m series mig guns

Visit our website at

www.MillerWelds.com

Processes

Description

MIG (GMAW) Welding

TM-1035 169 965B

February 2004

Semi-Automatic, Air-CooledMIG (GMAW) Welding Gun

Flux Cored (FCAW) Welding

MIGmatic M-Series(Versions I, II, And III)

TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING 1 . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. GMAW Gun Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. California Proposition 65 Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMF INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2 − SAFETY INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 − INSTALLATION 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Specifications 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2. Duty Cycle And Overheating 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3. Installing Gun 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 − OPERATION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1. Operating The Gun 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2. Dual Schedule Mode For M-25M Gun 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 − TROUBLESHOOTING 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1. Troubleshooting Table 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 − MAINTENANCE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun Casing (Version I Of

M-15, M-25, And M-25M Guns) 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun Casing [(Version II And

III Of H-10/M-10, M-15, M-25, And M-25M) And M-40 Guns] 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3. Replacing Switch And/Or Head Tube (Version I Of M-15, M-25, And M-25M Guns) 9 . . . . . . . . . . . . . . 6-4. Replacing Switch And/Or Head Tube (Version II And Version III Of H-10, M-10, M-15, M-25, And M-25M

Gun Models) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5. Replacing Head Tube And/Or Switch In M-40 Gun Model 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6. Routine Maintenance 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 7 − PARTS LIST 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return To Table Of ContentsMIGmatic M-Series TM-1035 Page 1

SECTION 1 −SAFETY PRECAUTIONS FOR GMAWWELDING GUNS − READ BEFORE USING

SR7_8/03

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with thisprocedure! The possible hazards are shown in the adjoining symbols.

This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.Consult symbols and related instructions below for necessary actions to avoid the hazards.

� Marks a special safety message.

� Means NOTE; not safety related.

1-2. GMAW Gun Hazards

WARNINGPROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. Thesafety information given below is only a summary of the more complete safety information found in the wire feederand welding power source Owner’s Manuals. Read and follow all safety precautions.

HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BYQUALIFIED PEOPLE.

GMAW WELDING can be hazardous.

ARC RAYS can burn eyes and skin.1. Wear welding helmet with correct shade of filter.2. Wear correct eye and body protection.3. Cover exposed skin with spatter-resistant

clothing.

ELECTRIC SHOCK can kill.1. Always wear dry insulating gloves.2. Insulate yourself from work and ground.3. Do not touch live electrode or electrical parts.4. Repair or replace worn, damaged, or cracked

gun or cable insulation.5. Turn off welding power source before changing

contact tip or gun parts.6. Keep all covers and handle securely in place.

WELDING can cause fire or explosion.1. Do not weld near flammable material.2. Do not weld on closed containers.3. Watch for fire; keep extinguisher nearby.

NOISE can damage hearing; SOMEAPPLICATIONS, SUCH AS PULSING ,are noisy.

1. Check for noise level limits exceeding thosespecified by OSHA.

2. Use approved ear plugs or ear muffs if noise levelis high.

3. Warn others nearby about noise hazard.

HOT SURFACES can burn skin.1. Allow gun to cool before touching.2. Do not touch hot metal.3. Protect hot metal from contact by others.

FUMES AND GASES can be hazardousto your health.

1. Keep your head out of the fumes.2. Ventilate area, or use breathing device.3. Read Material Safety Data Sheets (MSDSs) and

manufacturer’s instructions for material used.

WELDING WIRE can cause punctur ewounds.

1. Keep hands and body away from gun tip whentrigger is pressed.

BUILD UP OF GAS can injure orkill

1. Shut off shielding gas supply when not inuse.

2. Always ventilate confined spaces or useapproved air-supplied respirator.

Return To Table Of Contents MIGmatic M-SeriesTM-1035 Page 2

1-3. California Proposition 65 Warnings

� Welding or cutting equipment produces fumes or gases whichcontain chemicals known to the State of California to causebirth defects and, in some cases, cancer. (California Health &Safety Code Section 25249.5 et seq.)

� Battery posts, terminals and related accessories contain leadand lead compounds, chemicals known to the State ofCalifornia to cause cancer and birth defects or otherreproductive harm. Wash hands after handling.

