lyophilization of proteinslyophilization of proteins ...presentation – 5th islfd annual meeting...
TRANSCRIPT
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Lyophilization of ProteinsLyophilization of Proteins ––Lyophilization of Proteins Lyophilization of Proteins ––FTIRFTIR--Guided Formulation DevelopmentGuided Formulation Development
Dr HeikoDr Heiko A SchiffterA SchiffterDr. Heiko Dr. Heiko A. SchiffterA. [email protected]@gmail.comhttp://http://www.ibme.ox.ac.ukwww.ibme.ox.ac.uk (until 30(until 30thth April 2012)April 2012)
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
pp (( p )p )
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Table Table ofof contentscontentsTable Table ofof contentscontents
Part 1: FTIR Microscopy and Chemical Imaging• Idea and Objective• FTIR protein spectrum and analysisp p y• Multivariate data analysis• In situ freeze-drying formulation development• In situ study of phase separationIn situ study of phase separation
Part 2: Multiphoton MicroscopyMPM d FD Mi S t• MPM and FD Microscopy Setup
• 3D Imaging of FD stage samples using MPM• 3D Imaging of Phase Separation using MPM• In-situ Study of Phase Separation using MPM
Summary and ConclusionsSummary and Conclusions
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part IPart I ::Part IPart I ::Part IPart I ::
FTIR FTIR MicroscopyMicroscopy andand Chemical ImagingChemical ImagingPart IPart I ::
FTIR FTIR MicroscopyMicroscopy andand Chemical ImagingChemical Imaging
• Idea and Objective
• FTIR protein spectrum and analysisp p y
• Multivariate data analysis
• In situ freeze-drying formulation development• In situ freeze-drying formulation development
• In situ study of phase separation
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Th B k d IdTh B k d IdTh B k d IdTh B k d Id
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
The Background IdeaThe Background IdeaThe Background IdeaThe Background Idea
• Spray-drying is a complex drying process in regards to the drying kinetics and product g y g pmorphology
• Single Droplet Drying of proteins and protein formulations via acoustic levitation for theformulations via acoustic levitation for the determination of drying kinetics and product characteristics in spray-drying
• What is acoustic levitation?
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Th B k d IdTh B k d IdTh B k d IdTh B k d Id
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
The Background IdeaThe Background IdeaThe Background IdeaThe Background Idea• Single Droplet Drying using acoustic levitationSingle Droplet Drying using acoustic levitation
• for drying kinetics analysis• A better understanding for the product at hand g p
micrometerscrew
transducer
piezo-crystallevitation chamber
CCD-camera
micrometersample
back lightillumination
bellows macrolens
reflector
micrometerscrew Controlled
evaporationmixer
CEM
air flow
liquid flow
to PC withimaging software
Today used by GEA NiroGEA Niro
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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F l i f Bi h i lF l i f Bi h i lF l i f Bi h i lF l i f Bi h i l
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
Formulation of BiopharmaceuticalsFormulation of BiopharmaceuticalsFormulation of BiopharmaceuticalsFormulation of Biopharmaceuticals
McNally, E.J. and Lockwood, C.E., The importance of a thorough
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
y, , , p gpreformulation study (illustrated by Leigh Rodano, BI Pharmaceuticals, Inc.)
