lobe pumps - turnkey pump solutions | all pumps pacaed pump solutions 1 allpumps (255 ) 3 lobe...

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COMPLETE PACKAGED PUMP SOLUTIONS 1 LOBE PUMPS LOBE PUMPS Lobe pumps, also known as circufrential piston pumps, are simillar to external gear pumps, in that the fluid is carried between the rotor lobe surfaces as they rotate. However unlike a gear pump, one lobe cannot drive the other so timing gears are required to allow the lobes to reamin in sync. Each rotor will have more than one lobe with two (2) lobes per rotor the most common. Lobe pumps are true positive displacement pumps, during operation fluid is drawn smoothly into the pump and carried around the outside of the rotors to be positively discharged at a steady flow rate by two centre rotating rotors. This action combined with the absence of rubbing contact between the rotors or casing, is able to handel fluid reliably, cleanly and without degradation. The wide spaces or clearences between the lobes, known as clearences, and the slow speeds at which the these types of pumps operate make them ideal for handling food products with fragile solids, known as shear sensitive solids. Given these conditions these pumps are widely used in sanitary applications and can be easily cleaned using CIP and SIP processes. The Jabsco Lobe pumps are typically bi-wing lobes which have less slip than tri-lobe style pumps meaning the bi-wing lobe pumps are more energy efficient, and come with the option of outlet types to suit multiple applications. The Netzsch Tornado series lobe pumps are used in a variety of industrial applications and offers a compact solution for applications where space requirements are tight. JABSCO HY~LINE SERIES JABSCO 24 SERIES NETZSCH TORNADO SERIES JABSCO ULTIMA & 55 SERIES

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Page 1: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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LOBE PumPs

Lobe pumps, also known as circufrential piston pumps, are simillar to external gear pumps, in that the fluid is carried between the rotor lobe surfaces as they rotate.

However unlike a gear pump, one lobe cannot drive the other so timing gears are required to allow the lobes to reamin in sync. Each rotor will have more than one lobe with two (2) lobes per rotor the most common.

Lobe pumps are true positive displacement pumps, during operation fluid is drawn smoothly into the pump and carried around the outside of the rotors to be positively discharged at a steady flow rate by two centre rotating rotors. This action combined with the absence of rubbing contact between the rotors or casing, is able to handel fluid reliably, cleanly and without degradation.

The wide spaces or clearences between the lobes, known as clearences, and the slow speeds at which the these types of pumps operate make them ideal for handling food products with fragile solids, known as shear sensitive solids.

Given these conditions these pumps are widely used in sanitary applications and can be easily cleaned using CIP and SIP processes.

The Jabsco Lobe pumps are typically bi-wing lobes which have less slip than tri-lobe style pumps meaning the bi-wing lobe pumps are more energy efficient, and come with the option of outlet types to suit multiple applications.

The Netzsch Tornado series lobe pumps are used in a variety of industrial applications and offers a compact solution for applications where space requirements are tight.

JaBscO Hy~LinE sEriEs

JaBscO 24 sEriEs nEtzscH tOrnadO sEriEs

JaBscO uLtima & 55 sEriEs

Page 2: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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LOBE PumPs2

Page 3: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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Jabsco RotaRy Lobe PumPs - suPeR Hygienic

24 series Hygienic Positive Displacement PumpThe 24 Series range of positive displacement rotary lobe pumps is a proven design spanning over 20 years. With thousands of pumps in use around the world users agree that it is one of the best designed hygienic pumps on the market today. The 316 Stainless Steel 24 Series pump range incorporates improved technology in hygienic pump design and manufacturing techniques, yet utilises the traditional tri-lobe rotor concept which is so well accepted by the world’s leading suppliers of Food, Personal Care and Chemical products.

Design and features• Adaptability - This is the key design concept. The pump utilises ‘bolt on’ features which allow quick and easy interchange of parts to enable exact specification of the pump to suit any application.......from stock!

• Rugged Design - The bearing frame design utilises large shaft diameters mounted in high specification taper roller bearings, fitted into rigid pillars which form an integral

part of the high grade alloy housing. These ensure maximum shaft stiffness in order to avoid premature pump failure due to overpressure or other abuse.

