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Logistics Systems Product catalogue

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Logistics SystemsProduct catalogue

HIGH ADDED VALUEENGINEERING FOR YOURWAREHOUSE

DF Logistics Systems provides its automated

material handling and storage systems together

with complete logistic solutions for many different

applications and sectors.

Our team of engineers and programmers, with over

30 years’ experience in the development of

logistics systems, boasts profound knowledge of

state-of-the-art technology to provide the best

solution for our customers’ intralogistics.

DF comprises a group of companies specialized in the execution

of turnkey projects for the industrial, energy and oil & gas

sectors, as well as specialized service supply and capital goods

manufacturing.

With over 150 years’ experience in industrial activity, DF executes

comprehensive projects covering all stages from engineering to

commissioning, operation and maintenance.

With its headquarters in Gijón (Spain), DF boasts extensive

international experience.

The company carries out major industrial projects in various

countries in Europe, Latin America, Asia and Africa.

DF’s capacity and the quality of its work has enabled the

company to gain the backing of major clients and technological

partners worldwide.

• Pallet Lift

Ø LENA ELD-1500

Ø CARES T2P-1500

Ø CARES T1P-1500

Stacker CranesPalletized loads

Miniload

• Pallet Conveyor

Ø PAJARES TRS-1500

Ø PAJARES TCS-1500

• Roller-Chain transfer

Ø PORCIA MTS-1500

• Turntable

Ø NORA MGR-1000

• Turn lift table

Ø NAVIA CGR-800

• Empty pallet dispenser

Ø TURON APP-001

• Full Pallet Stacker

Ø DEVA ERP-800

• Cardboard conveyor

Ø VEGA TAC-4000

• Transfer cars

Ø DOBRA CTS-4000

• Belt transfer

Ø SELLA MCR-2500

• Tunnel

Ø TRUBIA TUN-2500

• Cardboard compactors

Ø PONGA CPC-2500

EQUIPMENT INDEX

Support Systems

• Motorized roller shelf

Ø NARCEA P5

• Automated truck loading and unloading

Ø NALON N8

• Radio Shuttle

Ø IBIAS RSH-1500

Heavy loads without pallets

Ø CAUDAL T1M-100

Ø CAUDAL T2M-250

Man on board picking

Ø CUBIA T2H-500

Ø ESVA T2C-2500

Palletized loads

Heavy loads without pallets

Other systems

Dimensional ControlsØ ACEBO QPC-001

Ø ACEBO QPC-002

Ø ACEBO QPC-003

• Centering pallets

Ø CABO CTP-001

Stacker Cranes

MOVEMENTS

Ø Transversal: along a rail corridor.

Ø Lifting: along the stacker frame.

Ø Fork: effected by removing the stacker

crane systems.

TYPES

Ø Single mast

Ø Double mast

Stacker cranes are machines designed for the

automatic storage of all materials by means of

mechanical movements.

This increases productivity in facilities, reducing

time and cost in operations.

Stacker Crane for palletizedload

CARES T2P-1500

Automatic storage of pallets in height

Main features

Type Double Mast

Maximum load capacity 1,500 kg

Size of load Europallet / American

Maximum workingheight

35 m

Travelling speed -acceleration

3.3 m/s - 0.5 m/s2

Lifting speed -acceleration

1 m/s - 0.5 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

Energy savingRegenerative braking with energyrecovery.

Safety Emergency control station.

Optional Double-deep storage T2P-1500 DP.

Stacker Crane forpalletized load

CARES T1P-1500

Automatic storage of pallets in height

Main Features

Type Single mast

Maximum load capacity 1,500 kg

Size of load Europallet / American

Maximum workingheight

12 m

Travelling speed -acceleration

3.3 m/s - 0.5 m/s2

Lifting speed -acceleration

1 m/s – 0.5 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

Energy savingRegenerative braking with energyrecovery.

Stacker crane forminiload

CAUDAL T1M-100

Automatic storage of miniload in height

Main Features

Type Single mast

Maximum load capacity 100 kg

Size of load 600 x 400 mm

Maximum workingheight

10 m

Travelling speed -acceleration

5 m/s – 3 m/s2

Lifting speed -acceleration

2 m/s - 3 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

OptionalTelescopic tray; extractor devicedrawers.

Stacker Crane forminiload

CAUDAL T2M-250

Automatic storage of miniload in height

Main Features

Type Double mast

Maximum load capacity 250 kg

Size of load 800 x 600 mm

Maximum workingheight

20 m

Travelling speed -acceleration

5 m/s - 3 m/s2

Lifting speed -acceleration

2 m/s - 3 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

Optional- Telescopic tray; extractor devicedrawers.- Double extractor device.

Stracker crane for picking (manon board)

CUBIA T1H-1000

Automatic storage man on board for picking

Main Features

Type Single mast

Maximum load capacity 1,000 kg

Size of load Europallet / American

Maximum workingheight

20 m

Travelling speed -acceleration

1.5 m/s – 0.35 m/s2

Lifting speed -acceleration

0.3 m/s – 0.5 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

Optional- Telescopic fork.- Trilateral fork.- Adjustable tray height.

