Test) Time: From 8: 30 AM To: 9: 20 AM

Sl. No. 1. Suggestions from the Students Action Required Remarks by HOD

Students wanted me to compile notes covering

full portion.

Single source notes required to avoid

multiple sources like 5-6 different

books/ authors , internet so on .

2. Self Realized Points Action Required Remarks by HOD

Students need to be talked about current

awareness topics and developments in this field.

New methods and tools are discussed.

3. Any amendments to the lesson planning required

5. Details of action taken.

Signature of Faculty Signature of HOD

Date_______________ Date____________

Page 27: machine design

Appendix – J

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODDFINAL REVEW BY SUBJECT TEACHER

(After University Exam)

Semester: V Section: B Name of Faculty: MOHAMMED YUNUS

5. Adequacy of time for coverage of syllabus.

Yes, time was not adequate for Units covering large number of numerical and derivations.

6. Suggestions regarding change in syllabus including updating as per latest Technology.

More Experimental, analytical and numerical methods and techniques to be included.

7. Suggestions regarding change of books.

Change of books is naturally required with and if curriculum is amended

8. Suggestions regarding more emphasis on certain topics.

The recent research and development work in Design of new mechanical components is witnessing changes due to

introduction of new tools and methods. Therefore new techniques and methods have to be introduced and discussed.

Date________________ Signature of Faculty

Date_________________ Signature of HOD

Page 28: machine design

Appendix – K

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-12 Semester: ODD

POINTS TO BE IMPLEMENTED FOR THE COMING SEMESTER

(To be prepared after University Result)

Semester: V Section: B Name of Faculty: MOHAMMED YUNUS

A. For preparation of this document, the following documents shall be considered.

i. Final reVew at the end of lesson planning.

ii. Failure analysis carried out for subjects with pass % less than 60%.

iii. Final reVew by subject Teacher (Course File)

B. Actions to be taken :

i. Selection of proper faculty for the subject.

ii. Training for earmarked faculty.

iii. More emphasis on certain topics.

iv. Points to be considered for preparing lesson planning.

v. Requirements of additional books and training aids.

vi. Case to be taken up with University for changes in the syllabus (If any).

Signature of HOD Signature of Principal

Date________________ Date________________

Page 29: machine design

PROGRAM EDUCATIONAL OBJECTIVES FOR DME – I (06ME51)

The following PEO’s were set at the beginning of semester keeping average students in focus

1. To teach the students fundamental concepts and approach to design of machine elements

2. To cover the full syllabus and revise for 100 marks

3. To make the students familiar with the use of Machine Design Handbooks

4. To solve university questions

5. To draw key sectional and assembled Views of machine elements and assemblies and make students to practice

6. To design all the machine elements and make students thoroughly familiar with the steps in machine elements.

7. To impart knowledge to students about operation and maintenance of each machine elements listed in the curriculum

PROGRAM OUTCOMES (PO’s):

At the end of semester, the students acquired following :

1. Students were well acquainted with the Basic parts design and effect of various loading ( individual /combined) in

different components of machine using various theories of failure.

2. Students had a fairly broad idea of steps involved in design of each machine assembly (Beams, Gears, Springs,

Bearings , Cylinders & cylinder heads, clutches and brakes so on ) and types of loading (fatigue, static and impact, and

so on).

3. Students were able to read sectional and assembled Views of machine elements and their design methodology.

4. Students were familiar with the functioning of the machine elements and full assemblies

5. Students became familiar with the fundamental aspects such as materials used in each machine element, dimensions

and sizes and overall general arrangement.

