long life, high pf for led with st solutionsu.dianyuan.com/bbs/u/71/1445891226979666.pdf · 2020....

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STMicroelectronics I&PC Div. – Off-line SMPS Appl. Group Oct. 2008 Sam Guo Sam Guo Off Off - - line Appl. Engineer line Appl. Engineer Industrial & Power Conversion Division Industrial & Power Conversion Division APM APM - - Great China Great China Long Life, Long Life, High High PF for LED Driver PF for LED Driver with ST solutions with ST solutions

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  • STMicroelectronicsI&PC Div. – Off-line SMPS Appl. Group Oct. 2008

    Sam GuoSam GuoOffOff--line Appl. Engineerline Appl. Engineer

    Industrial & Power Conversion DivisionIndustrial & Power Conversion DivisionAPMAPM--Great China Great China

    Long Life, Long Life, HighHigh PF for LED Driver PF for LED Driver with ST solutionswith ST solutions

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    Presentation outline

    1. LED Drivers with DC-DC converters① LED7706, LED7707② L6920D/DB

    2. LED Drivers with AC-DC converters① Viper Families: Power smaller than 10W② L6562A: Power larger than 10W

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers Questions

    Energy saving

    ?

    Life-time?

    Safety?

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers What Regulation says…..Solutions seen in the former pages are cheap, small, simple but not compliant with Regulations and not addressing the requirements coming from the market.Lighting Power Supplies > 25W must have PFC but also for very low power marketrequires solution with PFC to solve the problems related to harmonic distortion in multi power systems.

    ENERGY STAR Program Requirements for Solid State Lighting Luminaries, Version 1.0, says that Power Supplies must have PF > 0.7 and > 0.9 respectively for Residentialand Commercial.

    Furthermore, in order to avoid that Power Supply affect one of the main advantage of LEDs, the lifetime and MTBF, it is strongly recommended NOT using electrolyticcapacitors, especially that ones placed at the Power Supply input which have to be capable of withstanding high voltage stress.

    How to do …… ?

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with DC-DC converters

    LED7706/7 family - Boost

    LED7707LED7707

    LED7706LED7706

    BOOSTQFN4x4 24LQFN4x4 24L

    2A (switch) up to 30mA for each row

    up to 1MHz

    VIN from 4.5V to 36V

    2A (switch) up to 85mA for each row

    up to 1MHz

    QFN4x4 24LQFN4x4 24L

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with DC-DC convertersLED7706/7 family - Boost

    VIN= 4.5V to 36V VOUT= up to 36V

    PWM Dimming

    High efficiency

    Input voltage: 4.5V to 36V LED current: up to 85mA/ch (LED7707)

    RILIM

    RLED R

    KI =

    Channel to channel current mismatch: ±±±±2%Up to 20kHz PWM dimming (1%-100%, LED7706)

    14V 24V

    95%

    90%

    (LED7707@VOUT=36V, IOUT=350mA)

    INPUT VOLTAGE

    η

    Wide input voltage range

    Parallelable channels for higher current (LED7707)

    +5V

    LED770x

    VREF

    OVPLDO

    CTRLLOGIC

    CURR.GEN.

    Enable

    Fault

    RRILIM

    Up to 10 white LEDs

    per row

    Maximum RMS switch current: 2.5A

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with DC-DC convertersL6920D/DB - Boost

    #LED limited by:VOUT,MAX = 5.2V => 1 wLED

    ISW,MAX = 0.8A =>

    LED Accuracy: ±5.24% with VSENSE=238mV(LM351 VOS=±5mV)

    DA is the actual duty cycles considering power losses

    +⋅=

    21

    1

    RR

    R

    R

    VI

    S

    FBLED

    ( ) MAXSWAMAXLED IDI ,, 1 ⋅−=

    STEVAL-ILL008V1

    400mA200mA1 wLED

    (VF=3.5V)

    Vin=2.4VVin=1.2VMax ILED

    +

    -+

    C30.1uF

    Rs0.33

    R2 30k

    R351k

    FB

    L6920D

    8

    3

    7

    2

    4

    5

    6

    1

    OUT

    LBO

    GND

    LX

    SHDN

    LBI

    REF

    Cout

    47uF

    6.3V

    Cin

    47uF

    6.3V

    +BT3V

    L 10uH

    C40.1uF

    R11k

    C2 1nF

    SW

    MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB)MSOP8 (L6920DB) TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)TSSOP8 (L6920D)