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
FreezeFreeze--drying basicsdrying basicsFreezeFreeze--drying basicsdrying basics
• Freeze-drying is a complex multistage process
• Risk of product instability during each process step!(Freeze-concentration, phase separation, interfacial adsorption, dehydration)(Freeze concentration, phase separation, interfacial adsorption, dehydration)
• Objective:To develop a tool for the in-situ study of product stability and excipient behaviour at the small scale during freeze-drying
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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FPAFPA FTIR fFTIR f d id i ii
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
FPAFPA--FTIR freezeFTIR freeze--drying drying mmicroscopy icroscopy ssystemystem
ObjectiveSample & Spacer CaF2 window
• FTIR microscope with focal plane array (FPA, 64 x 64) detector
CasingCaF2CoverSlips
Vacuum
• Integrated miniature freeze-drying system
Thermal Stage
Slips
CaF2 window
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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FTIRFTIR iiFTIRFTIR ii
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
FTIR FTIR proteinprotein spectrumspectrumFTIR FTIR proteinprotein spectrumspectrumQualitative and quantitative information about the protein secondary structure isQualitative and quantitative information about the protein secondary structure is obtained from the Amide bands of the infrared spectrum
α helix
0.12
α-helix
0.08
0.10
e
0 04
0.06A
bsor
banc
e
+ further vibrationsβ-sheet
0.02
0.04A
1900 1800 1700 1600 1500 1400 1300 1200
0.00
Wavenumber [cm-1]
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
Wavenumber [cm ]
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FTIRFTIR ii l il iFTIRFTIR ii l il i
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
FTIR FTIR proteinprotein spectrumspectrum analysisanalysisFTIR FTIR proteinprotein spectrumspectrum analysisanalysisAnalysis methods:Analysis methods:
• Subtraction spectrum
A f l• Area of overlap
• 2nd derivative spectrumNo quantitative secondary structure data
• Peak fitting (Gaussian curve fitting)
Time intensive and highly subjective( g)
0.025
0.030 Amide I band observed Amide I band generated Peak 1Peak 2
Structure Wavenumber [cm-1]
0.010
0.015
0.020
sorb
ance
[AU
] Peak 3 Peak 4 α-helix 1648 – 1657β-sheet 1623 – 1641
1674 – 1695
1720 1700 1680 1660 1640 1620 1600 1580
0.000
0.005
Abs 1674 1695
unordered 1642 – 1657turn 1662 – 1686
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
1720 1700 1680 1660 1640 1620 1600 1580
Wavenumber [cm-1]
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
FTIRFTIR-- spectra evaluationsspectra evaluationsusing multivariate data analysisusing multivariate data analysis
FTIRFTIR-- spectra evaluationsspectra evaluationsusing multivariate data analysisusing multivariate data analysisg yg yg yg y
• Objective and fast approach towards spectra evaluation by multivariate data analysis using a partial least square (PLS) algorithmy g p q ( ) g
Relates a known concentration (here amount of secondary structure) to absorbencies to generate a calibration curve
Quantitative decomposition technique
Decomposes spectral data and structural content into two sets of vectors (variance spectra – eigenvectors) and scores (critical shapes – loading factors)
As spectral information and secondary structure are connected, the two sets of scores can be related to each other by regression and a calibration model canscores can be related to each other by regression and a calibration model can be constructed.
Spectral decomposition and regression are performed in one stepSpectral decomposition and regression are performed in one step
