lycoming aircraft engines parts catalog...part no. pc-315-6 652 oliver street williamsport, pa 17701...

Part No. PC-315-6652 Oliver Street

Williamsport, PA 17701

TIO-540 SeriesStandard Cylinder Flange Crankcase Models

Lycoming Aircraft EnginesParts Catalog

LycomingReciprocating Engine Division/Subsidiary of Textron Inc.

652 Oliver StreetWilliamsport, PA 17701 U.S.A.

TECHNICALPUBLICATION REVISION

REVISION No.

PC-315-6A

ENGINE MODELTIO-540 Series

(Standard Cylinder)

PUBLICATION No.

PC-315-6

PUBLICATION DATE

October, 1991

The page(s) furnished herewith are intended to replace the correspondingpage(s) of the publication indicated above.

Remove I Insert

October, 1991 October, 1992

3-2, 3-3 3-2, 3-3

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Part No. PC-315-6652 Oliver Street

Williamsport, PA 17701

TIO-540 SeriesStandard Cylinder Flange Crankcase Models

Lycoming Aircraft EnginesParts Catalog

Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

INTRODUCTION

This illustrated parts catalog contains a complete parts listing for the Textron Lycoming TIO-540 Series standardcylinder flange crankcase model aircraft engines.

Major assembly and sub-assembly parts of the engines are listed in the Group Assembly sections in the generalsequence of engine build up.

A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessaryduring overhaul.

The Numerical Index is provided for convenience in finding parts when only the part number is known.

Parts coverage of Vendor Accessories used on Textron Lycoming engines may be found in the appropriate Vendor'sParts Catalog. A list of addresses of where to obtain these publications appears in the latest edition of Service LetterNo. L114.

NOTE

The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray.

This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identificationonly. Under no circumstances shall this catalog be used as an assembly or installation document.

Any reference in this document to a suppliers/parts manufacturers' product, by name, trademark, part number orother description is solely for the purposes of identification and does not indicate or infer that Textron Lycoming ac-cepts responsibility for quality control and/or airworthiness of parts which do not pass through the Textron Lycomingquality control system.

All Textron Lycoming Reciprocating Engine Division publications will bearthe copyright notice © Textron Lycoming 1986, "All Rights Reserved",and all Textron Lycoming publications are to be considered copyrighted andmay not be reproduced without permission of the company.

SERVICE BULLETINS, INSTRUCTIONS AND LETTERS

Although the information contained in this parts catalog is up-to-date at time of publication, users are advised toprocure current information through all Textron Lycoming distributors or from the factory by subscription. Consultthe latest edition of Service Letter No. L114 for subscription information.

HOW TO ORDER PARTS

In ordering parts for your engine, observe the following instructions which will expedite shipment of correct partsrequired without delay.

a. Always specify the model and serial number of your engine.

b. Always specify Part Number, Nomenclature and quantity required.

i

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Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES

TABLE OF CONTENTS

SECTION PAGE

Introduction ................................................................ iTable of Contents ......................................... ......................... ii-iiiOversize and Undersize Parts Listing.............................................................iv-v

1. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCrankcase Assem bly ......................................................................... 1-1Oil Level Gages and Engine Mounting Brackets .................................................. 1-3Crankcase Related Parts ..................................................................... 1-5Crankshaft and Related Parts ................................................................ 1-7Camshaft and Related Parts ................................................................... 1-9Propeller Governor Drive Assembly .......................................................... 1-10Crankshaft and Fuel Pump Idler Gears ........................................................ 1-11Crankcase Attaching Parts ........................................ ......................... 1-13

2. ACCESSORY HOUSING AND RELATED PARTSAccessory Housing Assembly ....................................... .......................... 2-1Oil Pump Assembly and Accessory Housing Attaching Parts ....................................... 2-2Fuel Pum p Assemblies ....................................................................... 2-3Oil Filter Assembly and Oil Cooler Bypass Valve ................................................. 2-4Vacuum Pump Drive, Oil Cooler and Breather Fittings ............................................ 2-5Turbo Scavenge Pump and Hydraulic Pump Drives and Covers ..................................... 2-7

3. CYLINDER, PISTON AND VALVE TRAINConnecting Rods, Piston and Ring Assemblies .................................................. 3-1Cylinder Assembly ....................................................... ........ 3-3Valve A ssem bly ............................................................................. 3-5Cylinder Related Parts ....................................................................... 3-7Cylinder Head Drain Tubes, Intercylinder Cooling Baffles & Related Parts ........................... 3-9

4. IGNITION SYSTEMSingle Magnetos, Magneto Drives and Spark Plugs ........................... .................... 4-1

5. ELECTRICAL COMPONENTSAlternator Assemblies and Belts.......................Prestolite Starter Motor and Attaching Parts............Textron Lycoming Light Weight Starter Kit.............Alternator Mounting and Attaching Parts................Alternator Mounting and Attaching Parts................Alternator and Compressor Attaching Parts.............

............

............

............

............

............

.............. 5-1

.............. 5-3

.............. 5-5

.............. 5-7

.............. 5-9

.............5-11

6. OIL SUMP AND INDUCTION SYSTEMOil Sump Assembly and Oil Suction Screen ...........................Oil Sump Assembly and Oil Suction Screen...........................Intake Pipes and Air Inlet Housing..................................Fuel Injector, Fuel Manifolds and Injection Nozzle.....................Fuel Injector, Fuel Manifold, Injection Nozzles, Hoses & Attachments...

............. 6-1............. 6-3............. 6-5.............. 6-7............. 6-9

ii

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Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

TABLE OF CONTENTS (Cont.)

SECTION PAGE

6. OIL SUMP AND INDUCTION SYSTEM (Cont.)Fuel Hoses and Attaching Parts .............................................................. 6-11Injector Nozzle Vent Manifolds, Hoses and Attachments ........................................ 6-13Injector Nozzle Vent Manifolds, Hoses and Attachments ........................................ 6-15

7. TURBOCHARGER AND EXHAUST SYSTEMSExhaust Manifolds and Attachments .......................................................... 7-1Exhaust Manifolds, Bypass Valve and Attaching Parts ............................................ 7-3Turbocharger, Support Assembly and Exhaust Bypass Valve ....................................... 7-5Turbocharger, Supports, Brackets and Related Parts ............................................. 7-7Turbocharger Related and Attaching Parts......................................................7-9Turbocharger Related and Attaching Parts ................................................... 7-11Density Controllers and Related Parts.........................................................7-13Turbocharger Hoses, Fittings & Related Parts .................................................. 7-15Turbocharger Hoses, Tank Assy. and Related Parts ............................................. 7-17Turbocharger Hoses, Controller and Related Parts .............................................. 7-19Turbocharger Hoses, Tubes and Attaching Parts ................................................ 7-21

8. SERVICE KIT SECTION ................................. .................. 8-1

9. NUMERICAL INDEX ....................................................................... 9-1

iii

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PART NO.

61681

66610

66670

66713

69260

69796

71903-A, -B

72057

72058

72060-S

72061-S

72062-S

72155-S

72897

73810

73857

74230

74241

74309

75656-S

75657-S

78443

79024-S

LW-10647

LW-11021

LW-11575

LW-11997

LW-12688

LW-13521

LW-13522

LW-13792

LW-13884

LW-13885

LW-15628

LW-16048

LW-19042

STD-1065

16T19468

DESCRIPTION

GUIDE

BUSHING

BUSHING

GUIDE

INSERT

DOWEL

BUSHING

SEAT

SEAT

BUSHING

BUSHING

BUSHING

BUSHING

GUIDE

BUSHING

RING

GUIDE

RING

BEARING

BUSHING

BUSHING

SEAL

BUSHING

DOWEL

BEARING

BEARING

SEAL

SEAT

BEARING

BEARING

SEAL

BEARING

BEARING

SEAL

BEARING

SEAT

DOWEL

SEAT

Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

Oversize and Undersize Parts Listing

OVERSIZE UNDERSIZE

P02 P05 P10 P15 P20 P30 P40 P50 M03 M06 M10.002 .005 .010 .015 .020 .030 .040 .050 .003 .006 .010

SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1256 FOR APPLICATION.

X I I Ix x I I I I


x I I ISEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1143 FOR APPLICATION.

X X X

X X X

X X X XX X X Xx x x x I


x x I I ISEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1256 FOR APPLICATION.

XX XX X X X

X X X

SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.

x x I I I IXx x XxX I X * X*


x I I I Ix Ix x

SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.XI I I XI x

x I I XX I X X x xX xxX x Xx

iv

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PART NO.

18A1939918A1944118D1939418E19396

DESCRIPTION

BEARINGBEARINGBEARINGBEARING

P02 P05 P10.002 .005 .010


Oversize and Undersize Parts Listing (Cont.)

OVERSIZE

P15 P20.015 .020

xXX

x

P30 P40 P50.030 .040 .050

UNDERSIZE

M03 M06 M10.003 .006 .010

x Ix xX Ix XX Ix Xx Ix x

* Also available in P10 oversize.

In addition to the above, studs are available in P01, P02, P03, P05, P07, P10 & P12.

NOTE

When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper partnumber. For example, to order bearing LW-13884 in .003 undersize, order part number LW-13884-M3. Oversize code letter is "P" while undersizecode letter is "M". These letters are then followed by the number designating the size in thousandths of an inch.

v

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CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ASSEMBLY

FIG.REF.

1

PARTNUMBER DESCRIPTION

1 LW-12030LW-11037

2 STD-5573 753024 667345 50-156 696797 38-13*

38-138 38-169 38-2210 31C-1211 31C-1312 110213 38-1514 STD-133915 6979616 LW-1064717 STD-51418 31C-14**

31C-16*19 7377220 65007

CRANKCASE ASSEMBLY (See note)CRANKCASE ASSEMBLY (See note)

DOWEL, 1/2 dia. x 11/16 long, hollowDOWEL, Crankcase thru studSTUD, 1/2-13 x 9-7/8 longSTUD, 1/2-13 x 1-7/8 longSTUD, 9/16-18 x 10-21/32 longSTUD, 3/8-16 x 1-5/8 longSTUD, 3/8-16 x 1-5/8 longSTUD, 3/8-16 x 2.00 longSTUD, 3/8-16 x 2-3/4 longSTUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-5/8 longPLUG, 1/8 pipe x 3/8 longSTUD, 3/8-16 x 1-7/8 longPLUG, 1/16-27 pipe, Allen headDOWEL, Crankshaft bearingDOWEL, Crankshaft bearingDOWEL, 5/16 dia. x 1/2 long

STUD, 5/16-18 x 1-3/4 longSTUD, 5/16-18 x 2.00 longNOZZLE ASSEMBLY, Piston coolingRETAINER, Shroud tube seal

0 Quantity Per AssemblyNA TIO-540 Standard

AAAAACEGH112221111

* Used if York compressor is installed.** Used with AN Governor.* Used with Woodward Governor.* Early crankcases used Item No. 20 Retainer, P/N 65007, installed in shroud tube bosses. Later crankcases are machined as a

product improvement to accept shroud tubes without retainers. This part is a service item only.

NOTE

This part not available as a service item. Refer to Service Kit Section 8 for applicable Crankcase Assy. andGovernor Stud Kit part number.

1-1

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-12

1

-20-1917

1

18

Figure 1. CRANKCASE ASSEMBLY

1-2

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Lycoming Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPOIL LEVEL GAGES AND ENGINE MOUNTING BRACKETS

FIG. PARTREF. NUMBER DESCRIPTION

O Quantity Per AssemblyN

A TIO-540 StandardAAAAACEGH1 12221 1 1 1

LABA B C A A A A2

1 70457 GASKET, Oil filler extension2 75761 EXTENSION, Oil filler, long3 77527 EXTENSION, Oil filler, short

74313 EXTENSION, Oil filler, short (alternate)4 74065 "O" RING, Oil level gage (threaded top)5 72312 RING, Oil seal, 1.00 I.D. x 1/8 section (cam action)6 LW-14728 GAGE ASSY., Oil level (cam action)

LW-14732 GAGE ASSY., Oil level (cam action)LW-14774 GAGE ASSY., Oil level (threaded plug)

7 12A19770 BRACKET, Engine mounting (Dynafocal)12A19771 BRACKET, Engine mounting (Dynafocal)12A19770 BRACKET, Engine mounting (Dynafocal)70456* BRACKET, Engine mounting (Dynafocal)LW-12317* BRACKET, Engine mounting, lower (Dynafocal)

8 STD-33 WASHER, 3/8 plain9 STD-678 WASHER, 3/8 lock, internal teeth10 STD-596 NUT, 3/8-24 plain

* 30 angled mount with 1-3/8 dia. hole.

1-3

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4

TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

CAM ACTION TYPE

9

Figure 2. OIL LEVEL GAGES AND ENGINE MOUNTING BRACKETS

1-4

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CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE RELATED PARTS

FIG.REF.

3


1 1028-B2 61084*4 68668*

77467*LW-11713*LW-18085 *

3 06E19769-1.254 778085 LW-11575

18E19396LW-11021LW-1604718D19394

6 LW-1388518A19399LW-1388418A19441

7 LW-15628**78443 **LW-13792 **LW-11997**

8 720759 7209110 7287711 7829012 15B21319

BALL, 11/16 diameterSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveGASKET, 1-1/4 I.D. x 1-1/2 O.D. x 3/32 annularVALVE ASSY., Oil pressure relief, adjustableBEARING, CrankshaftBEARING, Crankshaft (alternate)BEARING, Crankshaft (alternate)BEARING, Crankshaft (alternate)BEARING, CrankshaftBEARING, Crankshaft, frontBEARING, Crankshaft, front (alternate)BEARING, Crankshaft, frontBEARING, Crankshaft, front (alternate)SEAL, Crankshaft oil, solidSEAL, Crankshaft oil, splitSEAL, Crankshaft oil, solidSEAL, Crankshaft oil, splitSEAL, Oil, 3/32 section x 15/32 I.D.RING, Oil seal, 23/64 I.D. x 7/64 dia.BODY, Hydraulic tappetPLUNGER ASSY., Hydraulic tappetSOCKET, Push rod, hydraulic tappet


A TIO-540 StandardAAAAACEGH1 12221111

LABABCAAAA

* Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference latest edition ofSSP-1776, Part 1 for spring identification.

