preconcentration€¦ · load on downstream circuits 11 smaller d~ns circuit = reduced maintenance...

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Page 1: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery
Page 2: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

, . , .

INL

INE

PR

ES

SU

RE

JIG

FO

R D

IAM

ON

D P

RE

CO

NC

EN

TR

AT

ION

:

TH

E F

AC

1·S

AN

D T

HE

MY

TH

S

Dia

mo

nd

s -

So

urc

e t

o U

se C

ollo

qu

ium

Ra

nd

bu

rg,

Oct

ob

er

2007

Ru

sse

ll H

ein

s

Ma

na

ge

r: R

SA

Op

era

tio

ns

& S

ale

s G

EK

KO

SY

ST

EM

S

Page 3: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

, ..

Wh

at

do

we

me

an

by

"Pre

-Co

nce

ntr

ati

on

"

11

Co

mp

lem

e!n

tary

te

chn

olo

gy

to D

MS

11

Re

du

ced

lo

ad

on

do

wn

stre

am

cir

cuit

s

11

Sm

alle

r D~nS c

ircu

it =

red

uce

d m

ain

ten

an

ce

11

IPJ

act

s a

s an

ad

dit

ion

al f

ee

d p

rep

ara

tio

n s

tep

pri

or

to D

MS

.. a

nd

re

cove

ry

11

Fin

es rE~moved =

impr

oved

dow

nstr

eam

effi

cien

cy,

+ r

educ

ed F

eSi

cons

umpt

ion

11

Gra

nite

rem

oved

= r

educ

ed m

aint

enan

ce c

osts

11

C

lay

and

vege

tatio

n re

mov

ed

11

Tra

nsp

ort

co

sts

fro

m r

em

ote

de

po

sits

11

.. R

ed

uce

d c

ap

ita

l a

nd

op

era

tin

g c

ost

s

ll:

Page 4: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

0 -0 c

...c (J (1)

t--.-...., -ca c 0

11-....., C

III III (1) ~ > J: c

0 0 0 .....,

....., c: (1) s.... (1)

a .-ac 0 c en pi .-...., a.. -(1)

...c t--

Page 5: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

(1) .., m s-(1)

0 0 .., -c (1) ..,

11 11 m N (J

m_

:I: -I- E >- 0

0 0 0 .., t/)

11_ ...., C. -(1) ,.,.

i!=1

Page 6: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

-LL t: o

--ns (J .....

Q)

J~:!~ , , ,

s:: Q)

E u en E E ~ o

Page 7: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

!PJ

Op

era

tio

na

l R

isks

an

d C

on

tro

ls

Ris

k P

ote

nti

al

Co

nse

qu

en

ce

Co

ntr

ol

Ove

rsiz

e in

the

feed

D

iam

ond

loss

W

ea

r m

onito

ring,

dai

ly

sam

ples

, tr

ace

r te

sts

Blo

wn

ra!~ging

bed

D

iam

ond

loss

O

pera

tor

chec

ks,

mo

nito

r co

ncen

trat

e yi

eld,

,

mai

nten

ance

insp

ectio

ns,

I tr

acer

test

s

Err

atic

ft~ed

an

d D

iam

ond

loss

, re

duce

d In

stru

men

tatio

n pa

ckag

e,

oper

atio

nal c

ontr

ol

effic

ienc

y op

erat

or c

heck

s, t

race

r te

sts

" II~

TI[

Page 8: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery
Page 9: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

..

Will

iam

son

Tra

cer

Te

st W

ork

-20

05

11

On

e I

PJ2

400

wa

s re

tro

fitt

ed

to

en

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nt

IPJ

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rate

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d d

en

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cte

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Jo

int t

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l b

etw

ee

n G

ekk

o,

Will

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, a

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De

Be

ers

.

