low load operation
TRANSCRIPT
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© MAN Diesel & Turbo < 1 >
Hellenic Engineers Society
London 8th November 2011
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© MAN Diesel & Turbo
All data provided on the following slides is for information purposes only,
explicitly non-binding and subject to changes without further notice.
Disclaimer
< 2 >
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© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 3 >
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© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 4 >
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© MAN Diesel & Turbo <5 >
Total Cost of Ownership of Marine
Propulsion Engines
40% Load Average 80% Load Average
Investment Cost 100% 100%
Operating Cost/year:
- Fuel 100% 200%
- Cylinder Oil 1.3% 2.6%
- System Oil 0.3% 0.3%
- Overhaul Cost 0.5% 0.5%
- Spare Parts 3.5% 3.5%
Scrapping ? ?
Example: Large Bore MAN B&W 2-Stroke Engine
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© MAN Diesel & Turbo <6 >
Total Cost of Ownership of Marine
Propulsion Engines: Investment Costs
Constant Focus on First-Cost Cost-Down
Example: Low Force Exhaust Valve
Potential First Cost Saving: 200,000 USD for a 12K98ME/ME-C Engine
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© MAN Diesel & Turbo <7 >
Total Cost of Ownership of Marine
Propulsion Engines: Operating Costs, Fuel
Fuel Costs:
• Extremely Dominating over the Lifetime of a Propulsion Plant
• In Tier 2 version ME-engines have 2-3 g/kWh lower
SFOC when comparing to corresponding MC-engines
• Background for introduction of the fuel optimised
Tier 2 engines (dot2 engines) with SFOC 1-2 g/kWh lowered
• Reason for increased focus on low load and part load tuning
• Autotuning
However: In many cases the traditional split of
costs between ship-owners and charterers limits
the optimisation of the propulsion plant (as
example WHR systems)
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© MAN Diesel & Turbo 9
Total Cost of Ownership of Marine Propulsion
Engines: Operating Costs, Cylinder Oil
• Combustion Chamber optimised for low SLOC
• Alpha Lubricator with ACC secures minimum SLOC
Recent Service Experience:
MAN B&W 2-stroke engines maintain
stable cylinder condition with minimum SLOC at low
load both with and without T/C cut out
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© MAN Diesel & Turbo 10
However please note our
SL07-483/HRR concerning
Condition Based Overhaul
For Large Bore Engines:
Overhaul intervals for Dry Cargo Vessels can be largely
extended in general to more than 32,000 hours
Dock to dock without major overhauls is possible for Tankers
Total Cost of Ownership of Marine Propulsion
Engines: Operating Costs, Overhaul&Spares
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© MAN Diesel & Turbo 11
Total Cost of Ownership of Marine Propulsion
Engines: Operating Costs, Overhaul&Spares
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© MAN Diesel & Turbo
Damage to Pilot Valves on FIVA’s
During Commissioning Period
Service Test of Bosch Rexroth FIVA:
Ship 1:
Ship 2:
Ship 3:
same unit
< 12 >
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© MAN Diesel & Turbo
Damage to Pilot Valves on FIVA’s
During Commissioning Period
Title
Ship 1
Painting,rubber and ??
Ship 2
Painting, metal particles and ??
Wear on pilot
valve
< 13 >
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© MAN Diesel & Turbo
Damage to Pilot Valves on FIVA’s
During Commisioning Period
< 14 >
1 pcs. EN61V865
1 pcs. EN150AK00140048
4 pcs. unbraco screws M5 x 78 class 12.9
Sandwich filter on MDT-FIVA-II
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© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 15 >
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© MAN Diesel & Turbo
Reliability of Electronics
26%
25%14%
6%
12%
9%
8%
Multi Purpose Controller (MPC) Failures
No failures found
Timing (FPGA)
Components
Tolerances
PCB or soldering
Overload
Cause not found
< 16 >
(FPGA)
3337898.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
ME Engines in Service
Software Improvements
< 17 >
ME-ECS 0905-8 compared to ME-ECS 0510-12
Commissioning Screen for HCU, Tacho and HPS
Trouble Shooting Screens for HCU and HPS
Data logger for HCU and HPS
Export of HCU and HPS data logger data to Excel
ECS isolation monitoring and alarms
Electrical noise monitoring and alarm
Alarm improvements, grouping of related alarms
3337899.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Trouble Shooting Screens for HCU
< 18 >3337900.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Data Logger for HCU
< 19 >
Triggered by event
3337901.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Data Logger for HCU
< 20 >
Or manually activated
3337903.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 21 >
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© MAN Diesel & Turbo
Low sulphur Fuel Operation
Increased acid sensitivity
by increased cooling.