For Gasoline Engines:� Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductiveharm.

For Diesel Engines:� Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, andother reproductive harm.

EMF INFORMATION

The following is a quotation from the General Conclusions Section ofthe U.S. Congress, Office of Technology Assessment, BiologicalEffects of Power Frequency Electric & Magnetic Fields −Background Paper, OTA-BP-E-53 (Washington, DC: U.S.Government Printing Office, May 1989): “. . . there is now a very largevolume of scientific findings based on experiments at the cellularlevel and from studies with animals and people which clearlyestablish that low frequency magnetic fields can interact with, andproduce changes in, biological systems. While most of this work isof very high quality, the results are complex. Current scientificunderstanding does not yet allow us to interpret the evidence in asingle coherent framework. Even more frustrating, it does not yetallow us to draw definite conclusions about questions of possible riskor to offer clear science-based advice on strategies to minimize oravoid potential risks.”

To reduce magnetic fields in the workplace, use the followingprocedures:

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around the body.

4. Keep welding power source and cables as far away as practical.

5. Connect work clamp to workpiece as close to the weld aspossible.

About Pacemakers:

The above procedures are among those also normallyrecommended for pacemaker wearers. Consult your doctor forcomplete information.

Considerations About Welding And The Effects Of Low Frequency Electric AndMagnetic FieldsNOTE

mod10.1 4/93

TM-1035 Page 3MIGmatic M-Series Return To Table Of Contents

SECTION 2 − SAFETY INFORMATION

Read all safety messages throughout this manual.

Obey all safety messages to avoid injury.

Learn the meaning of WARNING and CAUTION.

1 Safety Alert Symbol

2 Signal Word

WARNING means possible deathor serious injury can happen.

CAUTION means possible minorinjury or equipment damage canhappen.

3 Statement Of Hazard AndResult

4 Safety Instructions To AvoidHazard

5 Hazard Symbol (If Available)

6 Safety Banner

Read safety blocks for eachsymbol shown.

7 NOTE

Special instructions for bestoperation − not related to safety.

2

NOTE

ELECTRIC SHOCK can kill.• Do not touch live electrical parts.

• Disconnect input power beforeinstalling or servicing.

WARNING

READ SAFETY BLOCKS at start ofSection 3-1 before proceeding.WARNING

5

4

6

7

1 2

CAUTIONMOVING PARTS can injure.• Keep away from moving parts.

• Keep all panels and covers closedwhen operating.

3

Turn Off switch when using high frequency.

SECTION 3 − INSTALLATION

3-1. Specifications

Air-Cooled Welding Guns For GMAW And FCAW WeldingNote: Using gasless flux cored wire reduces gun duty cycle.

H-10/M-10 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored WiresDuty Cycle Rating:100%: 100 A With CO2 Shielding Gas60%: 100 A With Mixed GasesWeight With 10 ft (3.0 m) Power Cable: 3.2 lb (1.5 kg)Identified With No Diamonds On Power Cable

M-15 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored WiresDuty Cycle Rating:100%: 150 A With CO2 Shielding Gas; 120 A With Mixed Gases100%: 150 A With CO2 Shielding Gas; 120 A With Mixed Gases60%: 200 A With CO2 Shielding Gas; 150 A With Mixed GasesWeight With 15 ft (4.6 m) Power Cable: 6.0 lb (2.7 kg)Identified With �� On Power Cable

Ref. 800 797-C

M-25 And M-25M Feed .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored WiresDuty Cycle Rating:100%: 250 A With CO2 Shielding Gas; 150 A With Mixed Gases60%: 300 A With CO2 Shielding Gas; 250 A With Mixed GasesWeight With 15 ft (4.6 m) Power Cable: 6.0 lb (2.7 kg)Identified With �� On Power Cable

M-40 Feeds .023 To 5/64 in (0.6 To 2.0 mm) Hard Or Flux Cored Wires*Duty Cycle Rating:100%: 400 A With CO2 Shielding Gas; 275 A With Mixed Gases60%: 525 A With CO2 Shielding Gas; 400 A With Mixed GasesWeight With 15 ft (4.6 m) Power Cable: 10.9 lb (4.9 kg)Identified With �� On Power Cable

� M-25M is a replacement gun for the MM250MP welding power source

*With proper consumables, 3/64 in (1.2 mm) aluminium wire can be used in M-40 models.