** See latest edition of Service Instruction No. 1324 for application.

1-5

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12

/


11

-7

4

Figure 3. CRANKCASE RELATED PARTS

1-6

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Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE IVIODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT AND RELATED PARTS

FIG. PARTREF. NUMBER

4DESCRIPTION

1 13F1777713F1777613E17676

2 13F1775213F1775113E17648

3 STD-12114 73810*5 60945

716406 756567 721558 756579 7902410 7206211 7206112 7206013 STD-106514 LW-19210**

LW-19227 **15 71903*16 76788**

72797 * *17 73648**

72965**18 LW-1482019 7190720 13S1964821 LW-1863822 STD-220923 77579

LW-12227LW-1260575030

24 72566

CRANKSHAFT AND COUNTERWEIGHT ASSEMBLYCRANKSHAFT AND COUNTERWEIGHT ASSEMBLYCRANKSHAFT AND COUNTERWEIGHT ASSEMBLY

CRANKSHAFT AND PLUG ASSEMBLYCRANKSHAFT AND PLUG ASSEMBLYCRANKSHAFT AND PLUG ASSEMBLY

PLUG, 2.00 dia. expansionBUSHING, Crankshaft dynamic counterweightPLUG, 1-1/4 dia.PLUG, 1-3/8 dia.BUSHING, Propeller flange, longBUSHING, Propeller flange, shortBUSHING, Propeller flange, indexingBUSHING, Propeller flange, indexing, longBUSHING, Propeller flange, longBUSHING, Propeller flange, shortBUSHING, Propeller flange, indexingDOWEL, Stepped, 5/16 x 1/4 dia. x 35/64 long

COUNTERWEIGHT ASSEMBLYCOUNTERWEIGHT ASSEMBLY

BUSHING, Dynamic counterweightROLLER, Dynamic counterweight, 6.3 orderROLLER, Dynamic counterweight, 6.3 orderROLLER, Dynamic counterweight, 5.1 orderROLLER, Dynamic counterweight, 5.1 orderRING, Internal retainingWASHER, Dynamic counterweight

GEAR, CrankshaftLOCKPLATE, Crankshaft gearBOLT, 5/16-24 x 1-3/4 long, hex. headSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitch

GEAR, Starter ring, 12/14 pitch


A TIO-540 StandardAAAAACEGH1 12 2 2 1 1 1 1

LABABCAAAA

***

*

4

See latest edition of Service Instruction No. 1142 for application.See latest edition of Service Instruction No. 1012 for application.See latest edition of Service Instruction No. 1143 for application.See latest edition of Service Bulletin No. 475 for application.Provision for 3.20:1 drive for alternator with no prop. de-icing.Provision for alternator and compressor drive.Alternator drive with electric de-icing for 3 bladed prop.Provision for 3.20:1 drive for alternator with prop. de-icing.

1-7

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16

NO. 1CRAIKPIN

INDEX12

TIO-540CIAE1AGIAH1A


3

NO. 1CRANKPIN

INDEX \6

8

-15

157

8

TIO-540A1AA1B

NO. 1CRANKPIN

TIO-540A2AA2BA2C

INDEX9-

1

6

Figure 4. CRANKSHAFT AND RELATED PARTS

1-8

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1 LW-193402 761183 761554 LW-186675 MS16625-1081

4

5

Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANK(CASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCAMSHAFT AND RELATED PARTS

0 Quantity Per AssemblyNFIG.

REF.5

PARTNUMBER

TIO-540 StandardDESCRIPTION A

CAMSHAFT ASSEMBLYSPACER, Tachometer shaft centering

SHAFT ASSY., TachometerPIN, 3/16 dia. x 2-21/64 long

RING, Internal retaining

A AAAAACEGH1 12 2 2 1 1 1 1

LABABCAAAA

Figure 5. CAMSHAFT AND RELATED PARTS

1-9

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1 703892 703843 703884 STD-7375 73249

73250732517325201L21418

6 704557 LW-138968 720539 7237810 STD-35

STD-3511 STD-47512 STD-1410

12 /


CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPPROPELLER GOVERNOR DRIVE ASSEMBLY

FIG.REF.

6


GEAR, Propeller governor drivenSHAFT, Propeller governor idler gearGEAR, Propeller governor idlerKEY, 3/32 x 1/2, WoodruffWASHER, ThrustWASHER, ThrustWASHER, ThrustWASHER, ThrustWASHER, ThrustGASKET, 25/32 I.D. x 1-1/8 O.D. x 1/32 to 3/64 thickPLUG, 3/4-16 hex. hd.GASKET, GovernorCOVER, Governor driveWASHER, 5/16 plain (Woodward Governor)WASHER, 5/16 plain (AN Governor)WASHER, 5/16 lock, internal teethNUT, 5/16-18 plain

1


TIO-540 StandardAAAAAC EGH

1 2221 1 1 1LABABCAAAA

10-

9

8-

4

Figure 6. PROPELLER GOVERNOR DRIVE ASSEMBLY

1-10

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Lycoming Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT AND FUEL PUMP IDLER GEARS

O Quantity Per AssemblyNFIG.

REF.7

PARTNUMBER


1 716682 675303 LW-137954 STD-21675 716646 773097 722468 704749 STD-173710 7166711 LW-25-0.6312 7297213 7296214 6916415 6915916 STD-177417 STD-213

GEAR ASSY., Crankshaft idler, plainBUSHING, Crankshaft idler gear

SHAFT, Crankshaft idler gearSCREW, 5/16-18 x 7/8 long, hex. hd. dr.GEAR ASSY., Fuel pump idler

BUSHING, Crankshaft idler gearSHAFT, Fuel pump idler gearWASHER, Fuel pump gear thrustRING, 37/64 dia. x 1/32 thick, external retainingLOCKPLATE, 1/4 bolt x 1-3/4 spacing (offset)SCREW, 1/4-20 x 5/8 long, hex. hd.SHAFTGEAR ASSY., Fuel pump drive

THRUST BUTTONGASKET, Fuel pump adapterADAPTER ASSY., Fuel pump drive

PIN, 1/8 dia. x 1/4 longSEAL, Oil, 3/4 I.D. x 1-3/8 O.D.

AAAAACEGH1 12221111

LABABCAAAA

1-11

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1


1615

1

-13

Figure 7. CRANKSHAFT AND FUEL PUMP IDLER GEARS

1-12

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CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ATTACHING PARTS

O Quantity Per AssemblyNFIG. PART

REF. NUMBER8


A A AAAA1 1 2LA BA

AACEGH2 2 1 1 1 1BCAAAA

1 LW-25-1.502 LW-25-2.003 STD-84 608035 LW-25-1.886 LW-25-1.757 LW-25-1.138 STD-1609 STD-141110 LW-25S1.5011 STD-812 STD-140913 AN6-2114 STD-3315 STD-87216 AN6-34A17 STD-3318 STD-67819 STD-59620 7650521 STD-69222 STD-2823 LW-11866

BOLT, 1/4-20 x 1-1/2 long, hex. hd.BOLT, 1/4-20 x 2.00 long, hex. hd. (fuel manifold bracket)WASHER, 1/4 plainSTRAP, LiftingBOLT, 1/4-20 x 1-7/8 long, hex. hd.BOLT, 1/4-20 x 1-3/4 long, hex. hd.BOLT, 1/4-20 x 1-1/8 long, hex. hd.WASHER, 1/4 lock, internal teethNUT, 1/4-20 plainBOLT, 1/4-20 x 1-1/2 long, hex. hd. dr. endWASHER, 1/4 plain (max. 18)NUT, 1/4-20 slotted shearBOLT, 3/8-24 x 2-13/64 long, hex. hd. drilledWASHER, 3/8 plainNUT, 3/8-24 slottedBOLT, 3/8-24 x 3-37/64 long, hex. hd.WASHER, 3/8 plainWASHER, 3/8 lock, internal teethNUT, 3/8-24 plainBRACKET, Support, ignition harnessSCREW, 10-32 x 1/2 longWASHER, No. 10 plainNUT, Spacer, compressor bracket

1-13

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41,3,8,9

1,3,8,9 6,8,9,11

3,7,8

17,23

17,18,19

16,17,18,19

1,9

16,17,23

3,7,81,3


,8,9

1,8,9

2,3,8,9

1,3,8,9 1,8,9

///0

20

5,8,9,11

10,11,12

Figure 8. CRANKCASE ATTACHING PARTS

1-14

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ACCESSORY HOUSING AND RELATED PARTSACCESSORY HOUSING ASSEMBLY


9DESCRIPTION

1 738182 78494

782073 31C-124 31CD-205 31C-216 31C-197 25C-218 1102

GASKET, Accessory housingHOUSING ASSY., AccessoryHOUSING ASSY., Accessory

STUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 2-1/2 longSTUD, 5/16-18 x 2-5/8 longSTUD, 5/16-18 x 2-3/8 longSTUD, 1/4-20 x 2-5/8 longPLUG, 1/8 pipe x 3/8 long, socket

O Quantity Per AssemblyNA TIO-540 Standard

AAAAACEGH1 112221111

LABABCAAAA1

434442

Figure 9. ACCESSORY HOUSING ASSEMBLY

2-1

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FIG.REF.10


ACCESSORY HOUSING AND RELATED PARTSOIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS

PARTNUMBER

0N

ADESCRIPTION

1 752872 603293 STD-7144 STD-13395 767846 612977 612988 STD-359 STD-142010 LW-1426011 STD-812 STD-16013 LW-25-0.9414 LW-25-1.1315 LW-25-1.88

BODY ASSY., Oil pumpSHAFT, Oil pump idlerPIN, 1/8 dia. x 1.00 long, cotterPLUG, 1/16-27 NPT, Allen head

SHAFT, Oil pump driveIMPELLER, Oil pump, drivingIMPELLER, Oil pump, drivenWASHER, 5/16 plainNUT, 5/16-18 slottedSEAL, Tachometer drive, oilWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 15/16 long, hex. headBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1-7/8 long, hex. head

LL

TIO-540 Standard

IA AIAIA C EIGIH12221111BABCAAAA

5

o

Figure 10. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS

2-2

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1 LW-107992 LW-139173 LW-139094 764225 MS20822-6-86 789937 02A213828 02A213809 STD-3510 STD-47511 STD-1410

6

10

1 1

Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

ACCESSORY HOUSING AND RELATED PARTSFUEL PUMP ASSEMBLIES

FIG. PARTREF. IIUMBER

11DESCRIPTION

0 Quantity Per AssemblyN

A TIO-540 StandardAAAAACEGH

L 112221111LABABCAAAA

SPACER, Fuel pump, insulatingPUMP ASSEMBLY, Fuel

PUMP, Fuel (RG-9080-J4A) (clockwise rotation)ELBOW, Fuel pumpELBOW, 3/8 flared tube to 1/2 NPT, 90

PUMP, Fuel (RG-17980) (clockwise rotation)NIPPLE, Fuel pump ventELBOW, 1/8 NPT to 3/16 tubeWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plain

Figure 11. FUEL PUMP ASSEMBLIES

2-3

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ACCESSORY HOUSING AND RELATED PARTSOIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE

FIG.REF.12

PARTNUMBER

0N

A

Quantity Per Assembly

TIO-540 StandardDESCRIPTION

1 LW-127952 778533 778524 STD-85 STD-1606 STD-14117 STD-18568 53E196009 7651010 25C-1011 54D19625

54D19626*

GASKET, Oil filter adapter (see Note)OIL FILTER HOUSING ASSY. (see Note)OIL FILTER BASE ASSY. (see Note)WASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainSCREW, 1/4-20 x 1.00 long, hex. hd. self-lockingVALVE ASSY., Temp. control, oil cooler bypass

GASKET, Valve assemblySTUD, 1/4-20 x 1-1/4 longOIL FILTER, Textron (short with stud) (see Note)OIL FILTER, Textron (long with stud) (see Note)

AAAAACEGHL 1 2 2 2 1 1 1 1

LABABCAAAA

* Long filter is used where engine airframe clearance permits.

NOTE

Reference latest edition of SSP-885 for oil filter kits and replacement filters.

Figure 12. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE

2-4

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ACCESSORY HOUSING AND RELATED PARTSVACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS

FIG.REF.

13


1 611832 675363 STD-17744 06A199565 729746 715967 83138 604309 STD-810 STD-16011 STD-141112 MS20823-8D13 06E19769-0.6314 6241715 STD-784

STD-78416 71651

GASKET, Accessory adapterADAPTER ASSY., Vacuum pump

DOWEL, 1/8 dia. x 1/4 longOIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide

GEAR ASSY., Vacuum pump drivenWASHER, Accessory driven gearGASKET, Vacuum pumpCOVER, Vacuum pumpWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainELBOW, 1/2 flared tube & 3/8 NPT, 450GASKET, 7/8 O.D. x 5/8 I.D. x 3/32 annularPLUG, Oil cooler bypassPLUG 3/8-18 NPT (assemble in inlet boss)PLUG, 3/8-18 NPT (assemble in inlet & outlet bosses)FITTING, Breather (assemble in accessory housing)

O Quantity Per Assembly


1 12221111LABABCAAAA

2-5

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1

Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

5

14

15

1

-2

4

co

Figure 13. VACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS

2-6

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9

LycomIng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

2

3,16

2!

30

2118

19

Figure 14. TURBO SCAVENGE PUMP AND HYDRAULIC PUMP DRIVES AND COVERS

2-8

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CYLINDER, PISTON AND VALVE TRAINCONNECTING RODS, PISTONS & RING ASSEMBLIES

FIG.REF.

15


1 LW-11750LW-19332S

2 LW-139233 LW-12596

750614 LW-121865 LW-13521

LW-16048LW-1352274309LW-14954

6 7508975413LW-10545

7 LW-14078LW-14077 *

8 60828LW-11775

9 7424110 73857

CONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLY

BUSHING, Connecting rod, upperBOLT, Connecting rodBOLT, Connecting rodNUT, Connecting rod bolt

BEARING, Connecting rodBEARING, Connecting rod (alternate)BEARING, Connecting rod (alternate)BEARING, Connecting rodBEARING, Connecting rod (alternate)PISTON, Compression ratio 8.50:1PISTON, Compression ratio 7.00:1PISTON, Compression ratio 7.30:1PIN, PistonPIN, PistonPLUG, Piston pinPLUG, Piston pin (piloted) See NoteRING, Piston, top compressionRING, Piston, oil regulating (expander type)

0 Quantity Per AssemblyN

TIO-540 StandardA

A A A A AC EGH1 12221 1 1 1

LA BA B C A A A A

* Used with piloted plug P/N LW-11775.

NOTE

These piston pin plugs are interchangeable in complete engine sets only with piloted Piston Pin P/N LW-14077.

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3


4

8-10-

9

m

Figure 15. CONNECTING RODS, PISTONS & RING ASSEMBLIES

3-2

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CYLINDER, PISTON AND VALVE TRAINCYLINDER ASSEMBLY


16DESCRIPTION

1 LW-13533LW-13447LW-12433

2 LW-12688LW-1904272057

3 16T1946872058

4 6671361681

5 7583874230

6 692607 31C-108 31C-129 25C-910 6667011 6661012 MS20823-6D13 7270614 STD-187215 7515116 7515217 7516418 STD-135319 1102

CYLINDER AND HEAD ASSEMBLY (See Note 1)CYLINDER AND HEAD ASSEMBLYCYLINDER AND HEAD ASSEMBLY (See Note 1)

SEAT, Intake valve (See Note 2)SEAT, Intake valveSEAT, Intake valveSEAT, Exhaust valveSEAT, Exhaust valveGUIDE, Valve intakeGUIDE, Valve intakeGUIDE, Valve exhaustGUIDE, Valve exhaustINSERT, Spark plug, 18-1.5 MM (long reach)STUD, 5/16-18 x 1-1/4 longSTUD, 5/16-18 x 1-1 2 longSTUD, 1/4-20 x 1-1/8 longBUSHING, Rocker shaftBUSHING, Rocker shaftELBOW, 3/8 Flared tube, 1/4 pipe threadINSERT, Hell-coil, 1/4-20 NC x 3/8 long, self-lockINSERT, Heli-coil, taper pipe threadSTABILIZER, Cylinder head fins, 11 teethSTABILIZER, Cylinder head fins, 7 teethSTABILIZER, Cylinder head fins, 13 teethINSERT, 10-24 x 3/8 Heli-coil

PLUG, 1/8-27 NPT Allen (assemble in cylinder heads)



L 1 12221111LABABCAAAA

NOTE 1

This part is no longer available for TIO-540-A1A, -A1B, -A2A, -A2B and -A2C. Use Cylinder and Head Assy.Part No. LW-13447 when ordering a replacement.