22Total Seminar, Rome 2011 , Presented by Henrik Rolsted
Challenges burning clean fuel:•Low viscosity of gas oil causing starting difficulties
•Low lubricity causing fuel pump seizures
•High “cat-fines” content especially seen on SECA-fuels
•Cylinder Oils for low or no sulphur fuels
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo <23>
Distillate Fuel, Viscosity
1%
23%
26%
21%
12%
5% 5%7%
Number of bunkers (distillates)(5702 data sets)
Visc @40degC
•Majority of distillate fuels has viscosities in the
range of 2.5 – 4 cSt.
•Low viscosity may cause starting difficulties and
problems operating low load
•Low viscosity may cause pour lubricity causing fuel
pump seizures
source reference: DNVPS
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
Challenges burning clean fuel:
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
Fuel pump high pressure leakage
mainly generated at cut off holes:
The new CARB rules have lead to an increase in
cases of starting difficulties after change over to
distillate fuel.
However, such cases is “just” the result of worn
fuel pumps, due to neglect of qualified
performance check.
Fuel pumps must be overhauled before the index
has increased 10% in relation to test bed condition.
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
MAN Diesel prepares a Service Letter for “re-learning”
of performance check to judge fuel pump wear
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© MAN Diesel & Turbo
0
20
40
60
80
100
120
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
Al
+ S
i (m
g/K
g)
Su
lph
ur
(%)
HFO - Sulphur vs Abrasives (Cat Fines)
Source: DNVPS database of 1,012 analysis results (from 1 October – 10 November 2007)
Challenge of Low sulphur HFO; the lower sulphur the more cat-
fines
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
Replica technique:
The density of cat-fines was
found extremely high, with
up to 3,000 / cm2.
Acceptable level is below
200 / cm2 !
The sizes vary from 5µm to
15 µm with a smaller
number of ”big” cat-fines in
a range of 20 – 25 µm.
This is a result of in-
efficiently working
centrifuges.
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo <29>
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1.60
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Do
sa
ge
(g
/kW
h)
Sulphur %
ACC factor 0.20 g/kWh x S% (BN70)
Lower limit set for
hydrodynamic reasons
Degree of over
additivation
Sulphur neutralization
(additive control)
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
Severe Top-land deposits
Liner polishing / hard contact marks
Small mz on piston rings
Additive control at low sulphur running:
• How does over-additivation harm the cylinder
condition?
• Over-additivation lead to mechanical- and
chemical bore polish
• Bore polish lead to micro-seizures and latent
risk of scuffing
• Running more then 1 - 2 weeks in SECA
area, it is recommended to change to a
lower BN cylinder oil (BN40 – 50 cylinder oil)
30
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo <31>
Extended CARB regulations will
require BN12 – 20 Cylinder Oils!
