lo sviluppo tecnologico nella produzione del bioetanolo da ......mossi & ghisolfi group was founded...
TRANSCRIPT
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Roma, 29-05-2013
Lo sviluppo tecnologico nella produzione del bioetan olo da varie matrici organiche: il modello Chemtex
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A FAMILY, INNOVATIVE LEADERSIN INTERNATIONAL CHEMISTRY
Mossi & Ghisolfi Group was founded in 1953 byDomenico Mossi and Vittorio Ghisolfi to producepackaging for detergents and toiletries, mainlyfrom HDPE and PVC
● M&G Group has become:
● A world leader in PET production
● A leader in engineering technologies and EPC
● Today is a leader in sustainable chemistry and biofuels
● The M&G Group is the largest privately-owned chemical company in Italy
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A CONTINUOUS INDUSTRIAL GROWTHAND GLOBAL MARKET DEVELOPMENT
Acquisition of PET Shellactivities and Rhodia from Rhone Poulenc
Acquisition of Chemtexfrom Mitsubishi Corporation
Construction of the world’’’’s largest plants for PET production in Altamira (Mexico) and Suape (Brasil)
Plans announced for a new plant in Corpus Christi (Texas, USA)
2000 – TODAY
Acquisition and PETexpansion
Development and production of PET resins for food packaging
1979 – 2000
Special chemical production
1953 - Tortona - Italy
Mossi & Ghisolfi was founded
HDPE and PVC packaging production
1953 – 1979
Packaging production
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M&G IN THE WORLD
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2011 Revenue: $ 2.9 billion
R&D investments in
the past 5 years : $ 200 million
More than 2,500 employees
250 researchers
More than 500 patents
Plants and offices in Italy, Brazil,Mexico, USA, China and India
3 R&D Centres:
●Rivalta Scrivia (Piemonte – Italy)
●Bari (Puglia – Italy)
●Sharon Center (Ohio – USA)
KEY FIGURES
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One of the top 3 producers worldwide
POLYMERS
60 years of excellence in process development and commercialization of plants
ENGINEERING AND R&D
Proesa®: technology leader in biofuels and chemical intermediates from non-food biomass
SUSTAINABLE
CHEMISTRY
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POLYMERS
M&G POLYMERS
● Roughly 20 million ton of PET are consumed worldwide each year
● M&G (with 1.7 million tons) is one of the most important global producers of PET for packaging and polyester fibers
● M&G resins are used in the production of packaging for food, beverages, cosmetics, fertilizers and disinfectants
● Polyester fiber is the most flexible among the textile fibers and is used to produce a large variety of clothes and materials used for furniture
● Technology and engineering expertise allow M&G to excel in product innovation and to be ahead of the competition in building the largest and most efficient plants in the industry: Suape, Altamira, Corpus Christi
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ENGINEERING AND R&D
CHEMTEX
● Chemtex, acquired in 2004, is an engineering company specializing in the design and construction of petrochemical, polymers, fibers, energy, biofuels plants and environmental technologies
● Works globally in different offices:
● Rivalta Scrivia (Italy) – location of the most important R&D Centre of the Group with 150 researchers and 3000 square feet of laboratories and pilot plants. The Proesa®
technology was developed here.
● Sharon Center (USA) and Bari (Italy) –location of research on lignin is ongoing
● Tortona (Italy), Mumbai and Bangalore (India), Beijing and Shangai (China) where the engineering offices of the Group are based
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SUSTAINABLE CHEMISTRY
BETA RENEWABLES
● Beta Renewables is a joint venture, created in October 2011, between Chemtex and the American private investment firm TPG (Texas Pacific Group), with a capital of 250 million Euros
● Novozymes, Denmark-based world-class biotech company, has recently acquired 10% share of Beta Renewables
● The JV is the owner of the Proesa® technology, used to produce biofuels and chemical intermediates
● It has invested in the construction of the world’’’’s 1st commercial-scale plant in Crescentino (Italy) that will produce 2nd generation ethanol
● Beta Renewables develops global alliances and partnerships to license the Proesa® technology
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A BREAK-THROUGH IN SUSTAINABLE TECHNOLOGY Proesa ®
● The M&G Group, with an investment of 150 million Euro and after 5 years of research,has developed an exceptionally innovative technology called: Proesa®
● Proesa® is a technology platform enabling the production of biofuels and various chemical intermediates from non-food biomass instead of from fossil fuels. These chemicals find application in clothes, electronic parts,car components, sport articles and in other items.
