ltd pty engineering 2010 product catalogue valve upwey¾ full bore design as standard, reduced bore...

Postal Address: Street Address: Phone: +61 3 9754 7700 Upwey Valve & Engineering Pty Ltd Upwey Valve & Engineering Pty Ltd Fax: +61 3 9754 7711 PO Box 3206, Nunawading Unit 3, 27 – 33 Thornton Crescent Email: [email protected] Victoria 3131, Australia Mitcham, Victoria, 3132, Australia ABN: 16 141 462 660

www.upwey.com

Upwey

Valve

& Enginee

ring Pty Ltd

High Pressure Gate Valves for Abrasive Applications

Ball Check and Isolation Combination Valves

Slurry Air Release Valves

High Pressure Pipe Couplings

2010 Product Catalogue

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EZI-Vac Kinetic single and double orifice air release and vacuum break valves are a reliable investment for exhausting or venting air in pipelines.

Design Standard: ASME B16.34-2009 ASME B16.5 ASME B31.3-2002

EZI-Vac Air Release/Vacuum Valve

FEATURES

Simple construction allows for ease of maintenance.

Primary and secondary float is manufactured from non‐corrosive HDPE.

Primary float available in HDPE or Urethane with specific gravity of float to suit application.

Available in carbon steel, stainless steel or Duplex stainless steel.

CWP of 20, 50 and 100 bar.

Coated in Fusion Bonded Epoxy Resin or 2 part epoxy for high corrosion applications.

EZI-

Vac

Air

Rel

ease

/Vac

uum

Val

ve

GENERAL DESCRIPTION

The EZI‐Vac valves are designed for many applications, including slurry and water. The large port design prevents clogging while the HI‐WEAR seat and float design offer a large sealing area. An Anti‐Surge Float option is available to limit discharge rates to 3.5kPa differential.

Common uses ‐ Slurry Pipe Lines, Deep Well Pumping, Waterlines, Sewage, High Pressure Pipe Lines, Pipeline with Scale.

Internal lining in Rubber, EPDM or Urethane on request.

Optional drain/flush point in body.

HI‐WEAR primary seal allows drip tight sealing under all conditions.

Full bore design as standard, reduced bore on request.

Design prevents lifting of primary float while acting as a vacuum breaker.

Manufactured in Australia


www.upwey.com

DIMENSIONS

ANSI ANSI 150 2100 kPa ANSI 300 5100 kPa

A B C D E KG A B C D E KG

Bore

50 152 375 228 182 60 18 165 375 254 182 60 19

80 190 490 254 273 89 32 210 490 280 273 89 36

100 228 541 279 362 114 42 254 541 317 362 114 46

150 280 685 343 540 168 52 317 685 381 540 168 55

200 343 882 482 720 219 68 381 882 520 720 219 76

CONSTRUCTION MATERIALS

Body Carbon steel standard - Option stainless steel

Outlet cover Carbon steel standard - Option stainless steel

Seat retaining ring Stainless Steel GR304

Float HDPE

End connection Flanged to suit standard – Option threaded section

Seal CHUTEX

Lining Non lined standard - Option natural rubber

Nameplate Stainless Steel GR304

Fasteners Metric 8.8 zinc plated standard- Option stainless steel

Finish Powder coat standard - Option 2 pack epoxy

EZI-

Vac

Air

Rel

ease

/Vac

uum

Val

ve

www.upwey.com

DATA SHEET

Purpose: Air release and vacuum break valve

Applications: Slurries, chemical, sewerage, sands, pulp and dewatering

Type: Soft seated KINETIC single orifice air release and vacuum break valve‐vertical pattern‐full bore design

Size available: DN50 – DN200

Manufacturer: Upwey Valve & Engineering Pty Ltd

Figure: EV050 to EV200

Rating: ANSI B16.5 class 150, 300, 600 @65° C nominal

Ends: Flanged ANSI B16.5 RF Class 150, 300 or 600 (certified) or as required

Body‐inlet: Fabricated carbon steel or Cast ASTM A 216

Body‐outlet: Fabricated carbon steel or Cast ASTM A 216

Float: High Density Polyethylene

Seal: Chutex wear resistant natural rubber standard other materials on request

Gasket: BS‐N90 90 shore O ring between body and outlet flange for high pressure seal

