luxtron product flour optic technology fotfiber optic channels temperature range display digital...
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Fluoroptic Thermometers
Key Benefits (Non-metallic)
• EMI Won’t Induce Temperature Errors
• Non Electrically Conductive – Safe in high voltage contact
• Won’t Distort MRI Images
• Chemically Inert – Safe in acids, chemicals, etc.
• Small – As small as 0.25mm (0.01”) in diameter
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Where is it used?
• Medical: MRI, RF and Microwave Ablation, Benign Prostatic Hyperplasia (BPH), Brain and Cancer Research
• Intrinsically Safe Market: Defense, Safety,
• Industrial: Analytical Chemistry Microwaves, Electronics Manufacturing
• Food: Microwave food drying (medicinal herbs), Microwave packaging development, Microwave process control
• Research & Development
• Semiconductor: Backside Wafer, Electrostatic Chuck, Chamber Ceiling, “RF-Hot” Components
• Utility: Power Transformers, High-Voltage Equipment
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Fluoroptic® Technology (FOT) Overview
• Measurement is Based on a Temperature Sensitive Phosphorescent Sensor Attached to the Probing End of a Fiber Optic Cable
• Electronics Measure the Decay Time of the Fluorescence that is Temperature Dependent
• A Single Optical Fiber Transmits Both the Excitation and the Fluorescence Signal
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Time Dependant Measurement:
• Signal is auto-adjusted (AGC) to allowing
the system to remain accurate in the
event:
• Fiber optic coupling losses
• Bending & micro-cracks
• Dirt and scratches
• Phosphor Intensity change
• Method Independent of emissivity
Fluoroptic® Operating Principle
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Phosphors & Phosphorescence I
A Phosphor is a substance that exhibits „Phosphorescence‟ (sustained glowing) when exposed to light (or particles).
• No P (Phosphorous) in Phosphor
• Transition Metals or Rare Earth Compounds.
• Host carrier (oxides, sulfides…)with activator (Bi, Cu, Cr) to extend lifetime
• Quantum mechanically forbidden transitions:
• Temperature Dependant Properties:
• Decay Time (ms)
• Intensity
• Color
• Charged by Light or Particles
Example Uses of Phosphors
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• Many commercially available Phosphors.
• Few choices in the milli-second (10-3) range.
• Inexpensive
• LumaSense uses special YAG:Cr
• First Commercial System
• Special chemical additives
• Particle size is important
• Pastel green in-organic power.
• Stable, no Hysteresis
Phosphors & Phosphorescence II
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Light Sent by
Luxtron
Instrument to
Excite Sensor
Light Emitted by
Sensor and
Detected by
Luxtron
Spectra
Thermo Sensitive Phosphorescent Ceramic
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Method for Measuring
Fluorescent Decay Time
„Tau‟ (time for 1/e Intensity drop)
Time Dependant Measurement
Intensity is auto-adjusted to allow for:
• Fiber optic coupling losses
• Bending & micro-cracks
• Dirt and scratches
• Phosphor Intensity change I(T)
Fluoroptic® Operating Principle I
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Temperature is determined by a lookup table of „Tau‟ verses Temperature.
Initial Calibration
• NIST traceable dry baths.
• Table varies for different probe types
• +/- 2C accuracy across complete range.
In-situ calibration:
• On Instrument calibration routine.
• +/- 0.2 C within 20C of calibration point.
Fluoroptic® Operating Principle II
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• Long Term Stability (20+ years in field! WTS)
• Repeatable and Uniform Quantum Properties
• Chemically Inert
• No recalibration after initial calibration
Why is “Phosphor” a good sensor?
