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Low capacitance test solution (Proof-of-Concept) Armando Bonilla Fernandez

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Page 1: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Low capacitance test solution(Proof-of-Concept)

Armando Bonilla Fernandez

Page 2: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Contents1. Introduction2. Motivation3. Design4. Specifications5. Results6. Improvements7. Conclusions & Future work

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 2

Page 3: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

1. Introduction

Page 4: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

More than Moore from an engineer’s perspective

Integrated circuits MEMS

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 4

Page 5: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

More than Moore from an engineer’s perspective

Integrated circuits

• Input: electrical signal.Output: electrical signal.

• Designer does not really has to care about fabrication technology.

• A default package usually does the job.

• Testing on an ATE.

MEMS

• Input: physical/chemical quantity.Output: physical/chemical quantity.

• Fabrication technology and device design are inextricably linked.

• Custom designed package needed for each specific MEMS design.

• Custom designed test solution.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 5

Page 6: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

MEMS: Nano-g accelerometer

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 6

• Electrostatically pull the mass.• Measure the capacitance.• Impulse response gives

information about electrical and mechanical behavior!

🕮 B. A. Boom et al., Nano-G accelerometer using geometric anti-springs, IEEE MEMS, 2017.

🕮 P. Kamp, Towards an Ultra Sensitive Seismic Accelerometer, MSc thesis, 2015.

Page 7: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Capacitive microfabricated ultrasone tranducer (CMUT)

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 7

• Membrane with an electrode.

• Operates as speaker when electrostatically actuated.

• Operates as microphone when capacitance is measured.

🕮 Philips Innovation Services.

Page 8: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Capacitive Read-out

• The use of MEMS is growing.• One of the biggest applications:

Sensing.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 8

Temperature Coefficients Power Dissipation Noise Fabrication Cost

𝐶 =𝜀0𝐴

𝑑

Page 9: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

2. Motivation

Page 10: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Our motivation

• Due to the advantages and widespread use of Capacitive read-out, we want to create a measurement system that is:

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 10

▶Accurate

▶Repetitive

▶Small Footprint

▶ Suitable for ATE

Page 11: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

3. Design

Page 12: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

The design options• Multichip

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 12

• Single chip

Page 13: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Single Chip Design Overview

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 13

Block diagram showing the main components of the single chip capacitance measurement system.

ΣΔ

Carrier Generator

Charge amplifier

ADC

DUT

Page 14: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Multichip Design Overview

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 14

Block diagram showing the main components of the multichip capacitance measurement system.

Page 15: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Measurement concept: Lock in amplifier

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 15

Chopper(Demodulator)

Low Pass Filter

Input signal

Reference signal

Demodulated signal

DC component

Page 16: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

PoC PCB

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 16

• PCB with 2 single-chip channels, 2 multi-chip channels and a high voltage MEMS driver.

Page 17: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

4. Specifications

Page 18: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Salland’s Low Capacitance Measurement solution

• Target to a 8 channel Low capacitance PXIe instrument▶ Range: sub pF (extendable to nF)▶ Accuracy: ≈ fF, Resolution: aF▶ Frequency up to 2MHz

• Suitable for high volume▶ High parallel => many channels, small =footprint, “immune for long wires’’▶ Efficient => Fast measurements and high Parallel efficiency

• Develop the technology to use it in several formats▶ PXIe (8 ch), Modules, ATE, etc. ▶ MEMS, IoT Market, etc.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 18

Target Specifications

Page 19: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Salland specifications vs equipment available in the market

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 19

Salland PoC Specifications Salland (Instrument Target spec) Keysight Solidus Target

Capacitance Range ±7.5pF ±5pF (0fF to 5000 fF diff.) 0 to 1pF ±4pF ±4pF

Settling time 3ms 3ms -

Accuracy ~4fF ~4fF 10fF 4fFResolution 18 bit (≈ 40 aF) 18 bit (≈ 40 aF) 24 bit -Carrier Frequency 100kHz to 300kHz 30kHz to 2MHz 1MHz 1MHz ≈2MHz

Carrier Waveform Square SquareCarrier Amplitude 1.8 V rms 0.5V, 1V, 1.5V, 2V (rms) 0 to 2V ±5V -Noise ±4fF ±4fF -V DC Bias External up to 75V ±15V +20V ±8V -No. of DC Bias Ch. 1 8 1 1 1Number of Meas. Ch. 2 8 16 4 ≥8Phase Angle Meas.* Not Supported Not Supported Yes Yes -Max. cable length Tested up to 1.6m 1.0m 0, 1, 2 or 4m 1.0m

*Resonance frequency and Q factor can be calculated with Amplitude vs Frequency.

