local agility. global expertise. capability statement 2017.pdf · 2017-12-01 · • diasys...

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Page 1: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Local agility. Global expertise.

Page 2: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control
Page 3: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Our values

• SAFETY Promote a zero harm safety culture

• PEOPLE Respect, care for, and support all

our workers and their families

• ACCOUNTABILITY Demonstrate ownership and

deliver on commitments

• SUSTAINABILITY Consider long term social,

environmental, and financial

impact in our decision-making

• INTEGRITY Work ethically in all transactions

and ensure an open and transparent

approach with all clients and

subcontractors

Local agility. Global expertise.

MHPS Plant Services Pty. Ltd. specialises in the design, supply, construction, maintenance and overhaul of boilers, turbines and other mechanical and electrical plant for the energy, petrochemical and industrial processing industries.

Our solutions are as diverse as our

customers, from power stations, sugar mills

and refineries to chemical and industrial

process plants.

We combine Original Equipment

Manufacturer (OEM) know-how with

creative design and technical expertise

to customise solutions that are specific

to your needs.

Our focus is to continuously improve our

safety and quality performance and cost

effectiveness to achieve our vision to be

your preferred engineering, construction

and maintenance services partner.

Our size gives us the ability to be agile

and responsive to changing local

operating environments. In addition to

this local agility we have access to

world’s best technical expertise

through our global footprint.

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Page 4: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Our Commitment to Health, Safety and Environment

Committed to Zero Harm

At MHPS Plant Services safety starts at the top and permeates our company through activities undertaken by everyone at every level.

Our people don’t just get it, they live it.

Our Safety Excellence Principles are our

commitment to achieving Zero Harm.

Each principle commits and empowers our

people to take personal responsibility

for safety.

Our Safety Excellence Principles are

guided by the Foundation Principle

to Stop Unsafe Tasks.

If we believe the task or situation is

unsafe, then work stops until it is safe.

Committed to the Environment

We are committed to continually improving our environmental performance through careful planning, clever product engineering and the sustainable use of available resources and technology.

Measuring, controlling and monitoring our

environmental impact and waste reduction

efforts help make the communities in

which we operate cleaner and healthier.

We think sustainably and act

responsibly every day.

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Our Clients

• CS Energy

• Engie

• Incitec Pivot/Dyno Nobel

• Mackay Sugar

• Mercury (NZ)

• Millmerran Operating Company

• NRG Gladstone Power Station

• NT Generation

• Orica

• Origin Energy

• QNP

• Queensland Alumina (QAL)

• Stanwell Corporation

• Sunwater

• Sunset International

• Tully Sugar Mill

• Verve Energy

• Wilmar/Synergy

• Woodside Energy

• Yarwun (RTAY)

Page 5: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Our Commitment to Community, Diversity and Quality

Committed to Community & Diversity

Long term success takes continuous adapting and improvement in an ever changing world.

MHPS Plant Services embraces diversity

of thinking, outlook, background and

experience. These attributes underpin

our relationship with our people and the

communities in which we operate. We

integrate social performance into our

business and project planning processes.

We engage our clients early to

understand the communities in which

we are working and to identify and

manage potential impacts, risks and

opportunities of our operations.

Wherever possible, and with the

support of our clients, we invest in the

communities in which we are working.

Committed to Quality

We operate rigorous quality management systems supported by on-site audits.

We are continually improving our

services to ensure they not only

comply but exceed international

quality standards and relevant

statutory and safety requirements.

MHPS Plant Services has developed

over a number of years its own

welding management and records

system to improve long term

welding qualities.

It meets all quality standards and

facilitates analysis of welding

performance over multiple jobs.

Our Safety Excellence Principles

Our Certifications

STOP UNSAFE TASKS

ELECTRICITY

FITNESS FOR WORK

HOT-WORK

ISOLATION LIFTING OPERATIONS

MOBILE PLANT PREVENTION OF FALLS

CONFINED SPACES

TOOLS AND EQUIPMENT

• Health & Safety AS/NZS 4801

• Environment ISO 14001

• Quality ISO 9001

• FSC accredited

• ASME-S accredited

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Page 6: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Our History and Experience

1933 Established as Riley Dodds, becoming

Clyde Riley Dodds (CRD)

2011 Acquisition of Breaker Electrical

1990 CBH (BHK 73% Downer EDI 27%)

1989Clyde Industries and Babcock-Hitachi KK

(BHK) form a Joint Venture Company

creating CBH

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Page 7: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

2014CBH was integrated into Mitsubishi-

Hitachi Power Systems (MHPS) - a new JV

established by Mitsubishi Heavy Industries

and Hitachi.

2017Today MHPS Plant Services has around 120 permanent

employees, as well as a long-term project workforce of

up to 800 personnel.