Fluoroptic® Technology
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Summary: Benefits of the Technology
• Probes– Immune to EMI and RF Interference
– Electrically Non-conductive
– Minimal Heat Conduction
– Minimally Intrusive (As Small As 0.26 mm Total Diameter)
• Stable, Self-calibrating System– Not Dependent on Emissivity
• Measurement Independent of Optical Signal – Time Domain Measurement
• Flexible “Form Factor” allows simple integration.– Single Fiber
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ProductFiber Optic Channels
Temperature Range
DisplayDigital Output
Analog Output Probes
Available
Ind &
R&D
Luxtron 812 (formerly I652)
2 -25 to 295oC YES (2) RS-232 0-10V DCSTF, STS, STR,
STM (STB)
FOT Lab Kit 4 -100 to 295oC None RS-2320-10V DC
4-20 mA
STF, STS, STR, STM (STB)
Med
BioMed Lab Kit 40 to 120oC
None RS-232 0-10V DC STB
FocalPoint 4 0 to 120oC YES (4) RS-232 No MedFP
Product Line Overview
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• 2-Channels
• Includes:
– Instrument
– Universal P/S
– RS-232 Cable
– Manual
Product Details
Luxtron 812 (formerly I652)
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FOT Lab KitLaboratory & Industrial R&D
• 4 Channels, no display
• Range: -100 to 330 oC
• Flexible configuration for R&D
• Interface to PC via RS232
• Analog output, 0-10VDC or 4-20mA
• Six standard probe styles (sold separately)
• PC Data Software (sold separately)
Product Details
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M3300 Biomedical Lab KitMedical R&D
• 4 Channel, no display
• Range: 0 to 120 oC
• Narrower range around human body enables tighter accuracy in calibrated mode
• USA FDA 510(k) cleared
• Flexible configuration for R&D
• Interface to PC via RS232
• Analog output, 0-10VDC
• Standard probe is non-cytotoxic and bio-inert
• STB Probe sold separately
• Requires FOC-ST extension
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Fluoroptic® Medical Products
m3300 Biomed Lab Kit
• 4 channels
• FDA “cleared” medical device
• Does not carry medical CE Mark (yet)
• Standard, minimally invasive probe, 0.5mm diameter
Focal Point
• Designed for RF Ablation
• Medical CE Mark pending
m3300 OEM Module
• Lower cost module for OEMs
• 1 to 4 channels
• Custom probe development
NEW: LUXTRON MicroProbe
• Incredibly **TINY** temperature sensor !!
• 0.25 mm Outer Diameter
• -10 to +120 °C measurement range
• Outer protective layer is black polyester tubing
• 1 m probe standard length
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FOT Lab Kit Probes
Probe Description Temp. RangeFOT Lab Kit
ProbeSimilar 700 Series Probe
General Purpose, Chemical Resistant Immersion Probe
-25 to 250 C STM SFW
Fast Response Immersion Probe 0 to 300 C STF SFF
High Temperature Immersion Probe -- N/A SIH
Surface Temperature Probe -25 to 200 C STS SELR
Remote Measurement Kit -25 to 330 C STR SPM
Blank Polished-Tip Probe -25 to 330 STP SSP
Medical Style Probe (for use with Biomed Lab Kit)
0 to 125 C STB SSM
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Silica Core & Cladding
Buffer
Reflective Coating
Phosphor Sensing Material
Typical Probe Construction
Typical Industrial Probe
Typical Medical Probe
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STF Probe
Description:
An immersion probe with a lower mass tip that allows a faster response time compared to the STM probe. The STF tip has less protection than the STM tip and is therefore less suited to rugged environments.
Application Examples:
• Taped to top surface of a semiconductor wafer during plasma etching process for R&D
• Measuring a small sample which is being RF heated
(SHOW INFO IN PRICE LIST)
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STM Probe
Description:
A general purpose probe designed to be inserted into either solid or liquid mediums. The tip is twice encapsulated making it suitable for dirty environments.
Application Examples:
• Wood pulp during microwave drying process
• Chemistry solutions during microwave processing
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STS Probe
Description:
The STS probe is designed for surface measurements.
Application Examples:
• Running CPU package during heat tests
• Live electrical connections in high power PCB assembly
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STR Probe Kit
Description:
The STR probe measures objects in a remote (or non-contact) configuration. This is ideal for samples that move/vibrate and for the ultimate response time in surface measurements.
Application Examples:
• Semiconductor wafers for R&D.
• Measurements of samples on a rotating turntable in a microwave
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Standard Extensions for FOT Lab Kit
DescriptionStandard Lab Kit
ExtensionSimilar 700 Series
Extension
General Purpose Fiber Optic Extension Cable SST SEA
Heavy Duty Fiber optic Extension Cable HST SEC
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Fluoroptic Thermometers – Applications Summary
• Medical RF Ablation Device – R & D, Verification, Validation
• Ferromagnetic Hyperthermia – R & D
• MRI Safety Studies – Implantable Medical Device MRI Compatibility Verification
• Missile Silos – Intrinsically Safe
• Semiconductor Plasma Etch - Immune to RFI & high voltage electrostatic chuck.