TM 1035 Page 4 MIGmatic M-SeriesReturn To Table Of Contents

Duty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.

� Exceeding duty cycle candamage unit and voidwarranty.

See Section 3-1. Specifications for amperagerating and duty cycle for each gun model.

Overheating

0

15

A or V

ORReduce Duty CycleMinutes

sduty1 5/95

Continuous Welding

100%dutycycle

3-2. Duty Cycle And Overheating

6 Minutes Welding 4 Minutes Resting

60%dutycycle

3-3. Installing Gun

Ref. 802 064-C

1 Gun Securing Knob

2 Gun End

Loosen knob. Insert gun end until itbottoms against drive assembly.Tighten knob.

3 Gun Trigger Plug

Insert into receptacle, and tightenthreaded collar.

4 Friction Terminals

Some applications will requirecutting off trigger plug and installing0.250 female friction terminals ontoend of leads.

See wire feeder manual forthreading procedure.

1

2

3

4

TM-1035 Page 5MIGmatic M-Series Return To Table Of Contents

SECTION 4 − OPERATION

4-1. Operating The Gun

Ref. 800 797-C

1 Trigger Switch

When pressed, energized wirefeeds and shielding gas flows.

1

4-2. Dual Schedule Mode For M-25M Gun

801 031

1 Trigger Switch (All Models)

Press switch to feed energized wireand start gas flow.

2 Dual Schedule Mode (M-25MModels)

Select Dual Schedule to set anycombination of the 9 availablememories.

See welding power source fordisplay data.

3 Switch A Or B And Increase/Decrease Function (M-25MModels)

Selects program A or B andchanges wire feed speed.

M a t e r i a lWe l dT i m e r

>D u a l S c h d

S w i t c h A>Me m o r y 1

S w i t c h BM e m o r y 2

(B) (A)+−

1

Wire Speed

2 3

3

Display On Power Source

TM-1035 Page 6 MIGmatic M-SeriesReturn To Table Of Contents

SECTION 5 − TROUBLESHOOTING

5-1. Troubleshooting Table

Trouble Remedy

Wire does not feed; wire is not ener-gized; wire feeds unevenly.

Check contact tip. Check for kinks in gun cable.gized; wire feeds unevenly.

Check gun trigger plug connection at welding power source/wire feeder.

Check, and if necessary, replace gun trigger switch (see Section 6-4 or 6-5).

Check contact tip. Check for kinks in gun cable. Blow out liner and gun casing (see Section 6-2).

Weld porosity. Remove weld spatter buildup in nozzle.

Make sure inner head tube is tight in cable connector.

Check shielding gas flow/supply.

Wire feeding stops or does not feedproperly during welding.

Straighten gun cable and/or replace damaged parts (see Section 6-2).

Adjust drive roll pressure (see wire feeder manual).

Change to proper drive roll groove (see wire feeder manual).

Readjust hub tension (see wire feeder manual).

Clean or replace liner if dirty or plugged (see Section 6-2).

Replace drive roll or pressure bearing if worn or slipping (see wire feeder manual).

TM 1035 Page 7MIGmatic M-Series Return To Table Of Contents

SECTION 6 − MAINTENANCE

6-1. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning GunCasing (Version I Of M-15, M-25, And M-25M Guns)

Ref. ST-800 797-A

� Turn off welding powersource/wire feeder.

1 Nozzle

2 Contact Tip

3 Adapter

� Wire size stamped on tip −check and match wire size.

HeadTube

Tools Needed:

3/8 in (7/16 in for M-25 and M-25M)

Lay gun cable outstraight before installingnew liner.

Remove nozzle,contact tip, adapter,and wire outlet guide.

Removeliner.

Blow outgun casing.

Wire Outlet Guide − Cut offwire and disconnect gunfrom feeder.3/8 in

3/4 in(20 mm)

LinerStickout

InstallLiner

� Thread wire according towelding power source/wirefeeder manual.