ADVANTAGES

Ø Most robust machines on the market

Ø Savings and energy recovery in all drives

Ø High precision positioning using control loop

torque, speed and position

Ø Components from leading brands

Ø Electronic components plug and play

Ø Union of lower guideway sections by thermite

welding

Parque Científico Tecnológico | C/ Ada Byron, 90.

33203 Gijón. Asturias (Spain)

Tel: +34 985 17 94 49 | Fax: +34 985 34 64 74

e-mail: [email protected]

Stacker crane for heavy loadswithout pallets

ESVA T2C-2500

Stacker crane for heavy loads without pallets

Main features

Type Double Mast

Maximum load capacity 2,500 kg

Size of load 3,600 x 2,500 x 2,000 mm

Maximum workingheight

20 m

Travelling speed -acceleration

2.5 m/s – 0.3 m/s2

Lifting speed -acceleration

0.5 m/s – 0.3 m/s2

Telescopic fork speed -acceleration

1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,speed and position.

Energy savingRegenerative braking with energyrecovery.

Safety Emergency control station.

OptionalDouble extractor with tandemoperation

ADVANTAGES

Ø Most robust machines on the market

Ø Savings and energy recovery in all drives

Ø High precision positioning using control loop

torque, speed and position

Ø Components from leading brands

Ø Plug and play electronic components

Ø Self-levelling rack elevation

Ø Union of lower guideway sections by thermite

welding

Support Systems

HORIZONTAL SUPPORT

SYSTEMS

Ø Chain conveyors

Ø Roller conveyors

Ø Roller-Chain transfer

Ø Turntable

Horizontal support teams are responsible for the

movement of loads of any size and weight at the same

level, avoiding manual transportation and handling and

improving productivity and safety in the logistics

operations area.

Roller conveyorPAJARES TRS-1500

Transport through corridors with motorizedrollers

Main Features

Application Transport of palletized load

Maximum loadcapacity

1,500 kg

Size of loadEuropallet / American /Semipallet

LengthUp to 6 m (5 pallets) with 1monitoring

Minimumworkingheight

200 mm

Maximum travellingspeed

0.5 m/s

Drive powerAccording to length and numberof pallets

Positioning control Photoelectrical

Optional- Central or lateral flange.- Inverter.

Chain conveyorPAJARES TCS-1500

Carries pallets on chains

Main Features

ApplicationTransport of palletizedload

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /Semipallet

Minimumworkingheight

200 mm

Maximum travellingspeed

0.5 m/s

Positioning control Photoelectrical

Optional- Number of chains- Inverter

Roller-Chain transfer for palletsPORCIA MTS-1500

Enables transport of pallets

Main Features

ApplicationTransport of palletizedload(Transfer 90°)

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /Semipallet

Minimumworkingheight

350 mm

Maximum travellingspeed

0.5 m/s

Positioning control Photoelectrical

OptionalElectrically orpneumatically

TurntableNORA MGR-1000

Easy to change load direction and lanepositioning

Main Features

ApplicationRotation of palletizedload

Maximum load capacity 1,000 kg

Size of loadEuropallet / American /Semipallet

Roller turn lift tableNAVIA CGR-800

Facilitates load reversal

Main Features

ApplicationLifting and turningpalletized load

Maximum load capacity 800 kg

Size of loadEuropallet / American /Semipallet

Empty Pallet DispenserTURON APP-001

Picks up pallets and stores and distributesas needed

Main Features

Size of loadEuropallet / American /Semipallet

Maximum numberof pallets to stack

15

Full Pallet StackerDEVA ERP-800

Stacks palletized load onto another palletized loadand / or onto a slave pallet

Main Features

Size of load 1,200 x 1,800 mm

Maximum weight UDC 800 kg

Column length 3,600 mm

Transport height (min/max) 350/2,850 mm

Lifting speed 0.5 m/s

The DEVA ERP-800 full pallet stacker is

the ideal solution for special storage

systems when the quality of the pallet

requires the use of different supports,

such as the slave pallet. This also

enables loads to be lifted thanks to the

extension of the elevation run.

Pallet LiftLENA ELD-1500

Palletized load transport at differentheights

Main Features

ApplicationPalletized load transport(distribution at differentheights)

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /Semipallet

Drive power Portables

Lifting speed -acceleration

1 m/s – 0.5 m/s2

Positioning controlServodrive forcontrolling torque,speed and position.

Optional

- Turntable.- Chain conveyor.- Roller-Chain transfer.- Telescopic forks.

Cardboard conveyorVEGA TAC-4000

Transports cardboard stacks without palletsby means of acetal tapes.

Main Features

Material tape Acetal

Maximum load capacity 4,000 kg

Size of load 3,000 x 3,000 mm

Minimum workingheight

350 mm

Travelling speed 0.33 m/s

Number of tapes 1 – 2 – 3

Positioningcontrol Photoelectrical

Drive Inverter

Transfer carsDOBRA CTS-4000

Transfer car for transportation of loads withno strapping or palletizing. Distribution onacetal carriers.