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
Multivariate Multivariate datadata analysisanalysis -- pure pure componentcomponent spectraspectraMultivariate Multivariate datadata analysisanalysis -- pure pure componentcomponent spectraspectraαα--helix (1660helix (1660 –– 1650 cm1650 cm--11))αα helix (1660 helix (1660 1650 cm1650 cm ))
Intramolecular Intramolecular ββ--sheet (1695 sheet (1695 –– 1683 cm1683 cm--11 and 1644 and 1644 –– 1620 cm1620 cm--11))
Intermolecular Intermolecular ββ--sheet (1620 sheet (1620 –– 1595 cm1595 cm--11))
0.4
0.6 α−helix intramol. β-sheet intermol. β-sheet0.025
0.030 Carboxypeptidase A Concanavalin A HSA Chymotrypsin
0.0
0.2
orba
nce
0.015
0.020
sorb
ance
Insulin
0 4
-0.2
0.0
Abso
0.005
0.010Abs
1720 1700 1680 1660 1640 1620 1600 1580-0.6
-0.4
Wavenumber
1720 1700 1680 1660 1640 1620 1600 1580
0.000
Wavenumber
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
WavenumberWavenumber
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
Protein α-helix (actual)α-helix
(calculated)intra β-sheet
(actual)intra β-sheet (calculated)
inter β-sheet (actual)
inter β-sheet (calculated)
alkaline phosphatase 36.21% 37.68% 34.49% 35.15% 4.26% 4.66%
bovine serum albumin 69.64% 71.19% 17.39% 13.95% 1.78% 2.28%
carbonic anhydrase 14.05% 15.99% 46.29% 47.59% 7.15% 6.44%
carboxypeptidase A 35.04% 37.45% 28.18% 27.74% 6.56% 6.03%
catalase 35.86% 32.32% 38.91% 36.55% 6.64% 6.69%
concanavalin A 0.00% 0.00% 60.45% 63.89% 9.45% 9.70%concanavalin A 0.00% 0.00% 60.45% 63.89% 9.45% 9.70%
α-chymotrypsin 10.00% 13.61% 49.00% 52.47% n/a 5.59%
β-galactosidase 42.78% 39.51% 36.05% 35.47% 3.63% 4.72%
glucagon 59.12% 57.15% 15.88% 17.05% 0.42% 0.23%
haemoglobin 74.68% 79.59% 10.63% 10.64% 2.79% 2.09%
human serum albumin 74 48% 77 62% 13 81% 10 76% 0 57% 1 00%human serum albumin 74.48% 77.62% 13.81% 10.76% 0.57% 1.00%
insulin 56.14% 51.23% 23.92% 22.46% 5.00% 4.79%
lactate dehydrogenase 56.81% 61.39% 25.32% 23.46% 2.92% 1.94%
lysozyme 51.92% 49.57% 21.84% 21.84% 4.17% 4.03%
myoglobin 80.71% 78.04% 9.68% 12.56% 2.25% 2.28%
ib l A 24 78% 23 39% 40 26% 42 09% 2 92% 3 65%
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
ribonuclease A 24.78% 23.39% 40.26% 42.09% 2.92% 3.65%
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
Multivariate Multivariate datadata analysisanalysis -- FTIR FTIR calibrationcalibration curvescurvesMultivariate Multivariate datadata analysisanalysis -- FTIR FTIR calibrationcalibration curvescurves8090
α-helix 70 Intramolecular β-sheet
50607080
d [%
]
α e
40
50
60
d [%
]
β
10203040
calc
ulat
ed
10
20
30
calc
ulat
ed
0 10 20 30 40 50 60 70 80
0
actual [%]
r = 0.992
10 20 30 40 50 60 700
10 r = 0.992
actual [%]
8
10 intermolecular β-sheet
2
4
6
calc
ulat
ed
0 2 4 6 8 10
0
2
r = 0.979
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
actual
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II ii ff d id i ff l il i dd ll
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
InIn--situsitu freezefreeze--drying drying fformulation ormulation ddevelopmentevelopment40°C 2nd Drying20°C
30mins-40°C
60mins100mTorr
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min1st Drying
–27°C 60mins
Chymotrypsin (unformulated) 20 mg/ml; freezing rate: 0 250 25°°C/minC/min andChymotrypsin (unformulated) 20 mg/ml; freezing rate: 0.250.25 C/minC/min and 11°°C/minC/min; Sample volume: 2.5 μl
αα--helixhelix IntramolIntramol IntermolIntermol αα--helixhelix ββ--sheetsheet ββ--sheetsheet
UnprocessedUnprocessed 13.6%13.6% 52.5%52.5% 5.6%5.6%0.020
unprocessed cooled at 0°C frozen at 1°C/min frozen at 0.25°C/min
CooledCooled –– 0.2%0.2% + 0.3%+ 0.3% +/+/–– 0%0%
FrozenFrozen atat(1(1°°C/ i )C/ i ) –– 3.2%3.2% –– 2.9%2.9% + 4.2%+ 4.2%0.010
0.015
freeze-thawed