2016July - MHPS Plant Services and MHPS

Australia are integrated to form a single

MHPS company in Oceania

2014 October - CBH became MHPS

Plant Services

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Page 8: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

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Page 9: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Turbines and Generators

MHPS Plant Services offers minor and major maintenance and outage work for a wide range of gas, steam and hydro turbine generators.

We specialise in turbine generator

maintenance for Mitsubishi and Hitachi

machines. We have access to OEM level

knowledge and expertise in a wide range

of other manufacturer’s machines.

We access the global resources of the

MHPS group of companies, including

Mechanical Dynamics & Analysis Ltd,

and have established relationships

with international turbine generator

service providers.

We can arrange and manage:

• OEM and non-OEM spare parts,

installation and ongoing maintenance

• internal cylinder laser alignment

and assessment

• on-site bead blasting of rotors

• turbine generator maintenance

• blading and blade repairs

• balancing and vibration analysis

• on or off-site machining services

• turbine valve lapping

• access to design information and staff

to deliver efficiency and performance

changes to meet client requirements

Our Core Services

Page 10: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Process and Pressure Parts

We are proud of our more than 80 year history as an OEM of power industry boilers, with access to technical specialists, support and spare parts as part of the global Mitsubishi Hitachi Power Systems group.

We draw on our group’s strength and experience in

thermal power station asset maintenance, and

offer services for boilers and heat recovery steam

generators (HRSG).

We also have expertise in industrial and package boilers,

digestors and general process plants. We offer services

across the process and power industry sectors including:

• Maintenance and overhaul

• Retrofit/upgrade/replacement

• Refurbishments and modifications

• OEM technical support

• Access to non OEM support

Page 11: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Process Plant Valves

We understand that valves need to perform faultlessly every time they are needed. The price of a worn and leaking valve can be far more than its replacement.

With our years of experience we can repair or recondition

most industrial valve makes and sizes.

We offer on-site services for efficient, reliable plant

operations as well as mobile test and repair facilities for

on-site overhaul to improve equipment efficiencies and

reduce unplanned downtime.

Our workshop at Wacol, Brisbane, can manage valves of

any size for inspection, repair, testing and overhaul.

We can test and certify pressure safety valves insitu

and online as required. We can reverse-engineer and

manufacture valve components as required.

Our workshop also provides manufacturing support to

our on-site projects.

Process Electrical

Through Breaker Electrical (ACN 109 564 543), a fully owned subsidiary of MHPS Plant Services, we have a dedicated and highly skilled workforce, specialising in electrical maintenance, overhaul and electrical installation for industrial plants and power stations.

Our installation and project services cover:

• design, installation and commissioning of

standby and prime power generators

• cable, instrumentation, switchboard and

transformer installations

• installation of large motors to 6.6MVA

• installation and certification of hazardous

electrical equipment

We can perform retrofits and upgrades to existing

switchboards and control systems. We can provide

testing, maintenance and overhaul services for dry and

oil transformers, as well as Predictive Motor Analysis

(PdMA) to six motor fault zones covering air gap, power

quality, power circuit, rotor, stator and insulation.

We offer thermal imaging services for mechanical and

electrical equipment such as electrical switchboards,

cabling and motors.

ELECTRICAL LICENCE: QLD (Lic. No: 65777)

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Page 12: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Focused on the Future - Our OEM NetworkThe challenges facing the energy and power generation sector into the 21st century are immense.

In a greener, carbon managed world your energy

generating assets will need to respond differently and

do more than ever before to remain viable – from

greater emissions efficiencies to the ability to generate

intermittent energy at short notice to match both

peak and baseload demands.

Our global OEM network offers design and

manufacturing expertise unlike anything currently

available in the Australian market.

We provide access to global learning, technical

forums, the latest trends information, as well as

plant designers and technical experts.

MHPS Plant Services can work with you through

concept, design and implementation for energy

sector redesign, refurbishment, refitting, building

and installation projects.

Engineering

MHPS Plant Services has an experienced engineering design office, which when combined with specialised support from our OEM network partners provides clients with design, analysis and engineering skills that meet and exceed all relevant quality, health & safety, ASME and RPEQ requirements.

MHPS utilises a variety of specialist software in

support of its design activities including;

• Caesar II pipe stress analysis

• Space Gass structural analysis and design

• FE/Pipe finite element analysis

• Autodesk Plant Design Suite, Product Design

Suite including Inventor, Plant 3D and AutoCad

(latest versions with full Autodesk maintenance /

upgrade agreement)

• GateCycle plant performance and analysis

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Page 13: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Plant and Equipment

MHPS Plant Services has over $30 million in tools and equipment that is managed centrally to ensure the assets are maintained and available for use accross the company.

As a result of the equipment having a longer lifespan and increased

utilisation, cheaper pricing is passed onto our clients.

Meeting the Renewable Future MHPS Plant Services is taking the cost out of renewable maintenance to help meet society’s energy needs while protecting the environment.

