lsq092h-3 service manual

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LG Split AC Service Manual

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  • SERVICE MANUALRoom Air Conditioner

    CAUTION-BEFORE SERVICING THE UNIT, READ THE SAFETY

    PRECAUTIONS IN THIS MANUAL.-ONLY FOR AUTHORIZED SERVICE PERSONNEL.

    MODEL : LS-Q076ABL/BBG/BEL/ABGLS-Q096ABL/BBG/BEL/AELLS-Q096ACG/ADG/ADL/BDLLS-Q096AHG/ABG/ABM/AEMLS-Q096BAG/BDGLS-Q096ACL/AAGLS-Q082BAG/BAMLS-Q082AAL/ACG/ACL/ACMLS-H096QNA0LS-Q096BEG

    WEBSITE http://biz.LGservice.comE-MAIL http://www.LGEservice.com/techsup.html

  • Contents

    Details of LG Model Name(2002) .......................................................................................... 3

    Details of LG Model Name(2003) .......................................................................................... 4

    Functions ................................................................................................................................ 5

    Product References .............................................................................................................. 8

    Dimensions ............................................................................................................................. 9

    Refrigeration Cycle Diagram ............................................................................................... 12

    Wiring Diagram..................................................................................................................... 13

    Operation Details ................................................................................................................. 14

    Display Function .................................................................................................................. 21

    Self-diagnosis Function....................................................................................................... 21

    Installation ............................................................................................................................ 22

    Operation .............................................................................................................................. 33

    Disassembly of the parts (Indoor Unit) .............................................................................. 35

    2-way, 3-way Valve................................................................................................................ 38

    Cycle Troubleshooting Guide.............................................................................................. 45

    Electronic Parts Troubleshooting Guide............................................................................ 46

    Electronic Control Device.................................................................................................... 53

    Schematic Diagram .............................................................................................................. 56

    Exploded View and Replacement Parts List...................................................................... 61

    -2-

  • Details of LG Model Name(2002)

    -3-

    1 2 3 4 5 6 7 8 9

    Code Type Code of Model Meaning

    1,2 Type of Airconditioner A~Z LS: LG Split Type Airconditioner

    3 Chassis A~Z Name of toll of UnitEx. LS-R S R Chassis

    4,5 Capacity(Btu/h) 1~9 Cooling/Heating CapacityEx. "09" 9,000Btu/h

    6 Electric Range 1~9 Electric Standard1 115V/60Hz 6 220~240V/50Hz2 220V/60Hz 7 110V, 50/60Hz3 208~230V/60Hz 8 380~415V/50Hz5 200~220V/50Hz 9 380~415V/60Hz

    7 Serial No. 0~9A~Z

    8 Cooling/Heating A~Z

    9 LG/OEM Brand A~Z L: LG Brand M: 1st OEM BrandG: 2nd LG Brand N: 2nd OEM Brand

    -

    Basic A 0Plasma Filter B 1Auto Swing + Plasma Filter C 2Telephone + LED Display D 3Telephone + LCD Display E 4Auto Swing + Plasma Filter + Telephone + LCD F 5Low Ambient + Ambient/change G 6Plasma Filter + Low Ambient + Ambient/change H 7Internet J 8Auto Swing + Plasma Filter + Oxygen Generator K 9Auto Swing + Soft Start L ZAuto Swing + Star Rating M YAuto Swing + Star Rating + Plasma Filter N XAuto Swing + Soft Start + Star Rating P WAuto Swing + Soft Start + Star Rating 4 + Plasma Q VAuto Swing + Telephone + LCD R UAuto Swing + Telephone + LCD + Soft Start S T

    C/OCADGK

    H/PHBEJL

    E/H+C/OX57

    -

    -

    E/H+H/PY68-

    -

    C/OFMQ-

    -

    H/PRPS-

    -

    C/OVW13

    H/PNY24

    H/P

    T

    H/P

    U

    INDOORBASICBASIC

    PLASMAPLASMA

    GOLD FIN

    OUTDOORBASIC

    GOLD FINGOLD FIN

    BASICGOLD FIN

    UNIT R22 HFC R22+AC INV. HFC+ACINV.HFC+DC

    INV.

  • Details of LG Model Name(2003)

    -4-

    1 2 - 3 4 5 6 7 8 9 10

    Code Type Code of Model Meaning

    1 Producing Center, A~Z L: Chang-won R22 N: IndiaRefrigerant A: Chang-won R410A Z: Brazil

    C: Chang-won R407C D: IndonesiaT: China M: MexicoK: Turkey R22 V: VietnamE: Turkey R410A S: Out SourcingH: Thailand

    2 Product Type A~Z Split Type Air Conditioner

    3 Cooling/Heating/Inverter A~Z C: Cooling onlyH: Heat pumpX: C/O + E/HeaterZ: H/P + E/HeaterV: AC Inverter C/ON: AC Inverter H/PQ: DC Inverter C/OW: DC Inverter H/P

    4, 5 Capacity 0~9 Cooling/Heating CapacityEx. "09" 9,000 Btu/h

    6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3PhaseA~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase

    3: 208-230V/60Hz C: 575V, 50Hz, 3Phase5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase6: 220-240V/50Hz E: 265V, 60Hz7: 110V, 50/60Hz F: 200V, 50/60Hz8: 380-415V/50Hz9: 380-415V/60Hz

    7 Chassis A~Z Name of Chassis of UnitEx. LSN SN Chassis

    8 Look A~Z Look,Color (Artcool Model)

    9, 10 Function A~Z

    11 Serial No. 1~9 LG Model Development Serial No.

    A BasicB Basic + 4 WayC Plasma FilterD Plasma Filter + 4 WayE Tele + LED + 4 WayF Tele + LCD + Plasma F + 4 WayG Tele Multi + LCD + Plasma F + 4 WayH Low A + Plasma FJ Low A + Plasma F + 4 WayK Plasma F + 4 Way + Oxygen GeneratorL A/change + Plasma FM A/change + Plasma F + 4 Way

  • Functions

    Room temperature sensor. (THERMISTOR)

    Maintains the room temperature in accordance with the Setting Temp.

    Indoor fan is delayed for 5 sec at the starting.

    Restarting is inhibited for approx. 3 minutes.

    High, Med, Low, CHAOS, JET COOL

    --- Lights up in operation--- Lights up in Sleep Mode--- Lights up in Timer Mode--- Lights up in Defrost Mode (for Heating Model)

    OUTDOOR--- Lights up in compressor operation (for Cooling Model)--- The function illustrates its dynamic mode

    by using a multiple lighting system.( )

    --- Linghts up in Telephone Control operation.

    Intermittent operation of fan at low speed.

    The fan is switched to low(Cooling), med(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.

    The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed.

    The louver can be set at the desired position or swing up and down automatically.

    Indoor Unit

    Operation ON/OFF by Remote controller

    Sensing the Room Temperature

    Room temperature control

    Starting Current Control

    Time Delay Safety Control

    Indoor Fan Speed Control

    Operation indication Lamps (LED)

    Soft Dry Operation Mode The function will be operated while in any

    operation mode with selecting the function. The function is to be stopped while it is

    operating with selecting the function.

    Both the indoor and outdoor fan stops dur-ing defrosting.

    The indoor fan stops until the evaporator pipe temperature will be reachedat 28C.

    Sleep Mode Auto Control

    Natural Air Control by CHAOS Logic

    Airflow Direction Control

    PLASMA

    -5-

    Defrost(Deice) control (Heating)

    Hot-start Control (Heating)

    PLASMA

  • -6-

    Healthy Dehumidification Operation Mode.( )

    Remote Control

    Operation ON/OFF

    Reset

    Operation Mode Selection

    Temperature Setting

    Timer Selection

    Timer Setting

    JET COOL

    Timer Cancel

    Sleep Operation

    Airflow Direction Control

    (Cooling model only) (Heating model only)

    TEMPERATURE LOW HIGH

    Cooling Operation Mode.( )Heating Operation Mode.( )Auto Operation Mode.( )

    Fan Operation Mode

    Horizontal Airflow Direction Control Button(Optional)

    Room, Temperature Display

    Setting the Time or Timer

    PLASMA(Optional)

    ON OFF

    SET

    PLASMA

    CANCEL

    Fan Speed Selection

    (Low) (Med) (High) (CHAOS)

    : (High:39C Low:11C)

    : OFF, ON, OFF ON

    : Cancel Sleep Mode, Timer ON or Timer OFF

    : 1, 2, 3, 4, 5, 6, 7, Off Timer

    : Fan Operates without cooling or heating.

    Cooling Down to 18CUp to 30C

    Heating Down to 16CUp to 30C

  • -7-

    Healthy Dehumidification Operation Mode.( )

    Remote Control

    Operation ON/OFF

    Reset

    Operation Mode Selection

    Temperature Setting

    Timer Selection

    Timer Setting

    JET COOL

    Timer Cancel

    Sleep Operation

    Airflow Direction Control

    (Cooling model only) (Heating model only)

    TEMPERATURE LOW HIGH

    Cooling Operation Mode.( )Heating Operation Mode.( )Auto Operation Mode.( )

    Air Circulation

    Horizontal Airflow Direction Control Button(Optional)

    Room, Temperature Checking

    Setting the Time or Timer

    PLASMA(Optional)

    Fan Speed Selection

    (Low) (Med) (High)

    ON OFF

    CANCEL

    SET

    2nd F

    : (High:39C Low:11C)

    : OFF, ON, OFF ON

    : Cancel Sleep Mode, Timer ON or Timer OFF

    : 1, 2, 3, 4, 5, 6, 7, Off Timer

    : Fan Operates without cooling or heating.