NOTE 2

This seat is a component part of Cylinder and Head Assy. Part No. LW-13533. Order Seat Part No. LW-19042if Cylinder and Head Assy. Part No. LW-13533 has been replaced by Part No. LW-13447.

Revised October, 1992 3-3

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Figure 16. CYLINDER ASSEMBLY

3-4

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CYLINDER, PISTON AND VALVE TRAINVALVE ASSEMBLY

ON

Quantity Per AssemblyFIG.REF.

17


TIO-540 StandardAAAAACEGH

L 1 12221111LABABCAAAA

1 LW-1362273938

2 LW-16740LW-19001

3 LW-13322LW-13323

4 LW-1332165441

5 69532LW-10077

6 LW-164757 LW-11796

LW-118008 LW-11797

LW-117959 72050

6000910 17C2119111 17C19386

6238812 110213 MS20823-3*14 7225515 7225716 LW-1148517 LW-13077

LW-1499518 6672819 6150320 LW-1866121 7031022 LW-1227223 STD-1411

VALVE, IntakeVALVE, IntakeVALVE, Exhaust (rotator type)VALVE, Exhaust (rotator type)SEAT, Valve spring, lower exhaustSEAT, Valve spring, lower exhaustSEAT, Valve spring, lower intakeSEAT, Valve spring, lower intakeSEAT, Valve spring, upper intakeSEAT, Valve spring, upper intakeSEAT, Valve spring, upper exhaust (rotator type)SPRING, Valve, outerSPRING, Valve, outerSPRING, Valve, innerSPRING, Valve, innerKEY, Valve, intakeKEY, Valve, intakeKEY, Valve, exhaust (rotator type)CAP, Valve stem, exhaust (rotator type)CAP, Valve stemPLUG, 1/8 pipe x 3/8 longELBOW, 1/8 NPT to 3/16 tube, 45SHROUD TUBE ASSY., Push rod, intakeSHROUD TUBE ASSY., Push rod, exhaustTUBE, Push rod shroudSPRING, Shroud tubeSPRING, Shroud tubeWASHER, 25/32 I.D. x 1-1/4 O.D. x 1/32 thick (24 max.)SLEEVE, Shroud tube sealSEAL, Shroud tube, 5/16 wideSEAL, Shroud tube, 23/32 I.D. x 1/8 dia. sectionLOCKPLATE, Shroud tubeNUT, 1/4-20 plain

* Assemble in No. 5 cylinder.

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2018


7

15,16

2019

3

-8

0

5

9

17

m

112

Figure 17. VALVE ASSEMBLY

3-6

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CYLINDER, PISTON AND VALVE TRAINCYLINDER RELATED PARTS

FIG.REF.18


1 73434*15F19957-35 *15F19957-36 *73437 *15F19957-55 *73456 *15F19957-57*15F19957-58 *73556 *73557 *73555 *15F21362-24 *73446 *73445 *15F19957-47 *73448 *73546 *73547 *73548 *73545 *

2 714813 695314 711335 711346 71549**7 726268 17F211869 7438910 17F2119011 LW-1258812 17F1935313 7463714 LW-1379015 LW-12892

ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)RING, Oil seal, 3/32 dia. section x 4-27/32 I.D.PLATE, Cylinder hold down nutNUT, 1/2-20 NF-3, cylinder hold downNUT, 3/8-24 NF-3, cylinder hold downWASHER, Valve rocker, thrustSHAFT, Valve rockerROCKER ASSY., Intake valve

BUSHING, Valve rockerROCKER ASSY., Exhaust valve

BUSHING, Valve rockerROCKER ASSY., Valve

BUSHING, Valve rockerSHAFT, Valve rockerTHRUST BUTTON, Rocker shaft


A TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1

LABABCAAAA

* See latest edition of Textron Lycoming Service Instruction No. 1060 for complete push rod application.** See latest edition of Service Bulletin No. 225 for complete Service application.

3-7

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1 7

-153

2

3

-12

Figure 18. CYLINDER RELATED PARTS

3-8

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CYLINDER, PISTON AND VALVE TRAINCYLINDER HEAD DRAIN TUBES, INTERCYLINDER COOLING BAFFLES AND RELATED PARTS

ON

Quantity Per AssemblyFIG. PARTREF. NUMBER

19DESCRIPTION IA TIO-540 Standard

AAAAACEGHL 1 1 2 2 2 1 1 1 1

1 667322 727103 752334 727095 71450

759066 722427 612478 STD-19259 7449410 STD-3511 STD-47512 STD-141013 STD-68414 STD-1821

STD-218015 LW-15592-5-0516 68759

71737687617270272703LW-11935*73027

17 LW-181067215273975

18 7161019 7161120 7283421 STD-69222 AN931-12S17

GASKET, Valve rocker shaft coverCOVER, Valve rocker shaft"O" RINGSCREW, 1/4-20 x 5/8 long, self-sealingGASKET, Rocker box coverGASKET, Rocker box coverCOVER ASSY., Rocker boxCOVER, Rocker boxSCREW, 1/4-20 x 5/8 long, pan hd., self-lockingPLATE, Spark plug reach cautionWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16 plainNIPPLE, Straight, 3/8 I.D. hoseHOSE, 3/8 I.D. x 2-1/2 longHOSE, 3/8 I.D. x 1-13/16 longCLAMP, HoseTUBE ASSY., Cylinder head oil drain, cyl. no. 1TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. nos. 3, 4, 5, 6TUBE ASSY., Cylinder head oil drain, cyl. no. 1TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. nos. 3, 4, 5, 6BAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderHOOK, Intercylinder baffle retainerRETAINER, Intercylinder baffleCOVER, Baffle ignition holeSCREW, 10-32 x 1/2 long, rd. hd.GROMMET, 3/4 I.D. x 1-3/8 O.D. x 3/8 thick

* Used if York compressor is installed.

3-9

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Figure 19. CYLINDER HEAD DRAIN TUBES, INTERCYLINDER COOLING BAFFLES AND RELATED PARTS

3-10

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Lycoming TI0540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

IGNITION SYSTEMSINGLE MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS

FIG.REF.20

PARTNUMBER

0N

A


TIO-540 StandardA'A'A'A A C E'G'HDESCRIPTION

1 LW-136412 622243 LW-126814 LW-127075 LW-13926

LW-127076 73000

7301373636

7 LW-190968 675429 LW-1910210 6754211 LW-349290-1

LW-349310-1LW-349310-8LW-349370-4

12 66M1938513 STD-47514 STD-141015 1182-K4*

1182-W5*1182-Q6*1182-N4*

16 LW-720465-217 STD-192518 MS25082-619 7673420 STD-69621 LW-720470-522 STD-187423 STD-69624 10-92879-4325 10-92873-302

CUSHION, Magneto driveGASKET, Magneto adapterGASKET, MagnetoADAPTER, MagnetoADAPTER, MagnetoADAPTER, MagnetoCOUPLING, Magneto driveCOUPLING, Magneto drive (retard)COUPLING, Magneto drive (right)GEAR RETAINER ASSY.

BEARING, BallGEAR RETAINER ASSY.

BEARING, BallMAGNETO, S6LN-1208 (37-1/20 retard)MAGNETO, S6LN-1209MAGNETO, S6LN-1209 (electric tach. pick-up)MAGNETO, Impulse coupling, S6LN-1227 (35 lag)CLAMP, MagnetoWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainSPARK PLUG, (Champion RHB-36W) IridiumSPARK PLUG, (Champion RHB-37E)SPARK PLUG, (Champion RHB-36S)SPARK PLUG, (Champion REB-37E)HARNESS ASSY., IgnitionSCREW, 1/4 x 5/8 long, plain hd., self-lockingNUT, 3/8-24, thinZIP STRAPWASHER, 1/4 plain, thinHARNESS ASSY., IgnitionSCREW, 1/4-20 x 13/16 long, fill. hd., self-lockingWASHER, 1/4 plain, thinLOCKWASHER, CoverNUT, Cover

L 1LA

12221111BABCAAAA

* Item No. 15 spark plug is used in current production only. Additional spark plugs are available for this engine. See latest editionof Textron Lycoming Service Instruction No. 1042 for complete listing of all approved spark plugs.

NOTE

Harness Assy. P/N 77514 used on TIO-540-E1A and -H1A is no longer available. When ordering, use SlickHarness replacement P/N LW-M-2457, Left and P/N LW-M-2458, Right. Also order (2) Spark Plug Cable PlatesP/N LW-M-2376.

4-1

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15 9

1817,2220,23

Plate Part No.LW-M-2376See Note onPage 4-1.

Figure 20. SINGLE MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS

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ELECTRICAL COMPONENTSALTERNATOR ASSEMBLIES AND BELTS

FIG. PARTREF. NUMBER21

DESCRIPTION

1 32C195532 LW-143263 36B194844 LW-14356*5 LW-143266 LW-133477 32B195518 LW-143219 36B1948410 32B1954911 LW-1431812 36B1948413 37A19773-382**

37A19773-36737A19773-376LW-18129 *

ALTERNATOR ASSY., 24V.-70 amp.ALTERNATOR, 24V.-70 amp. (ALU-8421-LS)PULLEY, Alternator

ALTERNATOR ASSY., 24V.-70 amp.ALTERNATOR, 24V.-70 amp. (ALU-8421-LS)PULLEY, Alternator

ALTERNATOR ASSY., 24V.-50 amp.ALTERNATOR, 24V.-50 amp. (ALT-8421-LS)PULLEY, Alternator

ALTERNATOR ASSY., 12V.-70 amp.ALTERNATOR, 12V.-70 amp. (ALX-8421-LS)PULLEY, Alternator

BELT, Alternator drive, 3/8 wideBELT, Alternator drive, 3/8 wideBELT, Alternator drive, 3/8 wideBELT, Alternator drive, (11MM)

o Quantity Per AssemblyNA TIO-540 Standard

AAAAACEGH1 12221111

LABABCAAAA

* Used with York freon compressor.** For use with idler pulley.

NOTE

See latest edition of Textron Lycoming Service Instruction No. 1154 for complete listing of FAA approved starters,generators, alternators, regulators and relays.

5-1

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Figure 21. ALTERNATOR ASSEMBLIES AND BELTS

5-2

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ELECTRICAL COMPONENTSPRESTOLITE STARTER MOTOR AND ATTACHING PARTS


DESCRIPTION

0 Quantity Per Assembly540 StandardTIO-540 Standard

AAAAACEGH1 1 2221 1 1 1

LABABCAAAA

1 LW-15571LW-15577 *LW-15572

2 STD-353 STD-4754 LW-31-1.165 STD-1410

STARTER, 12V. (3.38:1 internal reduction) 12/14 pitch pinion STARTER, 24V. (3.38:1 internal reduction) 12/14 pitch pinion STARTER, 24V. (3.38:1 internal reduction) 12/14 pitch pinion WASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. hd.NUT, 5/16-18 plain

* Used with York freon compressor.

NOTE

See latest edition of Textron Lycoming Service Instruction No. 1154 for complete listing if FAA approved starters,generators, alternators, regulators and relays.

5-3

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Figure 22. PRESTOLITE STARTER MOTOR AND ATTACHING PARTS

5-4

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ELECTRICAL COMPONENTSTEXTRON LYCOMING LIGHT WEIGHT STARTER KIT

0N

Quantity Per AssemblyFIG.REF.22A


1 05K21302-2 *05K21302-1 *

2 LW-161523 05K21194**4 STD-355 STD-4756 LW-31-1.167 STD-1410

KIT, Light Weight Starter, 12/14 pitch, 24 voltKIT, Light Weight Starter, 12/14 pitch, 12 volt

SPACER, Starter/crankcaseKIT, Shim, light weight starterWASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. headNUT, 5/16-18 plain


L 1 2221 1 1 1LA BA BCAAAA

* Refer to latest edition of Starter Maintenance Manual SSP-490 for complete parts breakdown.** Refer to latest edition of Service Instruction No. 1447 for shim application.

NOTE

See latest edition of Service Instruction No. 1154 for complete listing of FAA approved starters, generators,alternators, regulators and relays.

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Figure 22A. TEXTRON LYCOMING LIGHT WEIGHT STARTER KIT

5-6

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ELECTRICAL COMPONENTSALTERNATOR MOUNTING AND ATTACHING PARTS

FIG.REF.23


1 7775607A19474

2 733833 LW-31-0.944 LW-10091

753805 STD-356 LW-31H.757 STD-17278 LW-31H.759 AN6-1210 STD-69011 STD-87212 STD-71313 7432314 LW-31H.7515 STD-69016 AN6-1717 STD-69018 STD-87219 STD-71320 AN6-1621 7653422 STD-69023 STD-87224 STD-713

BRACKET, AlternatorBRACKET, AlternatorLOCKPLATE, 5/16 bolt x 1.00 spacingBOLT, 5/16-18 x 15/16 long, hex. hd.LINK, Alternator adjustingLINK, Alternator adjustingWASHER, 5/16 plainBOLT, 5/16-18 x 3/4 long, hex. hd. dr.WASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickBOLT, 5/16-18 x 3/4 long, hex. hd. dr.BOLT, 3/8-24 x 1-21/64 long, hex. hd. dr. endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSTRUT, Alternator supportBOLT, 5/16-18 x 3/4 long, hex. hd. dr.WASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickBOLT, 3/8-24 x 1-61/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longBOLT, 3/8-24 x 1-53/64 long, hex. hd. drilled endSHIM, 1-1/8 O.D. x 13/32 I.D. x 1/64 thickWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 long

O Quantity Per Assembly


LABABCAAAA

5-7

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-8

Figure 23. ALTERNATOR MOUNTING AND ATTACHING PARTS

5-8

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ELECTRICAL COMPONENTSALTERNATOR MOUNTING AND ATTACHING PARTS

FIG.REF.


