load stabilisation water-based adhesive · handles 100 containers per minute or more automatically...

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1800 685 824 Lock N’ Pop™ products “Lock” boxed or bagged packages together on a pallet, helping to reduce horizontal shifting during transportation. In many cases the effective use of Lock N’ Pop™ allows customers to use less transport packaging materials, ultimately reducing waste in our environment. With an effortless “Pop” at their destination, the boxes or bags are taken off the pallet, saving packaging costs, reducing damage and providing measureable contributions to our customer’s substantiality initiatives. Use less stretch wrap or none at all Superior to Hot Melt & Cold Glue Increase load stability Leaves no residue Does not tear your packages Load Stabilisation Water-based Adhesive Australia’s #1 Load Stabilising Adhesive Does not deface your graphics Works on more surfaces (including frozen & chilled) Cleaner and low maintenance Reduced maintenance cost FDA approved Load stabilisation Leaves no residue Cleaner and low maintenance

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Page 1: Load Stabilisation Water-based Adhesive · Handles 100 containers per minute or more Automatically adjusts to different package lengths Uses electronic dispensing guns with quick-change

1800 685 824

Lock N’ Pop™ products “Lock” boxed or bagged packages together on a pallet, helping to reduce horizontal shifting during transportation. In many cases the effective use of Lock N’ Pop™ allows customers to use less transport packaging materials, ultimately reducing waste in our environment. With an effortless “Pop” at their destination, the boxes or bags are taken off the pallet, saving packaging costs, reducing damage and providing measureable contributions to our customer’s substantiality initiatives.

• Use less stretch wrap or none at all

• Superior to Hot Melt & Cold Glue

• Increase load stability

• Leaves no residue

• Does not tear your packages

Load Stabilisation Water-based Adhesive Australia’s #1 Load Stabilising Adhesive

• Does not deface your graphics

• Works on more surfaces(including frozen & chilled)

• Cleaner and low maintenance

• Reduced maintenance cost

• FDA approved

Load stabilisation

Leaves no residue

Cleaner and low maintenance

Page 2: Load Stabilisation Water-based Adhesive · Handles 100 containers per minute or more Automatically adjusts to different package lengths Uses electronic dispensing guns with quick-change

www.signode.com.au

Testimonials

Lock n' Pop has been in use for more than 2 years and the system has operated "flawlessly". Not only is it protecting the graphics quality of the cases, but it's also ensuring smooth end to end operation of the supply chain - in the factory, through distribution and also in Woolworth's warehousing and internal distribution operations.Asahi Beverages

After installation of the applicators, further refinement of application rates reduced the cost impact of Lock n' Pop while maintaining improved pallet stability.

By the end of 2012 and into 2013, the annualized downtime hours have been reduced to less than 5 hours. This has almost eliminated the risk of injury due to manual handling. Improvements in the supply chain have been realized due to the increased stability, reduced pallet collapses and reduced product load movements which have continued today. "The increased load stability provided by Lock n' Pop, combined with stretch wrap virtually eliminated damage in shipment". Nestle Purina

Global LeaderIn Pallet LoadStabilisation

Lock N’ Pop vs StretchwrapPer 10,000 pallets unitised

STRETC

H

WRAP

LOCK N

’ POP

CARBON DIOXIDE RELEASED IN THE

ATMOSPHERE NET KG

SOLID WASTE NET CUBIC METRES

OIL REQUIREDNET BARRELS

18 KG 0.03 M2 5 BARRELS

63 KG 5 M2 28 BARRELS

Page 3: Load Stabilisation Water-based Adhesive · Handles 100 containers per minute or more Automatically adjusts to different package lengths Uses electronic dispensing guns with quick-change

www.signode.com.au

Palletising & Stabilising Adhesives

Variable Surface Application

• Wooden pallets• Slip sheets• Poly based surfaces• Woven polypropylene• Laminated or thermal• High gloss• Boxes• Bags• Milling, Minerals & Cement• High graphic

Reduce In-Transit Damage

• Pallet load stability• Minimal transit damage• Maintain product & packaging integrity

Cost Reduction

• Less damage• Increased productivity at distribution

centre is due to less repacking• Reduce stretch film gauge & usage• Decreased material costs• Decreased solid waste• Increase pallet height• Air powered, low tack & cold spray,

