ltr² technology: pcb transformer and capacitor recycling the … helmut bergel - ltr2...
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LTR² technology: PCB Transformer and Capacitor RecyclingThe approach of Envio Recycling
MITECO FORUM, 18.-19. November 2008 “Sava Centar”, Belgrade, Serbia
Helmut BergelSales & Project Manager
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Envio Group Activities and LocationsEnvio RecyclingTransformer Recycling
Dortmund, Germany
Enviso ServiciosAmbientales
Barcelona, Spain
Envio Transformer Recycling
Transformer RecyclingBoxholm, Sweden
KK EnvioWater Treatment
Baroda, Gujarat, India
Envio WaterWater Treatment
Dortmund, Germany
Envio Korea Transformer Recycling, Anyang, Southkorea
Republic of MacedoniaPCB Management Systemendorsed by BMZ, GTZ & ENVIO „PPP-Project“
EnvioMarBallast Water Management
Dortmund, Germany
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The Competence of Envio
2003 Envio group is established in Germany
2003 Envio subsidiary in Sweden is established
2004 Envio group acquires „Envio Environmental Services“• world-wide references and partner network
• more than 20 years of experience in PCB transformer decontamination as division of world’s largest transformer manufacturer
2006 Envio subsidiary in Spain is established
2007 Envio subsidiary in Korea is established
2007 Initial Public Offering of Envio AG
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Initial Public Offering, Sept. 24./07
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Environmental Services World-Wide
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Site-cleaning, disposal of hazardous waste
•• Decontamination of sites with Decontamination of sites with hazardous substanceshazardous substances•• sitesite--cleaning, waste disposalcleaning, waste disposal•• dismantling or restoration dismantling or restoration
•• ReferencesReferences•• Disposal plant for PCB transDisposal plant for PCB trans--
formers (AEG Schorch, D)formers (AEG Schorch, D)•• Zastava Automobili (FRY)Zastava Automobili (FRY)•• Oldenburg State Theater (D) Oldenburg State Theater (D)
•• Disposal of hazardous wasteDisposal of hazardous waste•• treatment in Dortmund (PCBs)treatment in Dortmund (PCBs)•• transfer to specialized facilities transfer to specialized facilities
(e.g. incinerators)(e.g. incinerators)
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Environmental Services
PCB Elimination ServicesPCB Elimination ServicesRecycling of electrical equipmentRecycling of electrical equipmentDecontamination in operation Decontamination in operation Contamination below 2ppm Contamination below 2ppm
after treatmentafter treatmentCleanClean--up of sites with Hazardous up of sites with Hazardous
SubstancesSubstancesDevelopment of cleanDevelopment of clean--up conceptsup conceptsSiteSite--cleaning, waste disposalcleaning, waste disposaldismantling or restorationdismantling or restoration
Environmental ConsultingEnvironmental ConsultingInventories of hazardous waste Inventories of hazardous waste Assessment of environmental Assessment of environmental
damagedamageAwarenessAwareness--raising, trainingraising, training
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Environmental Consulting
ØØ Inventories of hazardous waste Inventories of hazardous waste
ØØ Assessment of environmental Assessment of environmental
damage, monitoringdamage, monitoring
ØØ Sampling and analysisSampling and analysis
ØØ Development of cleanDevelopment of clean--up up
conceptsconcepts
ØØ Administrative and logistical Administrative and logistical
supportsupport
ØØ AwarenessAwareness--raising, trainingraising, training
ENVIO South Korea Transformer Recycling in Jeonju
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ENVIO’s Recycling Plant in South Korea
• Opening in May 2008
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ENVIO’s Recycling Plant in South Korea
• 10.000 tons/year oftransformer recycling
• Oil treatment with sodiumreduction unit
Republic of MacedoniaEstablishment of a Management System for PCB contaminated electrical Equipment
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
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Preconditions for a successful partnership
Ø Win-win situation
Ø Common interests must be given
Ø Targets of the partners must be equal
PPPPrivate Partner:
Envio
Public Partner:
GTZ
PCB Project Macedonia
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
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The Project
The objective of the PPP measure is the introduction of a management system for the Ørecording,
Ømonitoring and
Øenvironment-friendly disposal
of PCB-contaminated transformers and capacitors in Macedonia
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
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The Goals
Ø Temporary storage of PCB-containing transformers and capacitors
Ø Proper disposal of PCB-containing transformers and capacitors
Ø Safe handling of PCB-containing transformers and capacitors
Ø Informing the population about the handling of PCB-containing transformers and capacitors
Ø Concept development for a further waste management
Ø Recording and analysis of PCB-containing equipment
Ø Clean-up methods for cleaning of PCB-contaminated sites
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
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Time schedule
Ø 01. January 2007 - 31. October 2008 [22 months]
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
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The Conclusions
Ø Receiving suitable instruments for an environment-friendly and cost-effective management system for the disposal of PCB-containing equipment.
Ø Important keystone of the plant GEF project which will be carry out in Macedonia to fulfil the requirements for the Stockholm Convention.
Ø Distribution of technical information to the owners of hazardous waste and to
Ø Design of an approved storage area, where the hazardous waste could be prepared for the export to foreign Recycling facilities
Repuplic of MacedoniaMinistry of Environment and Physical Planning/POPs Unit
LTR² TechnologyNon-combustion Process for treatment of PCB contaminated equipment (an approved method of Envio Recycling Company)
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Low-Temperature Rinsing and Re-Use/Recovery
Ø The LTR² technology is a well-proven non-
combustion technology capable of
decontaminating PCB-containing electrical
equipment, PCB liquids and other PCB-containing
substances
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The LTR² technology - efficient and safe
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ØØ easy to controleasy to control
ØØ few process parameters few process parameters requiredrequired
ØØ rapid chemical degradation of rapid chemical degradation of PCBPCB
ØØ wide range of liquids and wide range of liquids and other material treatableother material treatable
Safe Elimination
Sodium Reduction of liquids and other materials contaminated with PCB
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Non-Combustive Destruction of PCB liquids by Sodium Reduction
Ø UNEP‘s "Survey of Currently Available Non-
Incineration PCB Destruction Technologies" (First
Issue, August 2000) states that sodium treatment
is the "most common technology [...] to
dechlorinate the PCB molecules and yield an oil
which can be re-used".
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ØØ Incoming materials inspectionIncoming materials inspection
ØØAll recycled materials are regularly All recycled materials are regularly checked checked
ØØOutgoing quantities are monitored Outgoing quantities are monitored and recordedand recorded
ØØAnnual reports are compiledAnnual reports are compiled
Controlled process - Tracking of Waste
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Comprehensive and Regular Certification
ISO 9001 ISO 14001
The current version of certificates are available for download on our website www.envio-group.com (“about us” à “certification”)
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Video Presentation of ENVIO [5:40]
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Envio – your ideal partner for PCB projects
•• Comprehensive scope of Comprehensive scope of products and servicesproducts and services•• disposal or decontamination of disposal or decontamination of
PCB equipmentPCB equipment•• consulting and technical consulting and technical
servicesservices•• new transformers and new transformers and
capacitorscapacitors
•• ReliabilityReliability•• certified quality standardscertified quality standards
•• WorldWorld--wide project executionwide project execution•• local representationlocal representation•• authority permits for handling authority permits for handling
and transport of PCB wasteand transport of PCB waste•• worldworld--wide logisticswide logistics
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Thank you for your attention
Contact information:
Helmut BergelSales & Project Manager ( +49-231-9982 230
Ê +49-231-9982 202
ü www.envio-group.com
H Envio Recycling GmbH & Co. KGKanalstr. 2544147 DortmundGermany