    Cooling Down to 18CUp to 30C

    Heating Down to 16CUp to 30C

  • -8-

    Product References

    NOTE: Please refer to Label Quality on the product since this specification may be changed for improving performance

    Model Name

    Item Unit

    Cooling Capacity Btu/hHeating CapacityMoisture Removal l/hPower Source , V, Hz

    CoolingW

    HeatingRunning Cooling ACurrent HeatingE.E.R. Cooling Btu/hWC.O.P Heating

    Refrigerant gAirflow Direction Control (Up & Down)Remocon Type

    inch(mm)

    Sleeping OperationDrain Hose

    Connecting CablePower Cord

    LS-Q076BBGLS-Q076BELLS-Q076ABLLS-Q076ABG

    LS-Q096BAG, LS-Q096ACGLS-Q096ACL, LS-Q096AALLS-Q096ADG, LS-Q096ADLLS-Q096BDG, LS-Q096BDL LS-Q096AAG

    LS-Q096BBG, LS-Q096BELLS-Q096AHG, LS-Q096ABLLS-Q096ABG, LS-Q096AELLS-Q096ABM, LS-Q096AEMLS-Q096BEG

    LS-Q082BAG/BAMLS-Q082AAL/ACGLS-Q082ACL/ACM

    LS-H096QNA0

    7,000 9,000 9,000 8,000 9,0007,300 - 9,300 - 9,3001.0 1.0 1.0 1.0 1.0

    1, 220-240V, 50Hz 1, 220-240V, 50Hz 1, 220-240V, 50Hz 1, 220V, 60Hz 1, 220-240V, 50Hz5.9 6 6 6 620 20 25 20 2534 36 36 36 3648 48 48 48 48

    660 900 900 650 950640 - 870 - 8603.0 4.0 3.9 3.0 4.22.9 - 3.8 - 3.810.6 10 10 10 9.53.3 - 3.13 - 2.85 5.7 5.7 7.6 8.414 14.5 14.5 18.7 13.6

    824 x 260 x 155 824 x 260 x 155 824 x 260 x 155 824 x 260 x 155 824 x 260 x 155525 x 564 x 265 525 x 564 x 265 770 x 540 x 245 525 x 564 x 265 770 x 540 x 245

    7 7 7 7 7

    23 23 33 23 23610(R22) 530(R22) 640(R22) 630(R22) 680(R22)

    O O O O OL.C.D Wireless L.C.D Wireless L.C.D Wireless L.C.D Wireless L.C.D Wireless

    1/4" (6.35) 1/4" (6.35) 1/4" (6.35) 1/4" (6.35) 1/4" (6.35)3/8" (9.52) 3/8" (9.52) 3/8" (9.52) 3/8" (9.52) 3/8" (9.52)

    O O O O OO O O O O

    0.75mm2 0.75mm2 0.75mm2 0.75mm2 0.75mm2

    0.75mm2 0.75mm2 0.75mm2 0.75mm2 0.75mm2

    Air Circulation

    Noise Level

    Input

    m3/min

    dB (A)3

    IndoorOutdoorIndoor

    Outdoor

    IndoorOutdoorIndoor

    OutdoorIndoor

    Outdoor

    LiquidGasService Valve

    Motor Output

    Dimensions(W x H x D)

    Net. Weight

    W

    mm

    kg

  • -9-

    Installation plate

    D

    H

    W

    MODEL DIM Unit

    W mm 824

    H mm 260

    D mm 155

    All Models

    Dimensions(1) Indoor Unit

  • -10-

    (2) Outdoor Unit W L2

    L3

    L1 DH

    L4

    L5

    Gas side(3-way valve)

    Liquid side(2-way valve)

    MODEL

    DIM unitW mm 564H mm 525

    D mm 265L1 mm 294L2 mm 66L3 mm 374L4 mm 17

    L5 mm 270

    7K Heat Pump, 9K Cooling

  • -11-

    (3) Outdoor Unit

    W L2

    L3

    L1 DH

    L4

    L5Gas side

    (3-way valve)

    Liquid side(2-way valve)

    MODEL 9K Heat PumpDIM unit

    W mm 770H mm 540D mm 245

    L1 mm 285L2 mm 65L3 mm 518L4 mm 10L5 mm 100

  • Refrigeration Cycle Diagram

    -12-

    INDOOR UNIT OUTDOOR UNIT

    INDOOR UNIT OUTDOOR UNIT

    HEATEXCHANGE(EVAPORATOR)

    HEATEXCHANGE(EVAPORATOR)

    HEATEXCHANGE(CONDENSER)

    HEATEXCHANGE(CONDENSER)

    COMPRESSOR

    COMPRESSOR

    ACCUMULATOR

    GAS SIDE

    GAS SIDE

    VALVE

    LIQUID SIDE

    LIQUID SIDE

    VALVE

    CAPILLARY TUBE

    CAPILLARY TUBE

    CHECK VALVE(Heating Model only)

    COOLINGHEATING

    REVERSINGVALVE(Heating Model Only)

    (1) Cooling Only Models

    (2) Cooling & Heating Models

  • Wiring Diagram

    -13-

    (1) Indoor Unit

    (2) Outdoor Unit

    1. LS-Q076ABL, LS-Q076BBG, LS-Q076BELLS-Q096ABL, LS-Q096ABG, LS-Q066AHGLS-Q096AEL, LS-Q096BBG, LS-Q096ABMLS-Q096AEM, LS-H096QNA0, LS-Q096BEG

    2. LS-Q096AAG, LS-Q096AAL, LS-Q096ACGLS-Q096ADL, LS-Q096ADG, LS-Q096BAGLS-Q096BAG, LS-Q096BDG, LS-Q096BDLLS-Q082BAM

    3. LS-Q082BAG, LS-Q096ACL, LS-Q082AALLS-Q082ACG, LS-Q082ACL, LS-Q082ACM

    1. LS-Q076ABL, LS-Q076ABG,LS-Q076BBGLS-Q076BEL

    2. LS-Q096AAG, LS-Q096AAL,LS-Q096ACG, LS-Q096ADL,LS-Q096ADG, LS-Q096ACLLS-Q096BAG, LS-Q096BDG,LS-Q096BDL LS-Q082BAG,LS-Q096ABM, LS-Q082AALLS-Q082BAM, LS-Q082ACG,LS-Q082ACL, LS-Q082ACM

    3. LS-Q096ABL, LS-Q096AEL,LS-Q096ABG, LS-Q096AHG,LS-Q096BBG, LS-Q096BELLS-Q096ABM, LS-Q096AEM,LS-Q096BEG

    4. LS-H096QNA0

    POW

    ERBR

    ( BK/

    Plai

    ned)

    GN/

    YLBR BL GN

    /YLBL

    ( WH

    /Rib

    bed)

    1(L)2(N)

    MOTOR

    CN-MOTOR

    CN-TAB1

    CN-A

    C/DC

    CN-A

    C/DC CN

    -TH

    THERMISTOR

    STEPMOTOR

    STEPMOTOR

    H.V.ASM

    RD AIRCLEAN(PLASMA)

    SAFETY S/W1

    SAFETY S/W2

    BK

    BKBKBKBK

    CN-U

    /DCN

    -L/R

    CN-DISP

    DISPLAY PWB ASM

    INDOOR WIRING DIAGRAM 3854A20142B

    SW(FORCE)

    T/BLOCK

    TO OUTDOOR UNIT

    TRIAC

    AC PWB ASM DC PWB ASM

    OR

    BK

    BR

    4

    RY-COMP

    FUSE 250V T2A3

    YL

    SH-CAPA

    MOTOROR

    RDBK

    BK BKBK BK

    BK BKBK BK

    POW

    ER

    BR(BK

    /Plain

    ed)

    BL(W

    H/Ribb

    ed)

    BK

    YL

    SH-CAPA

    T/BOARDT-BLOCK

    CN-MOTOR

    THERMISTOR

    STEPMOTOR

    CN-A

    CDC1

    CN-A

    CDC2

    CN-TH

    CN-U

    /DCN

    -L/R

    CN-H

    VBCN

    -12V

    CN-DISP

    DISPLAY PWB ASM.

    P/No : 3854A20238J

    CN-CO

    NT

    TRIAC

    AC PWB ASM. DC PWB ASM.

    CN-TAB

    RY-COMP

    TO OUTDOOR UNIT INDOOR WIRING DIAGRAM

    4 31(L)

    BR

    BR BL GN/Y

    L

    2(N) FUSE250V T2A

    STEPMOTOR

    H.V.ASM.

    S/W1

    S/W2

    AIRCLEAN(PLASMA)

    GN/YL

    GN/YL

    MOTOROR

    RDBK

    BK BKBK BK

    BK BKBK BK

    POW

    ER

    GN/YL

    GN/YL

    BR(BK

    /Plain

    ed)

    BL(W

    H/Ribb

    ed) BK

    YL

    SH-CAPA

    T/BOARDT-BLOCK

    RY-4WAY

    RY-FAN

    CN-MOTOR

    THERMISTOR

    STEPMOTOR

    CN-A

    CDC1

    CN-A

    CDC2

    CN-TH

    CN-U

    /DCN

    -L/R

    CN-H

    VBCN

    -12V

    CN-DISP

    DISPLAY PWB ASM.

    P/No : 3854A20238H

    CN-CO

    NT

    TRIAC

    AC PWB ASM. DC PWB ASM.