6. Students got familiarized with exploring the Machine Design Data Hand book.

*****************

Page 30: machine design

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

__________________________DEPARTMENT

COURSE FILE

(ADDITIONAL INFORMATION IF ANY)

Page 31: machine design

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

MECHANICAL ENGINEERING DEPARTMENT

COURSE FILE

(ADDITIONAL INFORMATION IF ANY)H.K.B.K. College of Engineering

# 22/1, Nagawara, Bangalore-560 045.Calendar of ODDts for ODD Semester B.E of Academic Year 2011-2012.

MonthWee

kMon

TueWed

Thu

FriSat

Sun Holidays ActiVties IA Test

February 1 1 2 3 4 51st – Commencement of I / IV / V & VI semester B.E.

2 6 7 8 9 10 11 12

3 13 14 15 16 17 18 19

4 20 21 22 23 24 25 26 20 – Mahashivaratri

Feb / March 5 27 28 29 1 2 3 4 1st March: Last date to submit 1st Test question paper.

6 5 6 7 8 9 10 11 1st IA Test: 5th, 6th, 7th, 8th, 9th & 10th March.

7 12 13 14 15 16 17 18 17th March: - Progress Report to be sent to parents.

8 19 20 21 22 23 24 25 23 – Ugadi 1st Lab Test: 19th, 20th, 21st, 22nd & 24th March.

March/April 9 26 27 28 29 30 31 1

10 2 3 4 5 6 7 84 – Mahaveera Jayanthi6 – Good Friday

5th April: Last date to submit 2nd Test question paper.

11 9 10 11 12 13 14 15 2nd IA Test: 9th, 10th, 11th, 12th, 13th & 14th April.

12 16 17 18 19 20 21 22 18th April– Cultural Day 21st April: Progress Report to be sent to parents.

13 23 24 25 26 27 28 29 24 – Basava Jayanthi

April / May 14 30 1 2 3 4 5 6 1 – May Day 3rd May: Last date to submit 3rd Test question paper.

15 7 8 9 10 11 12 133rd IA Test: 7th, 8th & 9th May. (2 Tests per day)2nd Lab IA Test: 10th, 11th & 12th May

16 14 15 16 17 18 19 20 19th May: – Display of average IA Marks.

17 21 22 23 24 25 26 2722nd – Last working day for I / IV / V & VI semester B.E.Graduation Day for Final Year B.E.

VTU Practical Examination of I, IV & V Sem B.E: 25th May to 9th June.

May / June 18 28 29 30 31 1 2 3 VTU Theory Examination of VI Sem B.E: 28th May to 6th June

19 4 5 6 7 8 9 10 VTU Theory Examination of I, IV & V Sem B.E: 11th June to 4th July.

20 11 12 13 14 15 16 17 VTU Vva Voce of VI Sem B.E: 11th to 18th June.

1. Attendance norms will be followed as per VTU. Students who get below 85% attendance are liable for detention. 2. Staff members are required to monitor the attendance of the students and send attendance status report of the irregular students once in 15

days to the Principal’s Office & intimate the same to the parents. 3. Improvement Tests will be given by the respective departments for only to those students who have not got the average marks in the IA

tests & will be conducted immediately after the 3rd IA test.4. Sports actiVty after 3.30 p.m., cultural actiVties practice in forum actiVties periods and after the college hours only.5. Final sessionals of Theory and Lab will be displayed in the respective departments on 19.05.2012. Students are required to go through the

same, if they find any discrepancies the same may be informed to the concerned HOD for necessary correction immediately.6. All the Students have to wear ID cards compulsorily. The Students are not allowed to use Mobiles inside the campus.Copy to: The HODs of E&C/EEE/ME/CSE/ISE/Phy/Chem/Maths/MBA & HR/Office/Exam/Sports/Library/Accounts/Admin/Director

Page 32: machine design

Principal

V SEMESTER DESIGN OF MACHINE ELEMENTS-I

Subject Code: 06ME51 IA Marks: 25No. of Lecture Hrs. / Week: 04 Exam Hours: 03

Total No. of Lecture Hrs: 52 Exam Marks: 100PART - A

UNIT - 1INTRODUCTION: Definitions: Normal, Shear, Biaxial and Tri Axial Stresses, Stress Tensor, Principal Stresses. Engineering Materials and theirMechanical properties, Stress-Strain diagrams, Stress Analysis, Design, considerations: Codes and Standards. 5 Hours