Page 20: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

5. Results

Page 21: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

POC Results: Accuracy of low capacitance meter

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 21

Measured Capacitance Single Chip Multichip Noise

Multichip

(fF)Ch1 (fF) Ch2 (fF) Ch1 (fF) Ch2 (fF)

0.0pF (Open circuit) 0.4 0.4 -2.35 -0.15 ±3

0.47 pF ± 0.25pF (N_Inv) - 529.29 - 527.37 ±2

0.56 pF ± 0.25pF (Inv) - -604.71 - -600.96 ±2

0.47pF - 0.56pF - -73.06 - -71.83 ±3

1pF ± 0.25pF (N_Inv) 1006.12 - 1007.30 - ±4

0.82pF ± 0.25pF (Inv) -821.42 - -816.93 - ±4

1pF-0.82pf 186.64 - 192.62 - ±3

0.47pF – 0.47 pF -2.21 - -1.99 - ±1

1.2pF ± 0.25pF (N_Inv) - - - 1153.12 ±4Measurements of known capacitance on DUT board.

Page 22: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Accuracy of low capacitance meter

The expected capacitance is measured from capacitors with ±20% tolerance.

Measurements executed on 0, 90, 180, 470, 560, 680, 820, 1000 and 1200fF.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 22

Page 23: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Effect on measured capacitance from carrier frequency

These measurements where taken with the current hardware of the Low Capacitance POC.

The bandwidth of the system can be increased by changing some components.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 23

Page 24: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Temperature influence in capacitance measurement

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 24

Page 25: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Influence of distance from DUT to readout circuit.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 25

The reason of the jump from 10 cm to 20 cm and

from 20cm to 60 cm is caused by using different

cable types,

=> Use good cabling and connectors so that length

can be compensated

Page 26: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

EMI influence in measurements

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 26

Measurement setup with 1.6m cable between DUT and read-out circuit. DUT shielding with a rolled ESD bag.

Page 27: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Gain compensation for measurements at long distances

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 27

Capacitance measured through 1.6m coax cable without compensation and with gain compensation.

Page 28: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Number of samples vs stability

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 28

Improving quasi static measurements

Box plot showing that after 20 samples measurement there is no substantial difference in comparison with taking up to 400 samples to get an average measurement. We will consider 20 Samples = 1 point.

Page 29: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Dynamic measurements

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 29

MEMS actuated with square wave 50V at 40Hz.

MEMS Device used to test dynamicmeasurements of the low capacitancemeter.

Page 30: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Mechanical resonance frequency

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 30

Variation of amplitude depending on frequency of actuation signal.

Page 31: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

High Accuracy Measurements

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 31

First measurements executed on designed MEMS device.

Page 32: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

6. Improvements

Page 33: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Increasing bandwidth of charge amplifier (Multichip)

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 33

Capacitance meter using current charge amplifier with 500 kHz carrier frequency.

Capacitance meter using new charge amplifier with 500 kHz carrier frequency.

Page 34: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Simulation of improved hardware

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 34

Measured Capacitance vs Carrier Frequency

Page 35: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

7. Conclusions & Future Work

Page 36: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

ConclusionsMultichip Single Chip

Measurement Range ≈2 fF to ≈5000fF 0pF to ±4pF

Dynamic Range 1:3500 1:100000

Noise ±0.05 % of range* ±1fF

Resolution 40aF 10aF

Advantage summary Flexibility in Carrier frequency Avoidance of crosstalk in multichannel

environment Possible to modify to have higher

capacitance ranges. Faster Measurement

Larger Dynamic range

Lower noise

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 36

* In the worst case at ±5fF

Page 37: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Timer measurement comparison

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 37

Both solutions (PXIe) and equipment available in market

-20 0 20 40 60 80 100 120

E4980A Med (8Ch)

Single Chip Med (8Ch)

Multi Chip Med (8Ch)

E4980A Short (8Ch)

Single Chip Short (8Ch)

Multi Chip Short (8Ch)

Time (ms)

Measurement time 1 point in E4980 vs Salland's Solution

Settling time Carrier Amplitude Settling time Carrier Frequency Measurement Time DC Bias On Averaging * Data Transfer Time **

Single Chip solution only allows 1 carrier amplitude and 1 carrier frequency.

Page 38: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Things to be done

• Production of an 8 Channel PXIeBoard is in progress, with the aimof:▶ Implement and test proposed hardware

improvements.▶ Finish characterization of known

capacitance MEMS devices with wider range of carrier frequencies.

▶ Test Multichip solution in a multi-channel implementation.

• Improve debug tools.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 38

Page 39: Low capacitance test solution (Proof-of-Concept) · Salland’sLow Capacitance Measurement solution •Target to a 8 channel Low capacitance PXIe instrument Range: sub pF (extendable

Acknowledgements

• Salland Engineering.• Provincie Overijssel• MESA+ Institute for Nanotechnology, University of Twente.

11 October 2019 © 2018, Salland Engineering (Europe) B.V., All rights reserved 39