Reassemble gun inreverse order fromtaking it apart.

1 2 3

� Refer to view to determinethe version of welding gun.


6-2. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning GunCasing [(Version II And III Of H-10/M-10, M-15, M-25, And M-25M) And M-40 Guns]

800 797-D

� Turn off welding powersource/wire feeder.

1 Nozzle

2 Contact Tip

3 Adapter

4 Wire Outlet Guide (M-40 GunOnly)

� Wire size stamped on tip −check and match wire size.

HeadTube

Tools Needed:

3/8 in (7/16 in for M-25, M-25M, and M-40)

Lay gun cable outstraight before installingnew liner.

Remove nozzle,contact tip, andadapter.

Unscrew andremove liner.

Blow outgun casing.

Cut off wire anddisconnect gunfrom feeder.

3/8 or7/16 in

3/4 in(20 mm)

LinerStickout

InstallLiner

� Thread wire according towelding power source/wirefeeder manual.

Reassemble gun inreverse order fromtaking it apart.

1

2 3

M-40 GunOnly

Unscrew outletguide, andremove liner.

4



6-3. Replacing Switch And/Or Head Tube (Version I Of M-15, M-25, And M-25M Guns)

Ref. ST-800 795-A

Tools Needed:

3/4 in

Do not disturb cable connection betweencable connector and connector nut.

Remove handle lock-ing nut.

Slide handle.

Secure headtube in vice.

Remove shock washersfrom front and rear ofhead tube.

Loosen jam nut.Remove from viceand turn head tubeout by hand.

Install both existing shock washers ontonew head tube, and hand-tighten headtube into cable connector.

Place head tube in vice and tighten untilnuts are tight.

Remove from vice. Reposition handle and installswitch housing. Secure with handle locking nut.

� Turn Off welding power source/wire feeder and disconnect gun.

Remove switch housing. Install new switch andconnect leads (polarity is not important). Reas-semble in reverse order. If replacing head tube,continue to end of figure.

1

3

2

4 5

6

9

7 8



6-4. Replacing Switch And/Or Head Tube (V ersion II And Version III Of H-10, M-10, M-15,M-25, And M-25M Gun Models)

Ref. 800 795-C

Tools Needed:

3/4 in

Remove handlelocking nut.

Slide handle.

Secure headtube in vice.

Loosen jam nut.Remove from viceand turn head tubeout by hand.

For M-25 and M-25M models only, install existingshock washer onto new head tube. Hand-tighten head tube into cable connector.

Place head tube in vice and tighten untilnuts are tight.

Remove from vice. Reposition handle and installswitch housing. Secure with handle locking nut.


Remove switch housing. Install new switch andconnect leads (polarity is not important). Re-assemble in reverse order. If replacing headtube, continue to end of figure.

1

3

2

4

5

8

67



6-5. Replacing Head Tube And/Or Switch In M-40 Gun Model

800 751-C


Tools Needed:

7/8 in

1/8 in

5/16 in

1 Secure headtube in vice.

2 Remove switchhousing.

3 Loosen cable connec-tor. Remove from viceand turn head tubeout by hand.

Do not disturb cable connec-tion between cable connectorand connector nut.

4 Slide handle.

1/8 in5 Loosen set screws

on body and removehead tube.

6 Install new head tube. Tighten setscrews to keep head tube in de-sired position.

7 Hand-tighten head tube into cable connector. Placehead tube in vice and tighten to within 1/8 in (3 mm)spacing between cable connector and body.

8 Reposition handleand install switchhousing.

Install shock washer fromexisting head tube.

To replace switch:

9 Switch Housing

10 Screw

Remove both mounting screwsfrom switch housing.

11 Switch

12 Switch Leads

Carefully pull up on leads to removeswitch from housing.

13 Switch Lead Connectors

Remove switch lead connectorsfrom switch terminals and discardold switch.

Push switch lead connectors ontoterminals of new switch.

14 Switch Plunger

Insert switch back into switch hous-ing until it snaps into place.

Install switch housing back ontohandle.

Switch leads mustlay parallel.