banc
e [A
U]
(1(1°°C/min)C/min) %% %% %%
Frozen at Frozen at (0.25(0.25°°C/min)C/min) –– 4.8%4.8% –– 3.0%3.0% + 5.9%+ 5.9%0.005
Abso
rb
After freezeAfter freeze--thawing at thawing at 0.250.25°°C/minC/min
–– 1.9%1.9% –– 1.1%1.1% + 1.9%+ 1.9%1700 1680 1660 1640 1620 1600
0.000
Wavelenth [cm-1 ]
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
Wavelenth [cm ]
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II ii ff d id i ff l il i dd ll
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
InIn--situsitu freezefreeze--drying drying fformulation ormulation ddevelopmentevelopment40°C 2nd Drying20°C
30mins-40°C
60mins100mTorr
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min1st Drying
–27°C 60mins
Chymotrypsin (unformulated) 20 mg/ml; freezing rate: 0.250.25°°C/minC/min;
y yp ( ) g ; g ;sample volume: 2.5 μl
0 015
0.020 unprocessed frozen at -40°C freeze-dried rehydrated
αα--helixhelix IntramolIntramolββ--sheetsheet
IntermoIntermoll ββ--sheetsheet
0.010
0.015
rban
ce [A
U]
UnprocessedUnprocessed 13.6%13.6% 52.5%52.5% 5.6%5.6%
Frozen atFrozen at
0 000
0.005Abs
or Frozen at Frozen at 0.250.25°°C/minC/min –– 4.8%4.8% –– 3.0%3.0% + 5.9%+ 5.9%
FreezeFreeze--drieddried –– 6.6%6.6% –– 3.1%3.1% + 8.2%+ 8.2%
1700 1675 1650 1625 1600
0.000
Wavelength [cm-1 ]RehydratedRehydrated –– 3.2%3.2% –– 2.1%2.1% + 4.1%+ 4.1%
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
g [ ]
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II ii ff d id i ff l il i dd ll
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
InIn--situsitu freezefreeze--drying drying fformulation ormulation ddevelopmentevelopment40°C 2nd Drying20°C
30mins-40°C
60mins100mTorr
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min1st Drying
–27°C 60mins
Chymotrypsin (formulated) 20 mg/ml; concentration excipients:y yp ( ) g ; p30 mg/ml; freezing rate: 0.250.25°°C/minC/min and 11°°C/minC/min;sample volume: 2.5 μl
IntramolIntramol IntermoIntermo αα--helixhelix IntramolIntramolββ--sheetsheet ll ββ--sheetsheet
UnprocessedUnprocessed 13 6%13 6% 52 5%52 5% 5 6%5 6%
0.020 unprocessed cooled at 0°C frozen at 1°C/min frozen at 0.25°C/minf th UnprocessedUnprocessed 13.6%13.6% 52.5%52.5% 5.6%5.6%
CooledCooled –– 0.2%0.2% + 0.2%+ 0.2% +/+/–– 0%0%
FF tt0.010
0.015
banc
e [A
U] freeze-thaw
FrozenFrozen at at 11°°C/minC/min –– 1.9%1.9% + 0.3%+ 0.3% + 0.4%+ 0.4%
Frozen at Frozen at 0 250 25°°C/ iC/ i –– 2.9%2.9% –– 1.61.6%% + 3.1%+ 3.1%
0.005
Abs
orb
0.250.25°°C/minC/min 2.9%2.9% 1.61.6%% 3.1% 3.1%
After freezeAfter freeze--thawing at thawing at
°°C/C/–– 0.5%0.5% –– 0.2%0.2% + 0.7%+ 0.7%1700 1680 1660 1640 1620 1600
0.000
Wavelength [cm-1 ]
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
0.250.25°°C/minC/minWavelength [cm ]
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II ii ff d id i ff l il i dd ll
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
InIn--situsitu freezefreeze--drying drying fformulation ormulation ddevelopmentevelopment40°C 2nd Drying20°C
30mins-40°C
60mins100mTorr
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min1st Drying
–27°C 60mins
Chymotrypsin (formulated) 20 mg/ml; concentration excipients:
Chymotrypsin (formulated) 20 mg/ml; concentration excipients:30 mg/ml; freezing rate: 0.250.25°°C/minC/min; sample volume: 2.5 μl
αα--helixhelix IntramolIntramolββ--sheetsheet
IntermoIntermoll ββ--sheetsheet
0.020 unprocessed frozen at 0.25°/min freeze-dried rehydrated
UnprocessedUnprocessed 13.6%13.6% 52.5%52.5% 5.6%5.6%
Frozen atFrozen at0.010
0.015
rban
ce [A
U]
Frozen at Frozen at 0.250.25°°C/minC/min –– 2.9%2.9% –– 1.61.6%% + 3.1%+ 3.1%
FreezeFreeze--drieddried –– 3.5%3.5% –– 2.1%2.1% + 4.5%+ 4.5%0.005
Abso
RehydratedRehydrated –– 1.1%1.1% –– 0.4%0.4% + 1.0%+ 1.0%1700 1675 1650 1625 16000.000