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Go

als

of t

he

te

st w

ork

:

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To

esta

blis

h th

e ap

plic

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ty o

f IP

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chno

logy

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iam

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taili

ngs

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very

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~rmi

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ptim

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s fo

r co

ntin

uous

op

erat

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11

To

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tify

and

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entia

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ks in

IP

J op

erat

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ho

w to

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ectiv

ely

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age

thes

e

Page 10: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

. ",

An

go

lan

Allu

via

l D

iam

on

d B

ala

nce

Te

stw

ork

-20

07

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Pro

cess

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PJ

con

cen

tra

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ta

ilin

gs

sep

ara

tely

th

rou

gh

D

MS

an

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eco

very

to

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term

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iam

on

d r

eco

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ba

lan

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11

Tre

ate

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320

ton

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m a

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hro

ug

h t

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a

nlP

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00

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Fee

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te t

o t

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r

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ield

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ine

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Page 11: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

. ;

Fin

e K

imb

erl

ite

Ap

plic

ati

on

11

Pre

-co

nce

ntr

ati

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of -

2+0.

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imb

erl

ite

ta

ilin

gs.

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Init

ial

lab

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rk y

ield

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cove

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or

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nce

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d:

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96%

re

cove

ry o

f 2 m

m 3

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.g.

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entr

ate

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s.

11

100%

rec

over

y o

f 2 m

m 3

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entr

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nce

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ati

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nt

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n 2

006.

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e o

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to a

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%

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ss.y

ield

.

Page 12: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

Eco

no

mic

Be

ne

fits

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-Co

nce

ntr

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on

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~--------------------------------------------~

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00

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,000

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nce

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on

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h D

MS

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nt

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per

ton*

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h P

re-C

on

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tra

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n

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200

tph

IPJ

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nt a

t $0

.20

per

ton*

*

III

50 t

ph

DM

S P

lant

at

$0.9

3 p

er

ton

III

Ove

rall

oper

atin

g co

st

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pe

r to

n

.. pr

econ

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d

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imat

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ate

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n

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ite D

ata

Page 13: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

.. •

Co

st B

en

efi

ts (

Co

nti

nu

ed

)

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Ma

inte

na

nce

co

st

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uce

d d

ram

ati

cally

11

Less

Ins

talle

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qu

ipm

en

t

11

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um

pin

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r co

mp

on

en

ts

11

·La

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ur

Co

st

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du

ced

11

85 t

/hr

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ires

1-2

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era

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11

1 OO

t/hr

DM

S P

lan

t re

quir

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-4 O

pe

rato

rs

11

Ca

pit

al

cost

s o

f a

ll d

ow

nst

rea

m e

qu

ipm

en

t re

du

ced

, ty

pic

ally

40-

. 70

% r

ed

uct

ion

'.

11

Sm

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r D

MS

re

qu

ire

me

nts

11

Sm

alle

r R

eco

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e to

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tte

r co

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trat

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ET

Page 14: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery
Page 15: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

·.·.l:C,

.. :····

""'-

1,

. frdJr

i·q6ali e

f1&e

$Qll1

esln

nova

tion

YT

H 3

:

Dia

mo

nd

Rec

ove

ries

fo

r th

e I

PJ

will

nev

er

com

pa

re t

o t

ha

t o

f a D

MS

Cir

cuit

Page 16: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

, ,

. frtJ

irJcl

ulll en

g eqqi

;nes

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race

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est

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rk -

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-

11

On

e I

PJ2

400

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s re

tro

fitt

ed

to

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sure

co

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ste

nt

IPJ

fee

d

rate

an

d d

en

sity

11

40 b

atc

h s

cale

te

sts

con

du

cte

d u

sin

g t

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int t

ria

l b

etw

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n G

ekk

o,

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iam

son

, a

nd

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Be

ers

.

11

Go

als

of t

he

te

st w

ork

:

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To

esta

blis

h th

e ap

plic

abili

ty o

f IP

J te

chno

logy

to d

iam

ond

taili

ngs

reco

very

11

To

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rmin

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e op

timum

jig

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ngs

for

cont

inuo

us

oper

atio

n

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tify

and

high

light

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entia

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erat

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age

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Page 17: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

11

100%

re

cove

ry o

f 12

mm

, 8

mm

, a

nd

4 m

m 3

.5 s

.g.

tra

cers

fo

r 12

of 4

0 te

sts,

at

con

cen

tra

te y

ield

s b

etw

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n 7

% a

nd

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cers

re

cove

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Page 18: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

fl(jmiclialle1JgeqoWesj~n()vafi()n.