24

1 77756*74324 **

2 733833 STD-1838*

LW-31-0.94**4 LW-18759*

74518**5 STD-1727*

STD-1727 **6 LW-14637*7 LW-14649*8 LW-31H1.31 *

LW-31H1.22**9 LW-10952 *10 LW-1926211 7861412 7862913 MS16625-112514 LW-1923715 7676816 7676917 LW-1163518 STD-66919 STD-222120 STD-1727**21 LW-14637** *22 LW-31H.122**23 LW-10952***24 STD-690 **25 AN6-12*26 AN6-32**27 STD-69028 STD-87229 STD-71330 74323**31 LW-31H.75**32 76534*33 AN6-16*34 STD-690 *35 STD-872*36 STD-713*

BRACKET, AlternatorBRACKET, AlternatorLOCKPLATE, 5/16 bolt x 1.00 spacingBOLT, 5/16-18 x 15/16 long, hex. headBOLT, 5/16-18 x 15/16 long, hex. headBRACKET, Alternator belt adjustingBRACKET, Alternator belt adjustingWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 O.D. x 11/32 I.D. x .005 thickSHIM, 13/16 O.D. x 11/32 I.D. x .010 thickBOLT, 5/16-18 x 1-5/16 long, hex. head drilledBOLT, 5/16-18 x 1-7/32 long, hex. head drilledSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickPULLEY & SHAFT ASSY., Alternator belt adjusting

PULLEY, Alternator belt adjustingBEARING, Ball, alternator idler pulleyRING, Internal retaining, 1-1/4 diameterIDLER SHAFT, Alternator belt adjustingLOCKWASHER, Alternator idler pulley bearingLOCKNUT, Alternator idler pulley bearingSHIELD, Idler shaft

WASHER, 33/64 I.D. x 1.00 O.D. x 1/8 thickNUT, 1/2-20 self-lockingWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 O.D. x 11/32 I.D. x .005 thickBOLT, 5/16-18 x 1-7/32 long, hex. hd., drilledSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickWASHER, 13/16 O.D. x 25/64 I.D. x 1/8 thickBOLT, 3/8-24 x 1-21/64 long, hex. hd. drilled endBOLT, 3/8-24 x 3-21/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/8 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSTRUT, Alternator supportBOLT, 5/16-18 x 3/4 long, hex. head drilledSHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thickBOLT, 3/8-24 x 1-53/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 long


AAAAACEGH112221111

LABABCAAAA

* Used with Prestolite installation.** Used with Delco-Remy installation.* Shim as required for belt alignment between crankcase, idler adj. bracket, alternator and alternator bracket

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Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES

1

6,7-

29,363:

28A1AAIBA2AA2BA2C31

Figure 24. ALTERNATOR MOUNTING AND ATTACHING PARTS

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ELECTRICAL COMPONENTSALTERNATOR AND COMPRESSOR ATTACHING PARTS

0N

Quantity Per AssemblyFIG. PARTREF. NUMBER25

1 LW-134342 LW-134353 STD-6904 STD-6785 STD-5966 LW-122377 STD-13738 STD-17279 LW-14637*10 LW-14649*11 LW-31H1.3112 LW-1926113 LW-1223314 7862915 MS16625-112516 LW-1923717 LW-1163518 7676819 7676920 STD-222121 LW-10952**22 76534**23 AN6-1224 AN6-1725 STD-690**26 STD-87227 STD-71328 LW-1223229 LW-1223130 STD-8 *31 LW-25-1.75*32 STD-1685*33 LW-1095234 LW-1542935 LW-1145936 STD-3337 STD-67838 AN6-30A39 STD-3540 STD-47541 LW-31-1.1642 STD-134243 STD-204544 LW-10954

DESCRIPTION

BRACKET, AlternatorSUPPORT, Alternator bracketWASHER, 13/16 O.D. x 25/64 x 1/16 thickWASHER, 3/8 lock, internal lockNUT, 3/8-24 plainBRACKET ASSY., Alternator belt adjusting

INSERT, 5/16-18 x 15/32 long, heli-coilWASHER, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 x 11/32 I.D. x .005 thickSHIM, 13/16 x 11/32 I.D. x .010 thickBOLT, 5/16 x 18 x 1-5/16 long, drilled headPULLEY & SHAFT ASSY., Alternator belt adjusting

PULLEY, Alternator belt adjusting (11MM)BALL BEARING, Alternator idler pulleyRING, Internal retaining, 1-1/4 diameterIDLER SHAFT, Alternator adjustingSHIELD, Alternator idler pulley bearingLOCKWASHER, Alternator idler pulley bearingLOCKNUT, Alternator idler pulley bearing

NUT, 1/2-20 self-locking, 39/64 thickSHIM, 13/16 O.D. x 13132 I.D. x .005 thickSHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thickBOLT, 3/8-24 x 1-21/64 long, drilled endBOLT, 3/8-24 x 1-61/64 long, drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSHIM, 9/16 O.D. x 9/32 I.D. x .005 thickBRACE, Alternator belt adjustingWASHER, 1/4 plainBOLT, 1/4-20 x 1-3/4 long, hex. headNUT, 1/4-20 self-lockingSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickSHIM, 13/16 O.D. x 13/32 I.D. x .015 thickBRACKET, CompressorWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-24 x 3-13/64 long, hex. headWASHER, 3/8 plainWASHER, Lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. headWASHER, 25/64 I.D. x 7/8 O.D. x 1/8 thickNUT, 3/8-24 self-lockingBELT, Compressor drive, 1/2 in. wide



* Shim as required for belt alignment with LW-14637 and LW-14649 between crankcase and idler adjusting bracket.** Shim with 76534 and STD-690 (rear end) and LW-10952 (front end) at alternator bracket as required for belt alignment.* To attach brace to starter.

5-11

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Lycornng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

37

4233,34

Figure 25. ALTERNATOR AND COMPRESSOR ATTACHING PARTS

5-12

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Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER I-LANGE CRANKCASE MODEL ENGINES

OIL SUMP AND INDUCTION SYSTEMOIL SUMP ASSEMBLY AND OIL SUCTION SCREEN

0N

Quantity Per AssemblyFIG.REF.26


1 06B213262 780653 716994 25C-115 STD-11646 38-157 STD-11738 11029 STD-810 STD-16011 LW-25-1.1312 LW-25-1.0013 STD-141114 STD-55115 7048416 06E19769-1.0017 LW-12545

GASKET, Oil sumpSUMP ASSY., Oil

CONNECTION, Intake pipeSTUD, 1/4-20 x 1-3/8 longINSERT, 5/16-18 Heli-coil x 5/8 longSTUD, 3/8-16 x 1-7/8 longINSERT, 1/4-20 Heli-coil x 5/8 longPLUG, 1/8-27 NPT Allen

WASHER, 1/4 plainWASHER, 1/4 internal lockBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4-20 plainPLUG, 1/2-14 NPT sq. hd., drilledSCREEN, Oil suctionGASKET, 1.00 I.D. x 1-1/4 O.D. x 3/32 annularPLUG, 5/8 hex. hd. x 1.00-20 thread

A TIO-540 StandardAAAAACEGH112221111

6-1

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13-

10-9-


9

10-12-

151 6

C1AE1AG1AI-I1A

Figure 26. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN

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OIL SUMP AND INDUCTION SYSTEMOIL SUMP ASSEMBLY AND OIL SUCTION SCREEN

0 Quantity Per AssemblyNFIG. PART

REF. NUMBER27

1234567891011121314151617181920212223242526272829303132

06B2132676762LW-18291STD-5147217925C-925C-1138-15727061102STD-911102STD-784STD-355STD-8STD-160LW-25-2.00LW-25-1.00STD-141106E19769-0.917295872960LW-25-0.81STD-8STD-160LW-25-1.13LW-25-1.00STD-1411STD-5516042206E19769-1.00LW-12545

DESCRIPTION

GASKET, Oil sumpHOUSING ASSY., Oil sump and induction

COVER, Induction housingDOWEL, 5/16 dia. x 1/2 longSTUD, Intake pipe extensionSTUD, 1/4-20 x 1-1/8 longSTUD, 1/4-20 x 1-3/8 longSTUD, 3/8-16 x 1-7/8 longINSERT, Heli-coil 1/4-20 x 3/8 long, self-lockPLUG, 1/8 NPT, Allen headPLUG, 1/2-14 NPT, Allen headPLUG, 1/8 NPT, Allen headPLUG, 3/8-18 NPT, Allen headPLUG, 3/4-14 NPT, Allen headWASHER, 1/4 plainWASHER, Lock, internal teethBOLT, 1/4-20 x 2.00 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4 plainGASKET, Annular, 1-1/8 O.D. x 29/32 I.D. x 1/16BAFFLE, Oil sumpPLUG, 7/8-14 x 5/8 hex. headBOLT, 1/4-20 x 13/16 long

WASHER, 1/4 plainWASHER, lock, internal teethBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4-20 plainPLUG, 1/2-14 NPT, sq. head, drilledSCREEN, Oil suctionGASKET, 1.00 I.D. x 1-1/4 O.D. x 3/32PLUG, 5/8 hex. head x 1.00-20 thread

AAAAACEGH1 112221111

LABABCAAAA

ATIO-540 Standard

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32

31

Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

14

A1AA1BA2AA2BA2C

Figure 27. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN

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OIL SUMP AND INDUCTION SYSTEMINTAKE PIPES AND AIR INLET HOUSING

FIG.REF.28


V Quantity Per AssemblyN


LABABCAAAA1 727112 LW-121913 LW-121924 LW-121935 LW-121946 LW-121957 719738 743609 STD-810 STD-16011 LW-25-1.2512 7048513 6960314 LW-15592-8-2815 7197316 7334617 STD-818 STD-16019 LW-25-1.2520 7836621 LW-15592-8-2422 7221023 7799824 STD-116425 STD-826 LW-25-0.81

RING, Seal, intake pipesPIPE, Intake, cylinder no. 1PIPE, Intake, cylinder no. 2PIPE, Intake, cylinder no. 3PIPE, Intake, cylinder nos. 4 & 5PIPE, Intake, cylinder no. 6GASKET, 2 bolt flange, 1-7/8 I.D.FLANGE, Intake pipe, upperWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1-1/4 long, hex. headPIPE, IntakeHOSE, 1-3/4 I.D. x 2-3/16 O.D. x 1-3/4 longCLAMP, HoseGASKET, 2 bolt flange, 1-7/8 I.D.FLANGE, Intake pipe, upperWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1-1/4 long, hex. headHEAT SHIELD, No. 1 and 2 pipeCLAMP, 1-13/16 dia. x 9/16 wideGASKET, Air throttle housingHOUSING ASSY., Air inlet

INSERT, 5/16-18 Heli-coil, 5/8 longWASHER, 1/4 plainBOLT, 1/4-20 x 13/16 long, hex. head

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3

5

9.17-10,18-

11,19-


211 2

20

15

14-

13

Figure 28. INTAKE PIPES AND AIR INLET HOUSING

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OIL SUMP AND INDUCTION SYSTEMFUEL INJECTOR, FUEL MANIFOLDS AND INJECTION NOZZLE

NQuantity Per Assembly

FIG.REF.29

123456789101112131415161718192021222324252627282930313233


730327880275311AN825-4MS29512-06AN924-676779AN914-102A21377STD-475STD-35LW-31-1.31STD-1727AN929-3LW-12879-6S120LW-1885395139175414STD-160STD-141176778STD-148MS20822-4STD-216676777STD-148MS20822-4STD-2166AN791-2LW-25-0.75STD-8STD-160STD-1411

GASKET, Air inlet housingFUEL INJECTOR ASSY.

FUEL INJECTOR (2524163-14)TEE, 1/4 flared tube, 1/8 pipe threadSEAL, Oil, 5/64 dia. section x 15/32 I.D.NUT, Flared tube, bulkhead fittingADAPTER, Injector, fuel outletELBOW, 1/8 pipe threadELBOW & BUSHING ASSY., 45

WASHER, 5/16-18 internal lockWASHER, 5/16 plainBOLT, 5/16-18 x 1-5/16 long, hex. headWASHER, Plain, 3/4 O.D. x 21/64 I.D. x 1/8CAP ASSY., 3/16 flared tube fittingHOSE, Fuel pump to injectorNOZZLE, Injection (2524923)

"O" RINGBRACKET, Fuel manifoldWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainMANIFOLD ASSY., Fuel, right

NIPPLE, Union, 1/8 tubeELBOW, 1/4 flared tube, 1/8 NPT, 900ELBOW, Union

MANIFOLD ASSY., Fuel, leftNIPPLE, Union, 1/8 tubeELBOW, 1/4 flared tube, 1/8 NPT, 900ELBOW, UnionELBOW, Union, 1/8 NPT (45°)

BOLT, 1/4-20 x 3/4 long, hex. headWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 114-20 plain

TIO-540 StandardA A AAACEG H


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17

16

N

Figure 29. FUEL INJECTOR, FUEL MANIFOLDS AND INJECTION NOZZLE

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OIL SUMP AND INDUCTION SYSTEMFUEL INJECTOR, FUEL MANIFOLD, INJECTION NOZZLES, HOSES AND ATTACHMENTS

0N


12345678910111213141516171819202122232425262728293031323334353637383940414243444546


6622478318STD-35STD-475LW-31-1.25LW-1885495139175283MS20823-4STD-148LW-126047396673965STD-251STD-82LW-12098-0-200LW-12098-0-170LW-16266-10-75LW-16266-10-13STD-860STD-425STD-67073136LW-13192-4S33474278LW-16266-25-63STD-860STD-692STD-425STD-670LW-12879-6S380LW-16266-25-75LW-16266-25-63LW-16266-25-75STD-692STD-425STD-670AN825-6MS20822-673136STD-471STD-8STD-160STD-692STD-425STD-670

GASKET, Fuel injectorFUEL INJECTOR, Bendix (2524359-10)WASHER, 5/16 plainWASHER, 5/16 internal lockBOLT, 5/16-18 x 1-1/4 long, hex. headNOZZLE ASSY., Manifold air bleed (2524917)

"O" RINGMANIFOLD ASSY., Fuel

ELBOW, 1/4 tube, 1/8 NPT (45)NIPPLE, Union, 1/8 NPTNIPPLE, 1/8 tube to 1/8 NPT, restricted

SPACER, Fuel manifold bracketBRACKET, Fuel manifoldWASHER, No. 10 lock, internal teethSCREW, No. 10-32 x 1/2 long, fill. hd. dr.TUBE ASSY., Fuel manifold to nozzle, cyls. 1, 2, 5 & 6TUBE ASSY., Fuel manifold to nozzle, cyls. 3 & 4CLAMPCLAMPSCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingBRACKET, 900HOSE ASSY., Fuel injector to fuel manifoldBRACKET ASSY., Fuel line supportCLAMPSCREW, No. 10-32 x 5/8 long, fill. headSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingHOSE ASSY., Fuel pump to injectorCLAMP, (Attach to sump)CLAMPCLAMPSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingTEE, 3/8 flared tube with 1/4 NPTELBOW, 3/8 flared tube with 1/4 NPT, 900BRACKET, Extension (angle)SCREW, 1/4-20 x 1/2 longWASHER, 1/4 plainWASHER, 1/4 lock, internal teethSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-locking

A TIO-540 StandardA A A A A C EGH

L 1 1 2 2 2 1 1 1 11 1 1 2 2 2 1 1 1 1L A B A B C A A A A

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38


18,19,20,21,22,23

18,19,20,22

Figure 30. FUEL INJECTOR, FUEL MANIFOLD, INJECTION NOZZLES, HOSES AND ATTACHMENTS

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1 Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

OIL SUMP AND INDUCTION SYSTEMFUEL HOSES AND ATTACHING PARTS

0N



1 LW-12878-4S1762 LW-12798-4S2423 LW-16266-25-634 STD-85 STD-1606 STD-14117 LW-12098-0-1008 LW-12098-0-1709 7315210 LW-16266-10-1311 STD-69212 STD-67013 7313614 LW-16266-10-1315 LW-16266-10-3816 STD-69217 STD-67018 LW-16266-10-1319 LW-16266-10-3820 STD-69221 STD-670

HOSE, Fuel injector to fuel manifold, rightHOSE, Fuel injector to fuel manifold, leftCLAMPWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainTUBE ASSY., Fuel manifold to nozzle, cyls. 1, 3, 4 & 6TUBE ASSY., Fuel manifold to nozzle, cyls. 2 & 5BRACKET, Support clampCLAMPSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-lockingBRACKET, Extension, angleCLAMPCLAMPSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-lockingCLAMP, Nozzle lineCLAMP, Nozzle vent linesSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-locking