• Low Maintenance - The shaft, bearing and gear assemblies are fully immersed in an oil bath to give maximum life even at extremes of operating conditions. The timing gears are easily accessible at the rear of the pump in the unlikely event that re-timing should become necessary. Rotors are all fully interchangeable avoiding the need to re-time which is a problem associated with so many other rotary lobe and circumferential piston pumps.

• Improved Hygienic Technology - Fully swept pump chamber together with sealed rotor spline, accessible seals, and approved sealing components ensure that the pump meets the stringent requirements of major international customers

optionsSeals - Single mechanical seals are of hygienic design. Materials include carbon, stainless steel, tungsten carbide and silicon carbide.

Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.

Double mechanical seals utilise all the components from single seals. For hazardous, toxic, highly abrasive or sterile products.

Gland packing - a cost effective general purpose seal for non-hazardous liquids. Used on either a stainless steel or hard chrome plated anti-wear sleeve.

O-Ring seals - another low cost seal option used primarily for self lubricating products such as dairy products.

• Certification - 3A Variants with Nitrile or EPDM elastomers and port options - Tri-clamp, IDF, 3A, DIN11851.

• Rotors - Tri-lobe rotors in stainless steel handle 90% of all applications. The traditional rotor shape gives an excellent combination of efficiency, solids handling, low and high viscous product capability.

Bi-lobe rotor in stainless steel for exceptional handling of delicate, soft solids such as fruit pieces and vegetables.

Rubber covered tri-lobe rotor to cope with small hard solids such as small bone fragments or ice crystals.

• Connections - All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable.

• Elastomers - Nitrile, Viton, EPDM, PTFE or Kalrez product contact joints are available.

• Other options - Pump head temperature control jackets. Integral pressure relief valve.

Enlarged suction ports for highly viscous product.

LOBE PumPs

Page 4: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

44

Jabsco RotaRy Lobe PumPs - HygienicLOBE PumPs

24 series

Pump Model S1 A1 A2 B1 B2 C1 C2 D1 D2 E2

Port Size (mm) 25 25 or 38 25 or 38 38 or 50 38 or 50 50 or 76 50 or 76 76 or 100 76 or 152

Displacement (100 revs)

(litre) 3.6 10.4 18.6 24.5 37.7 62.3 93.6 122 161 350

Max Flow(per min)

(litre) 36 100 177 237 362 448 655 793 1000 2100

Max Pressure (Bar) 7 15 10 15 10 14 10 12 9 12

Max Speed (RPM) 1000 960 960 960 960 720 700 650 620 600

Size LxBxH (mm) 261x146x106 335x204x188 355x204x188 408x226x227 428x236x227 538x288x319 564x296x319 623x322x355 647x346x355 770x425x438

Bareshaft weight

(kg) 10 14 18 29 33 70 75 112 119 300

Temperature (°C) -30 to +150 -40 to +200

Viscosity (cP) 1 to 1 million

construction Details1 Sealed rotor splines ensure improved cleanability.

2 Rugged, high grade alloy bearing frame for low weight and high strength.

3 Detachable ports for maximum flexibility in connection type and size.

4 Removable feet allow quick change for pump mounting in the ideal orientation.

5 High specification tapered roller bearings give over one million hours life on a typical duty.

6 Shaft sleeves under seals ensure minimised maintenance costs.

7 Precision cut helical timing gears for reduced noise and ease of maintenance.

8 Wide variety of interchangeable seal types to suit many applications.

9 Fully interchangeable rotor options can be fitted without the need of re-timing thus reducing downtime.

10 Heavy duty shafts for high pressure capability and minimum deflection.

1 25 78

43

6 109

Page 5: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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Jabsco RotaRy Lobe PumPs- 24 seRies tecH DataLOBE PumPs

Model NuMber Port size Port tyPe seal tyPe rotor tyPe eNd Cover elastoMers MisCellaNeous