    CN-TAB

    RY-COMP

    TO OUTDOOR UNIT INDOOR WIRING DIAGRAM

    4 31(L)

    BR

    BR BL BK RDGN/Y

    L

    2(N)3

    4

    FUSE250V T2A

    STEPMOTOR

    H.V.ASM.

    S/W1

    S/W2

    AIRCLEAN(PLASMA)

    TO INDOOR UNIT

    BLACK GRAY

    PILLARTERMINAL

    BR

    BR YLBK

    OLP

    1 2 3

    COMP

    RD

    BK BLBL

    FANMOTOR

    REV

    ERSI

    NGVA

    LVE

    GN/YL

    RD

    BLCAPACITOR

    H C FR

    C

    S

    BR

    BL BK RDGN/YL

    BR BL BK RDGN/YL

    1(L) 2(N) 3 4

    3854AR2262EOUTDOOR WIRING DIAGRAM

    TO INDOOR UNIT

    BLACK

    PILLARTERMINAL

    BR

    BR(YL)

    OLP

    1

    COMP

    RD

    BLBL

    YL

    FANMOTOR

    GN/YL

    RD

    BLCAPACITOR

    H C FR

    C

    S

    BR

    BL GN/YL

    BR BL GN/YL

    1(L) 2(N)

    3854AR2262FOUTDOOR WIRING DIAGRAM

    COMPC S R

    FANMOTOR

    OLP

    BR RD BL

    BR BL BK(RD) YLGN/YL

    BR BL BK RDGN/YL

    BL BL

    REV

    ERSI

    NGVA

    LVE

    RD BL YL

    GN/YL

    BK(RD)

    CAPACITOR

    RD

    BL

    YL

    TO INDOOR UNIT

    OUTDOOR WIRING DIAGRAM3854A30077D

    TERMINALBLOCK

    H C F

    PTC

    1(L) 2(N) 3 4

  • Operation Details1. MAIN UNIT FUNCTION DISPLAY1) C/O Model Operation Indicator

    ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)

    Sleep Timer Indicator ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause.

    Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled.

    Comp. Running Incidator While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off.

    2) H/P ModelOperation Indicator

    ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)

    Sleep Timer Indicator ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause.

    Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled.

    Defrost Indicator OFF except when hot start during heating mode operation or while in defrost control.

    Cooling Mode Operation When the intake air temperature reaches 0.5C below the setting temp, the compressor and the outdoor fan

    stop. When it reaches 0.5C above the setting temp, they start to operate again.

    Compressor ON Temp Setting Temp+0.5CCompressor OFF Temp Setting Temp-0.5C

    While in compressor running, operating with the airflow speed set by the remote control. While in compressornot running, operating with the low airflow speed regardless of the setting.

    Healthy Dehumidification Mode When the dehumidification operation input by the remote control is received, the intake air temperature is

    detected and the setting temp is automatically set according to the intake air temperature.26C Intake Air Temp 25C24C Intake Intake Air Temp

  • While in compressor off, the indoor fan repeats low airflow speed and pause. While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifica-

    tion operation and 4-min compressor off repeat.Compressor ON Temp. Setting Temp+0.5CCompressor OFF Temp. Setting Temp-0.5C

    In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.

    Heating Mode Operation When the intake air temp reaches +3above the setting temp, the compressor is turned off. When below

    the setting temp, the compressor is turned on.Compressor ON Temp. Setting Temp.Compressor OFF Temp. Setting Temp.+3C

    While in compressor on, the indoor fan is off when the indoor pipe temp. is below 20C, when above 28C , itoperates with the low or setting airflow speed. When the indoor pipe temp is between 20C and 28C, it oper-ates with Super-Low(while in sleep mode, with the medium airflow speed).

    While in compressor off, the indoor fan is off when the indoor pipe temp is below 33C, when above 35C , itoperates with the low airflow speed.

    If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, theoutdoor fan is turned on/off according to the indoor pipe temp.

    While in defrost control, both of the indoor and outdoor fans are turned off.

    Defrost Control While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing,

    reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. After 40 min heating mode operation, at 4 min interval, whether to carry out defrost control or not and the time

    of defrost control are determined according to the following conditions.1) While in heating mode operation, the maximum of the indoor pipe temperature is measured and it is com-

    pared with the present indoor pipe temperature to get the difference of the indoor pipe temperatures (=themaximum temperature of indoor pipe ? the present temperature of indoor pipe), according to which, whetherto carry out defrost control or not is determined.

    2) According to the need of defrost control shown above and the elapsed time of heating mode operation at thatmoment, the defrost control time is determined.

    3) When the determined time of defrost control is below 7 min, heating mode operation continues without carry-ing out defrost control. According to the procedure stated above, the determination is made again. When thedefrost control time is 7 min or longer, defrost control is then carried out.

    While in defrost control, the minimum temp of the indoor pipe is measured and it is compared with the presenttemp of the indoor pipe to get the difference of the indoor pipe temperatures (=the present temperature of theindoor pipe ? the minimum temperature of the indoor pipe). When the difference is 5C or higher, defrost con-trol is completed and heating mode operation is carried out.

    While in defrost control, if the defrost time determined before the start of defrost control is completed, defrostcontrol stops and heating mode operation is carried out regardless of the above condition.

    When the indoor pipe temp is 42C or above, defrost control is not carried out even if the condition is one ofthe defrost conditions above.

    While in defrost control, the compressor is on and the indoor fan, the outdoor fan, and the 4 way valve are off.

    -15-

  • -16-

    Fuzzy Operation (C/O Model) According to the temperature set by Fuzzy rule, when the intake air temp is 0.5C or more below the setting

    temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on.Compressor ON Temp Setting Temp + 0.5CCompressor OFF Temp Setting Temp + 0.5C

    At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to theintake air temp at that time.26C Intake Air Temp 25C24C Intake Air Temp < 26C Intake Air Temp + 1C22C Intake Air Temp < 24C Intake Air Temp + 0.5C18C Intake Air Temp < 22C Intake Air TempIntake Air Temp

  • -17-

    2) Fuzzy Operation for Dehumidification According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below

    the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressoris turned on.Compressor ON Temp Setting Temp + 0.5CCompressor OFF Temp Setting Temp+0.5C

    At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to theintake air temp at that time.26C Intake Air Temp 25C24C Intake Air Temp

  • -18-

    Off-Timer Operation When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.

    Off-Timer On-Timer Operation When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is

    carried out according to the set time.

    Sleep Timer Operation When the sleep time is reached after is input by the remote control while in appli-

    ance operation, the operation of the appliance stops. While the appliance is on pause, the sleep timer mode cannot be input. While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature

    increases by 1C. After another 30 min elapse, it increases by 1C again. When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the

    low. When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to

    the medium.

    Chaos Swing Mode By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are

    fixed to the desired direction. While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.

    Chaos Natural Wind Mode When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the air-

    flow mode is operated for 2~15 sec. randomly by the Chaos Simulation.

    CLOSED

    OPEN

    < Cooling Mode >

    7

    CLOSED

    OPEN

    < Heating Mode >

    7

  • -19-

    Jet Cool Mode Operation (C/O Model) If the Jet Cool key is input at any operation mode while in appliance operation, the Jet Cool mode operates. In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then

    operated in order that the air outflow could reach further.

    Jet Cool Mode Operation (H/P Model) While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the othermode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C. When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then

    operated in order that the air outflow could reach further.

    Forced Operation Operation procedures when the remote control can't be used. The operation will be started if the power button is pressed. If you want to stop operation, re-press the button.

    While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times toindicate the forced operation.

    Test operation During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room tem-

    perature and resets in 181 minutes. During test operation, if remote controller signal is received, the unit operates as remote controller sets.

    If you want to use this operation, open the front panel upward and Press the power button let it be pressed forabout 3 seconds.

    If you want to stop the operation, re-press the button.

    Auto restart In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate

    procedures automatically to the previous operating conditions.

    Air Cleaner Operation When an air cleaner function is selected during Air Conditioner operation

    - Plasma air cleaner function will be operated while in any operation mode with selecting the function.- The function is to be stopped while it is operating with selecting the function.

    When an air cleaner function is selected during operation off- The function will be only operated.

    When inlet grille of air conditioner is opened during plasma operation, High Voltage Generator(H.V.B) is to bestopped. When inlet grille of air conditioner is closed during plasma operation, High Voltage Generator(H.V.B)will be operated again.

    Heat pump ModelCooling ModelRoom Temp. 24C 21C Room Temp. < 24C Room Temp. < 21C

    Operating mode Cooling Cooling Healthy Dehumidification HeatingIndoor FAN Speed High High High High

    Setting Temperature 22C 22C 23C 24C

  • -20-

    Remote Control Operation Mode When the remote control is selected by the slide switch on the main unit, the appliance operates according to

    the input by the remote control.

    Protection of the evaporator pipe from frosting If the indoor pipe temp is below 0C in 7 min. after the compressor operates without any pause while in cool-

    ing cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoorevaporator pipe from frosting.

    When the indoor pipe temp is 7C or higher after 3 min. pause of the compressor, the compressor and theoutdoor fan is turned on according to the condition of the room temperature.

    Buzzer Sounding Operation When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds. When the appliance-pause key is input by the remote control, the long "beep" sounds. When a key is input by the remote control while the slide switch on the main unit of the appliance is on the

    forced operation position, the error sound "beep-beep-beep-beep-beep-" is made 10 times to indicate that theremote control signal cannot be received.