reduces damage to case graphics• Cold spray reduces OH&S costs by

avoiding hot glue burns• Easily maintained

Lock N’ Pop Adhesives Features Benifits

PACKAGING TYPE KRAFT CORRUGATED BOXES AND MULTIWALL BAGS

OPEN TIME* 15 - 20MINS

INITIAL TACK* 1 - 3MINS

APPLICATION AMOUNT* 1 - 3 GRAMS

LOCK N’ POP 3164 3268 3170B

PACKAGING TYPE HIGH GLOSS, CLAY COATED, DECORATED SURFACES

OPEN TIME* 15 - 20MINS

INITIAL TACK* 1 - 5MINS

APPLICATION AMOUNT* 0.2 - 1.5 GRAMS

LOCK N’ POP HIGH GRAPHICS AND MULTI FINISH 3224 3098

PACKAGING TYPE SHRINK FILM. PE BAGS AND BUNDLES. WOVEN PP BOPP

OPEN TIME* 15 SECS - 5 MINS

INITIAL TRACK IMMEDIATE

APPLICATION AMOUNT* 0.1 - 0.5 GRAMS

LOCK N’ POP POLY 3228

PACKAGING TYPE KRAFT CORRUGATED BOXES & MULTIWALL BAGS STORED IN FREEZING CONDITIONS

OPEN TIME* 15 - 20MINS

INITIAL TACK* 20 MINS TO SEVERAL HOURS

APPLICATION AMOUNT* 1 - 3 GRAMS

LOCK N’ POP FROZEN 4113 4114

*these are estimates and will vary based on actual conditions and temperature, humidity, and actual packaging materials

Page 4: Load Stabilisation Water-based Adhesive · Handles 100 containers per minute or more Automatically adjusts to different package lengths Uses electronic dispensing guns with quick-change

www.signode.com.au

Equipment Lock n’ Pop applicators are compact, low cost, easy to use and nearly maintenance free. They come in three convenient designs to cover any situation – whether you move a thousand pallets a month, or only a few.

Automatic ApplicatorModular in design, it attaches directly to your packaging line.

• Fully automatic and self-regulating• Handles 100 containers per minute or more• Automatically adjusts to different package lengths• Uses electronic dispensing guns with quick-change tips• Can be set up to interface with processing line computers• Needs less than two square feet on the line• Operates on regular plant air and power• Can be adjusted while in operation

Automatic Taper ApplicatorAttaches to your automatic taper, requiring no extra space on the line.

• Fully automatic and self-regulating• Handles 50 containers a minute• Precise, controlled spray straddles the box closure tape,

without splatter or over-spray• Modular construction and effortless attachment makes it

easy to transfer to other tapers in your plant• Automatically adjusts to different package lengths• Quick-change tips• Can interface with processing line computers• Operates on regular plant air and power

Manual ApplicatorOur portable, hand-operated applicator, for jobs that don’t fit an assembly line.

• Flexible hose, so you can spray wherever you choose• Precise, controlled tips prevent splatter and over-spray• Pre-tested

PumpsTrouble-free pumps to feed our automatic applicators.Our compact pumps mount conveniently on your Lock n’ Pop adhesive drums, using a uniquely engineered air diaphragm to deliver a consistent flow.

The diaphragm moves, but the seals do not, making the entire unit exceptionally reliable. Choose either a single pump to feed one line, or a central pump to feed more.

Applicator TipsA complete selection for just the right pattern of spray. Because package types and production operations are as varied as our customers, we offer a variety of applicator tips - Teflon, Stainless Steel and Polyflex. We work with you during the packaging evaluation process to determine which is best suited for you. When and if your needs change, we are happy to re-evaluate.

Whatever size your operation, or packaging you useLock n’ Pop has the equipment and adhesives to help you “Get a Grip”.

Lock n’ Pop applicators are compact, low cost, easy to use and nearly maintenance free. Theycome in three convenient designs to cover any situation – whether you move a thousand palletsa month, or only a few.

Equipment

Automatic Applicator

Modular in design, it attaches directly to your packaging line. Fully automatic and self-regulating Handles 100 containers per minute or more Automatically adjusts to different package lengths Uses electronic dispensing guns with quick-change tips Can be set up to interface with processing line computers Needs less than two square feet on the line Operates on regular plant air and power Can be adjusted while in operation

Automatic Taper Applicator

Attaches to your automatic taper, requiring no extra space on the line. Fully automatic and self-regulating Handles 50 containers a minute Precise, controlled spray straddles the box closure tape, without splatter or

over-spray Modular construction and effortless attachment makes it easy to transfer

to other tapers in your plant Automatically adjusts to different package lengths Quick-change tips Can interface with processing line computers Operates on regular plant air and power

Manual Applicator

Our portable, hand-operated applicator, for jobs that don’t fit an assembly line. Flexible hose, so you can spray wherever you choose Precise, controlled tips prevent splatter and over-spray Pre-tested

Pumps

Trouble-free pumps to feed our automaticapplicators.Our compact pumps mount conveniently on yourLock n’ Pop adhesive drums, using a uniquely engineered air diaphragm to deliver a consistentflow.

The diaphragm moves, but the seals do not, making the entire unit exceptionally reliable.Choose either a single pump to feed one line,or a central pump to feed more.

Applicator Tips

A complete selection for just the right pattern of spray.Because package types and production operations are as varied as our customers, we offer a variety of applicator tips -Teflon, Stainless Steel and Polyflex. We work with you during the packaging evaluation process to determine whichis best suited for you. When and if your needs change, weare happy to re-evaluate.

Whatever size your operation, or packaging you use Lock n’ Pop has the equipment and adhesives to help you"Get a Grip."