Fasteners: Carbon steel Zinc plated 8.8 standard or stainless steel on request

Lining: Option of Nitrile Butadiene rubber, Natural rubber, Urethane or non‐lined as specified

Face to face: not applicable

Testing: AS4037‐1999 and EN 12266 PT 1&2 or API598 as specified

Finish: Grit blast 2.5 and 2 part AMERLOCK epoxy paint inside and out

EZI-

Vac

Air

Rel

ease

/Vac

uum

Val

ve

EZI-Vac Air Release/Vacuum Valve

362

556

231

A3

1

4

5

6

7

8

9

10

12

11

13,14,1516,17

18

1

2

3

4

5

6

7

8

9

10

11

12

13 - 15

17

Hexagon bolts & nuts

N/A

N/A

High pressure ORing seal

Elastomer seat

Deflector cone

Ball float

Retaining bar

Inlet flange

Body concentric reducer

Body upper flange

Outlet flange

Manufacturer’s label

Lifting eye

Long rad elbow 180°

16

304 SS rivets

19

100.00

140.00

102.25

Upwey Valve & Engineering Pty LtdPO BOx 3206 Nunawading VIC 3131AustraliaTEL +61 3 9754 7700

DN100Slurry Kinetic Single orifice air release/vacuumbreak valve -full bore

EV100-20-RL-KS-ANSI150 1.0

2:1 1 off 1Drawn: AG BLack

Checked A Markides

ConstructionCarbon steel

StandardASME B16.5ASME B16.9AS/ANZ 1110

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Design Standard: ASME B16.34‐2009 ASME B16.5 ASME B31.3‐2002 ASME B16.10‐2000 The disc of the GYRO‐Disc slurry valve is up to 3 times thicker than the blade in a knife‐gate valve

GYRO-Disc

Rotating disc slurry gate Valve

GYR

O-D

isc

Gat

e Va

lve

GENERAL DESCRIPTION

Upwey Valve & Engineering’s range of slurry valves now includes the GYRO‐Disc rotating disc slurry gate valve. The GYRO‐Disc has a rotating disc mounted on a carrier wedge assembly. The complete disc and carrier assembly is suspended on the end of the spindle which allows movement around the axis of the spindle. The GYRO‐Disc slurry valve is designed specifically for slurries, ash disposal, abrasive media and any application where heavy scale build‐up is prominent. The GYRO‐Disc slurry valve range is rated to a maximum CWP of 150 bar (ANSI class 900) and is suited to applications in mining, mineral processing, power generation, pit dewatering, sand, gravel, chemicals, pulp and paper. Whilst opening and closing the valve, a combination of the orientation of the disc assembly together with pressure differences on the face of the disc whilst in the flow, will cause the disc to touch the valve seat and rotate by a few degrees. The rotation of the disc causes it to seal in a different position on each cycle, exposing a different portion of the disc to the flow therefore spreading the wear around the circumference of the disc. The discharge section of the body has a circular cut‐out in the lower area and during closure the flow is directed into this section causing a flushing action to remove any deposits. This prevents the disc from fouling on build up. The valves are fabricated from Xlerplate boiler plate GR460R from BLUESCOPE as standard, and Stainless Steel 304, 306 UNS S32750 super duplex on request.