Wavelength [cm-1 ]
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
g [ ]
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II ii ff d id i ff l il i dd ll
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
InIn--situsitu freezefreeze--drying drying fformulation ormulation ddevelopmentevelopment40°C 2nd Drying20°C
30mins-40°C
60mins100mTorr
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min1st Drying
–27°C 60mins
20mg/ml rh albumin in 145 mM NaCl solution at pH 7 120mg/ml rh albumin in 145 mM NaCl solution at pH 7 120mg/ml rh albumin in 145 mM NaCl solution at pH 7 1
Solution at 20°C 100% 20mg/ml rh albumin in 145 mM NaCl solution20mg/ml rh albumin in 145 mM NaCl solution with 15µg/L T80 & 30mM Octanoate
20mg/ml rh albumin in 145 mM NaCl solution at pH 7.120mg/ml rh albumin in 145 mM NaCl solution at pH 7.1,with 30mM Octanoate, 15µg/L Polysorbate 8020mg/ml rh albumin in 145 mM NaCl solution at pH 7.1,with 5% w/w Sucrose
Solution at 20 C 100% Frozen at -40°C 89.36% Dried at 20°C 91.82%
Solution at 20°C 100% Frozen at -40°C 90.70% Dried at 20°C 92.37%
Solution at 20°C 100% Frozen at -40°C 95.46% Dried at 20°C 95.10% 10
20mg/ml rh albumin in 145 mM NaCl solution, with 15µg/L T80 & 30mM Octanoate 20mg/ml rh albumin in 145 mM NaCl solution, with 5% w/wSucrose
th
6
8
ge C
ompa
red
wit
20 D
egre
e C
(%)
2
4
Stuc
ture
Cha
ngS
olut
ion
at 2
Frozen (at -40 Degree C) Dried (at 20 Degree C)0
Physical States
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
C i f f l ti b f & ft FDC i f f l ti b f & ft FDComparison of formulations before & after FDComparison of formulations before & after FD
7.0
Loss of alpha-helix structure (%) Shift in fluorescence emision (nm)Increase in agregate conten (%)7.0
Loss of alpha-helix structure (%) Shift of fluorescence emission (nm)I i t t t (%)
1 5
2.0
6.5
7.0 Increase in agregate conten (%)
1 5
2.0
6.5
7.0 Increase in aggregate content (%)
0 0
0.5
1.0
1.5
0 0
0.5
1.0
1.5
20 (f) rhA 50 (f) rhA 50 (f) rhA+Suc 50 (f) rhA+Treh-1.0
-0.5
0.0
20 rhA 50 rhA 20 rhA+Suc 50 rhA+Treh-1.0
-0.5
0.0
Comparison of defatted rh albumin at 20 mg/ml, Comparison of formulated rhA at 20 mg/ml 50 mg/mlp g ,50 mg/ml, 50 mg/ml with 5% (w/v) sucrose, and50 mg/ml with 5% (w/v) trehalose, (alpha-helix, fluorescence emission and aggregate, before and after freeze-drying)
Comparison of formulated rhA at 20 mg/ml, 50 mg/ml, 50 mg/ml with 5% (w/v) sucrose, and 50 mg/ml with 5% (w/v) trehalose, (alpha-helix, fluorescence emission and aggregate, before and after freeze-drying)
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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TT dd TT ’ D i i’ D i i
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
TTCC and and TgTg’ Determination’ Determination– 28.7°C Example:
– 25.9°C
Example:50 mg/ml rh albumin formulatedwith 50 mg/ml trehalose
– 23.8°C
– 21.2°C
Tg‘-25.24°C
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
II itit t d f ht d f h ti d i l hili titi d i l hili ti
2nd Drying1st Drying
InIn--situ situ study of phase study of phase sseparation during lyophilizationeparation during lyophilization
20°C30mins
-40°C60mins
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min
1st Drying -27°C 60mins
100mTorr
5% (w/w) PEG 4000 and 5% (w/w) Dextran 500 kDa5% (w/w) PEG 4000 and 5% (w/w) Dextran 500 kDain 145 mM NaCl solution at pH 7.1
Visible light image of freeze-dried mixture of PEG
4000 and Dextran 500
FPA-FTIR image ofDextran 500 distribution
within the freeze-dried mixture
FPA-FTIR image ofPEG 4000 distribution
within freeze-dried mixture
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
II itit t d f ht d f h ti d i l hili titi d i l hili ti
2nd Drying1st Drying