9

10

13

11

14

12


6-6. Routine Maintenance

� Turn Off welding power source and disconnect gun before maintaining.

Each Spool Of Wire

Blow OutGun

Casing

CleanNozzle

And CheckContact Tip

3 Months

ControlCord

GasHose Gun Cable

ReplaceCracked

Parts

Visit our website at

www.MillerWelds.com

Processes

Description

MIG (GMAW) Welding

TM-1035 169 965B

February 2004

Semi-Automatic, Air-CooledMIG (GMAW) Welding Gun

Flux Cored (FCAW) Welding

MIGmatic M-Series(Versions I, II, And III)


SECTION 7 − PARTS LIST

1

ST-800 792

23

45

67

8

9 10 11 12 14 15 17

24

27

18

28

19

20

16 19 2018

21

22

17

12

11

109

23

25

2613

*

*Inc

lude

s Ite

m 1

8


Figure 7-1. Version I Of M-15, M-25, & M-25M Gun (M-25 Model Illustrated)

TM 1035 Page15MIGmatic M-Series Return To Table Of Contents

Quantity

DescriptionPartNo.

ItemNo. M-25

Figure 7-1. Version I M-15, M-25, & M-25M Gun(M-25 Model Illustrated)

Model

M-15 M-25M

1 169 715 NOZZLE, slip type .500 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 724 NOZZLE, slip type .500 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 725 NOZZLE, slip type .625 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 726 NOZZLE, slip type .625 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 727 NOZZLE, slip type .625 orf .125 stickout 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ♦087 299 TIP, contact scr .023 wire x 1.125 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ♦000 067 TIP, contact scr .030 wire x 1.125 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ♦000 068 TIP, contact scr .035 wire x 1.125 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +000 069 TIP, contact scr .045 wire x 1.125 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 169 716 ADAPTER, contact tip 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 169 728 ADAPTER, contact tip 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 169 729 ADAPTER, nozzle 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 470 RING, retaining 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 467 RING, retaining 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 170 471 O-RING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 170 468 O-RING 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 169 717 WASHER, shock 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 169 730 WASHER, shock 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 718 TUBE, head 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 731 TUBE, head 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 169 738 NUT, locking handle 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 169 719 NUT, jam (gun end) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 169 732 NUT, jam 1 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 169 720 CONNECTOR, cable (gun end) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 169 733 CONNECTOR, cable 1 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 169 721 NUT, connector 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 169 734 NUT, connector 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 172 017 M15 UNICABLE CLAMP KIT, (consisting of) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 172 018 M25 UNICABLE CLAMP KIT, (consisting of) 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 169 735 CLIP, compression 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 169 742 TUBE, support 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 169 743 CLAMP, inner 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 169 740 CLAMP, jacket 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 170 469 CLAMP, jacket 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 169 746 CONNECTOR, switch lead 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 169 737 HANDLE 2 2 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 172 691 HANDLE, (gun end) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

172 690 SWITCH ASSEMBLY, inc/dec 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602 063 SCREW, 4-40 x .250rndhd slt stl 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 169 741 STRAIN RELIEF, cable 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 169 736 BLOCK, terminal 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 172 689 BLOCK, terminal rear inc/dec 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 172 565 CABLE, pwr 21 in 18ga 2/c 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 145 376 CABLE, pwr 21 in 18ga 4/c 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 173 521 CONNECTOR, feeder (consisting of) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 079 974 O-RING, .500 ID x .103CS rbr 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ♦172 257 KIT, liner monocoil .023/.025 wire x 15ft (consisting of) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . 25 ♦172 258 KIT, liner monocoil .030/.035 wire x 15ft (consisting of) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . 25 +172 259 KIT, liner monocoil .035/.045 wire x 15ft (consisting of) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 079 975 O-RING, .187 ID x .103CS rbr 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 169 723 GUIDE, outlet 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 169 739 SWITCH, trigger 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+These consumables are interchangeable for M-25 & M-25M models.♦These consumables are interchangeable for all models.BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.