24050-4890E 25mm RJT Single C/SSPinned

HighPressure Plain EPDM N/A

26300-1709VB 100mm Tri-Clamp FlushedTC/TC Hi-Efficiency

End cover withRelief Valve and Jacket

Viton Horizontal ports/Bottom shaft

ProduCt NaMe

base Model NuMber

S2 24950

A1 24000, 26000

A2 24050, 26050

B1 24100, 26100

B2 24150, 26150

C1 24200, 26200

C2 24250, 26200

D1 24300, 26300

D2 24350

E2 24450

24 1 50 - 1 8 9 0 v Y

ProduCt NaMe

sizerotor WidtH

-Ports seals rotors eNd Cover elastoMers MisCellaNeous

Standard Size Ports 24 A 0 Short 00 Tri-clamp 1 Packed Gland-

Hard Sleeve 1 Hi- efficiency 0 Plain 0 Nitrile

Trim -Horizontal Ports/ Bottom Shaft

B

Enlarged Ports 26 B 1 Medium 50 BSP 2 Single TC/TC 2 Standard 1 Relief Valve 1 EPDM

Trim E Electropolish Y

C 2 IDF 3 Single C/SS 3 High Pressure 9 Jacket (End

cover) 4 PTFE Trim P

To 0.5 micron polish & Electropolish (20 micrinch)

Z

D 3 RJT 4 Flushed C/SS 5 Jacket (Pump head) 8 Viton Trim V Certification &

E 4 3A 5 Single O-ring 6Relief Valve (1) & Jacket (8)

9 Hopper Inlet H

S 9 DIN 11851 6 Flushed TC/TC 7

SMS 7 Single C/SS- Pinned 8

NPT 9 Flushed C/SS- Pinned 9

The Jabsco Lobe pumps can be installed to the PTO of tanker truck hydraulic systems for use on milk tankers.

model number

did you KNoW other model configurations may be available for

this pump? Please call a product specialist today on

1300 755 286to discuss your application requirements

Page 6: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

66

Jabsco RotaRy Lobe PumPs- 24 seRies tecH DataLOBE PumPs

PuMP a aa b C CC d dd e F g H i j K l

S1 261 N/A 146 106 90 217 – 90 74 36 70 – 98 53 18

A1 335 455 204 188 110 298 167 135 105 77 132 111 120 105 15

A2 355 475 204 188 110 310 167 135 105 88 132 111 120 105 15

B1 408 550 226 227 132 359 204 155 128 90 160 137 145 125 15

B2 428 570 236 227 132 372 204 155 128 90 160 137 145 125 15

C1 538 739 288 318 184 472 280 195 181 131 225 187 200 178 24

C2 564 765 296 318 184 486 280 195 181 131 225 187 200 178 24

D1 623 866 322 355 210 539 320 220 201 140 250 215 230 195 24

D2 647 890 346 355 210 551 320 220 201 140 250 215 230 195 24

E2 770 N/A 425 438 250 672 400 276 239 166 310 272 280 238 38

PuMP M MM N o P q r s t u v W x y z

S1 Ø7 18 30 110 8 64 90 4 12 44 98 110 – 110 110

A1 M10 19 40 135 11 90 105 6 19 120 70 144 56 92 165

A2 M10 19 40 135 11 90 105 6 19 120 70 144 56 92 165

B1 M12 23 50 155 14 113 115 8 24 148 82 175 67 112 185

B2 M12 23 50 155 14 113 115 8 24 148 82 175 67 112 185

C1 M12 23 82 195 18 161 145 12 42 206 110 240 93 150 235

C2 M12 23 82 195 18 161 145 12 42 206 110 240 93 150 235

D1 M12 25 82 220 18 178 170 14 48 226 140 270 105 180 266

D2 M12 25 82 220 18 178 170 14 48 226 140 270 105 180 266

E2 M20 25 86 276 22 209 206 16 55 275 180 320 128 220 336

The dimensions shown here are for guidance purposes only, refer to Jabsco for certified drawings.

Dimensions

Page 7: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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Jabsco RotaRy Lobe PumPs - suPeR Hygienic

Hy~Line super Hygienic Positive Displacement PumpJabsco's latest rotary positive displacement pump incorporates the very latest in hygienic design concepts in order to fulfil the ever increasing customer demands for improved cleanability, hygiene and sterilisability.

This 316 Stainless Steel design uses a bi-wing rotor, which encompasses the very best features of tri-lobe rotor pumps and circumferential piston pumps.