TIO-540 StandardAAAAACEGH1 112221111

LABABCAAAA

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14,15,16,17


A1A

A2AA2BA2C

14,15,17

Figure 31. FUEL HOSES AND ATTACHING PARTS

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TEXTRON Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

OIL SUMP AND INDUCTION SYSTEMINJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS

FIG.REF.32

PARTNUMBER

ON

A


TIO-540 StandardDESCRIPTION L A A AAAA1 1 2

L A B A

AACEGH2 2 1 1 1 1BCAAAA

1 753402 753323 767724 LW-15592-5-045 748326 STD-8607 STD-6708 STD-13399 02A2116910 LW-12783-6-194

LW-12783-6-22011 LW-16266-25-5012 7673413 02M19799

MANIFOLD, Injector nozzle vent, outer right (16.13 long)MANIFOLD, Injector nozzle vent, outer left (21.18 long)HOSE, 3/16 I.D. x 7/16 O.D. x 1-7/8 longCLAMP, 7/16 I.D. x 5/16 wideBRACKET, Nozzle vent manifoldSCREW, 10-32 x 5/8 long, rd. headNUT, No. 10-32 self-lockingPLUG, 1/16-27 NPT, Allen headELBOW, Manifold, 3/8 flared tube coupling, 90HOSE, Manifold, injector nozzle vent, inner rightHOSE, Manifold, injector nozzle vent, inner leftCLAMP, Fuel lineZIP STRAPHOSE, Split (Assemble on vent hose to turbo strut)

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A1AA1BA2AA2BA2C

4 2-


13

11

Figure 32. INJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS

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OIL SUMP AND INDUCTION SYSTEMINJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS

0N



1 781092 781103 744934 LW-15592-5-045 781276 STD-20487 LW-15592-5-048 LW-16266-25-259 STD-191610 STD-168511 LW-16266-25-2512 7875313 STD-69214 STD-42515 STD-67016 STD-133917 AN815-418 LW-12784-4-31019 LW-16266-25-3120 7313621 STD-86022 STD-42523 STD-67024 72376*

MANIFOLD, Injector nozzle vent, rightMANIFOLD, Injector nozzle vent, leftHOSE, 3/16 I.D. x 7/16 O.D. x 2-1/2 longCLAMP, 7/16 I.D. x 5/16 wideTUBE, Crossover, injectornozzle vent manifoldHOSE, 1/4 I.D. x 19/32 O.D. x 2-7/16 longCLAMP, 7/16 I.D. x 5/16 wideCLIP, 1/4 dia. tube for 1/4 dia. screwSCREW, 1/4-20 x 1-1/8 long, fill. hd., self-lockingNUT, 114-20, self-lockingCLAMPBRACKET, Injector nozzle vent crossoverSCREW, No. 10-32 x 1/2 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingPLUG, 1/16-27 NPT, AllenNIPPLE, 1/4 tube (between hole & vent tube)HOSE ASSY., Nozzle vent to air inlet housingCLAMP, BracketBRACKET, Support clamp (attach to sump)SCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plain (clip to bracket)NUT, No. 10-32 self-lockingELBOW, 1/4 tube to 7/16 thread (air inlet housing)


1 2 2 2 1 1 1 1L A B A B C A A A A

* Uses "0" Ring, P/N MS29512-04.

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1


17

6

-3-18

4

C1AE1AG1AHIA

Figure 33. INJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS

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Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES

TURBOCHARGER AND EXHAUST SYSTEMSEXHAUST MANIFOLDS AND ATTACHMENTS

0 Quantity Per AssemblyNFIG.

REF.34

PARTNUMBER TIO-540 Standard

1 LW-156192 LW-167943 LW-101594 LW-101605 LW-101616 LW-158507 LW-167928 LW-167939 LW-1679110 LW-1016411 LW-1016312 LW-1016213 LW-1584914 LW-1678915 LW-1679016 STD-221817 7808318 LW-12093-5

DESCRIPTION

GASKET, Exhaust flangeMANIFOLD ASSY., Exhaust, right

PIPE, Exhaust, cyl. no. 1PIPE, Exhaust, cyl. no. 3PIPE, Exhaust, cyl. no. 5PIPE, Exhaust, rightPIPE, Exhaust, right rear, intermediatePIPE, Exhaust, right

MANIFOLD ASSY., Exhaust, leftPIPE, Exhaust, cylinder no. 2PIPE, Exhaust, cylinder no. 4PIPE, Exhaust, cylinder no. 6PIPE, Exhaust, left intermediatePIPE, Exhaust, left rear, intermediatePIPE, Exhaust, left rear

NUT, 5/16-18 self-lockingGASKET, V-Band coupling, 2.00 O.D. tubeCOUPLING, V-Band, 2.00 O.D. tube

AAAAACEGHL 11222 1111LA BA BCAAAA

A

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1


12

13-

14

1

76

8

17

AIAA1BA2AA2BA2C

Figure 34. EXHAUST MANIFOLDS AND ATTACHMENTS

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TURBOCHARGER AND EXHAUST SYSTEMSEXHAUST MANIFOLDS, BYPASS VALVE AND ATTACHING PARTS

O Quantity Per AssemblyNFIG.

REF.35


1 75118 GASKET, Exhaust flange2 LW-16909 MANIFOLD ASSY., Left3 78687 ADAPTER, Exhaust pipe, cyl. no. 24 LW-16901 PIPE, Exhaust, cyl. no. 25 78054 ADAPTER, Exhaust pipe cyl. head (cyl. nos. 4 & 6)6 LW-12281 PIPE, Exhaust (cyl. nos. 4 & 6)7 78965 MANIFOLD ASSY., Right8 78061 PIPE, Exhaust, cyl. no. 19 78054 ADAPTER, Exhaust pipe cyl. head (cyl. nos. 3 & 5)10 78062 PIPE, Exhaust, cyl. no. 311 78063 PIPE, Exhaust, cyl. no. 512 LW-11657 EXTENSION, Wastegate indexing, male13 LW-11656 EXTENSION, Wastegate indexing, female14 LW-11655 U-BOLT, 1/4-20, NC-3 thread15 LW-11654 CLAMP, Exhaust manifold joint16 STD-2044 NUT, 1/4-20 UNC, self-locking17 78246 GASKET, V-Band coupling, 2-1/4 O.D. tube18 LW-12093-6 COUPLING, V-Band, 2-1/4 tube19 STD-35 WASHER, 5/16 plain20 STD-2043 NUT, 5/16 self-locking21 LW-12778 VALVE, Exhaust bypass22 72376* ELBOW, 1/4 tube, 90°23 LW-12093-6 COUPLING, V-Band, 2-1/4 O.D. tube24 75845 GASKET, V-Band coupling, 2-1/4 O.D. tube25 LW-11223 FLANGE, Exhaust manifold26 LW-10801 BAFFLE, Exhaust bypass valve27 STD-2047 BOLT, 1/4-20 x 1-3/8 long, hex. head28 STD-425 WASHER, No. 10 plain29 STD-251 WASHER, No. 10 internal lock30 STD-692 SCREW, No. 10-32 x 1/2 long, rd. head31 STD-63 NUT, 10-32 plain32 AN742-37 CLAMP, 2-5/16 I.D. for 3/16 dia. screw33 AN520-10-12 SCREW, No. 10-32 x 3/4 long, rd. head34 STD-670 NUT, No. 10-32 self-locking35 78246 GASKET, V-Band coupling, 2-1/4 tube36 78064 FLANGE, Exhaust manifold37 LW-16902 FLANGE, Exhaust manifold38 LW-12093-6 COUPLING, V-Band, 2-1/4 tube39 477312 SPRING, Exhaust valve

* Uses "O" Ring, P/N MS29512-04.

TIO-540 StandardAAAAACEGH1 12221111

LABABCAAAA

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3-

I Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

5

38

36

18

7

37

-1

11

21

C1AE1AG1AHIA

Figure 35. EXHAUST MANIFOLDS, BYPASS VALVE AND ATTACHING PARTS

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER, SUPPORT ASSEMBLY AND EXHAUST BYPASS VALVE


0N

AI


TIO-540 StandardAAAAACEGHDESCRIPTION

1 LW-159522 767703 LW-101194 LW-169655 LW-182486 LW-25S0.777 LW-25S1.148 STD-18649 STD-6810 STD-811 LW-25-2.0012 LW-31S4.1013 LW-31S5.3114 LW-31S4.7215 STD-220516 STD-142017 STD-219718 STD-6819 LW-1268920 STD-215421 MS20500-62422 AN960C51623 STD-204324 LW-1277825 LW-12093-626 LW-12125-327 7584528 LW-1212729 LW-1216730 7782331 STD-193232 477312

SUPPORT ASSY., TurbochargerBRACKET, Support rodPLATE, Top supportROD, Top support, leftROD, Top support, rightBOLT, 1/4-20 x 49/64 long, drilled endBOLT, 1/4-20 x 1-9/64 long, drilled endNUT, 1/4-20 slottedPIN, Cotter, 1/16 dia. x 1/2 longWASHER, 1/4 plainBOLT, 1/4-20 x 2.00 long, hex. hd.BOLT, Turbocharger, bottomBOLT, Turbocharger, top rightBOLT, Turbocharger support, top leftWASHER, 5/16 plain, thinNUT, 5/16-18 slottedWASHER, 5/16 plain x 13/16 O.D.PIN, CotterTURBOCHARGER (TE-0659)BOLT, 3/8-24 x 1-3/4 long, Allen headNUT, 3/8-24 self-lockWASHER, 5/16 plainNUT, 5/16-18 self-lockingVALVE, Exhaust bypassCOUPLING, V-Band, 2-1/4 O.D. tubeCOUPLING, V-Band, 2-1/4 O.D. tubeGASKET, V-Band coupling, 2-1/4 O.D. tubeTRANSITION ASSY., Turbocharger

STUD, 5/16-18 x 1-1/4 longSTUD, 3/8-16 x 1-3/8 long

BUSHING, 1/4 to 1/8 NPTSPRING, Exhaust valve

1 122 2 1 1 1 1LABABCAAAA

7-5

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A1AA1BA2AA2BA2C

o

Figure 36. TURBOCHARGER, SUPPORT ASSEMBLY AND EXHAUST BYPASS VALVE

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER, SUPPORTS, BRACKETS AND RELATED PARTS

FIG.REF.37


1 779832 LW-31-2.753 STD-354 STD-18155 LW-129506 LW-10119*7 LW-122918 STD-21319 7798210 7798111 STD-3512 LW-31H2.0013 LW-31H1.6314 AN6C-10A15 AN6C-27A16 AN6C-20A17 AN6C-17A18 STD-213219 LW-1541720 LW-1098521 STD-16022 LW-25-0.6323 STD-3524 LW-14170

BRACKET, TurbochargerBOLT, 5/16-18 x 2-3/4 long, hex. headWASHER, 5/16 plainNUT, 5/16-18 self-lockingTURBOCHARGER (TE-0659)PLATE, Turbocharger, top supportLOCKPLATE, TurbochargerBOLT, 3/8-16 x 3/4 long, hex. headSTRUT, Turbocharger, rightSTRUT, Turbocharger, leftWASHER, 5/16 plainBOLT, 5/16-18 x 2.00 long, hex. hd. dr. hd.BOLT, 5/16-18 x 1-5/8 long, hex. hd. dr. hd.BOLT, 3/8-24 x 1-5/64 long, hex. hd.BOLT, 3/8-24 x 2-61/64 long, hex. hd.BOLT, 3/8-24 x 2-5/64 long, hex. hd.BOLT, 3/8-24 x 1-61/64 long, hex. hd.NUT, 3/8-24, self-lockingTRANSITION, ExhaustHEAT SHIELD, Exhaust manifoldWASHER, 1/4 shakeproof lockBOLT, 1/4-20 x 5/8 long, hex. hd.WASHER, 5/16 plainFITTING, Elbow, compressor housing drain


AAAAACEGH1 1 2 2 2 1 1 1 1

L A B A B C A A A A

* Used on right engine only for Piper installation.

7-7

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2-


2

18

24

C1AE1AG1AH1A

Figure 37. TURBOCHARGER, SUPPORTS, BRACKETS AND RELATED PARTS

7-8

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER RELATED AND ATTACHING PARTS

ON



1 753302 LW-15858-62-2943 753244 LW-15858-62-4435 LW-104686 LW-104537 777238 LW-109599 7772210 7772111 LW-38-0.5912 STD-3313 STD-67814 STD-2815 STD-189616 7816217 7816418 STD-86019 STD-67020 7816721 MS29512-0422 AN814-4L23 MS29512-0324 AN833-325 AN924-326 77461 *27 74070 *28 110229 7679130 STD-11031 STD-25132 STD-42033 LW-12786-3-073

HOSE, Air duct, 2-1/2 I.D.CLAMP, T-BoltHOSE, Fuel injector inlet, 3-7/8 I.D.CLAMP, T-BoltVALVE ASSY., Air

BOX, Air inletGASKET, Turbo bypass doorDOOR ASSY., Turbo bypassGASKET, Turbo bypass retainerRETAINER, Turbo bypass doorBOLT, 3/8-16 x 19/32 long, hex. hd.WASHER, 3/8 plainWASHER, 3/8 lock, internal teethWASHER, No. 10 plainSCREW, No. 10-24 x 7/8 long, fill. headBRACKET, Magnetic catchMAGNETIC CATCH & SUPPORT ASSY., Bypass doorSCREW, No. 10-32NUT, No. 10-32 self-lockingWASHER, 3/4 long, x 1/2 wide x 1/16 thickSEAL, Oil, 5/64 dia. section x 23/64 I.D.PLUG, 7/16-20 threadSEAL, Oil, 1/16 dia. x 5/16 I.D.ELBOW, 3/16 flared tube, bulkhead, 90NUT, Flared tube, bulkhead fittingTEE, Flared tube with st. thread on sideELBOW, Flared tube & bulkhead, 45PLUG, 1/8-27 NPT, Allen

BAFFLE, Transition turbochargerSCREW, No. 10-24 x 1/2 long, fill. headWASHER, No. 10 lock, internal teethNUT, No. 10-24 plainHOSE, Fuel pump vent

TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1

L A B A B C A A A A

* Uses "O" Ring, P/N MS29512-06.

7-9

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6

1:

1

1 9

10

31

1614 7

2019

A1AAIBA2AA2B

Figure 38. TURBOCHARGER RELATED AND ATTACHING PARTS

7-10

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER RELATED AND ATTACHING PARTS

FIG.REF.