InIn--situ situ study of phase study of phase sseparation during lyophilizationeparation during lyophilization
20°C30mins
-40°C60mins
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min
1st Drying -27°C 60mins
100mTorr
20 mg/ml rh albumin in 145 mM NaCl solution at pH 7.1,5% (w/w) PEG 4000 and 5% (w/w) Dextran 500 kDa
e of
re
of
an50
0
of
4000
m
ixtu
re
ble
light
imag
ee-
drie
d m
ixtu
r00
and
Dex
tra
A-F
TIR
imag
e ut
ion
of P
EG4
reez
e-dr
ied
m
PEG rich area
Visi
bfr
eeze
PEG
400
0 e
FPA
dist
ribu
with
in fr
Dextran rich area
R im
age
of
f Dex
tran
500
drie
d m
ixtu
re
R im
age
of
utio
n of
m
in®
with
in
ed m
ixtu
re
Mix area
FPA
-FTI
Rdi
strib
utio
n o
with
in fr
eeze
-
FPA
-FTI
Rdi
strib
uR
ecom
bum
free
ze-d
rieDr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
d w
-
Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
II itit t d f ht d f h ti d i l hili titi d i l hili ti
2nd Drying1st Drying
InIn--situ situ study of phase study of phase sseparation during lyophilizationeparation during lyophilization
20°C30mins
-40°C60mins
2nd Drying20°C 60mins
100mTorrFreezing 1°C/min 1°C/min 1°C/min
1st Drying -27°C 60mins
100mTorr
20 mg/ml rh albumin in 145 mM NaCl solution at pH 7.1,
PEG rich area
5% (w/w) PEG 4000 and 5% (w/w) Dextran 500 kDa
PEG rich area
Dextran rich area
Mix areaMix area
A id 1 i f h lb iAmide 1 region of rh albumin at different sample position
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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Part 1: FTIR spectroscopyPart 1: FTIR spectroscopy
II itit t d f ht d f h ti d i l hili titi d i l hili tiInIn--situ situ study of phase study of phase sseparation during lyophilizationeparation during lyophilization
20°C10mins
-40°C60mins
2nd Drying20°C 60mins
10mTorrFreezing 1°C/min 1°C/min 1°C/min
1st Drying -27°C 60mins
10mTorr
Dextran ProteinDextran ProteinDextran ProteinDextran Protein
PEG VisiblePEGProtein 2nd Structural Change DistributionPEG
Protein 2nd Structural Change DistributionPEGProtein 2nd Structural Change Distribution
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
20°C-20°C-40°C20°C
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Part IIPart II ::Part IIPart II ::Part IIPart II ::
MPM MPM MicroscopyMicroscopyPart IIPart II ::
MPM MPM MicroscopyMicroscopy
• MPM and FD Microscopy Setup
• 3D Imaging of FD stage samples using MPM3D Imaging of FD stage samples using MPM
• 3D Imaging of Phase Separation using MPM
I it St d f Ph S ti i MPM• In-situ Study of Phase Separation using MPM
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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M l i hM l i h Mi &Mi &
Part 2: Part 2: MultiphotonMultiphoton MicroscopyMicroscopy
MultiphotonMultiphoton Microscopy &Microscopy &FreezeFreeze--Drying Microscopy System SetDrying Microscopy System Set--upup
Laser Adjust SystemMPM
Laser Control System
y
CyrostageControl SystemControl System
Cyrostage
MPM ControlSystem
LN2 Tank
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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3D I i f l i3D I i f l i
Part 2: Part 2: MultiphotonMultiphoton MicroscopyMicroscopy
3D Imaging of samples in a 3D Imaging of samples in a cryostagecryostageusing MPMusing MPM
33µm33µm
3D MPM images of freeze-dried mixture of10% w/v FITC-PEG5000 and 10% w/v Cascade Blue dextran (10 kDa)
(size 207 μm × 207 μm resolution 0 2 μm × 0 2 μm × 0 5μm)
3D MPM images of freeze-dried mixture of10% w/v FITC-PEG5000 and 10% w/v Cascade Blue dextran (10 kDa)
(size 207 μm × 207 μm resolution 0 2 μm × 0 2 μm × 0 5μm)
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
(size 207 μm × 207 μm, resolution 0.2 μm × 0.2 μm × 0.5μm).(size 207 μm × 207 μm, resolution 0.2 μm × 0.2 μm × 0.5μm).