The pump is built upon Jabsco’s 40 year experience of producing and supplying their Flexible Impeller and 24 Series rotary lobe pumps to the world’s most demanding markets

Design and features• Most Stringent Hygienic Standards - Flush rotor fixing screws are sealed to prevent product ingress. Contoured rotor case internals for full drainability during SIP and shaft seals set up front where the pumping action is! Fully conforming to 3A 02-10 Hygienic Standards and utilising materials which meet FDA requirements. Versions are available that have been tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP and SIP protocols and USDA, 3A certification.

• Low Maintenance Costs - Front loaded single shaft seals are fully accessible from the front of the pump without disturbing the process pipework. Simple bearing assemblies easily pre-set using automotive technology. Bi-wing rotors require no timing adjustments. Even the pump casing is removable, a feature not normally associated with other bi-wing rotor pumps.

• High Volumetric Efficiency - The bi-wing rotors incorporate the low viscosity efficiency associated with circumferential piston pumps with the viscous product handling capability of tri-, quad- and bi-lobe rotor pumps...... at an affordable price!

• Rugged Design - Hy~Line design utilises extremely large shaft diameters mounted in high specification taper roller bearings, fitted into an extremely rigid central pillar made from a high grade alloy. This is all enclosed in an oil filled housing made from the same alloy. These, together with wide tipped rotor wings, which adds another dimension to security, avoid premature pump failure due to overpressure or other abuse.

options• Seals - Front loaded single mechanical face type seals of hygienic design. Materials include carbon, stainless steel and silicon carbide. Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.

Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.

Front loaded single O-Ring seals - a low cost seal option used primarily for self lubricating products and products which contain little or no abrasives.

Front loaded double O-Ring seals - suitable for pressurised grease or flushing with a suitable liquid to enable low cost sealing of high sugar confectionery and bakery products. Multiple PTFE lip seal - complete with controlled release food grade grease injection system, the ideal sealing system for chocolate and other products sensitive to water flush.

• Certification - 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers

and port options - Tri-clamp, IDF, 3A, DIN11851

• Connections - All US and European standards including DIN, SMS, RJT, IDF, Tri-Clamp & BSP. Most pumps available with 2 different sizes, all fully interchangeable. (Not on 3 & 7 size)

• Elastomers - Nitrile, Viton, EPDM and PTFE product contact joints available in compounds conforming to 3A Sanitary Standard 18-03 and FDA title 21 section 177.2600.

• Other options - Pump Head temperature control jackets. Integral pressure relief valve.

Enlarged suction port for viscous products. All stainless steel bearing pedestal and cover. Low carbon 316L pump head. Tanker pump version for direct hydraulic drive.

LOBE PumPs

Page 8: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

88

Jabsco RotaRy Lobe PumPs - suPeR Hygienic

Hy~liNe

Pump Model LH32 LH34 LH42 LH44 LH52 LH54 LH62 LH64 LH72 LH74 LH76

Port Size (mm) 19 or 25 25 or 38 25 or 38 38 or 50 38 or 50 50 or 76 63 or 76 76 or 100 76 or 100 100 or 152 127 or 152

Displacement (100 revs)

(litre) 3.5 7 12.3 20.4 26.5 45.5 64 95 123 205 301.5

Max Flow(per min)

(litre) 52 105 123 204 265 455 461 684 836 1230 1809

Max Pressure (Bar) 15 8 15 8 15 8 15 8 15 8 5

Max Speed (RPM) 1500 1500 1000 1000 1000 1000 720 720 680 600 600

Size LxBxH (mm) 213x192x166 229x192x166 274x223x196 290x223x196 386x249x208 414x259x213 460x270x311 464x302x311 486x380x363 526x386x363 573x412x363

Bareshaft weight

(kg) 8 10 18 20 32 35 61 65 125 145 165

Temperature (°C) -30 to 140

Viscosity (cP) 1 to 1 million

LOBE PumPs

construction Details1 Flush fitting, sealed rotor retaining screws avoid build up of stagnant product as no end cover recesses are

required and no product can get into the rotor drive.

2 Front mounted shaft seals for easy replacement and full accessibility of CIP liquids.

3 Rugged, high grade alloy bearing pedestal and housing for low weight and high strength, completely encased in epoxy coating.