39

1 775042 STD-83 STD-1604 LW-25-0.945 LW-16030*

LW-155906 LW-160297 777238 LW-109599 7772210 7772111 LW-38-0.5912 STD-3313 STD-67814 7816215 7816416 7816717 STD-86018 STD-67019 STD-2820 STD-189621 7331422 LW-1607123 LW-1009824 72377**25 7815226 MS29512-0827 AN924-828 STD-193229 LW-1046630 STD-2831 STD-156632 7848133 LW-15858-62-29434 75330

GASKET, Fuel injectorWASHER, 1/4 plainWASHER, 1/4 internal lockBOLT, 1/4-20 x 15/16 longHOUSING & CONTROLLER ASSY., Injector air inletHOUSING ASSY., Injector air inlet

HOUSING, Injector air inletGASKET, Turbocharger bypass doorDOOR ASSY., Turbo bypassGASKET, Turbo bypass retainerRETAINER, Turbo bypass doorBOLT, 3/8-16 x 19/32 long, hex. headWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBRACKET, Magnetic catchMAGNETIC CATCH & SUPPORT ASSY., Bypass doorWASHER, 3/4 long x 1/2 wide x 1/16 thickSCREW, No. 10-32 x 5/8 long, fill. headNUT, No. 10-32 self-lockingWASHER, No. 10 plainSCREW, No. 10-24 x 7/8 long, fill. headGASKET, Differential pressure controllerCONTROLLER ASSY., Differential pressure

CONTROLLER, Diff. pressure (470886-2)ELBOW, 3/8 tube, adj. 90°, inletELBOW, 3/8 tube w/ 3/4 st. thread, 900 (drain)SEAL, Oil, 3/32 dia. sect. x 41/64 I.D.NUT, Flared tube, bulkhead fittingBUSHING, Reducer, 1/4 NPT to 1/8 NPTELBOW, 3/16 tube to 1/8 NPT, 900 (restricted)

WASHER, No. 10 plainSCREW, No. 10-24 x 3/4 long, fill. headHEAT SHIELD, Diff. press. controller

CLAMP, T-BoltHOSE, Air duct, 2-1/2 I.D.



L 1 1 2 2 2 1 1 1 1L A B A B C A A A A

* Refer to latest edition of Service Instruction No. 1396.** Uses "O" Ring, P/N MS29512-06.

7-11

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33

9

-17 115 25-

C1AE1AG1AH1A

Figure 39. TURBOCHARGER RELATED AND ATTACHING PARTS

7-12

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LycomingLycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

TURBOCHARGER AND EXHAUST SYSTEMSDENSITY CONTROLLERS AND RELATED PARTS

FIG.REF.

40

PARTNUMBER

1 733142 75992

LW-10682LW-11908LW-12320

3 LW-160704 LW-106825 76355*6 77461 *7 STD-288 STD-15669 STD-25110 LW-16266-25-1911 7813712 7813813 02A2138014 AN824-315 78191

DESCRIPTION

GASKET, Density controllerCONTROLLER, Density (470654-1)CONTROLLER, Density (470884-4)CONTROLLER, Density (470884-3)CONTROLLER, Density (470884-6)CONTROLLER ASSY., Density

CONTROLLER, Density (470884-4)TEE, 3/8 tubing, adjustable (inlet)TEE, 3/8 tube, adjustable (outlet)

WASHER, No. 10 plainSCREW, No. 10-24 x 3/4 long, fill. head, dr. headWASHER, No. 10 lockCLAMPTUBE ASSY., Fuel pump vent, frontTUBE ASSY., Fuel pump vent, rearELBOW, 1/8 NPT to 3/16 flared tube, 90 (fuel pump) restrictedTEE, 3/16 flared tube, 45ELBOW, 3/16 tube, 45 (air duct)

0 Quantity Per Assembly

A TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1

* Uses "0" Ring, P/N MS29512-06.

7-13

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13


8

1

Figure 40. DENSITY CONTROLLERS AND RELATED PARTS

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, FITTINGS & RELATED PARTS

0N

Quantity Per AssemblyFIG.REF.

41


1 LW-12979*2 MS20823-63 LW-12799-6S1304 LW-129745 AN824-66 LW-129757 AN818-68 753719 7688910 STD-3311 STD-67812 LW-38-0.7513 LW-1803814 LW-1696115 STD-3316 STD-67817 LW-38-0.7518 LW-1137319 LW-15592-8-1620 LW-16977*21 LW-1699922 MS20823-623 LW-16266-25-6324 LW-16266-10-8825 STD-86026 STD-42527 STD-670

ELBOW, 1/8 male to 1/4 female, 90ELBOW, 3/8 flared, 1/4 pipeHOSE ASSEMBLYELBOW ASSY., RestrictedTEE, Flared tube, 3/8 tubeADAPTER, Reducing flared tube, 3/8 to 1/4NUT, CouplingGASKET, Turbocharger oil inlet adapterADAPTER, Turbocharger oil inletWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-16 x 3/4 long, hex. headGASKET, Turbocharger oil drain adapterTUBE ASSY., Turbine oil drainWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-16 x 3/4 long, hex. headHOSE, Turbocharger oil drainCLAMP, HoseELBOW, 3/4-14 NPT external, 3/4-14 NPT internal, 90°FITTING, Turbo oil drainELBOW, 3/8 flared, 1/4 pipeCLAMP, (Turbo oil in hose to bracket)CLAMPSCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 hex., self-locking

A TIO-540 StandardAAAAAC E1 1 2 2 2 1 1 1

L A B A B C A A 1

G H1

A A

* Assemble in accessory housing.

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12

Lycoming Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

11

A1AAIBA2AA2BA2C

Figure 41. TURBOCHARGER HOSES, FITTINGS & RELATED PARTS

7-16

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, TANK ASSEMBLY AND RELATED PARTS

FIG.REF.42

1234567891011121314151617181920212223242526272829303132


MS20822-6-2LW-12799-6S144LW-14437-3LW-130517537176889STD-33STD-678LW-38-0.75LW-18038LW-13928MS20822-3MS20822-3LW-12786-3-25076734AN816-8DLW-13421STD-28STD-415STD-251STD-63STD-33STD-678LW-38-0.75MS29512-08LW-10637LW-13176-8S220LW-10635LW-16266-10-81STD-692STD-425STD-670

ELBOW, 1/8-27 NPT to 3/8 tube, 900 (in acc. hsg.)HOSE ASSY., Turbo oil inletVALVE ASSY., CheckTEE, 3/8 tube (swivel nut on one run)GASKET, Turbo oil inletADAPTER, Turbo, oil inletWASHER, 3/8 plainWASHER, 3/8 internal lockBOLT, 3/8-16 x 3/4 long, hex. headGASKET, Turbocharger oil drain adapterTANK ASSY., Turbocharger oil drain

ELBOW, 1/8-27 NPT to 3/16 flared tube, 900ELBOW, 1/8-27 NPT to 3/16 flared tube (magneto adapter)HOSE ASSY., Turbo drain tank to magneto adapterZIP STRAPNIPPLE, 1/2 tube & 3/8 NPT (assemble in tank)HEAT SHIELD, Turbocharger oil drainWASHER, No. 10 plainSCREW, No. 10-32 x 3/8 longWASHER, No. 10-32 internal lockNUT, No. 10-32 plainWASHER, 3/8 plainWASHER, 3/8 internal lockBOLT, 3/8-16 x 3/4 long, hex. head"O" RING, 41/64 I.D. x 5/64 wallELBOW, 90°, 1/2 tube to 3/4-16 thread (scavenge pump)HOSE ASSY., Turbo oil scavengerBRACKET, Ext. (under hose clamp at inj. inlet housing)CLIP, 13/64 I.D. x 13/64 dia. holeSCREW, No. 10-32 x 1/2 long, rd. hd.WASHER, No. 10 plainNUT, No. 10-32 self-locking


A TIO-540 StandardA A A A A C EG H1 1 2 2 2 1 1 1 1

L A B A B C A A A A

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3


96

7

15

13

25

26

22-

2 C1AE1AG1AH1A

Figure 42. TURBOCHARGER HOSES, TANK ASSEMBLY AND RELATED PARTS

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, CONTROLLER AND RELATED PARTS

FIG.REF.43

PARTINUMBER DESCRIPTION

1 LW-12798-4S1302 STD-8603 LW-16266-25-634 STD-4255 STD-6706 72376*7 LW-12879-6S0608 76355**9 72377**10 76355**11 LW-12879-6S08212 LW-1064413 LW-1120114 STD-815 LW-25H1.0016 STD-94917 MS20822-418 AN929-419 LW-12799-6S9020 AN893-1221 MS29512-0822 72377**23 LW-12799-6S10024 LW-11883**25 LW-12799-6S07026 74070**

HOSE, Tee to bypass valve (oil in)SCREW, No. 10-32 x 5/8 long, fill. headCLAMPWASHER, No. 10 plainNUT, No. 10-32 hex., self-lockingELBOW, 1/4 tubing, adj. 90 (bypass valve, oil in)HOSE, Bypass valve to density controller (oil in)TEE, 3/8 tube, adj. st. thread on run (den. cont. oil in)ELBOW, 3/8 flared tube, adj. 90 (bypass valve, oil out)TEE, 3/8 tube, adjustable (controller oil out)HOSE, Density controller to accessory housingCONTROLLER, Differential pressure (470912-1)WASHER, 11/16 O.D. x 9/32 I.D. x 1/16 thickWASHER, 1/4 plainBOLT, 1/4-20 x 1.00 long, hex. hd. dr. hd.BUSHING, Reducer, 1/4 to 1/8 NPTELBOW, 1/4 flared tube & 1/8 NPT, 90CAP ASSY., 1/4 flared tube fittingHOSE, Diff. press. oil outlet to den. cont. outlet teeBUSHING, Reducer, 1/2 tubing to 3/8 tubingSEAL, Oil, 5/64 dia. sect. x 41/64 dia.ELBOW, 3/8 flared tube, adj. 90HOSE, Inlet tee, den. cont. to inlet diff. press. cont.ELBOW, 3/8 tubing, adj. 90° restrictedHOSE, High press. port, diff. cont. to tee on airboxELBOW, 3/8 flared tube, adj. 45

0 Quantity Per Assembly


L 1 1 2 2 2 1 1 1 1LABABCAAAA

* Uses "O" Ring, P/N MS29512-04.** Uses "O" Ring, P/N MS29512-06.

7-19

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1

54

2


17

9

10

15

21

A1AA1BA2AA2BA2C

Figure 43. TURBOCHARGER HOSES, CONTROLLER AND RELATED PARTS

7-20

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TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, TUBES AND ATTACHING PARTS

ON



1 AN6270-3D-02602 767343 LW-16266-25-194 781375 781386 02A213807 AN824-38 781919 LW-12798-4S19010 LW-16266-25-7511 STD-67012 STD-69213 72376*14 72377**15 LW-12877-6S413*16 LW-16266-25-7517 7313618 STD-69219 STD-67020 LW-12877-6S110*21 LW-12877-6S142*22 LW-12877-6S170*23 7313624 LW-16266-25-7525 7673426 STD-69227 STD-67028 7869129 MS9825-1630 STD-69231 STD-2832 STD-670

HOSE ASSY., No. 5 cyl. to diff. press. controllerZIP STRAPCLAMPTUBE ASSY., Fuel pump vent, frontTUBE ASSY., Fuel pump vent, rearELBOW, 1/8 to 3/16 flared tube, 90 (fuel pump) restrictedTEE, 3/16 flared tube, 45ELBOW, 3/16 tube, 45 (air duct)HOSE ASSY., Turbo tee to actuator inletCLAMPNUT, No. 10-32 self-lockingSCREW, No. 10-32 x 1/2 long, rd. headELBOW, 1/4 tube to 7/16 thd., 90° (actuator inlet)ELBOW, 3/8 tube to 9/16 thd., 900 (actuator outlet)HOSE ASSY., Actuator outlet to density press. inletCLAMPBRACKET, Extension, fuel injection lineSCREW, No. 10-32 self-lockingNUT, No. 10-32 self-lockingHOSE ASSY., Density inlet to diff. press. inletHOSE ASSY., Density drain to diff. press. drainHOSE ASSY., Density drain to accessory housingBRACKET, Extension (assemble on sump)CLAMPZIP STRAPSCREW, No. 10-32 x 1/2 long, rd. headNUT, Self-lockingELBOW, 3/8 tube to 3/8 NPT, 450 (acc. hsg. oil return)CLIP, 1-3/16 dia. for no. 10 screwSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-locking


L 1 1 2 2 2 1 1 1 1L A B A B C A A A A

* Uses "O" Ring, P/N MS29512-04.** Uses "O" Ring, P/N MS29512-06.* Reference latest edition of Service Instruction No. 1396.

7-21

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Lycoming

6

31


5

11,19

12,18

.32 10,16,24

26,30

- 2,25

CIAE1AG1AH1A

17,23

Figure 44. TURBOCHARGER HOSES, TUBES AND ATTACHING PARTS

7-22

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SERVICE KIT SECTION

SEAL AND GASKET SET

TIO-540-A1A, -A1B, -A2A, -A2B, -A2C

Part NamePart No. Qty.

77175-1LW-12681LW-1279506B21326LW-14260LW-15619LW-15628LW-18038LW-18638LW-18661MS29512-3MS29512-4MS29512-806E19769-1.0006A19956STD-21306E19769-0.6306E19769-0.9106E19769-1.25STD-1737831361183622246673268315691647045570457714507148171667719737205372075720787209172210723127271173032733147338373818740657430575233753717584576510774397808378084

SEAL AND GASKET SETGASKET, MagnetoGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Tachometer driveGASKET, Exhaust flangeSEAL, CrankshaftGASKET, Turbo oil drainLOCKPLATE, Crankshaft gearSEAL, Shroud tubeSEAL, OilSEAL, OilSEAL, Oil ringGASKET, Oil suction screenSEAL, Vac. & Hyd. pump adaptersSEAL, Fuel pump adapterGASKET, Oil cooler bypass plugGASKET, AnnularGASKET, Oil pressure relief valve (2 max.)RING, External retainingGASKET, Vac. & Hyd. pumpGASKET, Vacuum pump adapterGASKET, Magneto adapterGASKET, Valve rocker shaft coverGASKET, Accessory drive adapterGASKET, Fuel pump adapterGASKET, Prop. drive gear plugGASKET, Oil filter extensionGASKET, Rocker box coverRING, Cylinder base sealLOCKPLATE, Fuel pump idler gear shaftGASKET, Intake pipe flangeGASKET, GovernorSEAL, OilLOCKPLATE, Camshaft gearRING, Oil sealGASKET, Air throttle housingRING, Oil seal, oil level gageRING, Oil seal, intake pipeGASKET, Air inlet housingGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housingGASKETSEAL, Crankshaft oil"O" RINGGASKET, Turbo oil inlet adapterGASKET, V-Band couplingGASKETGASKETGASKET, V-BandGASKET, V-Band coup., 2.00 O.D. tube

12111

12111

241211211111212

12111166161422116111111

24121112

8-1

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SERVICE KIT SECTION

SEAL AND GASKET SET

TIO-540-C1A, -E1A, -HIA


LW-10683LW-10332LW-12272LW-12681LW-1279506B21326LW-13792LW-14260LW-14995LW-18038LW-18638LW-18661MS9068-009MS16625-1081MS29512-8MS29512-1006E19769-1.00STD-21306E19769-0.63STD-58906E19769-1.2506A199568313611836222466224683156916469345703107045570457714817166771973720537207572091723127331473383738187406574068751187537175845759067694077504777227772378246

SEAL AND GASKET SETLOCKPLATELOCKPLATE, Shroud tubeGASKET, MagnetoGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Crankshaft oilSEAL, Tachometer driveSPRINGGASKET, Turbo oil drainLOCKPLATE, Crankshaft gearSEAL, Shroud tubeRING, Oil sealRINGSEAL, Oil ringSEALGASKET, Oil suction screenSEAL, Fuel pump adapterGASKET, Oil cooler bypass plugGASKET, AnnularGASKET, Oil press. relief valve (2 max.)SEAL, Vac. & Hyd. pump adapterGASKET, Vacuum & hydraulic pumpGASKET, Vacuum pump adapterGASKET, Magneto adapterGASKET, Fuel injectorGASKET, Accessory drive adapterGASKET, Fuel pump adapterSPACERSEAL, Shroud tubeGASKET, Prop. drive gear plugGASKET, Oil, filler extensionRING, Seal (cylinder base)LOCKPLATE, Fuel pump idler gear shaftGASKET, Intake pipe flangeGASKET, GovernorSEAL, OilRING, Oil sealRING, Oil seal, oil level gageGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housing"0" RING"O" RINGGASKET, Exhaust flangeGASKET, Turbo oil inlet adapterGASKET, V-Band couplingGASKET, Rocker box coverSEAL, Crankshaft oilGASKET, Fuel injectorGASKET, Turbo bypass retainerGASKET, Turbo bypass doorGASKET, V-Band coupling

11621111611

1221221111122121116

1211616142111111

1212611112

8-2

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SERVICE KIT SECTION

SEAL AND GASKET SETTIO-540-G1A

Part No. Part Name Qty.