  • Display Function

    -21-

    Self-diagnosis Function

    3sec 3sec 3sec

    (once)

    ErrorCode

    1

    Error Display LED(Indoor body operation LED) Error contents

    Indoor room temperaturethermistor open/short

    Indoor pipe temperaturethermistor open/short.

    Indoor Thermistor assembly check

    SVC check point

    1. Heating Model 2. Cooling Model

    Cooling, Soft Dry, Fan, Heating Cooling, Soft Dry, Fan

    Sleep Mode Sleep Mode

    Timer Mode Timer Mode

    Hot-start, Defrost

    PLASMA Mode PLASMA Mode

    Operation Indicator

    Timer Indicator

    Sleep Timer Indicator

    Defrost Indicator

    PLASMA Indicator

    Operation Indicator

    Timer Indicator

    Sleep Timer Indicator

    Compressor Indicator

    PLASMA IndicatorPLASMA PLASMA

    OUTDOOR

  • 1) Selection of the best location1. Indoor unit

    Do not have any heat or steam near the unit. Select a place where there are no obstacles in front of

    the unit. Make sure that condensation drainage can be conve-

    niently routed away.Do not install near a doorway.

    Ensure that the space around the left and right of theunit is more than "A". The unit should be installed ashigh on the wall as possible, allowing a minimum of"B" from ceiling.

    Use a stud finder to locate studs to prevent unneces-sary damage to the wall.

    2. Outdoor unit If an awning is built over the unit to prevent direct sun-

    light or rain exposure, make sure that heat radiationfrom the condenser is not restricted.

    Ensure that the space around the back and sides ismore than 10cm. The front of the unit should havemore than 70cm of space.

    Do not place animals and plants in the path of thewarm air.

    Take the air conditioner weight into account and selecta place where noise and vibration are minimum.

    Select a place so that the warm air and noise from theair conditioner do not disturb neighbors.

    2) Piping length and elevation

    Installation

    1. Installation of indoor, Outdoor unit

    -22-

    More than "A"

    More than "B"

    More than 2.3m More than "B"

    More than 10 cm More than 10 cm

    More than 70 cm

    Install the indoor unit on the wall where the heightfrom the floors more than 2.3 meters.

    CAUTION

    Capacity is based on standard length and maximumallowance length is on the basis of reliability.

    Oil trap should be installed every 5~7 meters.

    CAUTION

    Grade Clearance(cm)A B7K~28K 10 530K~38K 30 12

    Pipe SizeCapacity(Btu/h) GAS LIQUID

    Max. LengthA (m)

    AdditionalRefrigerant

    (g/m)Max.

    ElevationB (m)

    StandardLength

    (m)7k~14k 3/8"(9.52) 1/4"(6.35) 4 or 7.5 7 15 20

    1/2"(12.7) 1/4"(6.35) 4 or 7.5 7 15 201/2"(12.7) 1/4"(6.35) 4 or 7.5 15 30 20

    18k~28k 5/8"(15.88) 1/4"(6.35) 4 or 7.5 15 30 205/8"(15.88) 3/8"(9.52) 4 or 7.5 15 30 30

    30k~38k 5/8"(15.88) 3/8"(9.52) 7.5 15 30 303/4"(19.05) 3/8"(9.52) 7.5 15 30 50

    If case more than 5m

    Outdoor unit

    Indoor unit

    A

    B Outdoor unit

    Indoor unit

    A

    B

    AOil trap

    Outdoor unit

    Indoor unitB

    I

  • -23-

    3) How to fix installation plateThe wall you select should be strong and solid enoughto prevent vibration

    1. Mount the installation plate on the wall with fourtype A screws. If mounting the unit on a concretewall, use anchor bolts. Mount the installation plate horizontally by aligning

    the centerline using a level.

    2. Measure the wall and mark the centerline. It isalso important to use caution concerning thelocation of the installation plate-routing of thewiring to power outlets is through the walls typi-cally. Drilling the hole through the wall for pipingconnections must be done safely.

    4) Drill a hole in the wall Drill the piping hole with a 70mm hole core drill. Drill

    the piping hole at either the right or the left with thehole slightly slanted to the outdoor side.

    Installation Plate

    Type "A" screw

    5-7m

    m(3/

    16"~5

    /16")

    IndoorWALL

    Outdoor

    Installation plate

    70mm

    Left rear piping Right rear piping

    C

    D B

    A70mm

    70mmLeft rear piping Right rear piping

    C E A

    BD

    Installation plateInstallation plate

    A B C DSJ 90 20 80 20

    SL, SK 45 40 80 20SQ 75 12 80 12SR 0 40 20 40ST 105 0 210 0

    CHASSIS(Grade)

    Distance (mm)

    A B C D ESM 180 115 - 115 50SN 180 115 195 115 -

    CHASSIS(Grade)

    Distance (mm)

  • -24-

    2. Flaring Work and Connection of Piping

    1) Flaring workMain cause for refrigerant leakage is due to defect inthe flaring work. Carry out correct flaring work using thefollowing procedure.

    1. Cut the pipes and the cable. Use the piping kit accessory or pipes purchased locally. Measure the distance between the indoor and the

    outdoor unit. Cut the pipes a little longer than the measured

    distance. Cut the cable 1.5m longer than the pipe length.

    2. Burr removal Completely remove all burrs from the cut cross sec-

    tion of pipe/tube. Put the end of the copper tube/pipe in a downward

    direction as you remove burrs in order to avoid drop-ping burrs into the tubing.

    3. Putting nut on Remove flare nuts attached to indoor and outdoor

    unit, then put them on pipe/tube having completedburr removal.(not possible to put them on after flaring work)

    4. Flaring work Firmly hold copper pipe in a die in the dimension

    shown in the table above.

    Carry out flaring work using flaring tool as shownbelow.

    5. Check Compare the flared work with figure below. If flare is noted to be defective, cut off the flared sec-

    tion and re-flare it.

    Copperpipe 90 Slanted Uneven Rough

    Bar

    Copper pipe

    Clamp handle Red arrow mark

    Cone

    Yoke

    HandleBar"

    A"

    Inclined

    Inside is shiny without scratchesSmooth all round

    Even lengthall round

    Surfacedamaged

    Cracked Uneventhickness

    = Improper flaring =

    PipeReamer

    Point down

    Flare nut

    Copper tube

    mm inch mm6.35 1/4 0~0.59.52 3/8 0~0.512.7 1/2 0~0.515.88 5/8 0~1.019.05 3/4 1.0~1.3

    Outside diameter

  • -25-

    2) Connection of piping Indoor Preparing the indoor unit's piping and drain hose for

    installation through the wall. Remove the plastic tubing retainer(see illustration

    below) and pull the tubing and drain hose away fromchassis.

    Replace the plastic tubing holder in the original posi-tion.

    1. Route the indoor tubing and the drain hose in thedirection of rear right.

    2. Insert the connecting cable into the indoor unitfrom the outdoor unit through the piping hole.

    Do not connect the cable to the indoor unit. Make a small loop with the cable for easy

    connection later.

    3. Tape the tubing, drain hose, and the connectingcable. Be sure that the drain hose is located at thelowest side of the bundle. Locating at the upperside can cause drain pan to overflow inside theunit.

    NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so thatdripping from "sweating"(condensation) will not damagefurniture or floors.*Foamed polyethylene or equivalent is recommended.

    4. Indoor unit installation Hook the indoor unit onto the upper portion of the

    installation plate.(Engage the two hooks of the reartop of the indoor unit with the upper edge of the instal-lation plate.) Ensure that the hooks are properly seat-ed on the installation plate by moving it left and right.

    Press the lower left and right sides of the unit againstthe installation plate until the hooks engage into theirslots(clicking sound).

    4. Connecting the pipings to the indoor unit and drainhose to drain pipe. Align the center of the pipes and sufficiently tighten

    the flare nut by hand.

    For right rear piping

    CAUTIONWhen install, make surethat the remaining partsmust be removed clearlyso as not to damage thepiping and drain hose,especially power cordand connecting cable.

    Tubing holder

    Connecting cable

    Loop

    Gas sidepipingLiquid sidepipingDrain hose

    Drain hose

    Connectingcable

    Indoor unit tubing Flare nut Pipes

    Drain hose

  • -26-

    Tighten the flare nut with a wrench.

    When extending the drain hose at the indoor unit,install the drain pipe.

    5. Wrap the insulation material around the connectingportion. Overlap the connection pipe insulation material and

    the indoor unit pipe insulation material. Bind themtogether with vinyl tape so that there is no gap.

    Wrap the area which accommodates the rear pipinghousing section with vinyl tape.

    Bundle the piping and drain hose together by wrap-ping them with vinyl tape for enough to cover wherethey fit into the rear piping housing section.

    1. Route the indoor tubing and the drain hose to therequired piping hole position.

    2. Insert the piping, drain hose, and the connectingcable into the piping hole.

    For left rear piping

    mm inch kg.m6.35 1/4 1.89.52 3/8 4.212.7 1/2 5.515.88 5/8 6.619.05 3/4 6.6

    Outside diameter Torque

    Wrench

    Indoor unit tubing

    Open-end wrench (fixed)

    Connection pipe

    Flare nut

    Vinyl tape(narrow)Adhesive

    Drain pipe

    Indoor unit drain hose

    Plastic bands Insulation material

    Vinyl tape(narrow)

    Connectionpipe

    Connecting cable

    Vinyl tape(wide)

    Wrap with vinyl tape

    Indoor unit pipe

    Pipe

    Wrap with vinyl tape

    Drain hose

    Pipe

    Vinyl tape(wide)

    Drain pipe

    Connecting cable

  • -27-

    3. Insert the connecting cable into the indoor unit. Don't connect the cable to the indoor unit. Make a small loop with the cable for easy connection

    later.