The GYRO‐Disc slurry valve is designed for operation in the full‐open or full‐closed position and is not designed for throttle applications. Actuation options are hand‐wheel, bevel gearbox, pneumatic,

hydraulic and electric.

www.upwey.com


ASME B16.10‐2000 Table 1 Column 7ANSI class 150 (other sizes on request)

Bore 100 150 200 250 300 350 400 450 500 600

A 229 267 292 330 356 381 406 432 457 508

B 229 280 343 406 482 533 597 635 698 813

C 595 777 975 1160 1390 1555 1810 2103 2300 2600

D 300 300 500 500 500 700 500 500 500 500

Actuation HW HW HW HW HW HW BG BG BG BG

Weight 47 80 129 192 287 410 571 720 1170 1466

FEATURES

Full bore design

2 part epoxy or powder coated finish

Easily adapted to suit all actuators

Low maintenance requirements

Suitable for wet or dry service

High abrasive applications

Face to face to suit clients requirements

GYR

O-D

isc

Gat

e Va

lve

www.upwey.com

GYRO-Disc

DATA SHEET

Purpose: Isolation – open/closed

Applications: Slurries, sewerage, sands, pulp and dewatering‐abrasive applications

Type: Rotating disc gate assembly suspended on spindle.

Sizes available: DN100 – DN600 (larger sizes on request)


Figure: GD100‐GD600

Rating: From 1000kPa to 150 000kPa @65° C

Ends: Flanged ANSI B16.5 Class 150, 300, 600 or 900 (certified) or as required

Body: Boiler plate GR 460 flat plate and pipe to suit as standard, other on request

Bonnet: Boiler Plate GR 460 as standard, other on request

Gate: Round disc of abrasion resistant BISALLOY 400 or 304 s/steel, other on request with Urethane lining

Carrier: Boiler plate GR460 or cast steel ASTM A105 or other on request

Packing: Oxidised Acrylic & Kevlar blended fibre, PTFE dispersion mineral lubricant

Stem: 304 stainless steel or other on request

Actuation: Hand wheel DN100‐DN250, Gearbox 4:1 ratio DN300‐DN600, subject to pressure. Hydraulic, pneumatic or electric actuators are an option as required

Lining: Option of Urethane, Ceramic (trowel applied) or Basalt inserts to inlet and outlet

Face to face: ASME B16.10‐2000 table 1, 2 & 3 or on customer request


Finish: Grit blast 2.5 and 2 part AMERLOCK epoxy paint

GYR

O-D

isc

Gat

e Va

lve

GYR

O-D

isc

Gat

e Va

lve

16

15

14

13

12

11

10

9

6

8

7

5

4

3

2

1

30

29

28

27

26

25

22

24

23

21

20

19

18

17

1

234

5

6

78

910

1

Flange in and out ANSI600 300NB SOW A105QTY

2

DescriptionItem Detail or standard Part No.

Gearbox Rotork HOB 414 4:1 Ratio

Hand wheel Grade 250 carbon steel laser cut 820mm OD

4

Fasteners M20 x 70 hex bolt Zinc Plated 8.8 set 26

11

2

5

Spindle cover 63OD x 425 long ERW pipe

6

Tower assembly Fabricated carbon steel GR250

7

Bonnet assembly Fabricated 460R boiler plate

8

Body assembly Fabricated 460R boiler plate

9

Manufacturers plate laser marked 304 SS

10

Gland assembly Fabricated and machined carbon steel

1

1

11

11

G300-01

G300-55

G300-32G300-46 to 49

G300-53

G300-22

D-070-P-40001

Valve tag

Weight in KG: 650

11 Direction arrow 2mm carbon steel laser cut 1

3

11

OP EN

C LO SE

12

112 Lock-out chain Hercalloy 800 6mm link x 400mm

MAXI-Check I (MCI)

Ball Check and Isolation Valve

Shown MCI150-50-RL-HW-ANSI300

APPLICATION

The UPWEY MAXI‐Check I valves are designed specifically for slurries, dewatering or high pressure applications. The large port design prevents clogging while the HI‐WEAR seat offers a large sealing area.

The valve is normally located on pump discharge. In static situation the ball is held in the seat by back pressure. When the pump starts and pressure equalises, the ball then moves up into the ball bonnet where it is free to move and rotate on the media as it flows through the valve hence the ball will not attract scale build up. As the pump/media stops flowing, the ball falls into the seat and is once again held in the closed position by the back pressure. The hand wheel can then be wound to the closed position where the ball is mechanically held in the seat to create an isolation valve. The ball should show no signs of wear due to the fact it is free to roll or rotate on the flow and the seat is designed with minimum exposure to wear factors.