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    GND / SOURCE DRAIN

    FB

    DRAIN

    CONT

    VDD

    BR

    VIPER17/27

    + Technology+ Functionalities+ Protections

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    BCD6 controller technology

    NEW

    NEW

    CONT

    VDD

    FB

    Out

    CONTROL

    On-Off

    Gate

    Sense

    Tmp1

    Gnd

    SOURCE

    Out

    GndGnd1

    Sense

    Gate

    On/Off

    Tmp1

    DRAIN

    BR

    800V Avalanche Ruggedness Power MOSFET in SuperMESH Technology

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    +T

    echnology

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    + Functionalities

    � Current mode converter with ADJUSTABLE IDLIM set point� Fixed frequency (60kHz or 115kHz) with JITTERING for EMI reduction� SOFT START UP: IDLIM increased cycle by cycle� BURST MODE in low load condition with IDLIMfixed up to 100 mA� STAND BY consumption < 40 mW

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    + Protections

    � Over voltage protection (OVP)� 2nd over current protection (2nd OCP)� Over load protection (OLP)� Over temperature protection + hysteresis (OTP)� Brown out protection� Max Duty Cycle: 70%

    AUTO RESTART

    MODE

    after every fault

    condition

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    .

    R9

    22k

    FB

    DR

    AIN

    GN

    D

    DR

    AIN

    VDD

    CONT

    BR

    VIPer17

    VoutD4FUSE

    E

    C D3

    OPTO

    D5

    OPTO

    R11

    R4

    22

    C60

    (10uF)

    D3

    - +D0

    BRIDGE

    1

    4

    3

    2

    C1

    (100nF X2)

    RH

    R1330k

    R10

    (2.7k)

    C4

    1.5nF 250V

    C7

    220nF

    C2

    (10nF)

    C3

    (100uF)

    C50(2.2nF Y1)

    C9

    330nF

    T1

    1

    34

    12

    10

    66

    RL

    L1

    C6

    100uF

    AC IN

    180Vac-265Vac

    R130

    C20

    (1uF)

    D1

    R2100

    C10

    10nF

    R8

    4.7k

    Cout

    R7

    22k

    Dout13.5V 350mA

    R6

    (2k)

    Vs

    Vct

    rl

    Ictrl

    GND

    OUT

    Vcc

    TSM1052Dout23.5V 350mA

    R12

    1.8k

    C5

    2.2nF

    Schem

    atic

    Viper17+TSM1052

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    Vin=230Vac

    PF = 0.917 Pin = 4.24W

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC convertersNew VIPer Plus Product Portfolio

    FIXED FREQUENCY QUASI RESONANT

    Pow

    er

    30W

    0W

    GND DRAIN

    FB

    DRAIN

    CONT

    VDD

    BR

    VIPer37

    GND DRAIN

    FB

    DRAIN

    CONT

    VDD

    BR

    VIPer27

    MAT20

    GND DRAIN

    FB

    DRAIN

    CONT

    VDD

    BR

    VIPer17

    MAT30

    GND DRAIN

    FB

    DRAIN

    CONT

    VDD

    EPT

    VIPer28

    MAT29

    GND DRAIN

    FB

    DRAIN

    ZCD

    VDD

    BR

    VIPer15

    MAT20

    GND DRAIN

    FB

    DRAIN

    ZCD

    VDD

    BR

    VIPer35

    GND DRAIN

    FB

    DRAIN

    ZCD

    VDD

    BR

    VIPer25

    MAT20

    GND DRAIN

    FB

    DRAIN

    LIM

    VDD

    COMP

    VIPer16

    �Peak power

    capability

    �Self supply without

    auxiliary winding

    �Buck and buck-

    boost converters

    1ΩΩΩΩ

    20ΩΩΩΩ

    ON

    -Resistance

    �Brown out protection �Zero Current Detection

    �Brown out protection

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Viper families – High PF Flyback