    4. Tape the drain hose and the connecting cable. Connecting cable

    5. Indoor unit installation Hang the indoor unit from the hooks at the top of the

    installation plate. Insert the spacer etc. between the indoor unit and the

    installation plate and separate the bottom of theindoor unit from the wall.

    6. Connecting the pipings to the indoor unit and thedrain hose to drain pipe. Align the center of the pipes and sufficiently tighten

    the flare nut by hand.

    Tighten the flare nut with a wrench.

    When extending the drain hose at the indoor unit,install the drain pipe.

    7. Wrap the insulation material around the con-necting portion.

    Overlap the connection pipe heat insulation and theindoor unit pipe heat insulation material. Bind themtogether with vinyl tape so that there is no gap.

    Wrap the area which accommodates the rear pipinghousing section with vinyl tape.

    mm inch kg.m6.35 1/4 1.89.52 3/8 4.212.7 1/2 5.515.88 5/8 6.619.05 3/4 6.6

    Outside diameter Torque

    Vinyl tapeAdhesive

    Drain hose

    Indoor unit drain hose

    (narrow)

    Plastic bands Insulation material

    Vinyl tape(narrow)

    Connectionpipe

    Connecting cable

    Indoor unit piping

    Pipe

    Vinyl tape(wide)

    Wrap with vinyl tape

    Installation plate

    SpacerIndoor unit

    8cm

    Indoor unit tubing Flare nut Pipes

    Wrench

    Indoor unit tubing

    Connection pipe

    Flare nut

    Open-end wrench (fixed)

  • -28-

    Bundle the piping and drain hose together by wrap-ping them with cloth tape over the range within whichthey fit into the rear piping housing section.

    8. Reroute the pipings and the drain hose across theback of the chassis.

    9. Set the pipings and the drain hose to the back ofthe chassis with the tubing holder. Hook the edge of tubing holder to tap on chassis and

    push the bottom of tubing holder to be engaged at thebottom of chassis.

    10. Indoor unit installation Remove the spacer. Ensure that the hooks are properly seated on the

    installation plate by moving it left and right.

    Press the lower left and right sides of the unit againstthe installation plate until the hooks engage into theirslots(clicking sound).

    3) Connection of the pipes-Outdoor

    1. Align the center of the pipings and sufficientlytighten the flare nut by hand.

    2. Finally, tighten the flare nut with torque wrenchuntil the wrench clicks. When tightening the flare nut with torque wrench,

    ensure the direction for tightening follows the arrow onthe wrench.

    mm inch kg.m6.35 1/4 1.89.52 3/8 4.212.7 1/2 5.515.88 5/8 6.619.05 3/4 6.6

    Outside diameter Torque

    Drain hoseVinyl tape(narrow)Pipe

    Wrap with vinyl tape(wide)

    Piping forpassage throughpiping hole

    Outdoor unit Gas side piping(Bigger diameter)

    Liquid sidepiping(Smallerdiameter)

    Torque wrench

    Outdoor unit

    Liquid side piping(Smaller Dia.)

    Torque wrench

    Gas side piping(Bigger Dia.)

    LS-Q096ABL

    LS-Q096AAL

    Tubing holder

    Drain hose

    Connectingcable

  • -29-

    3. Connecting The Cable Between Indoor Unit and Outdoor Unit

    1) Connect the cable to the Indoor unit. Connect the cable to the indoor unit by connecting the wires to the terminals on the control board in

    dividually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit andthe terminal No. are the same as those of the indoor unit.)The earth wire should be longer than the common wires.

    Air Conditioner

    Main power source

    If a power plug is not to be used, provide a circuit breakerbetween power source and the unit as shown below.

    Circuit BreakerUse a circuitbreaker or timedelay fuse.

    CAUTION

    CAUTIONThe power cord connected to the "A" unit should becomplied with the following specifications(Type "B" approved by HAR or SAA).

    Grade5k~9K 12k~14k 18k 24k~28k 30k, 32k 36k, 38k0.75 1.0 1.5 2.5 2.5 5.5

    Unit(A) Indoor Indoor Indoor Indoor Outdoor OutdoorCable Type(B) H05VV-F H05VV-F H05VV-F H05VV-F H05RN-F H05RN-F

    NORMALCROSS

    -SECTIONALAREA

    5k~9k 12k~14k 18k 24k~28k0.75 1.0 1.5 2.5

    Cable Type(B) H07RN-F H07RN-F H07RN-F H07RN-F

    NORMALCROSS

    -SECTIONALAREA

    Grade

    30k, 32k 36k, 38k0.75 0.75

    Cable Type(B) H07RN-F H07RN-F

    NORMAL CROSS-SECTIONAL AREA

    Grade

    (mm2)

    (mm2)

    (mm2)

    The power connecting cable connected to the indoorand outdoor unit should be complied with the followingspecifications(Type "B" approved by HAR or SAA).

    NORMALCROSS-SECTIONALAREA 0.75mm2

    The above circuit diagram is subject to change with-out notice.

    Be sure to connect wires according to the wiring dia-gram.

    Connect the wires firmly, so that not to be pulled outeasily.

    Connect the wires according to color codes by refer-ring the wiring diagram.

    CAUTION

    When installing, refer to the circuit diagram on theControl Box of Indoor Unit.

    When installing, refer to the wiring diagram on theControl Cover Inside Outdoor Unit.

  • -30-

    2) Connect the cable to the outdoor unit

    1. Remove the control cover from the unit by loos-ening the screw.Connect the wires to the terminals on the controlboard individually.

    2. Secure the cable onto the control board with thecord clamp.

    3. Refix the control cover to the original positionwith the screw.

    4. Use a recognized circuit breaker "A" between the power source and the unit. A disconnecting device to adequately disconnectall supply lines must be fitted.

    Connecting cable

    Terminal block(Pillar terminal)

    Cover control

    Outdoor unit

    Outdoor unit

    Over5mm

    Holder for connecting cable

    Over 5mmTerminal block(Pillar terminal)

    Holder forpower supply

    cordCover control

    Connecting cable

    LS-Q096AAL

    LS-Q096ABL

    After the confirmation of the above conditions, prepare the wiring as follows:1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of

    wiring, be guided by the circuit diagram posted on the inside of control cover.2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from

    vibrations to which the unit is subjected during the course of transportation. Check them and makesure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.)

    3) Specification of power source.4) Confirm that electrical capacity is sufficient.5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on

    the name plate.6) Confirm that the cable thickness is as specified in the power source specification.

    (Particularly note the relation between cable length and thickness. (Refer to page 29))7) Always install an earth leakage circuit breaker in a wet or moist area.8) The following would be caused by voltage drop.

    Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normalfunction of the overload.

    9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have anair gap contact separation of at least 3mm in each active(phase) conductors.

    CAUTION

    7k~14k 18k 24k~28k 30k, 32k 36k, 38k15 20 30 30 40

    CircuitBreaker

    (A)

    Grade

  • -31-

    4. Checking the Drainage and Forming the Pipings

    1) Checking the drainage1. To remove the front panel from the indoor unit.

    Set the air direction louvers up-and-down to the posi-tion(horizontally) by hand.

    Remove the securing screws that retain the front pan-el. Pull the lower left and right sides of the grilletoward you and lift it off.

    2. To check the drainage. Pour a glass of water on the evaporator. Ensure the water flows through the drain hose of the

    indoor unit without any leakage and goes out the drainexit.

    3. Drain piping The drain hose should point downward for easy drain

    flow.

    Do not make drain piping.

    2) Form the piping1. Form the piping by wrapping the connecting por-

    tion of the indoor unit with insulation material andsecure it with two kinds of vinyl tapes. If you want to connect an additional drain hose, the

    end of the drain outlet should be routed above theground. Secure the drain hose appropriately.

    2. In cases where the outdoor unit is installed belowthe indoor unit perform the following. Tape the piping, drain hose and connecting cable from

    down to up. Secure the tapped piping along the exterior wall using

    saddle or equivalent.

    3. In cases where the Outdoor unit is installed abovethe Indoor unit perform the following. Tape the piping and connecting cable from down to up. Secure the taped piping along the exterior wall. Form

    a trap to prevent water entering the room. Fix the piping onto the wall by saddle or equivalent.

    Pull the right andthe left side.

    TapingDrainhose

    PipingsConnectingcable

    Trap is required to prevent waterfrom entering into electrical parts.

    Seal small openingsaround pipings with agum type sealer.

    TapingDrain hose

    PipingsConnectingcable

    LS-Q096AAL LS-Q096ABL

    Seal a small opening around the pipings with gum type sealer.

    Trap

    Trap

    Downward slope

    Do not raise Accumulateddrain waterTip of drain hose dipped in water

    Air

    WavingWaterleakageWaterleakage Ditch

    Less than 50mm gap

    Waterleakage

  • -32-

    1. Check that all tubing and wiring have been properlyconnected.

    2. Check that the gas and liquid side service valves arefully open.

    1. Prepare remote control1. Remove the battery cover

    by pulling it according to thearrow direction.

    2. Insert new batteries making sure that the (+) and () of battery are installed correctly.

    3. Reattach the cover bypushing it back into position.

    NOTE: Use 2 AAA(1.5volt) batteries. Do not use recharge-

    able batteries. Remove the batteries from the remote control if the

    system is not going to be used for a long time.