LW-12971LW-12272LW-12681LW-1279506B21326LW-13792LW-14260LW-14995LW-18038LW-18638LW-18661MS9068-009MS29512-0806E19769-1.0006E19769-0.6306E19769-1.2506A1995683136118362224662246831569164693457031070455704577148171667719737205372075720917231273314733837381875371748457590677504777227772378246

SEAL AND GASKET SETLOCKPLATE, Shroud tubeGASKET, Magneto adapterGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Crankshaft oilSEAL, Tach drive oilSPRINGGASKET, Turbo oil outletLOCKPLATE, Crankshaft gearSEAL, Shroud tubeRINGSEALGASKETGASKET, AnnularGASKET, AnnularSEAL, OilGASKETGASKET, Accessory adapterGASKET, Magneto adapterGASKET, CarburetorGASKET, Accessory drive adapterGASKET, Fuel pump adapterSPACERSEAL, Shroud tubeGASKETGASKETRING, Cylinder baseLOCKPLATE, Fuel pump idler gear shaftGASKET, 2 bolt flangeGASKET, GovernorSEAL, OilRING, Oil sealRING, Oil sealGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housingGASKET, Turbo oil inletGASKET, V-Band couplingGASKET, Rocker box coverGASKET, Fuel injectorGASKET, Turbo bypass retainerGASKET, Turbo bypass doorGASKET, V-Band coupling

1621111611

122112122141116

121161614212211261113

8-3

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SERVICE KIT SECTION

CYLINDER, PISTON AND RING ASSEMBLY

TIO-540-A1A, -A1B, -A2A, -A2B, -A2C


05K21109LW-13447LW-16740LW-13622LW-11796LW-1179769532LW-16475LW-13322714817205017C211916238817C19386LW-10545-S7424173857LW-13446 or LW-1407760828LW-117756673271450LW-18661SSP-2272LW-13321

KIT - CYLINDER, PISTON AND RING ASSY.CYLINDER AND HEAD ASSEMBLYVALVE, ExhaustVALVE, IntakeSPRING, Valve, outerSPRING, Valve, innerSEAT, Valve spring, upper, intakeSEAT, Valve spring, upper, exhaustSEAT, Valve spring, lowerRING, Cylinder base sealKEY, Valve, intakeKEY, Valve, exhaustCAP, Valve stem, intakeCAP, Valve stem, exhaustPISTONRING, Piston, compressionRING, Piston, oil regulatingPIN, PistonPLUG, Piston pinPLUG, Piston pinGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAL, Shroud tubeTAGSEAT, Valve spring, lower, intake

1111221121221112112221411

8-4

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SERVICE KIT SECTION

CYLINDER, PISTON AND RING ASSEMBLYTIO-540-ClA, -ElA, -H1A


05K21234 KIT - CYLINDER, PISTON AND RING ASSY. 1LW-12433 CYLINDER AND HEAD ASSEMBLY 1LW-19001 VALVE, Exhaust 173938 VALVE, Intake 1LW-11800 SPRING, Valve, outer 2LW-11795 SPRING, Valve, inner 2LW-10077 SEAT, Valve spring, upper, intake 1LW-16475 SEAT, Valve spring, upper, exhaust 165441 SEAT, Valve spring, lower, intake 1LW-13323 SEAT, Valve spring, lower, exhaust 160009 KEY, Valve, intake 217C21191 KEY, Valve, exhaust 217C19386 CAP, Valve stem, exhaust 175413 PISTON, Low compression 174241 RING, Piston 273857 RING, Piston, oil regulator 1LW-14077 PIN, Piston 160828 PLUG, Piston pin 2LW-11775 PLUG, Piston pin 271481 RING, Cylinder base seal 170310 SEAL, Shroud tube, top 2LW-18661 SEAL, Shroud tube, bottom 275906 GASKET, Rocker box cover 1SSP-2272 TAG 1SSP-2472 TAG 1

8-5

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SERVICE KIT SECTION

CYLINDER, PISTON AND RING ASSEMBLY

TIO-540-G1A


05K21241 KIT - CYLINDER, PISTON AND RING ASSY. 1LW-12433 CYLINDER AND HEAD ASSEMBLY 1LW-19001 VALVE, Exhaust 173938 VALVE, Intake 1LW-11800 SPRING, Valve, outer 2LW-11795 SPRING, Valve, inner 2LW-10077 SEAT, Valve spring, upper, intake 1LW-16475 SEAT, Valve spring, upper, exhaust 165441 SEAT, Valve spring, lower, intake 1LW-13323 SEAT, Valve spring, lower, exhaust 160009 KEY, Valve, intake 217C21191 KEY, Valve, exhaust 217C19386 CAP, Valve stem, exhaust 175089 PISTON 174241 RING, Piston 273857 RING, Piston, oil regulator 1LW-14077 PIN, Piston 160828 PLUG, Piston pin 2LW-11775 PLUG, Piston pin 271481 RING, Cylinder base seal 170310 SEAL, Shroud tube, top 2LW-18661 SEAL, Shroud tube, bottom 275906 GASKET, Rocker box cover 1SSP-2272 TAG 1SSP-2472 TAG 1

8-6

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SERVICE KIT SECTION

CRANKCASE ASSEMBLY AND GOVERNOR STUD KITTIO-540-AlA, -A1B, -A2A, -A2B, -A2C


LW-12030-SLW-12030*STD-133931C-1431C-16

CRANKCASE ASSY. AND GOVERNOR STUD KITCRANKCASE ASSEMBLYPLUGSTUD (AN Governor)STUD (Woodward Governor)

11644

* See Fig. 1, Page 1-1 for component parts.

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Lycomming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

SERVICE KIT SECTION

CRANKCASE ASSEMBLY AND GOVERNOR STUD KIT

TIO-540-C1A, -E1A, -G1A, -H1A


LW-11037-SLW-11037*31C-1431C-16

CRANKCASE ASSY. AND GOVERNOR STUD KITCRANKCASE ASSEMBLYSTUD (AN Governor)STUD (Woodward Governor)

1144

* See Fig. 1, Page 1-1 for component parts.

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NUMERICAL INDEXPART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.

AN52-0-10-12AN6-12AN6-12AN6-12AN6-16AN6-16AN6-17AN6-17AN6-21AN6-30AAN6-32AN6-34AAN6C-1 OAAN6C-17AAN6C-20AAN6C-27AAN742-37AN791-2AN814-4LAN815-4AN816-8DAN818-6AN824-3AN824-3AN824-6AN825-4AN825-6AN833-3AN893-12AN914-1AN924-3AN924-6AN924-8AN929-3AN929-4AN931-12S17AN960C516AN6270-3D-0260LW-25-0.63LW-25-0.63LW-25-0.75LW-25-0.81LW-25-0.81LW-25-0.94LW-25-0.94LW-25-1.00LW-25-1.00LW-25-1.13LW-25-1.13LW-25-1.13

ScrewBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltClampElbowPlugNippleNippleNutTeeTeeTeeTeeTeeElbowBushingElbowNutNutNutCap Assy.Cap Assy.GrommetWasherHose Assy.ScrewBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBolt

7-35-75-95-115-75-95-75-111-135-115-91-137-77-77-77-77-36-77-96-157-177-157-137-217-156-76-97-97-196-77-96-77-116-77-193-97-57-211-117-76-76-36-52-27-116-16-31-132-26-1

LW-25-1.13LW-25-1.25LW-25-1.50LW-25-1.75LW-25-1.75LW-25-1.88LW-25-1.88LW-25-2.00LW-25-2.00LW-25-2.00LW-25H 1.00LW-25S0.77LW-25S 1.14LW-25S1.50LW-31-0.94LW-31-0.94LW-31-1.16LW-31-1.16LW-31-1.16LW-31-1.25LW-31-1.31LW-31-2.75LW-31 H.75LW-31 H.75LW-31H1.22LW-31H 1.31LW-31H1.31LW-31H1 .63LW-31H2.00LW-31 S4.10LW-31S4.72LW-31 S5.31LW-38-0.59LW-38-0.59LW-38-0.75LW-38-0.75LW-10077LW-1 0091LW- 10098LW-10119LW-10119LW-10159LW-10160LW-10161LW-10162LW-10163LW-10164LW- 10453LW- 10466LW- 10468

BoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltSeatLinkControllerPlatePlatePipePipePipePipe,PipePipeBoxElbowValve Assy.

6-36-51-131-135-111-132-21-136-37-57-197-57-51-135-75-95-35-55-116-96-77-75-75-95-95-95-117-77-77-57-57-57-97-117-157-173-55-77-117-57-77-17-17-17-17-17-17-97-117-9

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NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.

LW-10545LW-10635LW-10637LW-1 0644LW-10647LW-10682LW-10799LW-10801LW-10952LW-10952LW-1 0954LW-10959LW-10959LW-10985LW-11021LW-11037LW-11201LW-11223LW-11373LW-11459LW-11485LW-11575LW-11635LW-11635LW-11654LW-11655LW-11656LW-11657LW-11713LW-11750LW-11775LW-11795LW-11796LW-11797LW-11800LW-11866LW-11883LW-1 1908LW-11935LW-11997LW- 12030LW-12093-5LW-12093-6LW-12093-6LW-12098-0-100LW-12098-0-170LW-12098-0-170LW-12098-0-200LW-12125-3LW-12127

PistonBracketElbowControllerDowelControllerSpacerBaffleShimShimBeltDoor Assy.Door Assy.Heat ShieldBearingCrankcase Assy.WasherFlangeHoseBracketTubeBearingShieldShieldClampU-BoltExtensionExtensionSpringRod Assy.PlugSpringSpringSpringSpringNutElbowControllerTube Assy.SealCrankcase Assy.CouplingCouplingCouplingTube Assy.Tube Assy.Tube Assy.Tube Assy.CouplingTransition Assy.

3-17-177-177-191-17-132-37-35-95-115-117-97-117-71-51-17-197-37-155-113-51-55-95-117-37-37-37-31-53-13-13-53-53-53-51-137-197-133-91-51-17-17-37-56-116-96-116-97-57-5

LW-12167LW-12186LW-12191LW-12192LW-12193LW-12194LW-12195LW-12227LW-12231LW-12232LW-12233LW-12237LW-12272LW-12281LW- 12291LW-12317LW-12320LW- 12433LW-12545LW-12545LW-12588LW-12596LW-12604LW-12605LW-12681LW- 12688LW-12689LW- 12707LW-12778LW- 12778LW-12783-6-194LW-12783-6-220LW- 12784-4-310LW-12786-3-073LW-12786-3-250LW-12795LW-12798-4S1 30LW-12798-4S 190LW-12798-4S242LW-12799-6S070LW-12799-6S90LW-12799-6S100LW-12799-6S130LW-12799-6S144LW-12877-4S142LW-12877-6S110LW-12877-6S170LW-12877-6S413LW-12878-4S176LW-12879-6S060

StudNutPipePipePipePipePipeSupport Assy.BraceShimPulleyBracket Assy.LockplatePipeLockplateBracketControllerCylinder Assy.PlugPlugBushingBoltNippleSupport Assy.GasketSeatTurbochargerAdapterValveValveHoseHoseHose Assy.HoseHose Assy.GasketHoseHose Assy.HoseHoseHoseHoseHose Assy.Hose Assy.Hose Assy.Hose Assy.Hose Assy.Hose Assy.HoseHose

7-53-16-56-56-56-56-51-75-115-115-115-113-57-37-71-37-133-36-16-33-73-16-91-74-13-37-54-17-37-56-136-136-157-97-172-47-197-216-117-197-197-197-157-177-217-217-217-216-117-19

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LW-12879-6S082LW-12879-6S120LW-12879-6S380LW-12892LW-12950LW-12974LW-12975LW-12979LW-13051LW-13077LW-13176-8S220LW-13192-4S334LW-13321LW-13322LW-13323LW-13347LW- 13421LW- 13434LW-13435LW- 13447LW-13521LW-13522LW-13533LW-13622LW-13641LW-13790LW-13792LW-13795LW-13884LW-13885LW-13896LW-13909LW-13917LW-13923LW-13926LW-13928LW- 14077LW-14078LW-14170LW- 14260LW-14318LW-14321LW-14326LW-14356LW-14437-3LW-14637LW-14637LW- 14649LW- 14649LW-14728

HoseHoseHose Assy.Thrust ButtonTurbochargerElbow Assy.AdapterElbowTeeSpringHose Assy.Hose Assy.SeatSeatSeatPulleyHeat ShieldBracketSupportCylinder Assy.BearingBearingCylinder Assy.ValveCushionShaftSealShaftBearingBearingPlugPumpPump Assy.BushingAdapterTank Assy.PinPinFittingSealAlternatorAlternatorAlternatorAlternatorValve Assy.ShimShimShimShimGage Assy.