With the change-over from fossil fuel power to renewable energy

sources tightening the technology-cost gap, we can offer alternate

higher value maintenance solutions for:

• pumped-storage hydroelectricity plants

• gas turbine plants

Your Trusted Team

We pride ourselves on the skill, competency and experience of our team.

We encourage the diversity of our people

and our recruitment, development and

leadership programs are shaped around

this principle.

Our people are long term and committed,

from Senior Management and Supervision

to our labour force, with many providing

decades of service.

Our proven workforce planning system

carefully pre-qualifies, assesses and

tracks our people via a detailed

management database.

Our management support systems ensure

we give our team everything they need

to perform quality work onsite or in

any workshop.

We are committed to ongoing training and

development, and continuous improvement

is integral to everything we do relating to

people, processes and systems.

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Page 14: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

MHPS Group Capabilities

BOILER PLANT STEAM TURBINES GENERATORS GAS TURBINES

Types supported

• Saturated steam

(drum) boilers

• Supercritical boilers

• Ultra supercritical

boilers

• Tower boilers

• Heat Recovery Steam

Generators

• Package/industrial

boilers

• Fluidised bed boilers

• Chemical recovery

boilers

• Boiler ancillaries

• GE derivative turbines

(Hitachi, GE, ABB,

Alstom, Toshiba)

• Westinghouse

derivative turbines

(Mitsubishi,

Siemens, Ansaldo,

Westinghouse)

• Brushed generators

• Brushless generators

• Air cooled generators

• Hydrogen cooled

generators

• Water/Hydrogen

cooled generators

• MHPS H series

• MHPS M501 series

• M701 series

• Westinghouse

derivative

• IGCC

• PWPS (Pratt &

Whitney)

• Other OEM

Services available

• Circulation studies

• Combustion studies

• Like for like

refurbishment

• Improved efficiency

• Higher reliability

• Improved

environmental

performance

• Life extension/

evaluation

• Risk based

maintenance

• Flexible operation

• Alternate fuels

• Co-firing

• Life analysis

• Life extension

• Efficiency upgrades

• Performance upgrades

• Spare parts

• Replacement blades

• Replacement

diaphragms

• Alignment

• Stator rewinding

• Rotor rewinding

• Inspection diagnosis

• Reliability

improvements

• Efficiency upgrades

• Performance upgrades

• Life analysis

• Life extension

• Excitation inspection &

repairs

• Combustion, hot

gas path & major

inspections

• Hot gas path,

combustion &

compressor repairs

• Reliability

improvements

• Efficiency upgrades

• Performance upgrades

& diagnosis

• Life analysis

• Alignment

• New & used capital &

consumable spare parts

• Rotor welding

• Balancing

MHPS facilities

• Kure Works

• Nagasaki Works

• EDE

• Hitachi Works

• Nagasaki Works

• MD&A

• Hitachi Works

• MD&A

• Takasago Works

• MD&A

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Page 15: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

Company Details

FLUE GAS EQUIPMENT GEOTHERMAL PLANT CONTROL SYSTEM

• Desulphurisation plant

• NOx removal equipment

• Particulate removal

equipment (EP &

baghouse)

• CO2 capture

• Turbines

• Generators

• Condenser

• Other

• DIASYS (Digital

Intelligent Automation

SYStem)

• HIACS (Hitachi

Integrated Automatic

Control System)

• RMS (Remote

Monitoring System)

• EP design

• Baghouse design

optimisation

• Replacement

consumables

• Retrofit of flue gas

systems

• Life analysis

• Efficiency upgrades

• Performance upgrades

• Spare parts

• Replacement blades

• Replacement

diaphragms

• Alignment

• Stator rewinding

• Rotor rewinding

• Inspection diagnosis

• Reliability

improvements

• Control system retrofits

• Generator exciter

retrofits

• System enhancements

• Legacy circuit boards,

repairs

& service

• Remote monitoring

& control

• Kure Works • Hitachi Works

• Nagasaki Works

• Hitachi Works

• Nagasaki Works

HEAD OFFICE

Brisbane

Level 7, 19 Lang Parade

(PO Box 1559)

Milton QLD 4064

Telephone: +61 7 3878 0888

Email: [email protected]

REGIONAL OFFICES

Gladstone

7 Rooksby Street

Gladstone QLD 4680

Telephone: +61 7 4970 3922

SOUTHERN OPERATIONS

Mannering Park

NSW 2295

Telephone: 0427 681 092

(Southern Region Manager)

PLANT AND EQUIPMENT DIVISION

Wacol

45 Industrial Avenue

Wacol QLD 4076

Telephone: +61 7 3878 0888

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Page 16: Local agility. Global expertise. Capability Statement 2017.pdf · 2017-12-01 · • DIASYS (Digital Intelligent Automation SYStem) • HIACS (Hitachi Integrated Automatic Control

www.anz.mhps.com