    2. Settlement of outdoor unit Anchor the outdoor unit with a bolt and nut(10mm)

    tightly and horizontally on a concrete or rigid mount. When installing on the wall, roof or rooftop, anchor the

    mounting base securely with a nail or wire assumingthe influence of wind and earthquake.

    In the case when the vibration of the unit is conveyedto the hose, secure the unit with an anti-vibrationbushing.

    3. Evaluation of the performanceOperate unit for 15~20 minutes, then check the systemrefrigerant charge:1. Measure the pressure of the gas side service valve.2. Measure the temperature of the intake and discharge

    of air.3. Ensure the difference between the intake tempera-

    ture and the discharge is more than 8C(46F) (Cool-ing) or (Heating).

    4. For reference; the gas side pressure of optimum con-dition is as below.(Cooling)

    NOTE: If the actual pressure is higher than shown, thesystem is most likely over-charged, and chargeshould be removed. If the actual pressure arelower than shown, the system is most likelyundercharged, and charge should be added.

    The air conditioner is now ready for use.

    Bolt

    Tubing connection

    Discharge temperature

    Discharge air

    Intake temperature

    5. Test Running

    R-22 35C (95F) 4~5kg/cm2G(56.8~71.0 P.S.I.G.)

    Outside ambientTEMP.Refrigerant

    The pressure of the gas side service valve.

    This is performed when the unit is to be relocatedor the refrigerant circuit is serviced.Pump Down means collecting all refrigerant in theoutdoor unit without loss in refrigerant gas.CAUTION:Be sure to perform Pump Down procedure with theunit cooling mode.Pump Down Procedure1. Connect a low-pressure gauge manifold hose to

    the charge port on the gas side service valve.2. Open the gas side service valve halfway and purge

    the air from the manifold hose using the refrigerantgas.

    3. Close the liquid side service valve(all the way in).4. Turn on the unit's operating switch and start the

    cooling operation.5. When the low-pressure gauge reading becomes 1

    to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close thegas side valve stem and then quickly turn off theunit. At that time, Pump Down has been completedand all refrigerant gas will have been collected inthe outdoor unit.

    PUMP DOWN

  • -33-

    START/STOP BUTTONOperation starts when this button is pressed and stopswhen the button is pressed again.

    OPERATION MODE SELECTION BUTTONUsed to select the operation mode.

    ROOM TEMPERATURE SETTING BUTTONSUsed to select the room temperature.

    INDOOR FAN SPEED SELECTORUsed to select fan speed in four stepslow, medium, high and CHAOS.

    JET COOLUsed to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.)CHAOS SWING BUTTONUsed to stop or start louver movement and set thedesired up/down airflow direction.

    ON/OFF TIMER BUTTONSUsed to set the time of starting and stopping operation.

    TIME SETTING BUTTONSUsed to adjust the time.TIMER SET/CANCEL BUTTONSUsed to set the timer when the desired time is obtainedand to cancel the Timer operation.

    SLEEP MODE AUTO BUTTONUsed to set Sleep Mode Auto operation.

    AIR CIRCULATION BUTTONUsed to circulate the room air without cooling or heat-ing.

    ROOM TEMPERATURE CHECKING BUTTONUsed to check the room temperature.

    PLASMA(OPTION)Used to start or stop the plasma-purification function.

    RESET BUTTONUsed prior to resetting time or after replacing batteries.

    HORIZONTAL AIRFLOW DIRECTION CONTROL BUT-TON (NOT ON ALL MODELS)Used to set the desired horizontal airflow direction.

    OperationName and Function-Remote Control

    The remote control transmits the signals to the system.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    ON OFF

    PLASMA

    SET CANCEL

    6

    1

    3

    5

    4

    Cooling Operation

    Auto Operation

    Healthy Dehumidification Operation

    Flip-up door(opened)

    Heating Operation

    Signal transmitter

    10

    11

    12

    13

    1415

    7

    8

    9

    2

    Cooling Model( ), Heat Pump Model( )

    Remote Control

    Operation Mode

  • -34-

    Name and Function-Remote ControlThe remote control transmits the signals to the system.

    START/STOP BUTTONOperation starts when this button is pressed and stopswhen the button is pressed again.OPERATION MODE SELECTION BUTTONUsed to select the operation mode.ROOM TEMPERATURE SETTING BUTTONSUsed to select the room temperature.INDOOR FAN SPEED SELECTORUsed to select fan speed in four steps low, medium, highand CHAOS.JET COOLUsed to start or stop the speed cooling. (Speed coolingoperates super high fan speed in cooling mode.)CHAOS SWING BUTTONUsed to stop or start louver movement and set the desiredup/down airflow direction.ON/OFF TIMER BUTTONSUsed to set the time of starting and stopping operation. TIME SETTING BUTTONSUsed to adjust the time. TIMER SET/CANCEL BUTTONUsed to set the timer when the desired time is obtainedand to cancel the Timer operation.SLEEP MODE AUTO BUTTONUsed to set Sleep Mode Auto operation.AIR CIRCULATION BUTTONUsed to circulate the room air without cooling or heating. ROOM TEMPERATURE CHECKING BUTTONUsed to check the room temperature.PLASMA(OPTIONAL)Used to start or stop the plasma-purification function. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS)Used to set the desired horizontal airflow direction.RESET BUTTONUsed prior to resetting time or after replacing batteries.2nd F ButtonUsed prior to using modes printed in blue at the bottom ofbuttons.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    ON OFF

    CANCEL

    SET

    1

    3

    5

    4

    9

    10

    12

    14

    16

    72

    813

    15

    11

    6

    Cooling Operation

    Auto Operation

    Healthy Dehumidification Operation

    Flip-up door(opened)

    Heating Operation

    Signal transmitter

    Cooling Model( ), Heat Pump Model( )

    Remote Control

    Operation Mode

  • -35-

    Disassembly of the parts (Indoor unit)Warning :Disconnect the unit from power supply before makingany checks.Be sure the power switch is set to OFF.

    To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open

    position (horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull the lower left and right

    side of the grille toward you (slightly tilted) and lift itstraight upward.

    1. Before removing the control box, be sure totake out the wire screwed at the other end.

    Display P.C.BConductor

    Step MotorConductorEarthConductor

    MotorConductor

    SensorConductor

    EarthConductor

  • -36-

    2. To remove the Control Box. Remove securing screws. Pull the control box out from the chassis careful-

    ly.

    3. To remove the Discharge Grille. Unhook the discharge grille and pull the dis-

    charge grille out from the chassis carefully.

    4. To remove the Evaporator. Remove 3 screws securing the evaporator(at the

    left 2EA in the Eva Holder, at the right 1EA).

    Caution labelWhen repair, do not damage the Cautionlabel.

    Caution label

  • -37-

    Unhook the tab on the right inside of the chassisat the same time, slightly pull the evaporatortoward you until the tab is clear of the slot.

    5. To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis

    carefully.

    6. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to

    the fan motor (do not remove). Lift up the right side of the cross-flow fan and the

    fan motor, separate the fan motor from thecross-flow fan.

    Remove the left end of the cross-flow fan fromthe self-aligning bearing.

    Motor cover

  • 2-way, 3-way Valve

    2-way Valve (Liquid Side) 3-way Valve (Gas Side)

    Shaft position Shaft position Service port

    Closed Closed Closed(with valve cap) (with valve cap) (with cap)

    Open Closed Open(counter-clockwise) (clockwise) (push-pin or with

    vacumm pump)Open Open Closed

    (with valve cap) (with valve cap) (with cap)Closed Open Open

    (clockwise) (counter-clockwise) (connected manifoldgauge)

    Open Open Open(with charging

    cylinder)Open Open Open

    (with chargingcylinder)

    Open Open

    Open Open

    Works

    Shipping

    Air purging(Installation)

    Operation

    Pumping down(Transfering)

    Evacuation(Servicing)

    Gas charging(Servicing)

    Pressure check(Servicing)Gas releasing(Servicing)

    1.

    2.

    3.

    4.

    5.

    6.

    Valve capOpen positionClosed position

    Pin

    Serviceport

    Serviceport cap

    To outdoor unit

    Flare nut

    To piping connection

    To outdoor unit

    Hexagonal wrench (4mm)

    Open positionClosed position

    To piping connection

    Flare nut

    -38-

    Open(with charging cylinder)Open(with charging cylinder)

  • 1. Air purging Required tools : hexagonal wrench, adjustable

    wrench, torque wrenches, wrench tohold the joints, and gas leak detec-tor.

    The additional gas for air purging has been chargedin the outdoor unit.However, if the flare connections have not be donecorrectly and there gas leaks, a gas cylinder and thecharge set will be needed.

    The air in the indoor unit and in the piping must bepurged. If air remains in the refrigeration pipes, it willaffect the compressor, reduce to cooling capacity, andcould lead to a malfunction.

    Procedure (1) Recheck the piping connections.(2) Open the valve stem of the 2-way valve coun-

    terclockwise approximately 90, wait 10 sec-onds, and then set it to closed position. Be sure to use a hexagonal wrench to operate

    the valve stem.

    (3) Check for gas leakage. Check the flare connections for gas leakage.

    (4) Purge the air from the system. Set the 2-way valve to the open position and

    remove the cap from the 3-way valves serviceport.

    Using the hexagonal wrench to press the valvecore pin, discharge for three seconds and thenwait for one minute. Repeat this three times.

    (5) Use torque wrench to tighten the service portnut to a torque of 1.8kg.cm.

    (6) Set the 3-way valve to the back seat. (7) Mount the valve stem nuts to the 2-way and 3-

    way valves. (8) Check for gas leakage.