● Proesa® uses dedicated crops grown on marginal lands not suitable for food production, or agricultural wastes
● Proesa® is a 2nd generation technology to convert sugar contained in lignocellulosic biomasses into biofuels and chemical intermediates
● Economically competitive
● Non-food and non-feed
● Positive CO2 balance
● Integration of agricultural income
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2009-2010
� Pilot plant construction & start up (June 2009)
� Pilot Plant operation and data gathering
� Test of Plant flexibility using multiple biomasses
2006-2008
� Scouting of Technologies
� Generation of key inventions
� Proof of UNIT OPERATION in the labs
2011-2012
� Crescentino Plant� Collaboration
Agreements with leading synthetic biology companies
� License Agreements� Formation of Beta
Renewables� S/U of Crescentino
PROESA® development timeline
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� Proesa™ is a second-generation cellulosic biomass technology, which takes inedible biomass, and turns them into high-quality, low-cost, fermentable C5 and C6 sugars,
that can then be used for the cost-competitive production of bio-
basedchemicals.
� PROESA™ is the result of over $200 million invested in R&D since 2006. This has
driven the development of our research centers leading the field in second-
generation biomass technology, agricultural test fields and pilot plant.
Proesa™advantages
� Competitive without subsidies� Environmentally superior, with up to
80%reduction in greenhouse gas emissions
� Agronomically sustainable� Highly flexible inputs, outputs� Industrial-scale
What Proesa™ does
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Proesa® Process
Smart Cooking
Viscosity Reduction
Hydrolysis& Fermentation
Distillation & Drying
Lignin Separation
Steam Enzymes MO Ethanol
Biomass
Lignin
PROESA® Technology benefits:
� Feedstock flexibility� Patent Pending “smart cooking” and “viscosity reduction”:
continuous process, no chemical addition, optimal C5 & C6 sugar extraction and low enzyme dosage
� Fully integrated process design using continuous equipment to enable large scale plants
� Best in class technology with lowest capex and opex backed with process and performance guarantees
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Our R&D Units
Rivalta Scrivia, Piedmont - Italy
Modugno, Puglia - Italy
Sharon Center, Ohio - USA4500 m2 dedicated to renewable
resources biochemistry and technology
Cellulosic sugar chemistry and engineering research
� Catalytic Conversion of Sugar� Lignin conversion
� Intermediate and final product separation technologies
Demonstration facilities for Bio-hydrocarbons
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World’’’’s first plant
● Through our technological leadership, we have designed and engineered the world’s 1st production plant of 2nd generation biofuels
● That plant, built in Crescentino (Italy), started operations at the end of2012
● Production capacity is 40,000 tons/year of bioethanol
CRESCENTINO
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Creation of Chemtex Agro to support supply chain development
Field experimentation and characterization of high yielding species
and agricultural residuals
Optimization of agronomic systems (agricultural practices, logistics-
transportation)
Collaboration with states and NGOs
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Supply chain development
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Geographical span of knowledge on Arundo
Crops studied as dedicated biomassesAcademic research backed by self conducted tests le d to selection of biomasses
*(in NW Italy’s climate)
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ArundoDonax
MiscanthusSwitch grass
Fiber Sorghum
Yield DT/ha * 35 20 18 29
Test fields for potential clients� Bulgaria (2 years)� Ireland (1 year)� Thailand (1 year)
Data gathering from external experiences� Central America� North Africa� Hungary� Italy
Directly managed plantations / test fields� Italy (5 years)� USA� North Carolina (2 years)� Tennessee (2 years)� Ohio (2 years)� Mexico (3 years)� Ukraine (1 year)
Thanks to great flexibility of the PROESA® Technology, it is possible to locally source
agricultural waste, or energy crops , for each production site.
Locally Sourced Supply
On going field experimentation
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World’’’’s first plant
Not a Science Project
Commercially Viable Today
Crescentino Plant
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Proesa®
Proesa® Technology is our way
to see the future
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Proesa®
…a cost competitive, low carbon alternative to petroleum derived
chemicals in a short term horizon
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Process – drop-in chemicals
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The biorefinery becomes reality
M&G is developing its own technologies for sugars conversion and lignin processing.
A biorefinery based on the PROESA technology will produce various products:
initially ethanol, then diols, later aromatics.
Hydrogen Catalyst
MOGHITechnology
BTX
GREGTechnology
Hydrogen
Polyols
PROESA Technology
BIOMASS
C5,6 Sugars
YEAST
Lignin
Fermentation Separation Ethanol
Fermentation/Separation
MO’
IsobutanolFatty Alcohols
1,4 BDO…
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GRUPPO MOSSI & GHISOLFI HEADQUARTERS
Strada Ribrocca, 11
15057 Tortona (AL) – Italy
Ph. +39 0131 810.1
Fax +39 0131 811 759
Centro Direzionale Milanofiori
Strada 4, Palazzo A/6
20090 Assago (MI)
Ph. +39 02 82273.1
Fax +39 02 57510070
www.gruppomg.com
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