• Microwave Food – R & D
• Industrial Process Microwave Ovens
• Microwave Materials Processing – R & D
• Satelites – RF Circuit R & D
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Medical Applications
Medical Applications
• Monitoring patient temperature during MRI examinations
• Design validation of implanted medical devices
• Measurement and closed-loop control of tissue temperature during microwave therapy treatment
• Monitoring tissue during RF Ablation procedure
• R&D
Medical Product Details
• LUXTRON compliant with GMP, ISO 9001 and has FDA 510(k) Class II cleared device
• License agreement with Johnson & Johnson
• Over 650 systems installed
• Used in Human Therapies Daily Worldwide
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RF Ablation Needs
• Two RF ablation companies (ValleyLab and Boston Scientific) monitor tissue impedance and time to determine success of tumor destruction, but different tumors and tissue have different thermal and electrical properties.
• RITA Medical have shielded thermocouples within their RF ablation needles.
• No current way to measure the edge of the tumor to assure destruction of the entire tumor. Currently, equipment destroys healthy cells to assure all tumor cells are destroyed.
• Monitor the progress of RF ablation and prevent charring of the tissue.
• Similar to implant lead testing in MRI environments, they need to profile the thermal gradients of new RF ablation tools during research.
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Luxtron’s Position in RF Ablation Market
Luxtron Message to RF industry
• Luxtron is the gold standard in fiber optic medical temperature sensors (cite and list MRI, ablation, and other medical papers)
• Technology is field proven everyday in medical procedures
• FDA 510 (k) and California DHS certification – we know medical
• Stable company perfecting fiber optic thermometers for over 25 years.
• Accepted by doctors worldwide for accurate, repeatable temperature measurement
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RF Ablation Treatments
Current medical conditions treated with RF Ablation
• Non reselectable (cannot be remove by surgery) liver tumors
• Tumors metastasized or spread to bone
• Internal kidney tumors
• Adrenal tumors
• Prostate tumors
• Benign prostatic hyperplasia (prostate enlargement)
• Painful or abnormal neural tissue
• Painful soft tissue or bone masses
* Sources NIH, RITA medical 2004 annual report
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• Semiconductor Applications
– Backside wafer temperature in PECVD.
– Electrostatic chuck (ESC) temperature in Plasma Etch.
– Shower head in Plasma Etch.
– Chamber ceiling temperature in CVD processes
– Wafer temperature in Asher tools
– R&D
• Semiconductor Installed Base
– 1000s chambers cathode plate temperature
– Now integrated into 2 of 3 Top Plasma Etch OEM‟s chambers
– Every major OEM using FOT for R&D and tool/process
characterization
Semiconductor Applications
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Solution Requirements:
Modular
Electrically Non-conductive
Field Assembly / Disassembly
Robust for Field Use
Heat Transfer Considerations
Challenge: In-situ Measurement and Control of
Electrostatic Chuck (ESC) Temperature
AccuDisc™ System
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Wafer
Electrostatic Chuck
Remote
Phosphor
Optics
Sensor
Fiber Optic
Extension
Small Threaded
Disc Coated
With Phosphor
Optics / Electronics
Luxtron FOT Instrument
AccuDisc™ System
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Energy Market Applications
Utility Applications:
• Power transformers winding “hot spot” temperature and control of cooling equipment
• High voltage switches
• High voltage cables
• R&D
Utility Installed Base:
• Over 500 Systems installed worldwide (most systems with 4-channels each)
• Systems in operation for over 20 years (Diablo Nuclear Plant in California)
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Electronics Testing
Solution:
STS Probe with I652 or FOT Lab Kit
Why:
Safe to touch “live” electrical circuits
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Microwave Applications
Industrial Applications:
• Analytical chemistry microwaves
• Industrial microwave dryers (next slide)
• Microwave food development and packaging research
• Wood Drying (later slide)
• R&D
Industrial Installed base:
• Over 1000 systems installed in analytical chemistry microwaves used in labs worldwide
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Food and Pharmaceutical Processing
Primary Benefits:
• Safe and accurate for microwave processes
• Durable and easy to clean (Teflon coated) and sanitize
• Can be easily integrated into process control equipment (PLCs and temperature controllers) via analog outputs.
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Wood and Paper Processing
Primary Benefits:
• Safe and accurate in microwave
• Compatible with chemicals often used in treatment of wood (these chemicals typically degrade metal sensors)
• Easy to integrate into pressurized chambers (process ovens)