MAN B&W 2-stroke Marine Engines:
Controlling SOx by Burning Clean Fuel
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© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 32 >
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© MAN Diesel & Turbo
Low Load Operation
< 33 >
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© MAN Diesel & Turbo
Low Load Operation
Service Tests
< 34 >
Low load tests
7K80MC-C 10% load Sep. 2009 Container ship
9K98ME-C 20-22% load Mar. 2008 Container ship
12K98MC-C 10% load Oct. 2009 Container ship
T/C cut out tests
12K98ME swing gates, ABB T/C Container ship
10K98MC-C swing gates, MET T/C Container ship
12K98MC blind plates, MET T/C Container ship
9K90MC-C blind plates, MAN T/C Container ship
3337904.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Two Stroke Low Load Operation Inspection report template (SL09-511)
< 35 >3337905.2011.09.09 (LEO/SBJ)
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Low Load Operation
Service Feedback
< 36 >
Feedback reports (21)
1) 8S50MC 14% load Container ship
2) 7L70ME-C 20-30% load Container ship
3) 7L70ME-C 25-40% load Container ship
4) 6S70MC-C 30-35% load Bulk carrier
5) 7S70MC-C7 10% load Tanker
6) 8K80ME-C 30% load Container ship
7) 8K80ME-C 23% load Container ship
8) 8K80ME-C 10% load Container ship
9) 8K80MC-C 14-20% load Container ship
10) 8K80MC-C 35% load Container ship
11) 8K80MC-C 30-50% load Container ship
12) 7L80MC 30% load Container ship
13) 7K90MC-C 13-30% load Container ship
14) 8K90MC-C 20-34% load Container ship
15) 10K90MC 20-22% load Container ship
16) 10K90MC 20% load Container ship
17) 10K90MC 20% load Container ship
18) 12K90MC 30% load Container ship
19) 9K98MC-C 12-25% load Container ship
20) 12K98MC-C 30% load Container ship
21) 12K98MC 14-21% load Container ship
3337906.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
General experience from the tests:
No significant change in fouling condition of exhaust gas ways
Slightly increased fouling in scavenge air space
Apparently too high cylinder oil feed rate at <25% load
< 37 >3337907.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Service test (Sep. 2009):
Engine: 7K80MC-C (3 years old)
Test duration: 3 days on 10% load
No engine load up
Conclusion
No significant change in fouling condition of exhaust gas ways
< 38 >3337908.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 39 >3337909.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 40 >3337910.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 41 >3337911.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 42 >3337912.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 43 >3337913.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Test
Inspection before test
Inspection after 1-day test
Inspection after 3-day test
< 44 >3337915.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Service feedback report (Oct 2009):
Engine: 8K90MC-C (1 year old)
Test duration: 21 days on 20-34% load
Engine load up every second day to 75% load
Conclusion
No significant change in fouling condition
< 45 >3337920.2011.09.09 (LEO/SBJ)
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Low Load Operation
Service Feedback
Sample pictures:
Scavenge air receiver
< 46 >3337921.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Cylinder unit 1
< 47 >3337922.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
C/E’s remark : Was it necessary to increase the maintenance intervals while slow steaming?
(cleaning of receivers, buffer spaces, T/Cs, boilers, etc?)
After 509 hrs of slow steaming we do not see the dire necessity of cleaning it.
Did not find any abnormalities or signs of over-lubrication. Sludge amount in the
corners and on the walls was normal.
Exhaust receiver / boiler top
< 48 >3337923.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Service feedback report (Jan 2009):
Engine: 8S50MC (17 years old)
Retrofitted with Slide Fuel Valves
Load: 15% load
Engine load up every day (to 10,000 TC rpm)
Conclusion
No change in fouling condition
< 49 >3337924.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Sample pictures:
Scavenge air receiver
< 50 >3337925.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Low Load Operation
Service Feedback
Cylinder unit 1
< 51 >3337927.2011.09.09 (LEO/SBJ)
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Low Load Operation
Service Feedback
C/E’s remark :
Did you experience any problems related to the slow steaming operation?
Answer: NO
Exhaust receiver / boiler top
< 52 >3337928.2011.09.09 (LEO/SBJ)
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Low Load Operation
Service Feedback
Feedback from vessels
General comment:
– No problems observed
Comments on C/E’s experience gained (from the 21 reports):
– engine load up considered essential
– less mechanical stress on engine is expected to have positive influence on
maintenance of the engine
– more often cleaning of the scavenge air receiver
– boiler seems to be more clean
– more frequent cleaning of boiler and scavenge air space considered necessary
– Alpha lubes have too high feed rate <25% load
– too little fresh water production
– scavenge air space more dirty
– increased wet deposits in scavenge air receiver
– 4-day load up interval ok
– more soot in exhaust receiver and on boiler top.