7-196-76-93-77-77-157-157-157-173-57-176-93-53-53-55-17-175-115-113-33-13-13-33-54-13-71-51-111-51-51-102-32-33-14-17-173-13-17-72-25-15-15-15-17-175-95-115-95-111-3

LW-14732LW-14774LW- 14820LW-14954LW-14995LW-1 5417LW-1 5429LW-1 5550LW-1 5571LW-1 5572LW-1 5577LW-15590LW-15592-5-04LW-15592-5-04LW-1 5592-5-05LW-15592-8-16LW-15592-8-24LW-1 5592-8-28LW-15619LW-1 5628LW-15849LW-15850LW-15853LW-15858-62-294LW-15858-62-294LW-15858-62-443LW-15952LW-16029LW- 16030LW-1 6047LW- 16048LW-16070LW-16071LW-16152LW-16266-10-13LW-16266-10-13LW-16266-10-38LW-16266-10-75LW-16266-10-81LW-16266-10-88LW-16266-25-19LW-16266-25-19LW-16266-25-25LW-16266-25-31LW-16266-25-50LW-16266-25-63LW-16266-25-63LW-16266-25-63LW-16266-25-63LW-16266-25-75

Gge Assy.Gage Assy.RingBearingSpringTransitionShimPumpStarterStarterStarterHousing Assy.ClampClampClampClampClampClampGasketSealPipePipeShaftClampClampClampSupport Assy.HousingHsg. & Cont. Assy.BearingBearingController Assy.Controller Assy.SpacerClampClampClampClampClipClampClampClampClampClampClampClampClampClampClampClamp

1-31-31-73-13-57-75-112-75-35-35-37-116-136-153-97-156-56-57-11-57-17-12-77-97-117-97-57-117-111-53-17-137-115-56-96-116-116-97-177-157-137-216-156-156-136-96-117-157-196-9

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LW-16266-25-75LW- 16475LW-16740LW-16789LW-16790LW-16791LW-16792LW-16793LW- 16794LW-16901LW-16902LW- 16909LW-16961LW-16965LW-16977LW-16999LW- 18038LW- 18038LW-18085LW-18106LW-18129LW- 18248LW-18291LW- 18638LW-18661LW-18667LW-18759LW-18853LW-18854LW-19001LW- 19042LW- 19080LW- 19082LW- 19083LW- 19096LW-19102LW-19210LW-19227LW-19237LW- 19237LW-19261LW-19262LW-19332-SLW- 19340LW-349290-1LW-349310-1LW-349310-8LW-349370-4LW-720465-2LW-720470-5

ClampSeatValvePipePipeManifold Assy.PipePipeManifold Assy.PipeFlangeManifold Assy.Tube Assy.RodElbowFittingGasketGasketSpringBaffle Assy.BeltRodCoverLockplateSealPinBracketNozzleNozzle Assy.ValveSeatAdapter Assy.Adapter Assy.Drive Assy.Gear RetainerGear RetainerCwt. Assy.Cwt. Assy.Idler ShaftIdler ShaftPulley Assy.Pulley Assy.Rod Assy.Camshaft Assy.MagnetoMagnetoMagnetoMagnetoHarness Assy.Harness Assy.

7-213-53-57-17-17-17-17-17-17-37-37-37-157-57-157-157-157-171-53-95-17-56-31-73-51-95-96-76-93-53-32-72-72-74-14-11-71-75-95-115-115-93-11-94-14-14-14-14-14-1

MS9068-009MS9825-16MS16562-28MS16625-1081MS16625-1125MS16625-1125MS20500-624MS20822-3MS20822-4MS20822-4MS20822-6MS20822-6-2MS20822-6-8MS20823-3MS20823-4MS20823-6MS20823-6DMS20823-8DMS25082-6MS29512-03MS29512-04MS29512-06MS29512-08MS29512-08MS29512-08STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-28STD-28STD-28STD-28STD-28STD-28STD-33STD-33STD-33STD-33

RingClipPinRingRingRingNutElbowElbowElbowElbowElbowElbowElbowElbowElbowElbowElbowNutSealSealSealSealSealSealWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasher

2-77-212-71-95-95-117-57-176-77-196-97-172-33-56-97-153-32-54-17-97-96-77-117-177-191-132-22-42-52-85-116-16-36-56-76-96-117-57-117-191-137-97-117-137-177-211-31-135-117-9

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NUMERICAL INDEX (Cont.)PART NO.

STD-33STD-33STD-33STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-63STD-63STD-68STD-82STD-91STD-95STD-110STD-148STD-148STD-160STD-1 60STD-1 60STD-1 60STD-1 60STD-160STD-160STD-1 60STD-1 60STD-1 60STD-1 60STD-160STD-1 60STD-213STD-251STD-251STD-251STD-251STD-251STD-365STD-415STD-420STD-425STD-425STD-425STD-425

PART NAME

WasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherNutNutPinScrewPlugKeyScrewNippleNippleWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherSealWasherWasherWasherWasherWasherPlugScrewNutWasherWasherWasherWasher

PAGE NO.

7-117-157-171-102-22-32-73-95-35-75-116-76-97-37-77-37-177-56-96-32-77-96-76-91-132-22-42-52-76-16-36-56-76-96-117-77-111-116-97-37-97-137-176-37-177-96-96-157-37-15

PART NO.

STD-425STD-425STD-471STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-514STD-514STD-551STD-551STD-557STD-596STD-596STD-596STD-669STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-678STD-678STD-678STD-678STD-678STD-678STD-678STD-684STD-690STD-690STD-690STD-692STD-692STD-692STD-692STD-692STD-692

PART NAME

WasherWasherScrewWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherDowelDowelPlugPlugDowelNutNutNutWasherNutNutNutNutNutNutNutNutNutNutNutWasherWasherWasherWasherWasherWasherWasherNippleWasherWasherWasherScrewScrewScrewScrewScrewScrew

PAGE NO.

7-177-196-91-102-32-73-94-15-35-55-116-76-91-16-36-16-31-11-31-135-115-96-96-116-136-157-37-97-117-157-177-197-211-31-135-117-97-117-157-173-95-75-95-111-133-96-96-116-157-3

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STD-692STD-692STD-696STD-713STD-713STD-713STD-714STD-737STD-784STD-784STD-860STD-860STD-860STD-860STD-860STD-860STD-860STD-872STD-872STD-872STD-872STD-949STD-1003STD-1065STD- 1164STD-1 164STD-1 173STD-1211STD-1339STD-1339STD-1339STD-1339STD-1342STD- 1353STD- 1373STD-1 409STD-1410STD-1410STD-1410STD-1410STD-1410STD-1410STD-1410STD-1411STD-1411STD-1411STD-1411STD-1411STD-1411STD-1411

ScrewScrewWasherPinPinPinPinKeyPlugPlugScrewScrewScrewScrewScrewScrewScrewNutNutNutNutBushingDowelDowelInsertInsertInsertPlugPlugPlugPlugPlugWasherInsertInsertNutNutNutNutNutNutNutNutNutNutNutNutNutNutNut

7-177-214-15-75-95-112-21-102-56-36-96-136-157-97-117-157-191-135-75-95-117-192-71-76-16-56-11-71-12-26-136-155-113-35-111-131-102-32-73-94-15-35-51-132-42-52-73-56-16-3

STD-1411STD-1411STD- 1420STD- 1420STD-1566STD-1566STD-1685STD-1685STD-1727STD-1727STD-1727STD-1727STD-1737STD-1 774STD-1 774STD-1774STD-1815STD-1821STD-1838STD-1856STD-1864STD-1872STD-1874STD-1896STD-1896STD-1916STD-1925STD-1925STD-1932STD-1932STD-2043STD-2043STD-2044STD-2045STD-2047STD-2048STD-2131STD-2132STD-2154STD-2166STD-2167STD-2180STD-2197STD-2205STD-2209STD-2218STD-2221STD-222125C-925C-9

NutNutNutNutScrewScrewNutNutWasherWasherWasherWasherRingPinPinPinNutHoseBoltScrewNutInsertScrewScrewScrewScrewScrewScrewBushingBushingNutNutNutNutBoltHoseBoltNutBoltElbowScrewHoseWasherWasherBoltNutNutNutStudStud

6-76-112-27-57-117-135-116-155-75-85-116-71-111-112-52-77-73-95-92-47-53-34-17-97-116-153-94-17-57-117-37-57-35-117-36-157-77-77-56-71-113-97-57-51-77-15-95-113-36-3

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25C-1025C-1125C-1125C-1125C-1225C-2131C-1031C-1231C-1231C-1231C-1331C-1431C-1631C-1931C-2131 CD-2038-1338-1538-1538-1538-1638-2250-151028-B11021102110211021102110211021182-K41182-N41182-Q61182-W58313831360009603296042260430604306080360828609456108461183612476129761298

PART NAME

StudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudBallPlugPlugPlugPlugPlugPlugPlugSpark PlugSpark PlugSpark PlugSpark PlugGasketGasketKeyShaftScreenCoverCoverStrapPlugPlugSpringGasketCoverImpellerImpeller

PAGE NO.

2-42-76-16-32-72-13-31-12-13-31-11-11-12-12-12-11-11-16-16-31-11-11-11-51-12-13-33-56-16-37-94-14-14-14-12-52-73-52-26-32-52-71-133-11-71-52-53-92-22-2

PART NO.

6150361681622246238862417650076544166224666106667066713667286673266734675306753667542683156866868759687616915969164692606953169532696036967969796703107038470388703897045570456704577047470484704857113371134714507148171549715967159671610716117164071651

PART NAME

SleeveGuideGasketCapPlugRetainerSeatGasketBushingBushingGuideWasherGasketStudBushingAdapter Assy.BearingGasketSpringTube Assy.Tube Assy.Adapter Assy.GasketInsertPlateSeatHoseStudDowelSealShaftGearGearGasketBracketGasketWasherScreenPipeNutNutGasketRingWasherWasherWasherHookRetainerPlugFitting

PAGE NO.

3-53-34-13-52-51-13-56-93-33-33-33-53-91-11-112-54-12-71-53-93-91-111-113-33-73-56-51-11-13-51-101-101-101-101-31-31-116-16-53-73-73-93-73-72-52-73-93-91-72-5

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Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINIDER FLANGE CRANKCASE MODEL ENGINES

NUMERICALPAGE NO.

INDEX (Cont.)PART NO.PART NO. PART NAME PART NAME PAGE NO.

7166471667716687167571699717377190371907719737205072053720577205872060720617206272075720917215272155721797221072242722467225572257723127237672376723767237672377723777237772378725667262672702727037270672706727097271072711727977283472877728977295872960

Gear Assy.LockplateGear Assy.Adapter Assy.ConnectionTube Assy.BushingWasherGasketKeyGasketSeatSeatBushingBushingBushingSealRingBaffle Assy.BushingStudGasketCover Assy.ShaftShroud AssemblyShroud Assy.RingElbowElbowElbowElbowElbowElbowElbowCoverGearShaftTube Assy.Tube Assy.InsertInsertScrewCoverRingRollerCoverBodyGuideBafflePlug

1-111-111-112-76-13-91-71-76-53-51-103-33-31-71-71-71-51-53-91-76-36-53-91-113-53-51-36-157-37-197-217-117-197-211-101-73-73-93-93-36-33-93-96-51-73-91-53-36-36-3

7296272964729657297272974730007301373027730327313673136731367313673152732497325073251732527331473314733467338373383734347343773445734467344873456734587354573546735477354873555735567355773636736487377273810738187385773938739657396673975740657407074070

Thrust ButtonGear Assy.RollerShaftgear Assy.Gear Assy.CouplingCouplingTube Assy.GasketBracketBracketBracketBracketBracketWasherWasherWasherWasherGasketGasketFlangeLockplateLockplateRod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.CouplingRollerNozzle Assy.BushingGasketRingValveBracketSpacerBaffle Assy."0" RingElbowElbow

1-112-71-71-112-54-14-13-96-76-96-116-157-216-111-101-101-101-107-117-136-55-75-93-73-73-73-73-73-73-73-73-73-73-73-73-73-74-11-71-11-72-13-13-56-96-93-91-37-97-19

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7423074241742787430974313743237432374324743607438974493744947451874637748327503075061750897511875151751527516475283752877530275311753247533075330753327534075371753717538075413754147565675657757617584575845759067599276118761557635576355764227650576510

PART NAME

GuideRingBracket Assy.BearingExtensionStrutStrutBracketFlangeBushingHosePlateBracketBushingBracketSupport Assy.BoltPistonGasketStabilizerStabilizerStabilizerManifold Assy.Body Assy.DowelFuel InjectorHoseHoseHoseManifoldManifoldGasketGasketLinkPistonBracketBushingBushingExtensionGasketGasketGasketControllerSpacerShaft Assy.TeeTeeElbowBracketGasket

PAGE NO.

3-33-16-93-11-35-75-95-96-53-76-153-95-93-76-131-73-13-17-33-33-33-36-92-21-16-77-97-97-116-136-137-157-175-73-16-71-71-71-37-37-53-97-131-91-97-137-192-31-132-4

PART NO.

7653476534765347673476734767347673476762767687676876769767697677076772767777677876779767847678876791768897688977309774617746177467775047752777579777087772177721777227772277723777237775677756778087782377825778527785377981779827798377998780547806178062

PART NAME

ShimShimShimZip StrapZip StrapZip StrapZip StrapHousing Assy.LockwasherLockwasherLocknutLocknutBracketHoseManifold Assy.Manifold Assy.AdapterShaftRollerBaffleAdapterAdapterBushingTeeTeeSpringGasketExtensionSupport Assy.WasherRetainerRetainerGasketGasketGasketGasketBracketBracketValve Assy.StudShaftBase Assy.Housing Assy.StrutStrutBracketHousing Assy.AdapterPipePipe

PAGE NO.

5-75-95-114-16-137-177-216-35-95-115-95-117-56-136-76-76-72-21-77-97-157-171-117-97-131-57-111-31-72-77-97-117-97-117-97-115-75-91-57-52-72-42-47-77-77-76-57-37-37-3

9-9

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780637806478065780837810978110781277813778137781387813878152781627816278164781647816778167781917819178207782467829078318783667844378481784947861478629786297868778691787537880278965789937902447731247731295139195139110-92873-30210-92879-4301L2141801N19833-21802A2116902A2137702A2138002A21380

PipeFlangeSump Assy.GasketManifoldManifoldTubeTube Assy.Tube Assy.Tube Assy.Tube Assy.ElbowBracketBracketCatchMagnetic CatchWasherWasherElbowElbowHousing Assy.GasketPlunger Assy.Fuel InjectorHeat ShieldSealHeat ShieldHousing Assy.PulleyBearingBall BearingAdapterElbowBracketFuel Injector Assy.Manifold Assy.PumpBushingSpringSpring"O" Ring"o" RingNutLockwasherWasherPlugElbowElbowElbowElbow

7-37-36-17-16-156-156-157-137-217-137-217-117-97-117-97-117-97-117-137-212-17-31-56-96-51-57-112-15-95-95-117-37-216-156-77-32-31-77-37-56-76-94-14-11-102-76-136-72-37-13

02A2138002A2138202M1979906K2119405K21302-105K21302-206A1995606A1995606B2132606B2132606E19769-0.6306E19769-0.9106E19769-1.0006E19769-1.0006E19769-1.2507A1947412A1977012A1977113E1764813E1767613F1775113F1775213F1777613F1777713S1964815B2131915F19957-3515F19957-3615F19957-4715F19957-5515F19957-5715F19957-5815F21362-2416T1946817C1938617C2119117F1935317F2118617F21190187A1939918A1944118D1939418E1939632B1954932B1955132C1955336B 1948437A19773-36737A19773-37637A19773-382

ElbowNippleHoseShim KitStarter KitStarter KitSealSealGasketGasketGasketGasketGasketGasketGasketBracketBracketBracketCrankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.GearSockerRod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.SeatCapKeyRocker Assy.Rocker Assy.Rocker Assy.BearingBearingBearingBearingAlternator Assy.Aiternator Assy.Alternator Assy.PulleyBeltBeltBelt

7-212-36-135-55-55-52-52-76-16-32-56-36-16-31-55-51-31-31-71-71-71-71-71-71-71-53-73-73-73-73-73-73-73-33-53-53-73-73-71-51-51-51-55-15-15-15-15-15-15-1

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53E1960054D 19625

Valve Assy.Oil Filter

2-42-4

54D1962666M19385

Oil FilterClamp

2-44-1

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lycoming aircraft engines parts catalog...part no. pc-315-6 652 oliver street williamsport, pa 17701...

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