4 Detachable ports for maximum flexibility in connection type and size. (Not on 3 & 7 size).

5 Removable feet allow quick change for pump mounting in the ideal orientation. (Not on 3 & 7 size).

6 High specification taper roller bearings give over one million hours life on a typical duty.

7 Precision cut spur gears for high load capability and ease of maintenance.

8 Fully interchangeable bi-wing rotors can be fitted without the need to re-time thus reducing downtime and allows pump to cope with a higher level of abuse.

9 Heavy duty shafts for high pressure capability.

1 2

4

3 6

7

8

5

9

Page 9: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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Jabsco RotaRy Lobe PumP- Hy~Line tecH DataLOBE PumPs

Hy~Line model number

L H 4 4 0 - 1 9 8 0 E Y

ProduCt NaMe

sizerotor WidtH

Port size - Ports seals rotors eNd Cover elastoMers MisCellaNeous

Hy~Line LH 4 4 Short 2 Standard 0 No ports 0 Double, SiC/

SiC, C/SiC 1 Hi Efficiency 8 Plain 0 Nitrile

trim –Horizontal ports/Bottom Shaft

B

5 5 Medium 4 (H) in (L) out F Tri-

clamp 1 Single SiC/SiC 2 High

Press 9 Relief Valve 1 EPDM trim E

316L Pump-head* (see note below)

L

6 6 (H) in (H) out G BSP 2 Single C/SiC 3 Jacket

(endcover) 4 PTFE trim P

Stainless steel bearing & gear housing

S

Hopper in H IDF 3 Double, C/

SiC, C/SiC 4 Jacket (pumphead) 8 Viton

Trim V Vertical ports U

Enlarged L RJT 4 Flushed C/SiC 5Relief Valve (1) +Jacket(8)

9 Electropolish Y

Reduced R 3A 5 Single O-Ring 6To 0.5 Micron polish & Electropolish

Z

DIN 11851 6 Flushed SiC/

SiC 7 Certification &

SMS 7 Single C/SS 8

NPT 8 Flushed C/SS 9

9 Double O-Ring D

Multiple PTFE Lip Seal M

Model NuMber Port size Port tyPe seal tyPe rotor tyPe eNd Cover elastoMers MisCellaNeous

LH32L-4890E 25mm RJT Single C/SS High Pressure Plain EPDM N/A

LH440-1491VY 38mm Tri-Clamp Flushed C/SS High Pressure Relief Valve Viton Electro-polish

LH62R-2789EB 50mm BSP Flushed SiC/SiC Hi Efficiency Relief Valve &Jacket EPDM Horizontal Ports

& Bottom Shaft

did you KNoW other model configurations may be available for this pump? Please call a product specialist today on

1300 755 286to discuss your application requirements

Page 10: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

1010

Jabsco RotaRy Lobe PumP- Hy~Line tecH DataLOBE PumPs

Dimensions

PuMP a b C d e F g H j K l M N o P q r

42 274 223 196 231 72 142 67 132 150 99 6 9 40 24 8 180 92

44 290 223 196 241 72 142 67 132 150 99 6 9 40 24 8 180 92

52 368 249 244 319 84 209 80 160 180 120 6 9 83 38 10 214 104

54 396 259 244 338 84 209 80 160 180 120 6 9 83 38 10 214 104

62 435 288 311 372 122 225 125 225 200 175 10 11 83 42 12 240 157

64 464 302 311 381 122 225 125 225 200 175 10 11 83 42 12 240 157

PuMP bb CC ee FF jj KK ll qq rr ss WeigHt (Kg)

42 223 182 32 162 200 71 5 216 49 4.0 18

44 223 182 32 162 200 71 5 216 49 4.0 20

52 249 208 42 230 228 83 5 249 62 5.5 32

54 259 213 42 230 228 83 5 249 62 5.5 35

62 296 249 65 252 294 105 5 322 90 5.5 61

64 302 256 65 252 294 105 5 322 90 5.5 65

The dimensions shown here are for guidance purposes only, refer to Jabsco for certified drawings.