MAX

I-Ch

eck

I Ba

ll Ch

eck

and

Isol

atio

n Va

lve

www.upwey.com

Design Standard: • ASME B16.34‐2009 • ASME B31.3‐2002 • AS4037‐1999

Spindle is 304 SS as standard with open/close indicators. Limit switch pack is an option


Abrasive blast cleaned and coated in 2 pack epoxy paint

Pressure ratings ANSI Class 150, 300, 600 and 900

FEATURES

Simple construction allows for ease of maintenance

The seat & seal are replaceable on site

Primary seat is 304 stainless steel as standard‐other materials available on request

Wear resistant secondary seal allows drip tight sealing under all conditions in high pressure valves

Body fabrication available in carbon or stainless steel

Internal lining in hot vulcanised natural black rubber, EPDM or urethane on request

Full bore design


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DIMENSIONS Dimensions shown are for ANSI150 rated units. Other sizes on request

Bore A B C D Weight‐kg80 500 420 300 190 83100 640 590 300 230 110150 780 780 300 280 275200 930 1020 500 343 310250 1070 1220 500 406 365300 1120 1220 500 482 440350 1460 1420 500 533 525400 1680 1560 500 597 645450 1680 1662 600 635 790500 1680 1900 600 698 985600 1880 1900 600 812 1350

APPLICATIONS

Mine or pit dewatering Slurry and tailings Power Generation ash disposal Pulp and paper Sand and mineral processing Environmental and effluent

MAX

I-Ch

eck

I Ba

ll Ch

eck

and

Isol

atio

n Va

lve

MCI100‐50‐RL‐PA‐ANSI300

Actuation option

• Hand wheel

• Pneumatic

• Hydraulic

• Electric

• Bevel Gear box

www.upwey.com

DATA SHEET

Purpose: Non return ball check & isolation valve

Applications: Slurries, chemical, sewerage, sands, pulp and dewatering and ash disposal

Type: Combination ball check and isolation valve using Urethane ball for low pressure and metal seated ball for high pressures.

Size available: DN100 – DN600 (larger sizes on request)


Figure: MCI100 to MCI400

Rating: ANSI B16.5 class 300, 600 and 900 @65° C nominal

Ends: Flanged ANSI B16.5 RF class 300, 600 or 900 (certified) or as required

Body‐inlet: Fabricated carbon steel as standard, stainless steel as an option

Body‐outlet: Fabricated carbon steel as standard, stainless steel as an option

Ball: Either metal core Urethane coated or steel, 304SS machined to suit

Seat: 304SS machined to suit ball. The seat is replaceable

Seal: CHUTEX natural rubber. The seal is replaceable

Gasket: Not applicable. BS‐N90 shore O ring used between flanges for high pressure seal

Fasteners: Carbon steel Zinc plated 8.8 standard, or A193 Gr B7 / A194 Gr 2H as specified

Lining: Option of natural rubber, Urethane, Ceramic (trowel applied) to suit media and temperature or non‐lined as specified



Actuation: Hand wheel actuated up to DN350, bevel gearbox DN400‐DN600 and higher.

Option: Electric, pneumatic or hydraulic actuators as required. Proximity switches are optional.

MAXI-Check I (MCI)

Combination Ball Check and Isolation Valve

MAX

I-Ch

eck

I Ba

ll Ch

eck

and

Isol

atio

n Va

lve

PC

Text Box

This page is intentionally blank

www.upwey.com

MAXI-Check H (MCH)

High Pressure metal seated Ball Check Valve

GENERAL DESCRIPTION

The MAXI‐Check H valves are designed specifically for slurry, ash disposal and mine de‐watering applications. The robust construction ensures years of continuous and reliable use.