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3D I i f Ph S i3D I i f Ph S i
Part 2: Part 2: MultiphotonMultiphoton MicroscopyMicroscopy
3D Imaging of Phase Separation3D Imaging of Phase Separationduring Freezeduring Freeze--DryingDrying
Freeze-Dried Sample10% w/v FITC-PEG5000 + 10% w/v TRITC-dextran155,000(Size 621μm×621μm,
Freeze-Dried Sample10% w/v FITC-PEG5000 + 10% w/v TRITC-dextran155,000(Size 621μm×621μm,
Frozen and annealed for 240mins at -40°C 10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Frozen and annealed for 240mins at -40°C 10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Frozen and annealed for 240mins at -40°C 10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA(Size 621μm×621μm,
Frozen and annealed for 240mins at -40°C 10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA(Size 621μm×621μm,
resolution 0.6 μm×0.6μm×1.5μm)resolution 0.6 μm×0.6μm×1.5μm) (Size 148μm×148μm,resolution 0.145μm×0.145μm)(Size 148μm×148μm,resolution 0.145μm×0.145μm)
resolution 0.6 μm×0.6μm×1.5μm)resolution 0.6 μm×0.6μm×1.5μm)
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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S f SS f S
Part 2: Part 2: MultiphotonMultiphoton MicroscopyMicroscopy
InIn--situsitu Study of Phase Separation using MPMStudy of Phase Separation using MPM
Freeze-Drying Cycle with Annealing at -9°C for 240 mins10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Freeze-Drying Cycle with Annealing at -9°C for 240 mins10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
Visible Light Pictures 1000μm×1000μm (Resolution 1μm×1μm)Visible Light Pictures 1000μm×1000μm (Resolution 1μm×1μm)
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S f SS f S
Part 2: Part 2: MultiphotonMultiphoton MicroscopyMicroscopy
InIn--situsitu Study of Phase Separation using MPMStudy of Phase Separation using MPM
Freeze-Drying Cycle with Annealing at -9°C for 240 mins10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Freeze-Drying Cycle with Annealing at -9°C for 240 mins10% w/v FITC-PEG5000 + 10% w/v Cascade Blue dextran 10,000 + 20mg/ml Texas Red BSA
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
3D MPM Images 621μm×621μm (Resolution 0.6 μm×0.6μm×1.5μm)3D MPM Images 621μm×621μm (Resolution 0.6 μm×0.6μm×1.5μm) Zoom-In MPM Slice Images 148μm×148μm (Resolution 0.145μm×0.145μm)Zoom-In MPM Slice Images 148μm×148μm (Resolution 0.145μm×0.145μm)
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SSSummary and conclusionsSummary and conclusions• FTIR spectroscopy can be used for a range of protein applications including the• FTIR spectroscopy can be used for a range of protein applications including the
formulation development for freeze-drying
• Multivariate data analysis by PLS algorithm provides a rapid and objective way ofMultivariate data analysis by PLS algorithm provides a rapid and objective way of quantitative evaluation of protein FTIR spectra
• The combination of FTIR and freeze-drying microscopy enables the in-situ study of protein stability during lyophilization in the small scale
• MPM enables to look into the pore formation and structure during freeze-drying
• Both, FTIR microscopy and MPM are expensive specialist techniques and l ti l li t d d t l i t h irelatively complicated data analysis techniques are necessary
• Only ultra small scale analysis possible and the question in regards to scalability is so far unansweredis so far unanswered
Final question: Will this ever be used wide spread?
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
• Final question: Will this ever be used wide spread?
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AcknowledgementsAcknowledgementsAcknowledgementsAcknowledgements
• Dr. Renchen Liu
• Mr Vivasvat Kaul
Institute of Biomedical Engineering,University of Oxford
• Prof. Geoffrey Lee
• Prof. Zhanfeng Cui
• Dr. Sebastian Vonhoff
• Mr Felix Wolf Division of Pharmaceutics University of Erlangen• Phil Morton
Division of Pharmaceutics, University of Erlangen
Thank you very much for your attentionThank you very much for your attentionThank you very much for your attentionThank you very much for your attention
Dr. Heiko A. Schiffter – IBME OxfordPresentation – 5th ISLFD Annual Meeting – 30th March 2012
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