Note: Dimensions (B = Standard port size) & (BB = Enlarged port sizes)

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Page 11: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

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LOBE PumPs Jabsco RotaRy Lobe PumPs - uLtRa Hygienic

ultima/55 seRies ultra Hygienic Positive Displacement PumpThe ultimate hygienic rotary positive displacement pump designed without compromise to fulfil even the most critical customer demands in cleanability, steriliseability and bacterial tightness. This 316L Stainless Steel design uses bi-wing or 5-lobe rotor designs specifically utilised to achieve the very lowest shear rate and product degradation characteristics. The Ultima pump is an extension of Jabsco’s world renowned 55 series pump which was the first pump of its kind and a virtual industry standard in the Bio-pharm arena.

Design and features• Ultimate Hygienic Standards - Tested and approved to the EHEDG (European Hygienic Equipment Design Group), CIP, SIP and Bacterial Tightness protocols. Full conformance to 3A Sanitary Standards 18-03 and 02-10 and utilising materials which meet the requirements of the FDA title 21, section 177.1550.

• Cleaner by Design - External rotor retention together with gasket type joints in place of O-rings reduce the number of potential product entrapment areas. In addition to this, the shaft seals are pulled forward fully in the product zone, all of which adds up to the ultimate in cleanability......every time!

• Low Product Shearing - The bi-wing and 5 lobe rotor designs ensure high volumetric efficiency on low viscosity products resulting in low shear rates and low product damage.

• Rugged Design - This pump design utilises extremely large shaft diameters mounted in high specification taper roller bearings. These give maximum shaft stiffness to ensure no galling thus maintaining the pump’s CIP and SIP capabilities.

options• Seals - Front loaded single mechanical face type seals of hygienic design. Materials include carbon and silicon carbide.

Low pressure flushed seals utilise the same single mechanical seal with an additional housing. A low pressure flush liquid washes away crystallising products or liquids which ‘skin over’.

Double mechanical seals utilising all the components from single seals. Used for hazardous, toxic, highly abrasive or sterile products.

• Certification - 3.1B Material Certification package. 3A Variants with Nitrile or EPDM elastomers and port options - Tri-clamp, IDF, 3A, DIN11851

• Connections - US and European standards including Tri-Clamp. All pumps available with

2 different sizes.

• Elastomers - USP Class VI, EPDM, Viton and PTFE product contact joints all in compounds conforming to the FDA CFR title 21 section 177.1550.

• Other options - Aseptic barrier end cover joints to maintain sterility of product during long cycle times.

Electropolish or high polish internal surfaces to 0.5μm Ra (20 micro-inc Ra) for minimised cell damage and maximised cleanability.

Page 12: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

1212LOBE PumPs

Jabsco RotaRy Lobe PumPs - uLtRa Hygienic

construction Details1 External rotor retainers prevent build up of stagnant product, by removing the need for end cover recesses

and O-ring crevices entirely.

2 Gasket type joints eliminate the uncertainty of O-rings in terms of cleanability.

3 Front mounted shaft seals allow for easy replacement and full accessibility of CIP liquids.

4 Rugged, stainless steel bearing pedestal and housing allow for maximum hygiene (epoxy coated cast iron with stainless steel option on 55 series).

5 Removable feet allow quick change for pump mounting in the ideal orientation.

6 High specification taper roller bearings give over one million hours life on a typical duty.

7 Precision cut gears yield high load capability and ease of maintenance or replacement.

8 Fully interchangeable bi-wing rotors can be fitted without the need to re-time thus reducing downtime and allows pump to cope with a higher level of abuse and larger solids.

9 Heavy duty shafts for maximum rigidity and minimum galling due to low deflections.

10 Low carbon 316L pump head with welded ports for reduced carbide precipitation, increased corrosion resistance and minimal carbon ‘pull-out’.