The ball is manufactured from EN8 steel to withstand the mechanical forces exerted due to the high pressures in the systems where it is used. As the media flows through the valve, the ball lifts off the seat/seal arrangement and rolls or rotates as a result of the media moving through the valve. When the flow stops the ball falls into the seat/seal arrangement and prevents any back flow.

FEATURES

Simple construction allows for ease of maintenance

Available in Carbon or stainless steel

Pressure ratings ANSI300 and ANSI600

Flanged DIN, ANSI, Table H or J as requested

Internal lining in Rubber, EPDM NBR or Urethane on request

Optional flush point in body

High wear primary seal allows drip tight sealing under all conditions

Full bore design


Design Standard: • ASME B16.34‐2009 • ASME B31.3‐2002 • AS4037‐1999

Coated in Fusion Bonded Epoxy Resin or 2 part AMERLOCK epoxy

Ball continuously moves hence does not have scale build up

Replaceable ball, seat and primary seal

Stainless steel manufacturers label

Lifting lug for ease of installation

High tensile Zinc plated fasteners, stainless steel on request

MAX

I-Ch

eck

H B

all C

heck

Val

ve H

igh

Pres

sure


www.upwey.com

DIMENSIONS A B C Weight

Bore ANSI Class 300 (ANSI600 on application)

80 490 209 330 42

100 490 254 370 48

150 780 318 580 95

200 930 381 650 190

250 1070 444 700 300

300 1120 520 840 370

350 1460 584 910 440

400 1680 648 990 500

450 1680 711 990 790

500 1680 775 1020 870

600 1880 915 1100 985

APPLICATION

Mine dewatering or tailings Chemical and soda ash Power Generation ash disposal

Figure 2 MCH100‐50‐RL‐ANSI300 shown

Figure 1 Refer to dimension table

MAX

I-Ch

eck

H B

all C

heck

Val

ve H

igh

Pres

sure

Pulp and paper Sand and mineral processing Environmental and Effluent

www.upwey.com

DATA SHEET

Purpose: Non return ball check

Applications: Slurries, chemical, sewerage, sands, pulp and dewatering

Type: Metal seated ball check valve‐high pressure.



Figure: MCH‐025 to MCH‐400

Rating: ANSI B16.5 class 300, 600 and 900 @65° C nominal

Ends: Flanged ANSI B16.5 RF class 300 or 600 (certified) or as required

Body‐inlet: Fabricated carbon steel

Body‐outlet: Fabricated carbon steel

Ball: Steel, EN8 machined to suit

Seal: CHUTEX natural rubber

Gasket: Not applicable. O ring used between flanges for high pressure seal

Fasteners: Carbon steel Zinc plated 8.8 standard, or A193 Gr B7 / A194 Gr 2H as specified

Lining: Option of Nitrile Butadiene rubber, Natural rubber, Urethane, Ceramic (trowel applied) to suit media and temperature or non‐lined as specified



MAXI-Check H (MCH)

Ball Check Valve High Pressure

MAX

I-Ch

eck

H B

all C

heck

Val

ve H

igh

Pres

sure

PC

Text Box


www.upwey.com

GENERAL DESCRIPTION

The Upwey Valve & Engineering range of locally manufactured valves now includes the MAXI‐Check L low pressure ball check valve.

The large port design prevents clogging while the urethane coated ball is free to move and rotate with the media as it flows through the valve. This continuous movement prevents scale build up on the ball and within the ball bonnet, which can be inspected through the bonnet blanking flange. The seat is integral to the one piece body. The valves are fabricated which allows flexibility of manufacture to suit clients requirements. Standard face to face measurements are according to AS4794‐2001 paragraph 3.2.2 FIG. 3.1 or DIN 3202‐F6.

Common applications ‐ Dewatering, Waterlines and Sewage.

MAXI-Check L (MCL)

Ball Check Valve

MAX

I-Ch

eck

L Ba

ll Ch

eck

Valv

e

Design Standard: ASME B16.34-2009 ASME B31.3-2002 AS4037-1999

FEATURES

Simple construction allows for ease of maintenance.