    VIPer16VIPer16

    VIPer17VIPer17

    VIPer27VIPer27

    VIPer28VIPer28

    VIPer15VIPer15

    VIPer12AVIPer12A

    VIPer22AVIPer22A

    VIPer20AVIPer20A

    VIPer16VIPer16

    VIPer17VIPer17

    VIPer15VIPer15

    VIPer27VIPer27

    VIPer28VIPer28

    VIPer12AVIPer12A

    VIPer22AVIPer22A

    VIPer20AVIPer20A

    VIPer53xVIPer53x

    VIPer50AVIPer50A

    VIPer100AVIPer100A

    VIPer16VIPer16

    VIPer17VIPer17

    VIPer15VIPer15

    VIPer27VIPer27

    VIPer28VIPer28

    VIPer12AVIPer12A

    VIPer22AVIPer22A

    VIPer16VIPer16

    VIPer17VIPer17

    VIPer15VIPer15

    VIPer12AVIPer12A

    VIPer22AVIPer22A

    VIPer16VIPer16

    VIPer17VIPer17

    VIPer27VIPer27

    VIPer28VIPer28

    VIPer15VIPer15

    VIPer12AVIPer12A

    VIPer22AVIPer22A

    22--10W10W

    Home appliances

    55--40W40W

    Consumer equipments

    44--8W8W

    Metering equipments

    44--6W6WBattery Charger

    22--8 Leds8 LedsLighting

    VIP

    er TM

    Market M

    atrix

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC convertersL6562A – High PF Flyback

    VREF2

    OVERVOLTAGEDETECTION

    VOLTAGEREGULATOR

    UVLO

    INTERNALSUPPLY BUS

    +

    -

    2.5V

    -

    +

    R

    S

    Q

    +-

    DRIVER

    STARTER+

    -

    ZERO CURRENT

    DETECTOR1.4 V0.7 V

    VCC

    8

    1 2 3 4

    ZCD

    VCC

    INV COMP MULT CS

    GD7

    5

    GND6

    25 V

    14 V

    Starters top

    LEADING-EDGEBLANKING

    DIS

    LOWER & UPPERCLAMPS

    DIS -

    + 0.3 V0.2 V

    DYNOVP

    STATOVP

    MULTIPLIER ANDTHD OPTIMIZER

    • Transition Mode PFC Controller•

    • Ultra Low Start-up Current (

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC convertersL6562A – High PF Flyback

    Schem

    atic

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC converters

    Vin=230Vac

    Ch1 = VoutCh4 = Iout

    L6562A – High PF Flyback

    Pin = 90WPout = CV 30V

    PF > 0.95

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers with AC-DC convertersL6562A – High PF Flyback

    L6562A P

    FC

    Fly back S

    umm

    aryL6562A

    PF

    C F

    ly back Sum

    mary

    1. It is the only low cost solution to obtain single stage insulated PFC

    2. Doesn’t need input electrolytic capacitors 3. The Quasi-resonant topology reduces the capacitiv e

    switching losses4. The frequency jitter due the input voltage ripple helps the

    system to pass the EMC tests.5. The L6562A current sense stage achieves High freq uency

    operation.6. Quasi-resonant operation prevents transformer sat uration

    problems (potentially occurring with CCM topology )7. Easy short circuit protection8. Compliant with the European regulation EN61000-3- 2

    Class-C and Japanese regulation JEIDA-MITI Class-C.

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    LED Drivers AnswersEnergy Saving

    Life-time Safety

    Solutions:Solutions:

    DCDC--DC: LED7706/LED7707; L6920D/DBDC: LED7706/LED7707; L6920D/DB

    ACAC--DC: Viper Families; L6562/ADC: Viper Families; L6562/A

    High EfficiencyHigh Efficiency

    High PFHigh PF

    DimmableDimmable

    PFC and converter PFC and converter

    combinedcombined

    Low CostingLow Costing

    >100K Hours >100K Hours –– YES:YES:

    No Input ENo Input E--cap, cap,

    Output EOutput E--cap can be cap can be

    disable disable

    Low input voltage can Low input voltage can

    be: 3be: 3-- 4.5V for DC4.5V for DC--DCDC

    Safety isolated for ACSafety isolated for AC--

    DCDC

    Protections are Protections are

    availableavailable

    Max output voltage, Max output voltage,

    output current limitedoutput current limited

  • I&PC Div. – Off-line SMPS Appl. Group Oct. 2008I&PC Div. – Off-line SMPS Appl. Group

    - Q & A -

    THANK YOU!

    E-mails:Marketing: [email protected] : [email protected]