    At this time, especially check for gas leakagefrom the 2-way and 3-way valves stem nuts,and from the service port nut.

    CautionIf gas leakage are discovered in step (3) above,take the following mesures : If the gas leaks stop when the piping connectionsare tightened further, continue working from step (4). If the gas leaks do not stop when the connectionsare retightened, repair the location of the leak, dis-charge all of the gas through the service port, andthen recharge with the specified amount of gasfrom a gas cylinder.

    Service port nut:Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents thegas leakage from the refrigeration cycle.* CAUTION : Do not leak the gas in the air during Air purging.

    Liquid sideOutdoor unit

    3-wayvalve

    Gas side

    Indoor unit

    2-wayvalve

    Open

    Clsed

    -39-

  • 2. Pumping down

    Procedure (1) Confirm that both the 2-way and 3-way valves

    are set to the open position. Remove the valve stem caps and confirm that

    the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate

    the valve stems.

    (2) Operate the unit for 10 to 15 minutes.

    (3) Stop operation and wait for 3 minutes, thenconnect the charge set to the service port ofthe 3-way valve. Connect the charge hose with the push pin to

    the service port.

    (4) Air purging of the charge hose. Open the low-pressure valve on the charge set

    slightly to air purge from the charge hose.

    (5) Set the 2-way valve to the closed position.

    (6) Operate the air conditioner at the coolingcycle and stop it when the gauge indicates1kg/cm2g.

    (7) Immediately set the 3-way valve to the closedposition. Do this quickly so that the gauge ends up indi-

    cating 3 to 5kg/cm2g.

    (8) Disconnect the charge set, and mount the 2-way and 3-way valves stem nuts and the ser-vice port nut. Use torque wrench to tighten the service port

    nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

    Lo

    Closed

    Purge the air

    Outdoor unitIndoor unit Liquid side

    Gas side

    CLOSE

    Open2-Wayvalve

    3-Wayvalve

    CLOSE

    -40-

  • 1) Re-air purging (Re-installation)

    Procedure (1) Confirm that both the 2-way valve and the 3-

    way valve are set to the closed position.

    (2) Connect the charge set and a gas cylinder tothe service port of the 3-way valve. Leave the valve on the gas cylinder closed.

    (3) Air purging. Open the valves on the gas cylinder and the

    charge set. Purge the air by loosening the flarenut on the 2-way valve approximately 45 for 3seconds then closing it for 1 minute; repeat 3times.

    After purging the air, use a torque wrench totighten the flare nut on the 2-way valve.

    (4) Check for gas leakage. Check the flare connections for gas leakage.

    (5) Discharge the refrigerant. Close the valve on the gas cylinder and dis-

    charge the refrigerant until the gauge indicates3 to 5 kg/cm2g.

    (6) Disconnect the charge set and the gas cylin-der, and set the 2-way and 3-way valves to theopen position. Be sure to use a hexagonal wrench to operate

    the valve stems.

    (7) Mount the valve stem nuts and the serviceport nut. Use torque wrench to tighten the service port

    nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

    * CAUTION: Do not leak the gas in the air during Air Purg-ing.

    Lo

    Closed

    OPEN

    Closed

    Gas cylinder

    R22

    Outdoor unitIndoor unit Liquid side

    Gas side

    CLOSE

    2-Wayvalve

    3-Wayvalve

    -41-

  • 2) Balance refrigerant of the 2-way, 3-way valves (Gas leakage)

    Procedure (1) Confirm that both the 2-way and 3-way valves

    are set to the back seat.

    (2) Connect the charge set to the 3-way valvesport. Leave the valve on the charge set closed. Connect the charge hose with the push pin to

    the service port.

    (3) Open the valve (Lo side) on the charge setand discharge the refrigerant until the gaugeindicates 0 kg/cm2G. If there is no air in the refrigerant cycle (the

    pressure when the air conditioner is not run-ning is higher than 1 kg/cm2G), discharge therefrigerant until the gauge indicates 0.5 to 1kg/cm2G. if this is the case, it will not be neces-sary to apply a evacuatin.

    Discharge the refrigerant gradually; if it is dis-charged too suddenly, the refrigeration oil willalso be discharged.

    Lo

    Open

    Open3-Wayvalve

    2-Wayvalve

    Gas side

    CLOSEOPEN

    Outdoor unit

    Liquid sideIndoor unit

    -42-

  • 3. Evacuation (All amount of refrigerant leaked)

    Procedure (1) Connect the vacuum pump to the charge sets

    center hose

    (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved

    toward -76 cmHg (vacuum of 4 mmHg or less).

    (3) Close the valve (Lo side) on the charge set,turn off the vacuum pump, and confirm thatthe gauge needle does not move (approxima-tely 5 minutes after turning off the vacuumpump).

    (4) Disconnect the charge hose from the vacuumpump. Vacuum pump oil.

    If the vacuum pump oil becomes dir ty ordepleted, replenish as needed.

    Lo

    Open

    Open

    Vacuum pump

    2-Wayvalve

    Outdoor unitLiquid sideIndoor unit

    Gas side

    3-Wayvalve

    CLOSEOPEN

    -43-

  • 4. Gas Charging (After Evacuation)

    Procedure (1) Connect the charge hose to the charging

    cylinder. Connect the charge hose which you dis-con-

    nected from the vacuum pump to the valve atthe bottom of the cylinder.

    If you are using a gas cylinder, also use a scaleand revers the cylinder so that the system canbe charged with liquid.

    (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder

    and press the check valve on the charge set topurge the air. (Be careful of the liquid refriger-ant). The procedure is the same if using a gascylinder.

    (3) Open the valve (Lo side on the charge set andcharge the system with liquid refrigerant. If the system can not be charged with the spec-

    ified amount of refrigerant, it can be chargedwith a little at a time (approximately 150g eachtime) while operating the air conditioner in thecooling cycle; however, one time is not suffi-cient, wait approximately 1 minute and thenrepeat the procedure (pumping down-pin).

    (4) Immediately disconnect the charge hose fromthe 3-way valves service port. Stopping partway will allow the gas to be dis-

    charged. If the system has been charged with liquid

    refrigerant while operating the air conditionerturn off the air conditioner before disconnectingthe hose.

    (5) Mount the valve stem nuts and the serviceport nut. Use torque wrench to tighten the service port

    nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

    \

    This is different from previous procedures.Because you are charging with liquid refrigerantfrom the gas side, absolutely do not attempt tocharge with larger amounts of liquid refrigerantwhile operating the air conditioner.

    Lo

    Chargingcylinder

    Outdoor unitIndoor unit Liquid side

    Gas side

    CLOSE

    Open2-Wayvalve

    3-Wayvalve

    OPEN

    Open

    Check valve

    (1)

    -44-

  • Cycle Troubleshooting Guide

    Trouble analysis

    1. Check temperature difference between intake and discharge air and operating current.

    Temp. Difference

    Temp. difference : approx. 0CCurrent : less than 80% of

    rated current

    Temp. difference : approx. 8CCurrent : less than 80% of

    rated current

    Temp. difference : less than 8CCurrent : over the reated

    current

    Temp. difference : over 8C

    Operating Current

    All amount of refrigerant leakedout. Check refrigeration cycle.

    Refrigerant leakegeClog of refrigeration cycleDefective compressor

    Excessive amount of refrigerant

    Normal

    Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room airhumidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower tem-perature difference is larger.

    2. Check temperature and pressure of refrigeration cycle.

    Notice : 1. The suction pressure is usually 4.5~6.0 kg/cm2G(Cooling) at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with

    putty.

    Suction pressure Temperature(Compared with (Compared with Cause of Trouble Description

    the normal value) the normal valve)Defective compressor Current is low.Defective 4-way reverse valve

    Excessive amount of High pressure does not quicklyNormal refrigerant rise at the beginning of

    operation.

    Insufficient amount of Current is low.Lower Higher refrigerant (Leakage)

    Clogging Current is low.

    High

    Higher

    -45-

  • -46-

    Electronic Parts Troubleshooting Guide 1. Product does not operate at all.

    (* Refer to Electronic Control Device drawing and Schematic diagram.)Turn off Main Power

    Turn on Main Power

    Does "beeping" sound is made from the Indoor Unit?

    Primarily, the operating condition of Micom is OK.Check the voltage of power(About AC 220V, 60Hz)(About AC 220/240V, 50Hz)

    Main power's voltage Voltage applied to the unit Connecting method of Indoor/Outdoor connecting

    cable Check PWB Assembly

    - Fuse- Pattern damage- Varistor(ZNR01J)

    Check the connection housing for contacting

    Connector related to CN-TAB1, RY-COMP NO.3 Connector related to CN-MOTOR Connector contacting of Outdoor Fan/Compressor Display PWB Assembly Check

    Check each load(Indoor/Outdoor Fan Motor, Com-pressor, Stepping Motor) and contacting condition of related connector

    Main PCB Board Operation Check

    Items SMPS Transformer

    (Indoor unit)- Input Voltage- Output Voltage(ZD02D)

    IC04D(7805) Output(Indoor/Outdoor unit)

    IC01A(KIA7036, Reset IC)X01(8MHz)

    Replace Trans

    Replace IC04D

    Replace faulty parts

    - About AC220V/240V10% - Check the power voltage- About DC12V

    DC +5V

    Voltage of Micom No. 2,(DC +4.5V over) and Soldering condition.

    Content Remedy

    NO YES

    (After 10 seconds)

  • -47-

    2. The product is not operate with the remote control.

    Turn on Main Power

    While the compressor has been stopped, the compressor does notoperate owing to the delaying function for 3 minutes after stopped.