UNIT - 2DESIGN FOR STATIC & IMPACT STRENGTH: Static Strength: Static loads and Factor of Safety, Theories of failure. Maximum Normal StressTheory, Maximum Shear Stress Theory, Distortion Energy Theory; Failure of Brittle Materials, Failure of Ductile Materials. Stress Concentration,Determination of Stress Concentration Factor. Impact Strength:Introduction, Impact Stresses due to Axial, Bending and Torsional loads, Effect of Inertia. 7 Hours

UNIT - 3DESIGN FOR FATIGUE STRENGTH: Introduction- S-N Diagram, Low Cycle Fatigue, High Cycle Fatigue, Endurance Limit, Endurance Limit.Modifying Factors: Size effect, Surface effect, Stress Concentration effects. Fluctuating Stresses, Goodman and Soderberg relationship; Stresses due toCombined Loading, Cumulative Fatigue Damage. 8 Hours

UNIT - 4THREADED FASTENERS: Stresses in Threaded Fasteners, Effect of Initial Tension, Design of Threaded Fasteners under Static, Dynamic andImpact loads, Design of Eccentrically loaded Bolted Joints. 6 Hours

PART - BUNIT - 5DESIGN OF SHAFTS: Torsion of Shafts, Design for strength and Rigidity, with Steady loading, ASME & BIS codes for Power Transmission shafting,Shafts under Fluctuating loads and Combined loads. 7 Hours

UNIT - 6COTTER JOINT AND KNUCKLE JOINTS, KEYS AND COUPLINGS:Design of Cotter and Knuckle Joints, Keys: Types of keys, Design of Keys, and Design of Splines. Couplings: Rigid and Flexible Couplings: FlangeCoupling, Bush and Pin type Coupling and Oldham’s Coupling. 7 Hours

UNIT - 7RIVETED AND WELDED JOINTS: Types, Rivet Materials, Failures of Riveted Joints, Joint Efficiency, Boiler Joints, Tank and Structural Joints,Riveted Brackets. Welded Joints – Types, Strength of Butt and Fillet welds, Eccentrically loaded Welded Joints. 7 Hours

UNIT - 8POWER SCREWS: Mechanics of Power Screw, Stresses in Power Screws, Efficiency and Self-locking, Design of Power Screw, Design of Screw Jack:(Complete Design). 5 Hours

DESIGN DATA HAND BOOKS:1. Design Data Hand Book – K. Lingaiah, McGraw Hill, 2nd Ed. 2003.2. Design Data Hand Book – K. Mahadevan and Balaveera Reddy, CBS Publication3. Machine Design Data Hand Book – H.G. Patil, Shri Shashi Prakashan, Belgaum.4. PSG Design Data Handbook PSG College of Technology, Coimbatore.

TEXT BOOKS:1. Mechanical Engineering Design: Joseph E Shigley and Charles R. Mischke. McGraw Hill International edition, 6th Edition 2003.2. Design of Machine Elements: V.B. Bhandari, Tata McGraw Hill, Publishing Company Ltd., New Delhi, 2nd Edition 2007.

REFERENCE BOOKS:1. Machine Design: Robert L. Norton, Pearson Education Asia, 2001.2. Design of Machine Elements: M. F. Spotts, T. E. Shoup, L. E., Hornberger, S. R. Jayram and C. V. Venkatesh, Pearson Education,

Page 33: machine design

2006.3. Machine Design: Hall, Holowenko, Laughlin (Schaum’s Outlines series) Adapted by S.K. Somani, Tata McGraw Hill PublishingCompany Ltd., New Delhi, Special Indian Edition, 2008.4. Fundamentals of Machine Component Design: Robert C. JuVnall and Kurt M Marshek, Wiley India Pvt. Ltd., New Delhi, 3rd Edition,2007.