1

ST-800 792-B

2 3 4 5 6 7

8

9

10

14

17

11

12

11

12 13

9

15

16

1 2 3 5

M-15 Gun

M-25 & M-25M Guns


1

ST-802 388-A

2 3 58

9

10

14

17

11

13

15

16

M-10 Gun

M-15, M-25,& M-25M Gun

Figure 7-2. Version II Of M-10, M-15, M-25, & M-25M Gun (M-25 Model Illustrated)


Quantity

DescriptionPartNo.

ItemNo. M-25

Figure 7-2. Version II Of M-10, M-15, M-25, &M-25M Gun (M-25 Model Illustrated)

Model

M-15 M-25MM-10

1 169 715 NOZZLE, slip type .500 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200 258 NOZZLE, slip type .500 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 724 NOZZLE, slip type .500 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 725 NOZZLE, slip type .625 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 726 NOZZLE, slip type .625 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 727 NOZZLE, slip type .625 orf .125 stickout 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +087 299 TIP, contact scr .023 wire x 1.125. . . . . . . . . 2 +000 067 TIP, contact scr .030 wire x 1.125. . . . . . . . . 2 +000 068 TIP, contact scr .035 wire x 1.125. . . . . . . . . 2 +000 069 TIP, contact scr .045 wire x 1.125. . . . . . . . . 3 169 716 ADAPTER, contact tip 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 169 728 ADAPTER, contact tip 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 169 729 ADAPTER, nozzle 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 470 RING, retaining 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 467 RING, retaining 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 170 468 O-RING 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 169 730 WASHER, shock 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 718 TUBE, head 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 731 TUBE, head 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 169 738 NUT, locking handle 1 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 194 524 NUT, jam 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 194 523 NUT, jam 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 169 737 HANDLE 1 2 2 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 172 691 HANDLE, (gun end) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


12 169 741 STRAIN RELIEF, cable 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 180 433 CORD, trigger assembly 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 180 431 CORD, trigger assembly 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 079 974 O-RING, .500 ID x .103CS rbr 2 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 +194 010 LINER, monocoil .023/.025 wire x 15ft (consisting of) 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . 15 +194 011 LINER, monocoil .030/.035 wire x 15ft (consisting of) 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . 15 +194 012 LINER, monocoil .035/.045 wire x 15ft (consisting of) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 079 975 O-RING, .187 ID x .103CS rbr 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 196 255 SWITCH, trigger 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+OPTIONALBE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.


1

802 388-B

2 3 58

9

10

15

18

11

13

16

17

1 2 3 4 5 6 7

8

9

10

15

18

11

12

11

1213

9

16

17

1 2 3 5

M-15 Gun

M-25 & M-25M Guns

800 792-B

H-10/M-10 Gun

M-15, M-25,& M-25M Gun

19

14

14


Figure 7-3. Version III Of H-10/M-10 Gun And M-15, M-25, & M-25M Gun (M-25 Model Illustrated)


Quantity

DescriptionPartNo.

ItemNo. M-25

Figure 7-3. Version III Of H-10/M-10 Gun AndM-15, M-25, & M-25M Gun (M-25 Model Illustrated)

Model

M-15 M-25MH-10M-10

1 169 715 NOZZLE, slip type .500 orf flush 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200 258 NOZZLE, slip type .500 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 724 NOZZLE, slip type .500 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 725 NOZZLE, slip type .625 orf .125 recess 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 726 NOZZLE, slip type .625 orf flush 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 727 NOZZLE, slip type .625 orf .125 stickout 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +087 299 TIP, contact scr .023 wire x 1.125. . . . . . . . . 2 +000 067 TIP, contact scr .030 wire x 1.125. . . . . . . . . 2 +000 068 TIP, contact scr .035 wire x 1.125. . . . . . . . . 2 +000 069 TIP, contact scr .045 wire x 1.125. . . . . . . . . 3 169 716 ADAPTER, contact tip 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 169 728 ADAPTER, contact tip 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 169 729 ADAPTER, nozzle 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 470 RING, retaining 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 467 RING, retaining 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 170 468 O-RING 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 169 730 WASHER, shock 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 718 TUBE, head 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 731 TUBE, head 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 169 738 NUT, locking handle 1 1 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 169 719 NUT, jam 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 169 732 NUT, jam 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 169 737 HANDLE 1 1 2 2 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 172 691 HANDLE, (gun end) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