2 10 3 6 7

9

1

4

5

8

55 series ultiMa

Pump Model 55210 55320 55420 LU42 LU44 LU52 LU54 LU62 LU64

Port Size (mm) 12.5 19 25 25 or 38 38 or 50 38 or 50 50 or 76 63 or 76 6 or 100

Displacement (100 revs)

(litre) 1 2.9 6.7 12.3 20.4 26.5 45.5 64 95

Max Flow(per min)

(litre) 16 44 67 123 204 254 437 461 684

Max Pressure (Bar) 14 20 20 15 8 15 8 15 8

Max Speed (RPM) 1500 1500 1000 1000 1000 1000 1000 720 720

Size LxBxH (mm) 91x114x135 264x145x168 302x168x191 285x223x182 301x223x182 386x249x208 414x259x213 463x328x249 492x328x254

Bareshaft weight

(kg) 8 19 26 23 25 38 41 70 75

Temperature (°C) -30 to 140

Viscosity (cP) 1 to 1 million

Page 13: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

13Lo

be P

UMPS

Jabsco RotatRy Lobe PumP- uLtima seRiesLOBE PumPs

ultima model number

L U 5 2 0 - 1 3 9 0 B v Z &

ProduCt NaMe

sizerotor WidtH

Port size - Ports seals rotors eNd Cover elastoMers MisCellaNeous

Ultima LU 4 4 Short 2 Standard 0 Tri-clamp 0 Double, SiC/SiC, C/SiC 1 Hi

Efficiency 8 Plain 0 EPDM trim E

Horizontal ports/Bottom Shaft

B

5 5 Medium 4 Enlarged L Single SiC/SiC 2 High

Press 9 Jacket (endcover) 4 PTFE trim P Horizontal

ports/Top Shaft H

6 6 Reduced R Single C/SiC 3 Barrier 5 Viton Trim V Electropolish Y

Double, C/SiC, C/SiC 4 Barrier (5) &

Jacket (4) 7To 0.5 Micron polish & Elec-tropolish

Z

Flushed C/SiC 5 Jacket (pumphead) 8 Certification &

Flushed SiC/SiC 7

Model NuMber Port size Port tyPe seal tyPe rotor tyPe eNd Cover elastoMers MisCellaNeous

LU42L-4790P 25mm RJT Single C/SS High Pressure Plain EPDM N/A

LU440-1491VZ& 38mm Tri-Clamp Flushed C/SS High Pressure Relief Valve Viton Electro-polish

LU62R-2789EB 50mm BSP Flushed SiC/SiC Hi Efficiency Relief Valve &Jacket EPDM Horizontal Ports

& Bottom Shaft

did you KNoW other model configurations may be available for this pump? Please call a product specialist today on

1300 755 286to discuss your application requirements

Page 14: LOBE PumPs - Turnkey Pump Solutions | All Pumps PacaEd PumP sOLutiOns 1 aLLPumPs (255 )  3 LOBE PumPs Jabsco RotaRy Lobe PumPs - suPeR Hygienic 24 series Hygienic Positive

COMPLETE PACKAGED PUMP SOLUTIONS 1300 ALLPUMPS (255 786) www.allpumps.com.au

1414

PuMP a b C d e F g H j K l M N o P q r

42 285 223 182 242 32 173 71 32.5 200 71 5 9 51 24 8 216 49

44 301 223 182 252 32 173 71 32.5 200 71 5 9 51 24 8 216 49

52 386 249 208 337 42 247 83 40 228 83 5 9 100 38 10 249 62

54 414 259 213 356 42 247 83 40 228 83 5 9 100 38 10 249 62

62 463 328 249 400 65 282 105 50 294 105 5 11 107 42 12 322 90

64 492 328 253 408 65 282 105 50 294 105 5 11 107 42 12 322 90

PuMP s bb CC ee FF jj KK ll qq rr ss WeigHt (Kg)

42 13 TBA 196 72 153 150 99 7 182 102 4.0 23

44 13 TBA 196 72 153 150 99 7 182 102 4.0 25

52 27 TBA 244 84 226 180 120 6 214 104 5.5 38

54 27 TBA 244 84 226 180 120 6 214 104 5.5 41

62 24 TBA 311 122 254 200 175 6 240 157 5.5 70

64 24 TBA 311 122 254 200 175 6 240 157 5.5 75

Jabsco RotatRy Lobe PumP- uLtima seRiesLOBE PumPs

The dimensions shown here are for guidance purposes only, refer to Jabsco for certified drawings.

Note: Dimensions (B = Standard port size & Tri-Clamp enlarged port size) & (BB = Other enlarged port sizes)

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Dimensions