< 53 >3337929.2011.09.09 (LEO/SBJ)
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General recommendations
Service letter: SL09-511 Service letter: SL11-544 Inspection report template
Low Load Operation
Service Experience
< 54 >3337930.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Operating at low engine load, below 40%, can createissues in relation to:
Cylinder lubrication
Continuous operation of auxiliary blowers
Increased stress on flap valves in scav. receiver
Low Load Operation
Service Experience
< 55 >3337931.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
For engines with Alpha lubricators
(lubrication as a function of engine
load), significant savings can be
made on cylinder lube oil
consumption
80% RPM of MCR results in a
reduction of 50%
Low Load Operation
Service Experience
Cylinder Lubrication
< 56 >3337932.2011.09.09 (LEO/SBJ)
![Page 56: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/56.jpg)
© MAN Diesel & Turbo
From SL11-544 – June 2011
< 57 >3337933.2011.09.09 (LEO/SBJ)
Super Slow Steaming (SSS)
Service Experience
Easy Low Load Optimization for ME-Engines
![Page 57: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/57.jpg)
© MAN Diesel & Turbo
Low Load Operation
Service Experience
Countermeasures
Retrofit of lubricator pistons with reduced diameter
Modification of lubricator by reducing piston stroke
Cylinder Lubrication - Alpha Lubricators
During operation at low load it has been experienced that over-
lubrication can happen, due to layout of lubricators.
< 58 >3337934.2011.09.09 (LEO/SBJ)
![Page 58: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/58.jpg)
© MAN Diesel & Turbo
Operating at low engine load, below 40%, can createissues in relation to:
Cylinder lubrication
Continuous operation of auxiliary blowers
Increased stress on flap valves in scav. receiver
Low Load Operation
Service Experience
< 59 >3337935.2011.09.09 (LEO/SBJ)
![Page 59: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/59.jpg)
© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 60 >
![Page 60: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/60.jpg)
© MAN Diesel & Turbo
Piston Skirts Cylinder Liners Piston Rings
7K80ME-C9.1: Cylinder Condition
< 61 >3337941.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo < 62 >3336773.2010.05.07 (SBJ/LEO)
7K80ME-C9.1: Cylinder Condition
< 62 >3337942.2011.09.09 (LEO/SBJ)
![Page 62: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/62.jpg)
© MAN Diesel & Turbo < 63 >3336773.2010.05.07 (SBJ/LEO)
7K80ME-C9.1: Cylinder Condition
< 63 >3337943.2011.09.09 (LEO/SBJ)
![Page 63: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/63.jpg)
© MAN Diesel & Turbo
Cylinder Lubrication, Corrosion Control
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
1.40
1.50
1.60
1.70
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Sulphur %
Ab
so
lute
do
sa
ge
(g
/kW
h)
ACC factor 0.34 g/kWh x S% for Low top land Engines
ACC factor 0.20 g/kWh x S% for High top land Engines
Lower limit set for
hydrodynamic reasons
0.55 g/kWh flat rate test
< 64 >3337944.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
6S80ME-C9.1
Test Bed, October 2010
< 65 >3337945.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Electrically Driven
Hydraulic Power Supply (HPS)
< 66 >3337946.2011.09.09 (LEO/SBJ)
![Page 66: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/66.jpg)
© MAN Diesel & Turbo
New drain pipe
Electrically Driven
Hydraulic Power Supply (HPS)
< 67 >3337947.2011.09.09 (LEO/SBJ)
![Page 67: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/67.jpg)
© MAN Diesel & Turbo
Data Acquisition Unit (DAU)
Pressure Sensor
6S80ME-C9.1
PMI AutoTuning
< 68 >3337948.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
AutoTuning: Potential Fuel Reduction
< 69 >
Pure pmax level increase
Potential 5-10 bar
Potential 1-2.5 G/kWh
Reduction in fuel oil consumption / CO2 emission
1 bar increase in average pmax => 0.20-0.25 g/kWh decrease in fuel oil consumption