12 169 741 STRAIN RELIEF, cable 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 180 433 CORD, trigger assembly 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 180 431 CORD, trigger assembly 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 209 495 CONNECTOR,feeder M−10 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 209 494 CONNECTOR, feeder H−10 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 209486 CONNECTOR, feeder M−15/25 w/o guide 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 079 974 O-RING, .500 ID x .103CS rbr 2 2 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 197 123 O−RING, .312 ID X .062 70 duro buna−n 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 +194 010 LINER, monocoil .023/.025 wire x 15ft (consisting of) 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . 16 +194 011 LINER, monocoil .030/.035 wire x 15ft (consisting of) 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . 16 +194 012 LINER, monocoil .035/.045 wire x 15ft (consisting of) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 +194 014 LINER, monocoil 3/64 AL wire x 10ft (consisting of) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 079 975 O-RING, .187 ID x .103CS rbr 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 196 255 SWITCH, trigger 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 079 878 HOUSING PLUG & PINS 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

079 531 CONNECTOR, circ cpc clamp str rlf 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+OPTIONALTo maintain the factory original performance of your equipment, use only Manufacturer’s SuggestedReplacement Parts. Model is required when ordering parts from your local distributor.


800 748-B

1314

1517

16

11

10

1819

20

12

1110

18

12

34

56

78

9

21

22

Figure 7-4. M-40 Gun


DescriptionPartNo.

ItemNo.

Figure 7-4. M-40 Gun

Quantity

1 +169 724 NOZZLE, slip type .500 orf .125 recess 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 169 726 NOZZLE, slip type .625 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 727 NOZZLE, slip type .625 orf .125 stickout 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +169 725 NOZZLE, slip type .625 orf .125 recess 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 +200 258 NOZZLE, slip type .500 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +000 068 TIP, contact scr .035 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +000 069 TIP, contact scr .045 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +172 024 TIP, contact scr 1/16 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +172 025 TIP, contact scr 5/64 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +172 034 TIP, contact scr 3/64 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +087 299 TIP, contact scr .023 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +000 067 TIP, contact scr .030 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +187 117 TIP, contact scr heavy duty .035 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +187 188 TIP, contact scr heavy duty .045 wire x 1.125 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 169 728 ADAPTER, contact tip 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 169 729 ADAPTER, nozzle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 170 467 RING, retaining 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 170 468 O-RING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 169 730 WASHER, shock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 169 744 TUBE, head 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 170 453 BODY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 169 746 CONNECTOR, switch lead 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 170 454 HANDLE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 180 432 CORD, trigger assembly 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 169 745 CONNECTOR, feeder (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 079 974 O-RING, .500 ID x .103CS rbr 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 194 010 LINER, monocoil .023/.025 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 194 011 LINER, monocoil .030/.035 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 194 012 LINER, monocoil .035/.045 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 194 013 LINER, monocoil 1/16 − 5/64 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 194 014 LINER, monocoil 3/64 aluminum wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 079 975 O-RING, .187 ID x .103CS rbr 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 169 723 GUIDE, outlet 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 170 458 STRAIN RELIEF, cable 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 170 455 SWITCH, trigger 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 170 456 HOUSING, switch w/screws 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 602 177 SCREW, set .250-20 x .250 knrlpt sch stl 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 079 878 HOUSING PLUG & PINS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

079 531 CONNECTOR, circ cpc clamp str rlf 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+OPTIONALTo maintain the factory original performance of your equipment, use only Manufacturer’s SuggestedReplacement Parts. Model is required when ordering parts from your local distributor.

PRINTED IN USA 2004 Miller Electric Mfg. Co. 1/02

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA

International Headquarters−USAUSA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: 920-735-4125

European Headquarters −United KingdomPhone: 44 (0) 1204-593493FAX: 44 (0) 1204-598066

www.MillerWelds.com

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

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Please complete and retain with your personal records.

Always provide Model Name and Serial/Style Number.

Call 1-800-4-A-Miller or see our website at www.MillerWelds.comto locate a DISTRIBUTOR or SERVICE AGENCY near you.

Welding Supplies and Consumables

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m series mig guns

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