Main Features

Material tape Acetal

Maximum load capacity 4,000 kg

Size of load 3,000 x 3,000 mm

Minimumworkingheight

350 mm

Travelling speed 2 m/s

Number of tapes 2/3/4

Drive power Electric rail 5 pole

Positioningcontrol Laser telemeter

Optional Infrared

Turn lift tableSELLA MCR-2500

Turn lift table enabling transfer of heavyloads at 90° with no strapping or palletizing

Main Features

Maximum load capacity 2,500 kg

Size of load 3,000 x 3,000 mm

Minimum workingheight

350 mm

Tape / Roller speed 0.3 m/s

Positioning Control Photoelectrical

Average cycle time 30 s (120 cycles per hour)

TunnelTRUBIA TUN-2500

Transport of heavy loads with no strappingor palletizing. Linear feed inside storagearea.

Main Features

Maximum load capacity 2,500 kg

Size of load 3,000 x 3,000 x 2,500 mm

Minimumworkingheight

350 mm

Travelling speed 0.3 m/s

Positioningcontrol Photoelectrical

Cardboard compactorsPONGA CPC-2500

Enables compaction of cardboard stacks withno pallets

Main Features

Maximum loadcapacity

2,500 kg

Size of load 3,000 x 3,000 x 3,000 mm

Minimumworkingheight

200 mm

Average cycle time

- 2 faces 45 s(80 blocks/h)- 4 faces 90 s(40 blocks/h)

Dimensional Controls

DIMENSIONAL CONTROL SYSTEMS

Ø Presence of boards

Ø Broken boards

Ø Niche height

Ø Control Clearance

Ø Weight Control

To guarantee the correct operation of an automated storage and maintenance system it is

necessary to ensure the correct dimensions and qualities of both the load and the pallet.

This is the mission of Dimensional Control Systems.

Quality and dimensional controlsQuality systems and security throughout the storage facility to supervise palletquality (boards and holes)

ACEBO QPC-001

Size of loadEuropallet / American /Semipallet (by request)

Main Features

Quality and dimensional controls

Security and quality system checking for collapses in loading and load height

ACEBO QPC-002

Quality and dimensional controls

Security system to check load weight

ACEBO QPC-003

Centering palletsCABO CTP-001

Centers loads on conveyors

Main Features

Size of loadEuropallet / American /Semipallet

Other Systems

DF boasts an intensive research and development department,

starting up projects focusing on the development of new products.

These designs and processes enable the company to strengthen its

presence in international markets.

Innovation is not a fad or an activity that has arisen in recent years.

Some companies have innovated all their lives, without using the

word, while others have managed to survive without making any

changes or improvements. Today the global market leads to industry

changing at high speed, so companies must react quickly if they

want to survive and this can only be achieved by R+D+i.

Ø NARCEA P5

Ø NALON N8

Ø IBIAS RSH

Motorized roller shelfNARCEA P5

Storage and transportation of palletizedload. FIFO or LIFO

Main Features

Maximum load capacity 2,000 kg

Size of loadEuropallet / American /Semipallet

Minimum workingheight

400 mm

Travelling speed 0.5 m/s

Minimumnumber ofcycles

72 pallets/h

Drive power 400 V

Positioningcontrol Photoelectrical

Communication- Wired- Wireless

Automated truck loadingand unloading

NALON N8

System for automatic loading andunloading of trucks and containers

Main Features

System load capacity 150 pallets/h

Truck loading time (30pallets)

12 min

Maximum capacity ofTruck Loading Car(TLC)

3,000 kg

Speed1 m/s (empty)0.5 m/s (with load)

Acceleration 0.3 m/s2

Lifting acceleration 0.23 m/s2

Travelling speed -acceleration

0.33 m/s – 0.16 m/s2

Minimumwidth of truckbox

2,100 mm

Maximum length oftruck box

13,500 mm

Work area temperature 0-45°

Radio ShuttleIBIAS RSH-1500

Mobile handling device that moves along acompact-depth shelf extracting anddepositing palletized loads

Main Features

ApplicationMoving palletised loadson shelf

Maximum load capacity 1,500 kg

Size of load Europallet / American

Travelling speed 0.5 - 1 m/s

Acceleration 0.5 m/s2

Work area temperature -20° to 40°

PositioningcontrolDigital and analogphotoelectrical

Autonomy / Charge 8 h / 16 h

Slides towards pallet to be moved

Sensors closer to pallets for correctpositioning

Moving the pallet to the desired location

Positioning under the pallet tobe moved

Positioning the pallet in the desiredlocation

Positioning under the load

Positioning the pallet in the end position

DF International Presence

Parque Cientifico Tecnológico.

C/ Ada Byron, 90.

33203 Gijón. Asturias (Spain)

Tel: +34 985 17 94 49

Fax: +34 985 34 64 74

e-mail: [email protected]

www.durofelguera.com