Ball has a metal core and is urethane coated

SG of ball to suit media

Body available in carbon steel, stainless steel or Duplex stainless steel.

CWP of 25bar.

Coated in Fusion Bonded Epoxy Resin or 2 part epoxy for high corrosion applications.

Standard internal lining in natural Rubber, EPDM or Urethane on request.

Optional drain/flush point in body.


Flanged either Table D or E, PN10, PN16 (EN or AS) or ANSI150.

Cast version also available


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DIMENSIONS AS3578‐1993 TD, E ANSI150 PN16 Bore A B C Weight 80 260 275 185 50100 330 305 215 55150 410 353 280 67200 540 495 335 130225 610 550 370 155250 640 575 405 175300 700 650 455 210350 800 705 525 265375 820 768 550 315400 920 795 580 355450 970 860 640 425500 1070 975 705 490600 1220 1152 825 575

APPLICATION

Mine dewatering Chemical Power Generation return ash water

MAX

I-Ch

eck

L Ba

ll Ch

eck

Valv

e

Pulp and paper Mineral processing Environmental and Effluent

www.upwey.com

DATA SHEET

Purpose: Non return ball check

Applications: Chemical, sewerage, pulp, food and dewatering

Type: Soft seated ball check valve‐low pressure.



Figure: MCL100 to MCL600

Rating: ANSI B16.5 class 150 @65° C nominal 20 BAR CWP

Ends: Flanged either Table D, E, PN10, PN16 (EN or AS) or ANSI150.

Body: Fabricated carbon steel

Ball: Metal core Urethane coated

Seat: The seat is integral to the body

Gasket: Not applicable, 90 shore O ring used between flanges for seal

Fasteners: Carbon steel Zinc plated 8.8 standard, 304/316 SS as an option

Lining: Natural rubber standard, Urethane, Ceramic (trowel applied) as an option



MAXI-Check L (MCL)

Ball Check Valve

MAX

I-Ch

eck

L Ba

ll Ch

eck

Valv

e

PC

Text Box


MCI 300-100-NL-WCB-HW-ANSI600

Flange detail-

Actuator detail- HW: Hand wheel

PA: Pneumatic actuator

HA: Hydraulic actuator

EA: Electric actuator

Material of const.:-

SD: Duplex stainless (to be specified)

S:304

SS: 316

Lining- NL- not lined

RL- Rubber Lined (specified)

CL-ceramic lined-bore only

UL-Urethane lined

Nominal bore:

Type of valve- GD:

MCI:

MCL:

TC:

BP: 460R Boiler plate

Work pressure- Shown in Bar

EV:

GB: Gearbox

GYRO-Disc gate valve

MAXI-Check I Ball check & isolation valve

MAXI-Check L Ball Check low pressure valve

TISO-Check Twin inlet single outlet check valve

EZI-Vac air release/vacuum break valve

Part number explanation

REF: UVE-010_01_1.0

Upwey Valve & Engineering Pty Ltd

Unit 3 Thornton Industrial Plaza

27-33 Thornton Crecent

Mitcham VIc 3132

TEL: +61 3 9754 7700

FAX: +61 3 9754 7711

MCH: MAXI-Check H Ball Check high pressure valve

WCB: Cast steel ASTM A216 WCB

Part number of product to be ordered

as stipulated

As stipulated

MCV: MAXI-Check V metal seated Ball Check vertical

Acknowledgement of Application

This may be used as evidence of the submitting of application

Upwey Valve & Engineering Pty Ltd

ABN 16 141 462 660

having applied for

Quality Endorsed Company ISO 9001:2008

Certification

Application Number: QEC27858 Expiry Date: 16 December 2010

Vanessa Di Valentino Business Development Co-ordinator Date applied: 16 June 2010 SAI Global Limited ABN 67 050 611 642

ltd pty engineering 2010 product catalogue valve upwey¾ full bore design as standard, reduced bore...

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