    Caused by other parts except the remote controlCause by the remote control

    When the mark( ) is displayed in LCD screen, replacebattery. Check the contact of CN-DISP1 connector.

    When the compressor stopped Indoor Fan is driven by a low speed.At this point the wind speed is not controlled by the remote controller.(When operated in the Sleeping Mode, the wind speed is set to thelow speed by force.)

    Check Display PWB Assembly- Voltage between CN DISP1 - : DC +5V

    Check the connecting circuit between the remote controllerMICOM (No. ) - R17(2) - IR LED - TR - R16(2.2K).

    Check point

    Check the connecting circuit between CN-DISP1 -R01L(5.1K) - C01L(680pF) - MICOM PIN

    Check Receiver Assembly43

    2

  • -48-

    3. Compressor/Outdoor Fan are unable to drive.

    Turn on Main Power

    Operate "Cooling Mode( )" by setting the desired temperature of theremote controller is less than one of the indoor temperature by 1C at least.

    When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.

    Check the sensor for indoor temperature is attached as close as to beeffected by the temperature of Heat Exchanger(EVA).

    When the sensor circuit for indoor temperature and connector are in badconnection or are not engaged, Compressor/Outdoor Fan is stopped.

    Check the related circuit of RY-FAN. Check the indoor temperature sensor is disconnected or not(About 10k / at 25C).

    Turn off Main Power

    Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Out-

    door Fan Motor. Check the "open" or "short" of conmecting wires between indoor and

    outdoor.

    Check Relay(RY - COMP) for driving compressor. When the power(About AC220V/240V) is applied to the connecting wire

    terminal support transferred to compressor, PWB Assembly is normal. Check the circuit related to the relay.

    Check point COMP ON COMP OFFBetween Micom(No. DC5V DC0V62) and GNDBetween IC01M(No. 14) Below DC 1V About DC12V

    and GND (app)

  • -49-

    Check the TRIAC high speed operation by remote control.(The Indoor Fan Motor is connected)

    Turn off Main power

    Check the connection of CN-MOTOR

    Check the Fan Motor

    Check the Fuse(AC250V/T2A)

    Turn ON Main Power

    Check the related circuit of indoor Fan Motor.

    The pin NO 58 of Micom, and the part for driving TRIAC(the input andoutput signal of IC01M, PIN NO 7, 10)

    Check the pattern Check the TRIAC

    - TRIAC Open: Indoor Fan Motor never operate- TRIAC short: Indoor Fan Motor always operates in case of ON or OFF.

    4. When indoor Fan does not operate.

    The voltage of PIN NO 1(orange) and 3(yellow) of CN-MOTOR.

    About AC 180V over About AC 50V over

    TRIAC is not damaged TRIAC Check

  • -50-

    Confirm that the Vertical Louver is normally geared with the shaft ofStepping Motor.

    If the regular torque is detected when rotating the Vertical Louver withhands Normal

    Check the connecting condition of CN-U/D Connector Check the soldering condition(on PWB) of CN-U/D Connector

    If there are no problems after above checks

    Confirm the assembly conditions that are catching and interfering partsin the rotation radial of the Vertical Louver

    5. When Vertical Louver does not operate.

    Check the operating circuit of the Vertical Louver

    Confirm that there is DC +12V between pin (RED) of CN-U/D andGND.

    Confirm that there is a soldering short at following terminals.- Between , , and of MICOM- Between , , and of IC01M- Between , , and of IC01M

    60 61 62 63

  • -51-

    6. When Heating does not operate

    Operate Heating Mode( ) by setting the desired temperature of theremote control is higher than one of the indoor temperature by 2C atleast.

    In heating Mode, the indoor fan operates in case the pipe temperatureis higher than 28C.

    Check the connector of intake and pipe sensor(thermistors) Check the related circuit of RY-4WAY Check the indoor room temperature is disconnected or not (about

    10K/at 25C). Check the indoor pipe temperature is disconnected or not (about

    5K/at 25C).

    Turn ON Main Power

    Check the DC voltage on the PWB ASSEMBLY

    The details of check are as followings

    Check point

    Between Micom(NO.59) and GNDBetween IC01M

    (NO.11) and GND

    Comp ON

    DC 5V

    Below DC 1V

    Comp OFF

    DC 0V

    About DC12V

    Check point

    Between Micom(NO.51) and GNDBetween IC02M

    (NO.11) and GND

    4 way ON

    DC 5V

    Below DC 1V

    4 way OFF

    DC 0V

    About DC 12V

    Check point

    Between Micom(NO.53) and GNDBetween IC02M

    (NO.12) and GND

    Fan ON

    DC 5V

    Below DC 1V

    Fan OFF

    DC 0V

    About DC 12V

    Comp Relay.

    4 way Relay

    Outdoor fan Relay

  • -52-

    Turn off Main Power

    Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Out-

    door Fan Motor, 4 way. Check the "open" or "short" of connecting wires between indoor and

    outdoor.

  • -53-

    Electronic Control Device (1) MAIN P.W.B ASSEMBLY (AC PART)

    TOP VIEW BOTTOM VIEW

    (1) MAIN P.W.B ASM (AC) COOLING MODEL HEAT PUMP MODEL

  • -54-

    (2) MAIN P.W.B ASSEMBLY (DC PART) TOP VIEW BOTTOM VIEW

    TOP VIEW BOTTOM VIEW

  • -55-

    (3) DISPLAY ASSEMBLY

    6871A20194TOP VIEW

    BOTTOM VIEW

    BOTTOM VIEW

    6871A30009TOP VIEW

    BOTTOM VIEW

    6871A20227TOP VIEW

  • Schematic Diagram

    TELE

    PHO

    NE-C

    ONT

    ROL

    MO

    DEL

    ONL

    Y

    -56-

  • -57-

    Cooling Model LED TYPE

  • -58-

    Cooling Model HVB TYPE(PLASMA)

  • -59-

    Heat Pump Model LED TYPE

    VP16

    15V

    5V

    R09

    H

    C104

    SQ0

    3T

    A104

    SQ0

    1T 5V

    1K

    C104

    SQ0

    2T

    CN-T

    ELE

    C01D

    C01T

    100u

    F/25

    V

    0.00

    1uF

    1N41

    48D

    01T

    A104

    SQ0

    4T

    50V

    TX

    5VC06

    H0.

    1uF/

    50V

    R01

    T

    0.00

    1uF

    50V

    C02T

    RX

    1K

    CST-

    3.58

    MO

    SC02

    B

    ZD02

    H~ZD

    03H

    5.1V

    , 1/2

    W 4.7K

    R02

    A

    R03

    A10

    010

    uF 50

    V

    C01A

    RST

    R01

    A1K

    +KI

    A703

    6PIC

    01A

    1 2

    3

    5V

    DSO Q2Q3 Q0 DE

    EST

    15

    Q1D

    2

    NC

    X2D

    3

    DV

    121314

    VSS

    D0

    NC

    OE

    1011

    D1

    100K

    VREF

    X1

    R01

    X

    58 964 7

    0.1u

    F/50

    VC0

    2H

    RY-

    HO

    OK

    ZNR

    01R

    19H

    BSP3

    51L

    R15

    H10

    K

    R18

    H

    2.7

    1/2W

    2.7

    1/2W

    BD

    C05H

    100V

    0.01

    uF

    G6A

    -234

    P,5V

    HR

    93F,

    5V

    8 4

    R12

    H LM35

    8O

    P-AM

    P

    1K

    - +

    6 5

    5V

    ZD04

    H~ZD

    05H

    CN-P

    HONE

    3.9V

    , 1/2

    W

    1uF

    DC2

    50V

    C01H

    ZD05

    HZD

    04H

    R01

    H6.

    2K/1

    W

    RST D

    E

    BD

    100K

    R07

    H

    4.7K

    R03

    H7.

    5K

    C03H

    22uF

    50V

    +

    R14

    HR

    13H

    750

    270

    ZD02

    H

    C08H

    7

    50V

    0.1u

    F0.

    15uF

    63V

    C11H

    ZD03

    H

    5V

    R05

    H27

    Q03M

    2222

    A

    2

    27

    3 R06

    H

    63V

    Q01M

    C319

    8YR01

    M4.

    7KC0

    9H1u

    F+

    1N40

    04D

    01M

    100K

    R16

    H

    TRAN

    ST1

    1/4W

    6.2KR02

    H

    ZD01

    H1.

    5KE5

    6A

    1N40

    04D

    01H

    ~D04

    H

    KTC2

    016 PC

    01H

    1R

    04H

    4

    TLP6

    21BL

    5V

    Q02M

    RA3

    2K

    0.1u

    FC0

    2X16

    OSC

    215

    OSC

    1

    14

    4 5VS

    S

    MCL

    R

    3T0

    CLK

    RB4

    9R

    B3

    136

    RB0

    RB5

    10

    RB6

    111287

    RB2

    RB1

    RB7

    VDD

    OP2

    10K

    DE

    DSO

    5VIC

    -DTM

    F(S

    T917

    0)H

    T917

    0B

    VNVD

    D18

    GS

    RI

    1750

    V51

    KR

    17H

    2 3

    5V

    R01

    B1M Q0 Q3Q2Q1

    50V

    CST-

    4.00

    MG

    WO

    SC01

    B

    C01X

    0.01

    uF

    16V

    MIC

    OM R

    A118 17

    RA0

    1R

    A22

    PIC1

    6C54

    CR

    C04H

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  • -60-

    Heat Pump Model HVB TYPE

    VN2

    10K