An

go

lan

Allu

via

l D

iam

on

d B

ala

nce

Te

stw

ork

.. 20

07

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cess

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e I

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cen

tra

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taili

ng

s se

pa

rate

ly t

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ug

h

DM

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nce

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ate

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mm

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gh

th

e

an

lPJ2

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0

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d ra

te t

o t

he

IP

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t 42

tph

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3/hr

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rall

ma

ss y

ield

at

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IPJ

fee

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am

ple

co

nta

ine

d 2

750

sto

ne

s

Page 19: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

100.

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98.0

%

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Page 20: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

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qhal

leng

ecpm

esin

nov(

ltion

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e K

imb

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ite

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plic

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-co

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imb

erl

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ta

ilin

gs.

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ial

lab

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ield

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nd

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r 1

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nce

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ate

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al s

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96%

) re

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f 2 m

m 3

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.g.

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ers

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entr

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100

%

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mm

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s.g

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acer

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to a

50%

co

ncen

trat

e m

ass

11

80 t

ph

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-co

nce

ntr

ati

on

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nt

inst

alle

d i

n 2

006.

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ea

vy

liqu

id t

est

ing

sh

ow

ed

a r

eco

very

by

valu

e o

f 87%

into

a

31 %

m

ass

yie

ld.

Page 21: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

.......

-

....... t: t: ....... ....... ......, ~ ~ s;; Cl)

Page 22: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

· fro

rnch

afle

ngec

omes

inno

vatio

n

Eco

no

mic

Be

ne

fits

of

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-Co

nce

ntr

ati

on

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ho

ut

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-Co

nce

ntr

ati

on

~--------------------------------------------~

$5,0

00

$4,0

00

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rati

ng C

ost $3

,000

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y)

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00

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00

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\-DM

S-. I

PJ

I

III

11

200

tph

DM

S P

lant

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per

ton*

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h P

re-C

on

cen

tra

tio

n

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tph

IPJ

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nt a

t $0

.20

per

ton*

*

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ph D

MS

Pla

nt a

t $0

.93

per

ton

III

Ove

rall

oper

atin

g co

st

of $

0.43

per

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on f

eed

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imat

ed b

y B

atem

an

** A

ctua

l S

ite D

ata

Page 23: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

from

clia

lleng

ecol

Tles

inno

vatio

n

Op

era

tin

g C

ost

Dif

fere

nti

al

11

Ove

rall

tre

atm

en

t p

lan

t o

pe

rati

ng

co

st

red

uct

ion

of a

t le

ast

57'%

)

11

Inst

alle

d p

ow

er

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uir

em

en

t re

du

ced

11

8St/h

r IP

J P

lant

: -3

0kW

In

sta

lled

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1 OO

t/hr

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S P

lan

t -2

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kW

In

sta

lled

11

Siz

e a

nd

nu

mb

er o

f p

um

ps

red

uce

d

11

8St/h

r IP

J P

lan

t -

2 p

um

ps

11

1 OO

t/hr

DM

S P

lan

t -

6 p

um

ps

11

Fe

Si

Co

nsu

mp

tio

n r

ed

uce

d

11

Du

e t

o s

ma

ller

inst

alle

d D

MS

11

Tra

nsp

ort

of

FeS

i to

re

mo

te a

rea

s

1:i[

Page 24: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

Co

st B

en

efi

ts (

Co

nti

nu

ed

)

11

Ma

inte

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nce

co

st

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Page 25: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery

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Page 26: PRECONCENTRATION€¦ · load on downstream circuits 11 Smaller D~nS circuit = reduced maintenance 11 IPJ acts as an additional feed preparation step prior to DMS .. and recovery