Reference pmax
Potential
Potential
Balancing + pmax level increase
Potential additional 2-5 bar
Total potential 1.4 – 3.75 g/kWh
Gain also with engines already being
operated within recommended limits
3337949.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Overhaul Inspection after
Prototype Shop Trial: Main Bearing no. 5
6S80ME-C9.1
< 70 >3337950.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo < 71 >
Engines for Large Container Ships
Title
![Page 71: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/71.jpg)
© MAN Diesel & Turbo
Recent Trend: S90ME-C for Container
Vessels
< 72 >
Order list for Large Container Vessels
Mark OwnerCapacity
TEUYard Hull no Eng. Builder
18 9 S 90 ME-C 8.1 A.P. Moeller 7.000 DSME 4214-> Doosan
4 9 S 90 ME-C 8.2 Zodiac 9.000 DSME-Mangalia 4090-> Doosan
3 9 S 90 ME-C 9.2 Bernard Schulte 9.000 Shanghai Jiangnang CHI 1066A -> HHI EMD
3 9 S 90 ME-C 9.2 Costamare 9.000 Shanghai Jiangnang CHI 1068A -> HHI EMD
6 9 S 90 ME-C 8.2 Bernard Schulte/Ofer 9.000 HSHI S592 -> HHI EMD
6 12 S 90 ME-C 9.2 OOCL 13.000 SHI 2002 -> HHI EMD
8 + 17 10 S 90 ME-C 9.2 SEASPAN 10.000 New Yangzi 2011-983 -> CMD
7 + 10 9 S 90 ME-C 8.2 Costamare 9.000 Sungdong 4010 -> HHI EMD
4 9 S 90 ME-C 8.2 MSC 9.000 Sungdong HHI EMD
6 8 S 90 ME-C 8.2 Hamburg Sued 9.600 HHI 2521 -> HHI EMD
12 10 S 90 ME-C 9.2 NOL 9.000 DSMEconversion from
K98ME-C Doosan
10 11 S 90 ME-C 9.2 NOL 13.800 HSHI S630 -> HHI EMD
87 ships
Projects for Large Container Vessels
Mark OwnerCapacity
TEUYard Hull no Eng. Builder
5 10 S 90 ME-C 9.2 HMM 130.000
10 + 20 9 S 90 ME-C 9.2 APMM 100.000
EngineNo of
Ships
Total
No of
ShipsEngine
3337952.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
S90ME-C8&9 – Outline
< 73 >3337953.2011.09.09 (LEO/SBJ)
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© MAN Diesel & Turbo
Piston Skirts Cylinder Liners Piston Rings
9S90ME-C8.1: Cylinder Condition
< 74 >
Cylinder no. 1 at 1,803 hours: Excellent Condition
3337954.2011.09.09 (LEO/SBJ)
![Page 74: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/74.jpg)
© MAN Diesel & Turbo
Total Cost of Ownership for Large Marine
Propulsion Engines
New ECS Software for ME/ME-C Engines
Operation on Low Sulphur Fuels
Low Load Operation Update 2011
Cylinder Condition Update – New Engine Types
G-type Engines – Short Introduction
Service Experience of
MAN B&W Two-stroke Diesel Engines
< 75 >
![Page 75: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/75.jpg)
© MAN Diesel & Turbo
64,0
66,0
68,0
70,0
72,0
74,0
76,0
78,0
6S70MC-C7.1 Tier II
6S70MC-C8.1 Tier II
6S70ME-C8.1 Tier II
6S70MC-C8.2 Tier II
6S70ME-C8.2 Tier II
6G70ME-C9.2 Tier II
Series2
Series1
Daily Fuel Oil Consumption
6S/G70MC/E types and versions
Outdated engines
7.4 ton
Daily fuel consumption at 70% load
4.0 ton1,5 ton
Savings
SMCR 18660 KW 91 rpm, figures at 70% load
18202 kW 83 rpm
![Page 76: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/76.jpg)
© MAN Diesel & Turbo < 77
>
Green Series of G-ME Engines
![Page 77: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/77.jpg)
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G80ME-C9.2
< 78 >
Total
Engine
3.7%Propeller
1.0%
4.7%
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© MAN Diesel & Turbo < 79
>
G70ME-C9.2
Total
Engine
4.5%Propeller
2.0%
6.5%
![Page 79: Low Load Operation](https://reader034.vdocuments.site/reader034/viewer/2022042707/586458381a28ab0e309336d8/html5/thumbnails/79.jpg)
© MAN Diesel & Turbo < 80 >
Thank You for Your Attention!
All data provided in this document is non-binding.
This data serves informational purposes only and is
especially not guaranteed in any way. Depending on the
subsequent specific individual projects, the relevant
data may be subject to changes and will be assessed and
determined individually for each project. This will depend
on the particular characteristics of each individual project,
especially specific site and operational conditions.